CPCB Questioner

CENTRAL POLLUTION CONTROL BOARD
[Questionnaire for Baseline surveyfor Pilot ETS]
Contents
Section 1: General Section
Section A: Survey Background
Section B: Certificates
Section C: Industry Description .......................................................................................... 5
Section D: Industry Fuel Consumption .................................................................................. 8
Section E: Product Outputs ............................................................................................. 15
Section F: Ambient Air Monitoring ..................................................................................... 17
Section G: DG Sets or Gas Based Alternate Energy Sources ....................................................... 18
Section I : Technical Details ............................................................................................ 21
Section J: Stack Details ................................................................................................. 23
Section K: Stack Attachments (for each Parallel Chain)......................................................... 26
Section L1: Boilers .....................................................................................................
Section L2: Furnaces ..................................................................................................
Section L3: Thermopacks/Thermic Fluid Heaters ................................................................
Section M1: Gravity Settling Chamber .............................................................................
Section M2: Single Cyclone ...........................................................................................
Section M3: Multi Cyclone ............................................................................................
Section M4: Bag filter .................................................................................................
Section M5: ESP ........................................................................................................
Section M6: Scrubber .................................................................................................
28
30
32
33
34
35
36
39
41
**Section O1: Monitoring Data from sampling at Inlet ........................................................... 44

**Section O2: Monitoring Data from sampling at intermediate sampling port ............................... 45
**Section O3: Monitoring Data from sampling at Outlet ......................................................... 46
Section P: Stack Continuous Emissions Monitoring System ........................................................ 47
**Section Q: Ringelmanns Measurement ............................................................................. 49
Commentsp1:
IndustryID:
Page1

EmissionsTradingSchemeBaselineSurvey:
I.GeneralSection
Tobefilledbytheenvironmentallaboratory.
ForOfficeUSEONLY
IndustryID
Dateofquestionnaire
reviewing
(DD/MM/YY)
|___|___|___|___|___|___| Reviewer'sname
|__|__|/|__|__|/|__|__|
Numberofmistakes
found
Isfollowupneeded?
|___|___|___|
Yes/No
Generalinstructions
TheGeneralSectionshouldbefilledENTIRELYbytheSurveyorswithoutanyunjustifiedmissingvalues.It
shouldbenextreviewedbytheMonitor,BEFORELEAVINGTHEINDUSTRY.
EverythinginthequestionnaireshouldbewritteninUPPERCASEandNEATLY.Useblueinkpen.
Donotleaveblankswithoutjustification.AlwayswriteNotApplicable,etcifthequestionsdoesnotapplyto
thisindustry
Inthequestionnaire:Last12monthsreferstoTHEMOSTRECENT12monthperiodthattheindustrycan
providegooddatafor.Themonthsshouldbeclearlyspecified.
Donotwriteoutsidetheboxesgiven.Comments,exceptionscanbewrittenintheCommentsfieldoneach
pageorintheadditionalpageattheendofthegeneralsection.
Leavetwodigitsbehindthedecimalpoint.Forexample,21.56302shouldbewrittenas21.56
WritedowntheIndustryIDonthefootofEVERYpage.
Thumbrulesshouldbeavoided.Ifmustuseit,writedowntheruleusedincommentsclearly
Alwayswritedowntheunitofmeasurement.
Allquestionsthatmustbeobservedormeasuredbythesurveyorstartwith**.Allotherquestionsrequire
responsesfromtheindustry.Ifanentiresectionismarked**,everyquestionrequires
measurement/observation.
Commentsp2:
IndustryID:
Page2

SectionA:Surveybackground
Enter:|___|___|hrs|___|___|mins
**Time(24hr)
Leave:|___|___|hrs|___|___|mins
**Date
|___|___|/|___|___|/20|___|___|
**SurveyInstitution
Industrynameand
address
Onrecord
District
State
Telephonenumber
**GPSCoordinates
MarkGPSwaypoint
andrecorddetailsat
factorygate.
EmailAddress
2.Latitude:N|___||___||___||___|.|___||___||___|
3.Longitude:E|___||___||___||___|.|___||___||___|
4.Elevation(ifavailable):_________________________
Commentsp3:
IndustryID:
Pincode
Page3

**SectionB:Certifications
Name
Designation
1.
2.
Surveyteam
members
3.
4.
5.
6.
Asrepresentativeof______________________(surveyinstitution/lab),Icertifythatthe
informationcollectedisreportedaccurately.
Surveyor
Nameofsignatory
Certification
Designationofsignatory
Signature
Asafieldmonitor,Icertifythattheinformationcollectedisreportedaccurately.
FieldMonitor
Name:
Signature:Date:|___|___|/|___|___|/2012
TheSurveyor/EnvironmentalLabpresentisconductingthissurveyonbehalfoftheCentralPollutionControl
Board.Thepurposeofthesurveyistostudyindustrialpollutionemissionsandmeasurestakentoabatethese
emissions. The survey information will be used by the Central Pollution Control Board to design future
programmesandwillbekeptconfidential.
Industry
Name
Designation
ContactNumber
respondents
Personswho
answered
questions
Asrepresentativeof______________________(industryname),Icertifythatthe
informationprovidedhereinistrueandcorrect.
Nameofsignatory
Industry
Certification
Signatureofsignatory
Companystamp
Commentsp4:
IndustryID:
Page4

Section C: Industry Description

Wheneverpossible,pleasecheckdocumentstoverifyresponses.Notethatpast12monthsreferstothemost
recent12monthsforwhichthereisgooddata.
C1.
Industryname
C2.
Address:
Industryaddress(fromindustry
records/businesscard)
Attachabusinesscardtothegeneral
Phone:
section
|__|__|__|__|__|__|__|__|__|__|__|__|
1. Yes skiptoC5andcontinuesurvey
2. No,poweroutage/powercycling
3. No,seasonalclosure/monsoon
4. No,industrypermanentlyclosed
5. No,SPCBClosure
AnswerC4
6. No,notinnormalproductiondueto
C3.
Isindustryoperating&innormal
productionatthetimeofsurvey
visit?
ONLYconductsurveyandtake
samplesifinproductionthatwould
producethelevelofemissionexpected 7.
oftheindustryunderordinary
operatingconditions
8.
No,notinproductiondueto
only
andEND
SURVEY
without
taking
samples
No,other(specify):
C4.
Iftheindustryisnotinoperation,
accordingtothemanager,onwhat
dateistheindustryexpectedtobe
operating?
1. Daterange:
2.
1.
Yes,whoisthecommonowner/parentgroup
Industryclosedpermanently.
C5.
Arethereotherindustrialunitsinthe
stateownedbythesame
owner/parentgroupasthisindustry?
CommonOwner
OR
ParentGroup
99.
2.
C6.
CompanyIdentificationNumber
(CIN#):[Example:U27200MH1973P]
Commentsp5:
IndustryID:
No
Don'tknow
Page5

C7.
Isthisindustrypublicorprivate
sector?
1.
Publicsector(governmentowned)
Privatesector(privatelyowned)
2.
NICcode(ifavailable):|___|___|___|___|___|
Cement
2. Chemicals
3. Distilleries
4. Dyemanufacturing
5. Engineering
6. FoodandBreweries
7. Foundries
8. IronandSteel
9. MineralProcessing
10. Paper
11. Petrochemicals
12. Pharmaceuticals
13. Power
14. Refinery
15. RollingMill
16. Textiles(dyeingand/orprinting)
17. Other(specify)____________
1. Red
2. UltraRed
3. Orange
4. Green
1. Smallscale
2. Mediumscale
3. Large-scale
1.
C8.
SectoroftheIndustry(Textiles,
Cement,etc.)PleasefillintheNICcode
ANDcheckonebox.Fillintheprimary
sector,asrecordedonthe
environmentalconsent.
C9.
CategoryoftheIndustry(Pollution
category)
C10.
Size[basedontotalamountofcapital
investment]Asrecordedonthe
environmentalconsent.
C11.
NumberofShiftsinthePlant
(Pleasefillinthetimingofeachshift,
in24hrtime)
C12.
NumberofWorkdaysperyear
Noofshifts:|__|__|
Timing:
1.
2.
3.
4.
5.
[ ][ ] : [ ] [ ]
[ ][ ] : [ ] [ ]
[ ][ ] : [ ] [ ]
[ ][ ] : [ ] [ ]
[ ][ ] : [ ] [ ]
to
to
to
to
to
[
[
[
[
[
]
]
]
]
]
[
[
[
[
[
]:[][]
]:[][]
]:[][]
]:[][]
]:[][]
Commentsp6:
IndustryID:
|___|___|___|
Page6

