2002 ENGINES

2.0L 4-Cylinder - Sportage

ENGINE IDENTIFICATION
Engine can be identified by the eighth character of the Vehicle Identification Number (VIN)
stamped on metal plate located on left side of dash panel. The VIN is also stamped into
passenger side of engine compartment bulkhead.
ENGINE IDENTIFICATION CODE
ADJST!ENTS
VALVE CLEARANCE ADJUSTMENT
This engine is equipped with hydraulic lash adusters. No adustment is required.
T"O#LE S$OOTING
To trouble shoot engine mechanical components! see appropriate table in T"#$%&E
'(##TIN) article in )ENE"*& IN+#",*TI#N.
"E!O%AL & INSTALLATION
FUEL PRESSURE RELEASE
To release fuel pressure! remo-e rear seat cushion and fuel pump access plate. .isconnect fuel
pump connector. 'ee Fig. 1 . 'tart and run engine until it stalls. Turn ignition off. #nce repairs
ha-e been completed! reconnect fuel pump connector and install access plate and rear seat
cushion.
NOTE' For repair pro(ed)re* not (o+ered in t,i* arti(le- *ee ENGINE
O%E"$AL ."OCED"ES arti(le in GENE"AL INFO"!ATION.
Application Cod
/.0& .#(1 2
NOTE' For rea**e/0ly re1eren(e- la0el all ele(tri(al (onne(tor*- +a())/
,o*e* and 1)el line* 0e1ore re/o+al. Al*o pla(e /ating /ar2* on
engine ,ood and ot,er /a3or a**e/0lie* 0e1ore re/o+al.
2002 4ia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
2002 4ia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
Hewlett-Packard
s!ado" 02 de agosto de 20#4 0$%4#%4# a.&. Page # ' 20## (itc)ell *epair In+or&ation Co&pany" LLC.
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Fig. 1: Locating Fuel Pump Electrical Connector
Courtesy of KIA MOTO! AMEICA" I#C.
E#$I#E
emo%al & Installation
1. Release fuel pressure. See F'EL PE!!'E ELEA!E . Remove windshield washer
from hood. Remove hood. Disconnect battery cables. Remove battery cover, battery and
battery tray. Remove air inlet duct and air cleaner assembly. On A/T models, remove
accelerator cable and transmission control cable.
. On all models, pull bac! throttle shaft, and disconnect accelerator cable. Remove
resonance chamber mountin" bolt, chamber bolt and air silencer. Remove #A$ air hose,
breather hose and vacuum line from air inta!e tube.
%. Disconnect &A' sensor connector. (oosen air inlet hose clamp from &A' sensor.
Remove % bolts from air inta!e tube to throttle body. Remove air inta!e hose and air
inta!e tube as an assembly.
). Remove radiator cap. (oosen radiator drain plu", and drain en"ine coolant. Ti"hten
2002 4ia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
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radiator drain plug. Loosen and remove upper radiator hose clamps, and remove upper
radiator hose. Remove 4 thermo-modulated fan nuts.
5. Remove 5 cooling fan shroud bolts. Remove fan and fan shroud as an assembly. Loosen
generator mounting bolts. Loosen generator drive belt by loosening adjusting bolt.
6. Remove fan pulley. Remove generator electrical connectors. Remove heater hoses from
pipes.
7. Label and disconnect all necessary electrical connectors, ires, hoses and control cables
for engine removal. !lug all fuel hoses to avoid lea"age. Remove radiator.
#. Raise and support vehicle. Remove undercover mounting bolts and undercover. Loosen
$%& idler pulley loc" nut, and remove $%& drive belt by loosening adjusting bolt. Remove
$%& idler pulley brac"et mounting bolts and $%& idler pulley brac"et.
'. Remove $%& compressor mounting bolts and $%& compressor. !osition $%& compressor
aay from engine. Loosen poer steering pump loc" bolt and mounting bolt, and remove
poer steering drive belt. Remove poer steering pump loc" bolt and mounting bolt.
!osition poer steering pump aay from engine.
(). Remove inta"e manifold support brac"et bolts and brac"et. Remove starter bolts. *nbolt
starter, and ire aside so there is no tension on ire harness. Remove converter inlet pipe
flange loc" nuts.
((. Remove front e+haust brac"et bolt. ,n -%. models, remove e+haust brac"et-to-clutch
housing mounting bolts and brac"et. ,n $%. models, remove converter housing mounting
bolts and brac"et. ,n -%. models, remove clutch housing-to-engine mounting bolts. ,n
$%. models, remove converter housing-to-engine mounting bolts.
(/. ,n all models, loer vehicle. ,n $%. models, remove 6 drive plate-to-tor0ue converter
bolts. ,n all models, support transmission, and connect engine hoist to engine. Remove
left side and right side engine mounting bolts.
