Service Training Mechanical Roland 700

Settings, Technical Data

1


Data Base Documentation Issue 09/01
MAN Roland Druckmaschinen AG - Offenbach
1-1


Technical Data

Table of Contents..........................................................................1
1.1 Overview............................................................................................ 3
1.2 Settings PU1 ..................................................................................... 4
1.3 Transfer settings .............................................................................. 5
1.4 Gripper settings................................................................................ 6
Swing gripper...................................................................................... 6
Infeed drum gripper ............................................................................ 6
Impression cylinder grippers............................................................... 7
Transferter .......................................................................................... 7
Delivery gripper systems .................................................................... 8
1.5 Makeready mode from series 717 ................................................... 9






C 95A 6427 39 15.10.2003

Service Training Mechanical Roland 700

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Settings, Technical Data


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Data Base Documentation Issue 09/01
MAN Roland Druckmaschinen AG - Offenbach


This page is empty for technical reasons!




C 95A 6427 39 15.10.2003




Service Training Mechanical Roland 700

Settings, Technical Data

1


Data Base Documentation Issue 09/01
MAN Roland Druckmaschinen AG - Offenbach
1-3


1.1 Overview



M7TD_000
MABEG
R and 700
8 9 10 7 12 11

1 Feeder
2 Infeed
3 Swing gripper
4 Infeed drum
5 Impression cylinder
6 Transferter
7 Plate cylinder
8 Blanket cylinder
9 Dampening unit
10 Inking unit
11 Forme cylinder (coating unit)
12 Coating rollers
13 Delivery drum
14 Delivery




C 95A 6427 39 15.10.2003

Service Training Mechanical Roland 700

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Settings, Technical Data


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Data Base Documentation Issue 09/01
MAN Roland Druckmaschinen AG - Offenbach


1.2 Settings PU1



Setting Adjustment value Comments
Transfer from swing gripper to infeed drum 78
Frontlays in highest position 150
Cover guides in highest position 160
Sheet at the frontlays 180 Feeder start
Transfer from infeed drum to impression
cylinder PU1
220
Frontlay scan 260 1
Sidelay air on 260 1 From series 732 220
Sidelay air off 320
340 from series
726
Pull distance > series 725
10 mm
Pull distance > series 726
14 mm
Swing gripper, gripper closes 353.5
Frontlay and cover guides start to move 355.5absolut start 358 (+1-0,5) at 0,1mm
Swing gripper starts to move 2
2
nd
press revolution
Suction rollers start sucking 180
Transfer from impression cylinder PU1 to
Transferter PU2
221 2nd press revolution
Angular displacement from printing unit to
printing unit
83.8
1 corresponds to 2.61 mm on the impression cylinder gauge ring
Press degree number in the PU1 trend display
More detailed explanations are given in the individual chapters






The setting values and press degree numbers listed are engineering values. As the press
gets older and wears, some of the values can change without affecting press function.

Proper press function is more important than exactly maintaining these values.

But still the values given should be maintained as far as possible.








C 95A 6427 39 15.10.2003




Service Training Mechanical Roland 700

Settings, Technical Data

1


Data Base Documentation Issue 09/01
MAN Roland Druckmaschinen AG - Offenbach
1-5


1.3 Transfer settings

The transfer length for the impression cylinder
and Transferter cams is:

- 6 mm up to series 729
- 8 mm from series 730 onwards

Paper in the gripper at frontlay zero position
= 6 mm. (middle possition)

Gripper margin adjustable from 5 7 mm..




Table - Center of Transfer


Setting values Center of Transfer
Swing gripper to Infeed drum 78
Infeed drum to Impression cylinder 220 PU 1
Impression cylinder to Transferter PU 2 220.95
Transferter to Impression cylinder 262.85
PU 2
Impression cylinder to Transferter 304.75
Transferter to Impression cylinder 346.65
PU 3
Impression cylinder to Transferter 28.55
Transferter to Impression cylinder 70.45
PU 4
Impression cylinder to Transferter 112.35
Transferter to Impression cylinder 154.25
PU 5
Impression cylinder to Transferter 196.15
Transferter to Impression cylinder 238.05
PU 6
Impression cylinder to Transferter 279.95
Transferter to Impression cylinder 321.85
PU 7
Impression cylinder to Transferter 3.75
Transferter to Impression cylinder 45.65
PU 8
Impression cylinder to Transferter 87.55
Transferter to Impression cylinder 129.45
PU 9
Impression cylinder to Transferter 171.35
Transferter to Impression cylinder 213.25
PU 10
Impression cylinder to Delivery, old ~ 295.95

Transfer to new
delivery (Airglide)
Same as transfer to Transferter

C 95A 6427 39 15.10.2003

Service Training Mechanical Roland 700

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Settings, Technical Data


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Data Base Documentation Issue 09/01
MAN Roland Druckmaschinen AG - Offenbach


1.4 Gripper settings

Swing gripper



Before making any adjustments, the press
must be secured to prevent it turning.