C13.
1.
Werethereanymonthswhenthe
unitwasnotinproductioninthelast
twelvemonths?Ifso,notedownthe
monthsthatwereclosed.
2.
No,notclosedforanymonth
Yes,closedfor|___|___|monthsoutofthelast
12months.Monthsclosedare:
(ex.Jul2011;Jan2012)
Howmanystaffdidtheindustryemploydirectlyorcontract,onaverage,overthelast12months?(Fill
inaverageemploymentbycategory.Iffiguresforlast12monthsnotknown,fillfiguresapplicableto
lastfiscalyear.)
Numberofstaff
Stafftype
C14.
Managementstaff
Includeallactiveownersas
management.
Nonmanagementworkers&
contractlabours
BookValueoffixedassets(excludingland):
Asofdate:|___|___|/|___|___|/||___||___||___||___|
BEFOREtotaldepreciation(GROSSBLOCK):
C15.
Whatisthetotalindustryinvestment
inplant&machinery&building,
excludingland?
(Fillindatafromthemostrecentdate
possible.Fillallfieldsforwhichdatais
available)
Rs.:Lakh/Crore
AFTERtotaldepreciation(NETBLOCK):
Rs.:Lakh/Crore
EstimatedMarketValue:
Asofdate:|___|___|/|___|___|/|___||___||___||___|
Rs.:Lakh/Crore
C16.
Whatwasthegrosssalesrevenue
1. Financialyear0910:Rs.:Lakh/Crore
(i.e.turnover)inthelastthree
financialyears?
(DraftfiguresacceptableforFY1112)
TotalNumberofStacks(NOT
includingDGsetstacks)
AgeofthePlant:Whatwasthefirst
|___|___|___|___|
yearofIndustryOperation?
C17.
C18.
C19.
1.
IsindustryISO9001certified?
2.
1.
C20.
IsindustryISO14001certified?
C21.
2.
Areaoftheindustry(insquareyards)
Yes
No
Yes
No
Commentsp7:
IndustryID:
Page7

Section D: Industry Fuel Consumption

1.
2.
3.
4.
5.
6.
7.
8.
D1.
Pleaselistallfuelsburntinthisindustry
inthelast12months.Pleasecheckallthat
apply.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Coal (Indian)
Coal (Imported)
Coke
Lignite
Pet Coke
Wood
Bagasse
Rice Husk
Biomass (Other) Specify ________________
Other Solid Fuel (specify) ________
Crude Oil
LDO (Light Diesel Oil)
Fuel Oil (Residual Fuel Oil)
Furnace Oil
Diesel (Diesel/High Speed Diesel)
LSHS (Low Sulphur Heavy Stock)
Other Liquid Fuel (specify) _________
Gaseous Fuels (specify) ___________
Commentsp8:
IndustryID:
Page8

D2.1 InformationonFuel_____(1,2,3,4,etc)outof_______(totalnumberoffuels)
a. Whichfueliscoveredinthistable
1. No fuel Skip section D2.1 and proceed to Section E
?(Tickonethatapplies.Iffuelis
2. Coal (Indian)
biomassotherthanwood,filltypeof
3. Coal (Imported)
biomass.)
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
b.
Coke
Lignite
Pet Coke
Wood
Bagasse
Rice Husk
Biomass (Other) Specify ________________
Other Solid Fuel (specify) ________
Crude Oil
LDO (Light Diesel Oil)
Fuel Oil (Residual Fuel Oil)
Furnace Oil
Diesel (Diesel/High Speed Diesel)
LSHS (Low Sulphur Heavy Stock)
Other Liquid Fuel (specify) _________
Gaseous Fuels (specify) ___________
Whichsuppliersdoyoupurchasethis
fuelfrom?Pleaselistthethreemain 1.
suppliersonly.
Name
Address
2.
c.
3.
Ifyouhaveafuelanalysisreportfor
thisfuel,pleaseattachittothe
Attached(Circleone):Yes/No
survey.
Commentsp9:
IndustryID:
Page9

Ifthefuelconsumptiondataisonly 1. data below is for the fuel indicated above only (most
availableforamixtureoffuel,
of the time)
indicatewhatthedatabelow
2. data below is for the above indicated fuel and another
represents.
fuel
Getseparatedataforeachfuel
3. data below not filled because separate data for this
fuel not available
wheneverpossible
Whatisthemonthwiseconsumptionofthisfuelforthelast12months?(Pleasewriteincomments
whetherthedataisofactualfuelconsumptionorfuelpurchase)
UnitsofMeasurement
Month/Year
Consumption(Units)(Onlynumericvalues)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
f.
WhatistheANNUALconsumptionofthisfuelforthelastfouryears?
(Noteincommentsanyunusualeventsthatmightaccountforfluctuation,suchasmonthsclosed)
1. Calendar Year
FormatoftheYear
d.
e.
2.
Year
Financial Year
Consumption
(Units)
2012
2011
2010
2009
UnitofMeasurement
TotalCost(Rs)
Commentsp10:
IndustryID:
Page10

D2.2 InformationonFuel_____(1,2,3,4,etc)outof_______(totalnumberoffuels)
a.
1. No fuel Skip section D2.2 and proceed to Section E
Whichfueliscoveredinthistable?
2. Coal (Indian)
(Tickonethatapplies.Iffuelis
3. Coal (Imported)
4. Coke
biomass.)
Lignite
6. Pet Coke
7. Wood
8. Bagasse
9. Rice Husk
10. Biomass (Other) Specify ________________
11. Other Solid Fuel (specify) ________
12. Crude Oil
13. LDO (Light Diesel Oil)
14. Fuel Oil (Residual Fuel Oil)
15. Furnace Oil
16. Diesel (Diesel/High Speed Diesel)
17. LSHS (Low Sulphur Heavy Stock)
18. Other Liquid Fuel (specify) _________
19. Gaseous Fuels (specify) ___________
5.
b.
Whichsuppliersdoyoupurchasethis 1.
fuelfrom?Pleaselistthethreemain
suppliersonly.
2.
Name
Address
3.
c.
survey.
Commentsp11:
IndustryID:
Page11

d.
e.
of the time)
represents.
fuel
fuel not available
wheneverpossible
UnitofMeasurement
Month/Year
Consumption(Units)(OnlyNumericValues)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
f.
WhatistheANNUALconsumptionofthisfuelforthelastfourCALENDARyears?
FormatoftheYear
1. Calendar Year
2.
Year
Financial Year
UnitofMeasurement
TotalCost(Rs)
2012
Consumption
(U it )
2011
2010
2009
Commentsp12:
IndustryID:
Page12

D2.3InformationonFuel_____(1,2,3,4,etc)outof_______(totalnumberoffuels)
No fuel Skip section D2.3 and proceed to Section E

2. Coal (Indian)
3. Coal (Imported)
4. Coke
5. Lignite
6. Pet Coke
7. Wood
8. Bagasse
9. Rice Husk
10. Biomass (Other) Specify ________________
11. Other Solid Fuel (specify) ________
12. Crude Oil
13. LDO (Light Diesel Oil)
14.Fuel Oil (Residual Fuel Oil)
15.Furnace Oil
16.Diesel (Diesel/High Speed Diesel)
17. LSHS (Low Sulphur Heavy Stock)
18. Other Liquid Fuel (specify) _________
19.Gaseous Fuels (specify) ___________
a.
Whichfueliscoveredinthistable?
(Tickonethatapplies.Iffuelis
biomass.)
b.
Whichsuppliersdoyoupurchasethis 1.
fuelfrom?Pleaselistthethreemain
suppliersonly.
1.
Name
Address
2.
3.
c.
Commentsp13:
IndustryID:
Page13

of the time)
represents.
fuel
fuel not available
wheneverpossible
UnitofMeasurement
Month
Consumption(Units)(OnlyNumericValues)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
(|___|___|/|1|___|)
f.
WhatistheANNUALconsumptionofthisfuelforthelastfourCALENDARyears?
(Noteincommentsanyunusualeventsthatmightaccountforfluctuation,suchasmonthsclosed)
FormatoftheYear 1. Calendar Year
e.
2.
Year
2012
2011
2010
2009
Financial Year
Consumption(Units) UnitofMeasurement
TotalCost(Rs)
Iftherearemorethanthreefuels,pleasefilloutandattachcopiesoftheSectionDExtension,
availableintheGeneralSectionExtension.
Commentsp14:
IndustryID:
Page14

Section E: Product Outputs

E0.
TotalNumberofProducts:|____|____|
Whatproductshastheindustryproducedinthelast12months,inwhatquantity?Pleasefillouttheentiretable
Iftherearemorethan5products,ONLYLISTthetopthreeproductsintermsofannualsalesvalue.Fillfiguresforthemostrecent12months
From:|___|___|/|2|0|_1_|___|to|___|___|/|2|0|1|___|
E1.0 Latest12monthperiod:
Product2
Product3
E1.1. ProductName
E1.2. UnitsofQuantityforMeasuringthisProduct
E1.3. ProductioninMonth1(|___|___|/|1|___|)
Commentsp15:
IndustryID:
Product1
Page15