(1. Lift engine up until free of frame, and move forard to clear transmission. 2isconnect 1
remaining electrical connectors at bac" of engine. &hec" for any other electrical iring
still connected to engine assembly and disconnect, if necessary. 3nsure engine is free of
any other components. Remove engine from vehicle.
Installation
.o install, reverse removal procedure. .ighten all bolts%nuts to specification. 4ee TORQUE
SPECIFICATIONS . &hec" fluid levels, and fill as necessary.
INTAKE MANIFOLD
Removal
(. Release fuel system pressure. 4ee FUEL PRESSURE RELEASE . 2isconnect negative
2002 4ia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
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!attery ca!le. *e&o-e 2 accelerator ca!le !racket-to-cylinder )ead co-er !olts. *e&o-e
air intake t.!e-to-cylinder co-er !olts. *e&o-e air intake t.!e-to-t)rottle !ody !olts.
Loosen cla&p +ro& air intake )ose to (ass /ir+ow 0(/12 sensor.
2. *e&o-e idler control -al-e )ose" !reat)er )ose and -ac..& line +ro& air intake t.!e.
*e&o-e air intake t.!e and air intake )ose as an asse&!ly. *e&o-e PC3 )ose +ro&
dyna&ic c)a&!er. *e&o-e radiator cap. Loosen radiator drain pl.g" and drain engine
coolant. 4ig)ten radiator drain pl.g.
5. *e&o-e p.rge solenoid -al-e -ac..& )ose +ro& dyna&ic c)a&!er. 6isconnect electrical
connector +ro& t)rottle position sensor. 6isconnect electrical connection +ro& idle air
control -al-e. *e&o-e )eater )oses +ro& pipes. *e&o-e engine-to-!ody gro.nd !olt at
intake &ani+old asse&!ly. *e&o-e )eater )oses +ro& !elow t)rottle !ody.
4. *e&o-e !rake !ooster -ac..& line. *e&o-e -ac..& )ose +ro& +.el press.re reg.lator.
*e&o-e dyna&ic c)a&!er s.pport !rackets and !olts. 6isconnect electrical connectors
+ro& +.el in7ectors !y p.s)ing on wire clips. *elease +.el syste& press.re. See FUEL
PRESSURE RELEASE .
8. 6isconnect +.el line +ro& press.re reg.lator. 6isconnect +.el ret.rn line +ro& +.el rail
asse&!ly. *e&o-e intake &ani+old s.pport !rackets 0side and rear2.
9. :sing wrenc)" re&o-e oil +ilter. *e&o-e !olts and n.ts +ro& intake &ani+old. *e&o-e !y-
pass pipe +ro& )eater )ose. *e&o-e intake &ani+old and gasket.
Installation
Clean gasket &ating s.r+aces. Install intake &ani+old wit) NE; gasket. Install !y-pass pipe.
Install intake &ani+old !olts and n.t" and tig)ten to speci+ication. See Fig. 2 . 4o co&plete
installation" re-erse re&o-al proced.re. 4ig)ten all !olts and n.ts to speci+ication. See
TORQUE SPECIFICATIONS .
2002 4ia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
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Fig. 2: Intake Manifold Mounting Bolt Locations
Courtesy of KIA MOTOR AM!RICA" I#C.
!$%A&T MA#IFOL'
Re(o)al
6isconnect negati-e !attery ca!le. Loosen air intake )ose cla&ps" and re&o-e air intake )ose.
*e&o-e e<)a.st &ani+old )eat s)ield. *e&o-e 8 con-erter inlet pipe +lange lock n.ts. *e&o-e
e<)a.st &ani+old !olts. *e&o-e e<)a.st &ani+old and gasket.
2002 4ia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
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Installation
Ensure gasket mating surfaces are clean and flat. Install NEW gasket to cylinder head. Install
manifold. Tighten manifold bolts and nuts evenly to specification, starting from center bolt and
alternating outward. Install NEW gasket, and attach converter inlet pipe. To complete
installation, reverse removal procedure. See TORQUE SPECIFICATIONS .
CYLINDER HEAD
Removal
. !isconnect negative battery cable. "emove brake booster vacuum hose from dynamic
chamber. "emove fuel line from pressure regulator and return line located at rear of
dynamic chamber.
#. "emove engine$to$body ground wire from intake manifold and harness bracket. "emove
radiator cap. "emove radiator drain plug, and drain engine coolant. Tighten radiator plug.
%. "emove purge solenoid valve vacuum hose from dynamic chamber. &oosen clamps, and
disconnect upper radiator hose. "emove intake manifold support bracket bolts and bracket.
"emove converter inlet pipe flange lock nuts. "emove timing belt. See TIMING BELT .
'. "emove cylinder head cover. "emove cylinder head bolts in se(uence. See Fi! " .