Position the press at 22.
Loosen the lockscrew.
Turn the setting screw (setting position) to:
0.6 (up to series 715)
0.8 (from series 716 onwards)
Loosen gripper contact to the gripper pad
Set the grippers.
Move the graduated collar back to
0 (up to series 715)
0.2 (from series 716 onwards)



- Check that the transfer distance = 1.5 mm to
the middle of transfer.
- Center of transfer is 78.



- Gripper pretensioning is 18 N.
- With this pretensioning, the setting screw
protrudes 2 threads out of the gripper
housing.

Infeed drum gripper


Position the press at 356.
Turn the scale to 0.2.
Insert a 1 mm feeler gauge between cam and
roller lever.
Loosen gripper contact to the gripper pad
Set the grippers.



- Gripper pretensioning: 48 N = 2.5 mm
distance between clamp ring and housing.
- Check that the transfer distance = 1.5 mm to
the middle of transfer.
- Center of transfer is 220.
- Pretensioning of the torsion bar spring:
55 Nm.


C 95A 6427 39 15.10.2003




Service Training Mechanical Roland 700

Settings, Technical Data

1


Data Base Documentation Issue 09/01
MAN Roland Druckmaschinen AG - Offenbach
1-7


Impression cylinder grippers


Loosen the cam follower fastening nut.
Turn the cam follower to the "setting"
position.(low position)
Tighten the fastening nut.
Loosen gripper contact to the gripper pad
Set the grippers with 0.03 mm Japan paper.
Turn the cam follower back to working
position. (high position)
Lock the cam follower fastening nut.
Repeat the setting procedure with the second
gripper shaft.



- Gripper pretensioning: 90 N = 5 mm distance
between clamp ring and housing.
- Check that the transfer distance = 3 mm up
series 730 4 mm to the middle of transfer.
- Pretensioning of the torsion bar spring:
65 - 70 Nm

Transferter


Set the scale to 0.2.
Place the Transferter in a vertical position.
Pinch a 17.3 mm setting gauge between the
cam and roller lever.
Loosen gripper contact to the gripper pad
Set the grippers with 0.03 mm Japan paper.



- Gripper pretensioning: 2 mm between clamp
ring and housing.
- Check that the transfer distance = 3 mm up
series 730 4 mm to the middle of transfer.
- Pretensioning of the torsion bar spring: 55 -
60 Nm.




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Service Training Mechanical Roland 700

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Settings, Technical Data


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Data Base Documentation Issue 09/01
MAN Roland Druckmaschinen AG - Offenbach


Delivery gripper systems


Place an 0.2 mm feeler gauge underneath
the stop of the delivery system.
Loosen gripper contact to the gripper pads.
Set the grippers with an 0.03 mm feeler
gauge.
Remove the 0.2 mm feeler gauge.



Pretensioning of the torsion bar spring:
10 Nm.





C 95A 6427 39 15.10.2003




Service Training Mechanical Roland 700

Settings, Technical Data

1


Data Base Documentation Issue 09/01
MAN Roland Druckmaschinen AG - Offenbach
1-9


1.5 Makeready mode from series
717



Preconditions: - Machine does not
- No automatic procedure is preselected ( like
PPL )
- All green lights for machine run functions are
Activtion Deactivation
Positioning
reverse
At control panel of the selected unit:
Positioning
forward
Ink form
ll
ON/OFF
Ink form rollers ON
Ink form
ll
ON/OFF
Security
Stop
Button
+
Roller wash up device ON
Water form
ll ON/OFF
Dampening rollers ON
Security
Stop
Button
+
Blanket wash up device ON
Water form
ll
ON/OFF
Spontaneou
iimpression
OFF
Impression ON ( step 1 and 2 )
At control panel of the selected unit
At control panel of the unit before ( for unit 1: +B A 3 A )
with guard S 3 open:


C 95A 6427 39 15.10.2003

Service Training Mechanical Roland 700

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Settings, Technical Data


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Data Base Documentation Issue 09/01
MAN Roland Druckmaschinen AG - Offenbach


C 95A 6427 39 15.10.2003