E2.0 WhatistheQuantityofAnnualProductioninlast4years
E2.1 FormatoftheYear
1. Calendar Year 2. Financial Year
E2.2
E2.3
E2.4
E2.5
E2.6
Year/Product
UnitsofQuantityforMeasuringthis
Product
2012(NumericValueonly)
Product1
Product2
Product3
Commentsp16:
IndustryID:
Page16
Emissions Trading Scheme Baseline Survey (Technical Section)
Section F: Ambient Air Monitoring

Notevaluesasrecordedbytheindustryinmostrecentambientairmonitoring.Ifanindustryhasnotrecordeda
particularvariable,writeNotApplicable/NA
F0.NumberofAmbientMonitoring
Locations(onetimereadingsAND
permanentstations)
Zero Skip to the Section G

Other (specify) ____________
1.
2.
Fill in Section F
PleasefillinthemostrecentambientairdataforeveryAmbientAirMonitoringlocationintheindustry.If
therearemorethan5locations,fillinandattachtheSectionFExtensionAdditionalPages.
Location5
No.
Parameter
Location1
Location2
Location3
Location4
AmbientAir
Location
F1.
Identifier(if
any):
Permanent
F1b. monitoring
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
station?
F2.
Dateof
monitoring
|___|___|/
|___|___|/
20___
|___|___|/
|___|___|/20___
|___|___|/
|___|___|/
20___
|___|___|/
|___|___|/20___
F3.
Timeof
monitoring
|___|___|hrs|__||
___|mins
|___|___|hrs|___||___
|mins
|___|___|hrs|__||
___|mins
|___|___|hrs|__||_
__|mins
F4.
F5.
F6.
F7.
F8.
F9.
F10.
F11.
TotalSPM
concentration
(ifavailable)
PM10conc.
PM2.5conc.
SO2conc.
NOXconc.
NO2conc.
COconc.
CO2conc.
|___|___|/
|___|___|/
20___
|___|___|hrs|___|
|___|mins
Commentsp17:
IndustryID:StackID:
Page17
Section G: DG Sets or Gas Based Alternate Energy Sources

FillinthefollowingquestionsforallDGsetsintheindustry.
G0.
1. Zero Skip to the end of the General Section
Number
ofDGsets 2. One or more (specify) |__|__| Fill in Section G
PleasefillinthemostdataforeveryDGsetintheindustry.Iftherearemorethan4DGsets,fillinandattachthe
SectionGExtensionintheAdditionalPages.
Preferred
DGset1
DGset2
DGset3
DGset4
Units
No. Parameter
Unit
DGsetstackheight
DGsetstack
diameter
mm
G3.
DGSetCapacity
G4.
G5.
G6.
DGSetFuel
DGSetfuelfeedrate
Sulphur%infuel
|__|__|%
Hours/monthon
avg.thisDGset
operates
YearthisDGSetwas
installed
FuelName
G1.
G2.
G7.
G8.
G9.
|__|__|%
|__|__|%
|__|__|%
WhatistheBharat
ratingofthisDGSet?
Diesel/Fuel
G10. consumptioninlast
12months
DGenergy
G11. productioninlast12
months
Last12months
G12. periodinG10and
G11
|__|__|/|1|__|
|__|__|/|1|__|
|__|__|/|1|__|
|__|__|/|1|__|
to
to
to
to
|__|__|/|1|__|
|__|__|/|1|__|
|__|__|/|1|__|
|__|__|/|1|__|
KVA or KW
rating
Fuel Name
kg/hr
Hours/month
Year
Year
N/A
Bharat Rating
(ex. Bharat I,
Bharat IV)
Kg/year
KW-h/year
MM/YYto MM/YY to
MM/YY
MM/YY
Commentsp18:
IndustryID:StackID:
Page18
Commentsp19:
IndustryID:StackID:
Page19
II.Technical/StackSection
ForOfficeUSEONLY
IndustryID
Dateofquestionnaire
reviewing(DD/MM)
|__|__|__|__|__|__|
|__|__|/|__|__|/2013
Reviewer'sname
Numberofmistakes
found
|__|__|
Generalinstructions
TheGeneralSectionshouldbefilledENTIRELYbytheSurveyorswithoutanyunjustifiedmissingvalues.Itshouldbe
nextreviewedbytheMonitor,BEFORELEAVINGTHEINDUSTRY.
EverythinginthequestionnaireshouldbewritteninUPPERCASEandNEATLY.Useblueinkpen.
Donotleaveblankswithoutjustification.AlwayswriteNotApplicable,etcifthequestionsdoesnotapplytothis
industry
Donotwriteoutsidetheboxesgiven.Comments,exceptionscanbewrittenintheCommentsfieldoneachpageor
intheadditionalpageattheendofthegeneralsection.
WritedowntheIndustryIDonthefootofEVERYpage.
Thumbrulesshouldbeavoided.Ifmustuseit,writedowntheruleusedincommentsclearly
Alwayswritedowntheunitofmeasurement.
Allquestionsthatmustbeobservedormeasuredbythesurveyorstartwith**.Allotherquestionsrequireresponses
fromtheindustry.Ifanentiresectionismarked**,everyquestionrequiresmeasurement/observation.
Commentsp20:
IndustryID:StackID:
Page20
SectionH:Surveybackground
SurveyAttempt:Sampling&Questionnaire
Enter:|__|__|hrs|__|__|mins
Time(24hr)
Leave:|__|__|hrs|__|__|mins
Date(mm/dd/yyyy)
|__|__|/|__|__|/2013
SurveyInstitution
Industryname
Telephonenumber
EmailAddress
Section I :Technical Details

I.1.
I.2
I.3.
NumberofStacksinthe
|____|____|
IndustrywithPMconsent
NumberofStacksinthe
IndustryforwhichPMconsent
|____|____|
notrequired
ForeachstackintheindustrycountedinI1(NOTincludingDGsetstacksornon
PMprocessstacks),pleaselistthefollowing:
Howdoestheindustry
Processstack/Combustion
JPALStackID
describethisstack?
stack(circleone)
IfCombustionStack,mentionthe
typeoffuel
1.
a.
S|0|1|
Process/Combustion(Flue)
2.
3.
1.
b.
S|0|2|
2.
3.
1.
c.
S|0|3|
2.
3.
1.
d.
S|0|4|
2.
3.
1.
e.
S|0|5|
2.
3.
1.
f.
S|0|6|
2.
3.
1.
g.
S|0|7|
2.
3.
Commentsp21:
IndustryID:StackID:
Solid Fuel
Liquid Fuel
GaseousFuel
Solid Fuel
Liquid Fuel
Gaseous Fuel
Solid Fuel
Liquid Fuel
Gaseous Fuel
Solid Fuel
Liquid Fuel
Gaseous Fuel
Solid Fuel
Liquid Fuel
Gaseous Fuel
Solid Fuel
Liquid Fuel
Gaseous Fuel
Solid Fuel
Liquid Fuel
Gaseous Fuel
Page21
1.
h.
S|0|8|
2.
3.
1.
i.
S|0|9|
2.
3.
1.
j.
S|1|0|
2.
3.
Solid Fuel
Liquid Fuel
Gaseous Fuel
Solid Fuel
Liquid Fuel
Gaseous Fuel
Solid Fuel
Liquid Fuel
Gaseous Fuel
Commentsp22:
IndustryID:StackID:
Page22
Section J: Stack Details

StackdetailsshouldonlybefilledinforstacksburningSOLIDorLIQUIDfuels
J.1
ThisSectionisbeingfilledoutforthe
stackwiththefollowing
StackID:
S|____|____|
J.2
StackHeight(fromthegroundlevel)
J.3
Numberofsamplingportsatthestack
outlet
|____|____|samplingportsatstackoutlet
J.4
NumberofAPCDParallelChains
|_____|____|APCDParallelChains
Unit(Specify)
PreferredUnit
m
Commentsp23:
IndustryID:StackID:
Page23
J.9 OverallStackDiagram(Pleaselabelallsamplingpointsclearly)
a. ParallelChain1
b.ParallelChain2
Commentsp24:
IndustryID:StackID:
STACK
Page24
Emissions Trading Scheme Baseline Survey (Ringelmanns Section)
Atthispoint,attachthenumberofstackattachmentsheets(SectionK)correspondingtothe
numberofparallelchainslistedinJ.4.AfterfillingoutsectionKforeachparallelchainonthis
stack,attachthenumberofequipmentsheetscorrespondingtothenumberandtypeofeachlisted
inSectionK.Forexample,ifthisstackhas2parallelchainswith2APCDsand1IDfanoneach,
thereshouldbetwostackattachmentsheets,twoIDfansheets,and4APCDsheets.Lastly,
accordingtotheaboveprocedure,attachthenumberofrelevantsamplingportsheets
Commentsp1:
IndustryID:
StackID:
Page1
Emissions Trading Scheme Baseline Survey (Stack Attachment Section)
IV.StackAttachmentSection
SectionK:StackAttachments(foreachParallelChain)
K1.
K2.
K3.
ThisSectionisbeingfilledoutforthestackwiththe
followingStackID:
ParallelChainNumber
2.
3.
EmissionSource1
4.
5.
6.
7.
8.
1.
2.
3.
b.
EmissionSource2
4.
5.
6.
7.
8.
9.
1.
2.
3.
c.
|_____|
EmissionSources
1.
a.
S|_____|_____|
EmissionSource3
4.
5.
6.
7.
8.
9.
Commentsp26:
IndustryID:StackID:
Boiler
Thermic Fluid Heater/Thermopack
Furnace/Bhatti
Process emissions
Incinerator
DG Set
Gas Engine
Other(specify)___________
Boiler
Furnace/Bhatti
Process emissions
Incinerator
DG Set
Gas Engine
N/A (only 1 Emission Source)
Boiler
Furnace/Bhatti
Process emissions
Incinerator
DG Set
Gas Engine
N/A (less than 3 emission sources)
Page26
AirPollutionControlDevices
K4.
ForeachAPCDinthisparallelchain,tickthecorrespondingAPCDnamefromthecheckboxes
below.
a.
APCD1
1.
Gravity Settling
APCD2
1.
Chamber
Chamber
2.
3.
4.
5.
6.
7.
Single-Cyclone
Multi-cyclone
Bag Filter
ESP
Scrubber
Other (Specify)
2.
3.
4.
5.
6.
7.
Single-Cyclone
Multi-cyclone
Bag Filter
ESP
Scrubber
Other (Specify)
____________
____________
Gravity Settling
8.
N/A
APCD3
1.
Gravity Settling
APCD4
1.
Chamber
2.
3.
4.
5.
6.
7.
Single-Cyclone
Multi-cyclone
Bag Filter
ESP
Scrubber
Other (Specify)
Chamber
2.
3.
4.
5.
6.
7.
____________
8.
N/A
(lessthan3APCDs)
Gravity Settling
Single-Cyclone
Multi-cyclone
Bag Filter
ESP
Scrubber
Other (Specify)
____________
8.
N/A
(lessthan4APCDs)
(only1APCD)
AnnualOperatingandMaintenanceCostsforall
theAPCDsofthisParallelChain(incl.electricity
costs,maintenancecosts,andmaterialcosts).
K5.
1.
K6.
NumberofIDfans
2.
3.
4.
Zero SkiptoSectionL
One
Two
Other(specify):_______________
Commentsp27:
IndustryID:StackID:
Page27
Emissions Trading Scheme Baseline Survey (Boiler Section)
L1BoilerSection
Section L1: Boilers

L1.1
StackID
L1.2
ParallelChain
numbertowhich
boilerisattached
EmissionsSource
number
S|___||___|
L1.3
|___|copycorrespondingentryfromK2forthestackIDlistedinL1.1
|___|copycorrespondingentryfromK3forthestackIDlistedinL1.1
L1.4
L1.5
L1.6
Manualor
Automaticcontrol?
1.
2.
BoilerSteam
GeneratingCapacity
FeedWater
Consumption
m3/hr
OperatingSteam
Pressure
L1.8
1.
Nameallfuelsinuse
2.
kg/cm2
3.
4.
5.
TypeofFuelFiring
1.
2.
3.
4.
Coal(Indian)
Coal(imported)
Lignite
Biomass/Husk
Other (Specify ______________)
N/A
Nameof
Fuel
(Coal/Bioma
ss/etc)
Manual
Fluidized
Burner
Other (Specify) ____________
N/A
Type
(Manual/Flu
idized/Burn
er/others)
|____||____||____|
L1.10
Fuelfeedrate
L1.11
**Loadonthe
boileratthetimeof 1.
Monitoring.This
shouldbeobserved 2.
notasked
Istherean
economizer
installed?
Yes
No
L1.12
Preferred
Unit
Manual/Aut
omatic
Tons/hr
L1.7
L1.9
Manual Control
Automatic Control
Unitof
Measurement
Manual/Auto
matic
1.
2.
kg/hr
%
N/A
N/A
|____|____|%
Notapplicable
Commentsp28:
IndustryID:StackID:
Page28
Emissions Trading Scheme Baseline Survey (Boiler Section)
L1.13
L1.14
L1.15
L1.16
L1.17
L1.18
L1.19
L1.20
L1.21
L1.22
L1.23
Isthereanairpre
heaterinstalled?
Yearthisboilerwas
installed
Numberofhoursa
daythisboiler
operates
Numberofdaysper
yeartheboiler
operates
Ratedefficiencyof
boiler
Ifthereisan
efficiencydisplay,
whatisthereading?
Ifthereisoxygen
monitoring,whatis
thereading?
Totalpower
consumptionofthis
boiler
GrossCalorific
ValueofFuelused
(GCV)
NetCalorificValue
offuelused(NCV)
Whetherblended
fuelused?
N/A
N/A
Year
Year
Hours/day
Hours/day
|____||____||____|
Days/year
Days/year
|____|____|
1. |____|____|
1.
2.
|____|____|____|____|
|____||____|
2.
Ifyes,whatisthe
percentageof
blend?
No Efficiency Display Available
1. |____|____|
2. No Oxygen Reading Available
|____|____|
Kw
Kcal/Kg
Kcal/Kg
Kcal/Kg
Kcal/Kg
1.
2.
L1.24
Yes
No
Yes
No
Commentsp29:
IndustryID:StackID:
Page29
Emissions Trading Scheme Baseline Survey (Furnace Section)
L2FurnaceSection
Section L2: Furnaces

L2.1
StackID
S|___||___|
L2.2
ParallelChainNumberto
whichFurnaceisattached
|___|copycorrespondingentryfromSectionK2forthestackIDlistedinL2.1
L2.3
EmissionSourceNumber
|___|copycorrespondingentryfromSectionK3forthestackIDlistedinL2.1
Unitof
Measurement
Preferred
Units
Nameof
Type
L2.4
TypeofFurnace
N/A
L2.5
FurnaceProduction
T/day
L2.6
AnnualProduction
T/year
L2.7
FurnaceDiameter
(D)/Dimensions
mm
L2.8
CapacityofFurnace
Tons/melt
L2.9
FurnaceCycleTime
|____||____|
hour/melt
N/A
Nameofthe
Fuel
(Electricity/Oi
l/Coaletc)
|____|____|%
mm
mm
mm
Yes
No
N/A
N/A
Yes
No
N/A
N/A
1.
L2.10
Nameallfuelsinuse
2.
3.
4.
Electricity
FuelOil
LPG
Other(Specify) ________________
L2.11
BurningLosses
L2.12 HoodDiameter
HeightofHoodfrom
Furnace
DiameterofPipe
L2.14
ConnectedtoHood
L2.13
**CanYouseeSubstantive
FugitiveEmissionsfrom
L2.15
thefurnace?Thisshouldbe
observedbythesurveyor
**Areanysharpbends
visibleinthefurnace
L2.16
ducting?Thisshouldbe
observedbythesurveyor
1.
2.
1.
2.
Commentsp30:
IndustryID:StackID:
Page30
Emissions Trading Scheme Baseline Survey (Furnace Section)
L2.17
L2.18
L2.19
L2.20
**Areanyofthehoods
connectedtotheducting
fromthesidesofthe
hoods?
Thisshouldbeobservedby
thesurveyor
**Canthehoodbeeasily
placedandremovedfrom
thefurnaceduring
operation?
Thisshouldbeobservedby
thesurveyor
Numberofhoursadaythis
furnaceoperates
Numberofdaysperyear
thisfurnaceoperates
Yes
No
N/A
N/A
Yes
No
N/A
N/A
|____||____|
Hours/day
Hours/day
|____||____||____|
Days/Year
Days/Year
1.
2.
1.
2.
Commentsp31:
IndustryID:StackID:
Page31
Emissions Trading Scheme Baseline Survey (Thermopack Section)
L3ThermopackSection
Section L3: Thermopacks/Thermic Fluid Heaters

L3.1
StackID
L3.2
ParallelChainnumberto |___|copycorrespondingentryfromSectionK2forthestackIDlisteninL3.1
which
Thermopack/Thermic
FluidHeaterattached
EmissionSourceNumber |___|copycorrespondingentryfromSectionK3forthestackIDlisteninL3.1
L3.3
L3.4
S|___||___|
ManualorAutomatic
control?
1.
2.
L3.5
Whatisthe
thermopackcapacity?
L3.6
NameallFuelsinuse
1.
Manual Control
Automatic Control
Unit(Specify) PreferredUnit
Manual/Auto Manual/Automatic
matic
mKcal
2.
3.
4.
Coal(Indian)
Coal(imported)
Lignite
Other (Specify): _______________
N/A
NameofFuel
(Coal/Biomass/etc)
L3.7
Fuelfeedrate
L3.8
Numberofhoursaday |____||____|
thisthermopack
operates
Numberofdaysper
|____||____||____|
yearthisthermopack
operates
Isthereaneconomizer 1. Yes
installed?
2. N0
Hours/day
Hours/day
Days/year
Days/year
N/A
N/A
Isthereanairpre
heaterinstalled?
N/A
N/A
Year
Year
L3.9
L3.10
L3.11
L3.12
1.
2.
kg/hr
Yes
No
Yearthisthermopack
wasinstalled
|____|____|____|____|
Commentsp32:
IndustryID:StackID:
Page32
Emissions Trading Scheme Baseline Survey (Gravity Settling Chamber Section)
M1GravitySettlingChamberSection
Section M1: Gravity Settling Chamber

M1.1
StackID
M1.2
ParallelChainNumbertowhich
GravitySettlingChamber
attached
APCDIDnumber
M1.3
M1.4
Whatistheannualoperating
andmaintenancecostofthis
gravitysettlingchamber(s)?
S|___||___|
|___|copycorrespondingentryfromSectionK2forstackIDlistedinM1.1
|____|copycorrespondingentryfromSectionK4forstackIDlistedinM1.1
1. Rupees
2.
3.
M1.5
Whichyearwasthisequipment
|____|____|____|____|
purchased?
WhatwasthecostofInstallation
andCommissioning
M1.6
1.
2.
3.
M1.7
Hasthisequipmentever
undergonemajormodifications?
M1.8
Ifyes,whichyeardidthe
modificationstakeplace?
Ifyes,howmuchdidthe
modificationscost?
M1.9
1.
2.
Skip to Question M1.10
|____|____|____|____|
1.
3.
Manufacturer&ModelName
RatedEfficiencyoftheAPCD
accordingto
model/manufacturer
SizeoftheGravitySettling
Chamber
M1.12
Rupees
LakhsRupees
CroresRupees
Yes
No
2.
M1.10
M1.11
LakhsRupees
CroresRupees
Rupees
LakhsRupees
CroresRupees
|____|____|%
Parameter
Measurement
Length
Breadth
Height
Unitof
Measurement
PreferredUnit
mm
mm
mm
Commentsp33:
IndustryID:StackID:
Page33
Emissions Trading Scheme Baseline Survey (Single Cyclone Section)
M2SingleCycloneSection
Tobefilledbytheenvironmentallaboratory
Section M2: Single Cyclone

M2.1
M2.2
M2.3
M2.4
M2.5
StackID
Parallelchainnumbertowhich
singlecycloneisattached
S|___||___|
APCDIDnumber
Whatistheannualoperatingand
maintenancecostofthissingle
cyclone(s)?
purchased?
|___|copycorrespondingentryfromK4forstackIDlistedinM2.1
|___|copycorrespondingentryfromK2forstackIDlistedinM2.1
Rupees
LakhsRupees
CroresRupees
1.
2.
Rupees
Lakhs Rupees
Crores Rupees
|____|____|____|____|
WhatwasthecostofInstallationand
Commissioning
M2.6
1.
2.
3.
3.
Yes
No
1.
M2.7
Hasthisequipmenteverundergone
majormodifications?
M2.8
|___|___|___|___|
M2.9
Ifyes,howmuchdidthe
modificationscost?
M2.10
M2.11
accordingtomodel/manufacturer
2.
SkiptoQuestionM2.10.
1.
2.
3.
Rupees
LakhsRupees
CroresRupees
|____|____|%
Unitof
Measurement
M2.12
M2.13
CylindricalBodyDimensions:(Height)
CylindricalBodyDimensions:(Diameter )
CycloneConeDimensions:
(verticalheight)
CycloneConeDimensions:
(bottomopeningdiameter)
GroundClearance(Cyclonebottomto
groundlevel)
AverageQuantityofDustCollectedper
day
FrequencyofDustCollection
Doesthiscyclonehaveavalveora
flangeatthebottom?
M2.14
M2.15
M2.16
M2.17
M2.18
M2.19
M2.20
Ifthereisavalve,whattypeisit?
PreferredUnit
mm
mm
mm
mm
mm
kg/day
Nooftimes/month
1. Valve 2. Flange
1. RotaryAirlock
2. Butterflydamper
3. Slidingdamper
4. Other(specify)
________
N/A
Typeofvalve(rotaryair
lock/butterfly
damper/sliding
damper/etc)
Commentsp34:
IndustryID:StackID:
Page34
Emissions Trading Scheme Baseline Survey (Multi Cyclone Section)
M3MultiCycloneSection
Section M3: Multi Cyclone

M3.1
StackID
M3.2
ParallelChainnumbertowhich
MultiCycloneisattached
APCDIDnumber
M3.3
S|___||___|
|___|copycorrespondingentryfromSectionK2forthestackIDlistedinM3.1
M3.4
maintenancecostofthismulticyclone?
M3.5
purchased?
WhatwasthecostofInstallationand
Commissioning
M3.6
M3.7
Hasthisequipmenteverundergone
majormodifications?
M3.8
Ifyes,whichyeardidthemodifications
takeplace?
Ifyes,howmuchdidthemodifications
cost?
M3.9
M3.10
M3.11
RatedEfficiencyoftheAPCDaccording
tomodel/manufacturer
M3.12
M3.13
M3.14
1. Rupees
2. LakhsRupees
3. CroresRupees
|____|____|____|____|
1. Rupees
2. LakhsRupees
3. CroresRupees
1.
Yes
No
2.
Skip to Question M3.10.
|____|____|____|____|
4. Rupees
5. LakhsRupees
6. CroresRupees
|____|____|%
OuterCasingDimension(Length)
OuterCasingDimension(Breadth)
CylindricalBodyDimension(Diameter)of
cells/cyclones
No.ofcells(cyclones)
GroundClearance(MultiCyclonebottomto
GroundLevel)
AverageQuantityofDustCollectedperday
FrequencyofDustCollection
M3.15
M3.16
M3.17
M3.18
M3.19
Doesthiscyclonehaveavalveoraflangeat 1.
thebottom?
2.
Ifthereisavalve,whattypeisit?
1.
2.
3.
4.
M3.20
MeasurementUnit
PreferredUnit
mm
mm
mm
Nos.
Nos.
mm
kg/day
Noof
times/month
Valve
Flange
RotaryAirlock
Butterflydamper
Slidingdamper
Other(specify) _________
N/A
Commentsp35:
IndustryID:StackID:
Page35
Emissions Trading Scheme Baseline Survey (Bag Filter Section)
M4BagFilterSection
Section M4: Bag filter

M4.1
StackID
ParallelChainnumbertowhich
BagFilterisattached
M4.2
M4.3
APCDIDnumber
maintenancecostofthisbag
filter?
purchased?
M4.4
M4.5
WhatwasthecostofInstallation
andCommissioning
M4.6
undergonemajormodifications?
M4.7
M4.8
Ifyes,howmuchdidthe
modificationscost?
M4.9
S|___||___|
1. Rupees
2. LakhsRupees
3. CroresRupees
|____|____|____|____|
1. Rupees
2. LakhsRupees
3. CroresRupees
1. Yes
2. No SkiptoQuestionM4.10.
|____|____|____|____|
1. Rupees
2. LakhsRupees
3. CroresRupees
Inspection/Maintenance
|____|____|____|timesperyear
Schedule:Refertothemaintenance
registerifavailable
|____|____|%
accordingtomodel/manufacturer
M4.10
M4.11
M4.12
1.
2.
LastInspection/Maintenance
Date:Refertothemaintenance
registerifavailable
M4.13
3.
4.
5.
[ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Month : |__|__| Year : |__|__|__|__|
Year|__|__|__|__|
DoesntNeedMaintenance
Donotremember
M4.27.
OperationofValve
1. Motorized
2. Manual
3. Other(Specify)
__________
MethodofDustRemovalfrom
Hopper
1. Manual
2. Con nuous
3. Other(Specify)
__________
Type
(Motorized/Manual/
Others)
Type
(Manual/Continuous
/Other)
Type(InEmpty
CementBags/Trolley/
M4.28.
ModeofDustCollection
M4.29.
1. EmptyCementBags
2. Trolley
Commentsp36:
IndustryID:StackID:
Page36
ScrewConveyer/On
Ground/Others)
3. ScrewConveyor
4. OnGround
5. Other(Specify)
__________
M4.41.
Ifdustisremovedmanually,what
isthefrequencyofdustremoval?
Ifdustisremovedmanually,
quantity/removal
Ifdustisremovedmanually,
quantity/day
No,ofbagsofdustcollected/day
No.oftrolleysofdustcollected/
day
QuantityofDustCollection
Totalno.ofFilterBagsfitted
insidebaghouse
DiameteroffilterBag
Lengthoffilterbag
No.ofRowsinBagFixing
Arrangement
No.ofColumnsinBagFixing
Arrangement
No.ofCells
M4.42.
No.ofRows/Cell
M4.43.
No.ofColumns/Cell
M4.44.
DesignedTotalFiltrationArea
DesignedInletGasFlow
Quantity?
DesignedInletDustLoading
DesignedInsideAngle/Slopeof
Hopper
DesignedaircompressorHP?
M4.30.
M4.31.
M4.32.
M4.33.
M4.34.
M4.35.
M4.36.
M4.37.
M4.38.
M4.39.
M4.40.
M4.45.
M4.46.
M4.47.
M4.48.
Nosoftimes/day
kg/removal
kg/day
Noofbags/day
Noofbags/day
Nooftrolleys/day
Nooftrolleys/day
Nos.
Nos.
mm
mm
Nos.
Nos.
Nos.
Nos.
Nos.
Nos.
Nos.
Nos.
Nos.
Nos.
m2
m3/hr
kg/hr
degree
HP
N/A
N/A
CubicFeetperMinute
(cfm)
kg/cm2
No.pulses/min
Noofpulses/minute
Nos.
Noofbags
Istheaircompressordedicatedto
thebagfilter?
M4.49.
Designedaircompressorflow
rate?
Designedaircompressor
pressure?
Ifthisisapulsejetfilter,how
manypulsesperminute?
Howmanyreplacementbagsdid
youpurchaselastyear?
M4.50.
M4.51.
M4.52.
M4.53.
1.
2.
Yes
No
1. ________pulses/min
2. N/A(notpulsejet)
kg/hour
Commentsp37:
IndustryID:StackID:
Page37
M4.
54.
M4.
55.
M4.
56.
M4.
57.
SURVEYOROBSERVATIONOFBAGFILTER
N/A
**Arethereairleakagesatthe
1. Yes
bottomofthehopper?
2. No
Pleasefeelforairleakageswithyour
hand
N/A
**Ifthedustisremovedmanually,is 1. Yes
dustpuffing(dustleakage)seen?
2. No
**Foramotorizedvalve,isdust
N/A
1. Yes
fallingcontinuously?
2. No
**Whatisthepowerconsumption
ofthecompressorofthebagfilter?
N/A
N/A
N/A
KW
Thisshouldbemeasuredwithaportable
poweranalyser.
Commentsp38:
IndustryID:StackID:
Page38
Emissions Trading Scheme Baseline Survey (ESP Section)
M5ESPSection
Section M5: ESP

M5.1
StackID
M5.2
Parallelchainnumberto
whichESPisattached
APCDIDnumber
M5.3.
M5.4.
Whatistheoperating
andmaintenancecost
perannumofthis
equipment,notincluding
IDfancosts?
S|___||___|
|___|copycorrespondingentryfromsectionK2forthestackIDlistedinM5.1
1.
2.
3.
Rupees
LakhsRupees
Crores Rupees
1.
2.
3.
Rupees
LakhsRupees
CroresRupees
Includethepower
consumptioncosts.
M5.5.
Whichyearwasthis
equipmentpurchased?
Whatwasthecostof
Installationand
Commissioning
undergonemajor
modifications?
Ifyes,howmuchdidthe
modificationscost?
M5.6.
M5.7.
M5.8.
M5.9.
M5.10.
Manufacturer&Model
Name
RatedEfficiencyofthe
APCDaccordingto
model/manufacturer
Schedule
M5.11
M5.12.
|____|____|____|____|
1.
Yes
No
2.
|____|____|____|____|
1. Rupees
2. LakhsRupees
3. CroresRupees
|____|____|%
|____|____|____|timesinayear
Refertothemaintenance
registerifitisavailable
M5.13.
Last
1.
2.
Date
3.
4.
5.
[ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Month : |__|__| Year : |__|__|__|__|
Year|__|__|__|__|
Donotremember
M5.14.
UnitofMeasurement
TypeofESP
PreferredUnit
Type(Parallelplate/Wire
Commentsp39:
IndustryID:StackID:
Page39
Emissions Trading Scheme Baseline Survey (ESP Section)
1.
2.
3.
4.
5.
M5.15.
OverallESPDimensions:
Width
Breadth
Height(AboveHopper)
No.offields
Nooffieldsinoperation
PlateCollectionArea
QuantityofDust
Collected/day
Hours/dayESPisinoperation
Days/yearESPisinoperation
**Whatisthepower
consumptionoftheESP?
M5.16.
M5.17.
M5.18.
M5.19.
M5.20.
M5.21.
M5.22.
M5.23.
M5.24.
6.
Plate & Wire Type

Tabular ESP
WetESP
TwoStagePrecipitator
HotStagePrecipitator
ColdStagePrecipitator
andplate/others)
mm
mm
mm
Nos.
Nos.
Nos.
Nos.
m2
kg/day
hrs/day
days/year
hrs/day
days/year
KW
Thisshouldbemeasuredwitha
portablepoweranalyser.
Commentsp40:
IndustryID:StackID:
Page40
Emissions Trading Scheme Baseline Survey (Scrubber Section)
M6ScrubberSection
Section M6: Scrubber

M6.1
StackID
M6.2
Parallelchainnumberto
whichScrubberis
attached
APCDIDnumber
M6.3.
M6.4.
S|___||___|
Whatistheoperatingand
maintenancecostper
annumofthisequipment,
excludingIDfancosts?
1.
2.
3.
Includetheoperatingcostsof
thepump
M6.5.
M6.6.
Whichyearwasthis
scrubberpurchased?
Whatwasthecostof
Installationand
Commissioning
|____|____|____|____|
1.
2.
3.
M6.7.
M6.8.
M6.9.
Hasthisscrubberever
undergonemajor
modifications?
Ifyes,howmuchdidthe
modificationscost?
1.
2.
|____|____|____|____|
1.
3.
M6.11
M6.12.
M6.13.
Manufacturer&Model
Name
RatedEfficiencyofthe
APCDaccordingto
model/manufacturer
Schedule
Last
Date
Rupees
LakhsRupees
CroresRupees
Yes
No
2.
M6.10.
Rupees
LakhsRupees
CroresRupees
Rupees
LakhsRupees
CroresRupees
|____|____|%
|____|____|timesinayear
1.
2.
3.
4.
5.
[ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Month:|__|__|Year:|__|__|__|__|
Year|__|__|__|__|
Donotremember
Unitof
Measurement
PreferredUnit
Commentsp41:
IndustryID:StackID:
Page41
M6.14.
TypeofScrubber
Simple
Spray
PackedBed
Impingement
Venturi
Dry
7. Other(Specify):_________
Isthescrubberroundorrectangular? 1. Round2.Rectangular
Ifthescrubberisround,whatisthe
1. ________mm2.NA(rectangular)
M6.15.
M6.16.
diameter?
Ifthescrubberisrectangular,whatis
thelength?
Ifthescrubberisrectangular,whatis
thebreadth?
ScrubberTotalHeight
Waterrequirement(Freshwateror
causticsolution)
PumpSize
PumpPressure
QuantityofWastewaterdischarged
fromScrubber
QuantityofDustCollectedperday
(intheformofcake)
Sludgesettlingarrangement
provided(ifany)
Typeoftreatmentgivento
slurry/wastewater(ifany)
Hours/daythescrubberisin
operation
Days/yearthescrubberisin
operation
**Whatisthepowerconsumptionof
thescrubberpump?
M6.17.
M6.18.
M6.19.
M6.20.
M6.21.
M6.22.
M6.23.
M6.24.
M6.25.
M6.26.
M6.27.
M6.27a.
M6.28.
1.
2.
3.
4.
5.
6.
Type
(Simple/Spray/Packed
Bed/Impingement/
Venturi/Dry/Other)
1. _________mm2.NA(round)
1. _________mm2.NA(round)
M
m3/hr
HP
kg/cm2
m3/day
kg/day
Hrs/day
Hrs/day
Days/year
Days/year
Kw
Thisshouldbemeasuredwithaportable
poweranalyser.
DesignedDeltapressureforthis
scrubber?
DesignedPumpFlow
M6.29.
M6.30.
Changeinmmwc
Commentsp42:
IndustryID:StackID:
Page42
NIDFanSection
SectionN:IDFans(FillthissectionforeachIDFan)
N1
N2.
N3.
StackID
ParallelchainnumbertowhichIDFanis
attached
S|___||___|
WhereistheIDfanlocated?
1.
BeforethefirstAPCD
2.
Betweenfirstandsecond
|____|
APCDs
3.
Betweensecondand
thirdAPCDs
4.
Betweenthirdandfourth
APCDs
5.
AfterallAPCDs
6.
Other(specify)
_________________
N4.
UnitofMeasurement
WhatistheratedHPoftheIDfan?
PreferredUnit
HP
N5.
**WhatisthestaticpressureattheINLETofthe
IDfan?
mmwc
Measurethestaticpressureattheinlet.Thisquestion
canbefilledinafterthesamplingiscomplete.
N6.
**WhatisthestaticpressureattheOUTLETof
theIDfan?
mmwc
Measurethestaticpressureattheoutlet.Thisquestion
canbefilledinafterthesamplingiscomplete.
N7.
N8.
WhataretheannualoperatingcostsoftheID
fan?
**WhatisthepowerconsumptionofthisIDfan?
Rs.
KW
Useaportablepoweranalysertomeasurethepower
consumption.
N9.
N10
.
DesignedRPM(rotationsperminute)oftheID
fan?(UsuallytheRPMatmaxpoweroutput)
IsthereaVariableFrequencyDriveinstalledfor
thisIDfan?
RPM
1.
Yesthecurrentfrequencyis|____|____|%ofthe
designedRPMinquestionN8.
2.
No
Commentsp43:
IndustryID:StackID:
Page43
SectionO1InletSampling
**Section O1: Monitoring Data from sampling at Inlet

StacksamplingwilloccuratonlyONEstack.Foreachparallelchainatthatstack,fillTableO1,basedonthecompletestackmonitoringatinletsampling
location.Alsoattachthecompletesamplingreport,whichshouldbeclearlylabeledSectionS:P1BeforeAllAPCDsandIDFan.
O1.1
O1.2.
O1.3.
StackIDwherestacksampling
takingplace
Parallelchainnumberonwhich
inletsamplingportislocated
S|___||___|
|____|
1.
2.
1.
2.
Yes
complete Section O1
No skip to Section O2
Yes
No (Specify Why) ______________________________
O1.5.
Isthereasamplingportatthis
location?(circleone)
Isthecompletesamplingreport
attached?
DateofSampling
|__|__|/|__|__|/2013
O1.6.
TimeofSampling(24hour)
|__|__|hrs|__|__|mins
O1.4.
UnitofMeasurement
O1.7.
O1.13.
Istheductcrosssectionroundor
rectangular?
Iftheductcrosssectionisround,
whatistheinternaldiameter?
Iftheductcrosssectionisrectangular,
whatisthelength(internal)?
Iftheductcrosssectionisrectangular,
whatisthebreadth(internal)?
Distanceofsamplingportfromthe
nearestbendinupstream
Distanceofsamplingportfromthe
nearestbendindownstream
Diameteroftheport
O1.14.
O1.15.
O1.16.
O1.17.
O1.18.
O1.19.
O1.20.
O1.21.
O1.22.
O1.23.
O1.24.
O1.25
Collarlengthattheport
AverageCO2%
AverageO2%
AverageCO%
AverageMoisture%
AverageFlueGasTemperature
GasMolecularWeight
StaticPressure
AverageVelocityMeasurement
AveragePMConcentration
AverageGasFlow
DustLoading
O1.8.
O1.9.
O1.10.
O1.11.
O1.12.
1.
2.
1.
2.
1.
2.
Round
Rectangular
________
NA (rectangular)
_________
NA (round)
1.
2.
_________
NA (round)
PreferredUnit
mm
mm
mm
mm
mm
mm
mm
%
%
PPM
%
DegCelsius
Mg
mmwc
m/sec
mg/Nm3
Nm3/hr
kg/hr
Commentsp44:
IndustryID:StackID:
Page44
Emissions Trading Scheme Baseline Survey (Intermediate Sampling Port Section)
SectionO2IntermediateSamplingPort
**Section O2: Monitoring Data from sampling at

intermediate sampling port
StacksamplingwilltakeplaceononlyONEstack.Foreachsamplingportoneachparallelchainonthatstack,fillTableO2withgasflow
andstaticpressurereadingsfromsamplinglocation(Refertothesurveyormanualforlocationofsamplingpoints,oriftherearemore
than4intermediatepoints.)
Alsoattachthecompletegasflowandstaticpressuremonitoringreport
O2.1.
StackIDwherestack
samplingtakingplace
O2.2
ParallelChainnumber
O2.3
SamplingportSequence
number(e.g.1forfirst
portfrominlet,2for
secondport,etc.)
Isthereasampling
pinholeatthislocation?
O2.4.
|___|
|___|
|___|
1.
2.
Yes complete Section O2

No, there are less than two APCDs & ID fans
skip to Section O3
3.
No, there are two or more APCDs & ID fans but no port
here skip to Section O3
O2.5.
O2.6.
O2.7.
O2.8.
O2.9.
O2.10.
O2.11
O2.12.
Unitof
Measurement
Istheductcrosssection
roundorrectangular?
Iftheductcrosssectionis
round,whatisthe
diameter?
rectangular,whatisthe
length?
breadth?
AverageFlueGas
Temperature
StaticPressure
AverageVelocity
Measurement
AverageGasFlow
1.
2.
1.
2.
1.
2.
1.
2.
Round
Rectangular
________
NA (rectangular)
_________
NA (round)
_________
NA (round)
PreferredUnit
mm
mm
mm
DegCelsius
Mmwc
m/sec
Nm3/hr
Commentsp45:
IndustryID:StackID:
Page45
SectionO3OutletSamplingPort
**Section O3: Monitoring Data from sampling at Outlet

StacksamplingwilltakeplaceatonlyONEstack.FillTableO3forthatstack,basedonthecompletestackmonitoringatoutletsampling
location,afterallAPCDsandaftertheIDfan.
Alsoattachthecompletesamplingreport,whichshouldbeclearlylabeledSectionT:P2AfterAllAPCDs.
O3.1
O3.4.
StackIDwherestacksampling
S|___||___|
takingplace
Isthereasamplingportatthis
1.
Yes
complete Section O3
location?(circleone)
2.
No skip to Section P
Isthecompletesamplingreport
1.
Yes
attached?
2.
No (Specify Why) ______________________________
DateofSampling
|__|__|/|__|__|/2013
O3.5.
TimeofSampling(24hour)
O3.2.
O3.3.
|__|__|hrs|__|__|mins
O3.6.
O3.7.
O3.8.
O3.9.
O3.10.
O3.11.
O3.12.
O3.13.
O3.14.
O3.15.
O3.16.
O3.17.
O3.18.
O3.19.
O3.20.
O3.21.
O3.22.
O3.23.
O3.24.
UnitofMeasurement
Isthestackcrosssectionround
orrectangular?
Ifthestackcrosssectionis
round,whatisthediameter?
rectangular,whatisthelength?
breadth?
Distanceofsamplingportfrom
thenearestbendinupstream
Distanceofsamplingportfrom
thenearestbendin
downstream
Diameteroftheport
Collarlengthattheport
AverageCO2%
AverageO2%
AverageCO%
AverageMoisture%
AverageFlueGasTemperature
GasMolecularWeight
StaticPressure
Avg.VelocityMeasurement
Avg.PMConcentration
AverageGasFlow
DustLoading
1.
2.
1.
2.
1.
2.
________
NA (rectangular)
_________
NA (round)
Round
Rectangular
PreferredUnit
mm
mm
1. _________
2. NA (round)
mm
mm
mm
mm
mm
%
%
PPM
%
DegCelsius
mg
mmwc
m/sec
mg/Nm3
Nm3/hr
kg/hr
Commentsp46:
IndustryID:StackID:
Page46
Section P: Stack Continuous Emissions Monitoring System

P.1
StackID:
S|____||____|
1.
2.
3.
4.
P.2
Whatexistingcontinuousemissionsmonitoring
systemisinplace?
(CheckAllthatApplies)
5.
6.
7.
8.
9.
10.
None skiptoSectionU
CEMSforPM
CEMSforNOX
CEMSforNo2
CEMSforSox
CEMSforSO2
CEMSforCO
CEMSforCO2
CEMSforVOC
CEMSforOtherGases
(Specifypollutantsmonitored___________________
P.3
IsthereaCEMSforPM?
Yes
2. No
1.
Goto P.2
Goto Part III, Ringlemann Section
1.
P.4
WhatwastheinstallationcostforthisSPMCEMS?
2.
3.
P.5
WhichyearwasthisSPMCEMSinstalled?
|____|____|____|____|
1.
P.6
Whatistheoperatingcostperannum?
2.
3.
P.9
ManufacturerNameoftheSPMCEMS
ModelNumber/NamefortheSPMCEMS
AnnualMaintenanceContractSigned
1.
P.10
MaintenanceSchedule
|____|____|____|peryear
P.7
P.8
2.
Whenwastheinstrumentcalibratedlast?
3.
4.
5.
1.
P.12
Whenwastheinstrumentinspectedlast?
Refertothemaintenanceregisterifitisavailable
2.
3.
4.
5.
Commentsp47:
IndustryID:StackID:
Yes
/ 2.
Rupees
Lakhs
Crores
No
1.
P.11
Rupees
Lakhs
Crores
[ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Month:|__|__|Year:|__|__|__|__|
Year|__|__|__|__|
DoesntNeedCalibration
Donotremember
[ ][ ][ ][ ][ ][ ][ ][ ]
Month: |__|__|Year:|__|__|__|__|
Year|__|__|__|__|
Donotremember
Page47
III.RingelmannsSection
TobefilledbytheFieldMonitor.
ONECOPYOFSECTIONIIIMUSTBEFILLEDINFOREACHSTACK
ForOfficeUSEONLY
SurveyID
Reviewer's
|______|____|______|____|______| name
IndustryID
Dateof
questionnaire
reviewing
(DD/MM)
|______|____|/|______|____|/
2013
Numberof
mistakes
found
|______|____|
Commentsp48:
IndustryID:StackID:
Page48
**Section Q: RingelmannsMeasurement
ThepurposeoftheRingelmannsProcedureistocomparethecolourofsmokefromastacktoanestablished
scaleofgreyness.Steps:
1) Stand in the line between the stack and the sun. The sun should be behind you and the stack directly
ahead.
2) Hold the Ringelmann Chart on a level with your eye, and in line with the top of the chimney. Get assistance
if needed.
3) Look at the smoke and identify which slice of the chart is the closest shade of grey.
4) Each slice has a number from 0-6, note the number of the matching slice down in Table G
5) Take TEN observations every THREE minutes over a period of 30 minutes.
6) Complete Table G
Q1. StackID
Q2. Date
S|___||___|
|______|____|/|______|____|/2013
1.Yes
Q3.
Isthesunbehindyouand
thestackinfrontofyou?
2.No Indicatewherethesunisrelativetoyouandstack,ifyouareat
thecenterofaclockdialandthestackisatpositionofhour12.Positionof
thesunisat:|______|____|
Measurement
Time(24hr):
Number:
1
|____|____|hrs|____|____|mins
2
|____|____|hrs|____|____|mins
3
|____|____|hrs|____|____|mins
4
|____|____|hrs|____|____|mins
5
|____|____|hrs|____|____|mins
6
|____|____|hrs|____|____|mins
7
|____|____|hrs|____|____|mins
8
|____|____|hrs|____|____|mins
9
|____|____|hrs|____|____|mins
10
|____|____|hrs|____|____|mins
SumofObserved
Q5.
|____|____|____|
RingelmannNumbers:
Q6. AverageNumber(Sum/10)
|____|____|
AverageSmokeDensity(%)
Q7.
|____|____|%
(AverageNumber*20)
Q4.
1.
Q8.
Whatistheweatherlike
today
2.
3.
ObservedRingelmannNumber:
Sunny
Cloudy
Raining
Commentsp49:
IndustryID:StackID:
Page49
Emissions Trading Scheme Baseline Survey (Backcheck Sheet)
EmissionsTradingSchemeBaselineSurvey
BackcheckSheet:Tobefilledbytheenvironmentallaboratory
S|___||___|
StackID
ParallelChain1
Equipment
Count
StackAttachmentSheet
EmissionSource
Boiler
ThermicFluid
Heater/Thermopack
Furnace/Bhatti
TotalESattachmentsheets
APCD/IDfan
SingleCyclone
Multicyclone
BagFilter
ESP
Scrubber
IDfan
TotalAPCD/IDfan
attachmentsheets
SamplingPorts
Inlet
Intermediate
Totalsamplingattachment
sheets
Commentsp50:
Parallelchain2
Attachment
section
Equipment
EmissionSource
Boiler
ThermicFluid
Heater/Thermopack
Furnace/Bhatti
TotalESattachmentsheets
APCD/IDfan
SingleCyclone
Multicyclone
BagFilter
ESP
Scrubber
IDfan
TotalAPCD/IDfan
attachmentsheets
SamplingPorts
Inlet
Intermediate
sheets
L1
L2
L3
M1
M2
M3
M4
M5
M6
N
O1
O2
Count
1
Parallelchain3
Attachment Equipment
section
K
L1
L2
L3
M1
M2
M3
M4
M5
M6
N
O1
O2
EmissionSource
Boiler
ThermicFluid
Heater/Thermopack
Furnace/Bhatti
Total ESattachmentsheets
APCD/IDfan
SingleCyclone
Multicyclone
BagFilter
ESP
Scrubber
IDfan
TotalAPCD/IDfanattachment
sheets
SamplingPorts
Inlet
Intermediate
sheets
TotalAttachmentSheets
forParallelChain1
TotalAttachmentSheetsfor
ParallelChain2
TotalAttachmentSheetsfor
ParallelChain3
IndustryID:StackID:
Count
1
Attachment
section
K
L1
L2
L3
M1
M2
M3
M4
M5
M6
N
O1
O2
Page50

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CENTRAL POLLUTION CONTROL BOARD

[Questionnaire for Baseline surveyfor Pilot ETS]

**Section O1: Monitoring Data from sampling at Inlet ........................................................... 44

CENTRAL POLLUTION CONTROL BOARD

CENTRAL POLLUTION CONTROL BOARD

CENTRAL POLLUTION CONTROL BOARD

CENTRAL POLLUTION CONTROL BOARD

Section C: Industry Description

CENTRAL POLLUTION CONTROL BOARD

CENTRAL POLLUTION CONTROL BOARD

CENTRAL POLLUTION CONTROL BOARD

Section D: Industry Fuel Consumption

CENTRAL POLLUTION CONTROL BOARD

CENTRAL POLLUTION CONTROL BOARD

CENTRAL POLLUTION CONTROL BOARD

CENTRAL POLLUTION CONTROL BOARD

CENTRAL POLLUTION CONTROL BOARD

No fuel Skip section D2.3 and proceed to Section E

CENTRAL POLLUTION CONTROL BOARD

CENTRAL POLLUTION CONTROL BOARD

Section E: Product Outputs

CENTRAL POLLUTION CONTROL BOARD

Emissions Trading Scheme Baseline Survey (Technical Section)

Section F: Ambient Air Monitoring

Zero Skip to the Section G

Emissions Trading Scheme Baseline Survey (Technical Section)

Section G: DG Sets or Gas Based Alternate Energy Sources

Emissions Trading Scheme Baseline Survey (Technical Section)

Emissions Trading Scheme Baseline Survey (Technical Section)

Emissions Trading Scheme Baseline Survey (Technical Section)

Section I :Technical Details

Emissions Trading Scheme Baseline Survey (Technical Section)

Emissions Trading Scheme Baseline Survey (Technical Section)

Section J: Stack Details

Emissions Trading Scheme Baseline Survey (Technical Section)

Emissions Trading Scheme Baseline Survey (Ringelmanns Section)

Emissions Trading Scheme Baseline Survey (Stack Attachment Section)

Emissions Trading Scheme Baseline Survey (Stack Attachment Section)

Emissions Trading Scheme Baseline Survey (Boiler Section)

Section L1: Boilers

Emissions Trading Scheme Baseline Survey (Boiler Section)

No Efficiency Display Available

2. No Oxygen Reading Available

Emissions Trading Scheme Baseline Survey (Furnace Section)

Section L2: Furnaces

Emissions Trading Scheme Baseline Survey (Furnace Section)

Emissions Trading Scheme Baseline Survey (Thermopack Section)

Section L3: Thermopacks/Thermic Fluid Heaters

Emissions Trading Scheme Baseline Survey (Gravity Settling Chamber Section)

Section M1: Gravity Settling Chamber

Emissions Trading Scheme Baseline Survey (Single Cyclone Section)

Section M2: Single Cyclone

Emissions Trading Scheme Baseline Survey (Multi Cyclone Section)

Section M3: Multi Cyclone

Emissions Trading Scheme Baseline Survey (Bag Filter Section)

Section M4: Bag filter

Emissions Trading Scheme Baseline Survey (Bag Filter Section)

Emissions Trading Scheme Baseline Survey (Bag Filter Section)

Emissions Trading Scheme Baseline Survey (ESP Section)

Section M5: ESP

Emissions Trading Scheme Baseline Survey (ESP Section)

Plate & Wire Type

Emissions Trading Scheme Baseline Survey (Scrubber Section)

Section M6: Scrubber