!isconnect wire harness connectors on back of cylinder head. &ift cylinder head off
cylinder block with intake and e)haust manifolds attached, and remove cylinder head
assembly from vehicle.
Ins#e$tion
*arefully clean carbon and gasket material from all mating surfaces. *lean threads of cylinder
head bolts. +se tap to clean threads in engine block. *heck cylinder head for warpage and
cracks. "esurface or replace head if it is not within specification. *heck valve train components.
"eplace or resurface components if not within specification. See CYLINDER HEAD and
%AL%ES & %AL%E SPRINGS tables under EN,INE S-E*I.I*/TI0NS.
Installation
. Install cylinder head gasket. -lace cylinder head with manifolds installed over cylinder
block, and attach % wire harness connectors to back of head. Install cylinder head assembly
and cylinder head bolts. +sing % e(ual steps, tighten cylinder head bolts in specified
se(uence. See Fi! '( . See TORQUE SPECIFICATIONS .
#. Install timing belt. See TIMING BELT . Install converter inlet pipe flange lock nuts, and
tighten to specification. See TORQUE SPECIFICATIONS .
%. Install upper radiator hose, and tighten clamps. .ill radiator, and install cap. *onnect
vacuum hose from intake manifold to charcoal canister. *onnect purge solenoid vacuum
2002 -ia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
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hose to dynamic chamber. Install engine$to$body ground wire and harness bracket to
intake manifold.
'. Install fuel line to pressure regulator and return line to fuel rail. Install brake booster
vacuum hose to dynamic chamber. "econnect battery cable. Tighten bolts and nuts to
specification. See TORQUE SPECIFICATIONS .
Fig. 3: Cylinder Head Bolt Remoal Se!"en#e
Co"rte$y o% &IA 'OTORS A'ERICA( INC.
FRONT CRAN&SHAFT SEA)
Remoal
!isconnect negative battery cable. "emove engine undercover. "emove drive belts and
crankshaft pulley. "emove timing belt covers and timing belt. See TI'IN* BE)T . "emove
crankshaft sprocket pulley lock bolt and pulley. If necessary, remove crankshaft sprocket pulley
using steering wheel puller. "emove keyway. +sing seal remover, pry oil seal from oil pump
2002 -ia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
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housing. See Fig. + .
In$tallation
. /pply light coat of oil to lip of seal, and push seal over crankshaft. Tap seal into oil pump
body until it is flush with edge of pump body. !0 N0T bottom seal in pump body. /lign
keyway slots, and install crankshaft sprocket by tapping lightly using brass hammer.
#. Install keyway with tapered side toward oil pump body. Install crankshaft sprocket lock
bolt and tighten crankshaft pulley lock bolt to specification. See TORQUE
SPECIFICATIONS . Install timing belt. See TI'IN* BE)T . Install timing belt covers,
pulleys and drive belts. "econnect negative battery cable. Ensure timing is correct.
Fig. +: Remoing Front Oil Seal
Co"rte$y o% &IA 'OTORS A'ERICA( INC.
TI'IN* BE)T
Remoal
. !isconnect negative battery cable. "emove air duct mounting bolts at radiator. &oosen air
2002 -ia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
Hewlett-Packard
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d-ct cla&p at intake *o-sing. +e&o.e *ose ,ro& renosance c*a&!er. +e&o.e air inlet
d-ct. +e&o.e ,an s*ro-d &o-nting !olts. +e&o.e t*er&o-&od-lated n-ts. +e&o.e ,an
and ,an s*ro-d toget*er.
2. Loosen generator &o-nting !olts. Loosen generator dri.e !elt ,or& generator !y loosening
ad/-sting !olt" and re&o.e dri.e !elt. +e&o.e ,an p-lley.
0. +e&o.e splas* g-ard &o-nting !olts and splas* g-ard. Loosen 12C idler p-lley n-t.
+e&o.e 12C dri.e !elt !y loosening ad/-sting !olt. Loosen power steering p-&p lock !olt
and &o-nting !olt. +e&o.e power steering !elt. +e&o.e !olts and -pper ti&ing !elt
co.er. +e&o.e !olts and lower ti&ing !elt co.er.
4. Ens-re ca&s*a,t sprocket3s4 and cranks*a,t sprocket ti&ing &arks align. See Fig. 5 .
Ca&s*a,t sprocket ti&ing &arks are an 5I5 on intake ca&s*a,t sprocket" and an 5E5 on
e6*a-st ca&s*a,t sprocket. See Fig. 6 .
7. I, ti&ing !elt is to !e re-sed" &ark direction o, ti&ing !elt rotation on !elt !e,ore re&o.al.
Loosen ti&ing !elt tensioner lock !olt. )o.e tensioner away ,ro& !elt wit* spring ,-lly
e6tended. 8e&porarily tig*ten tensioner lock !olt w*ile tension is released ,ro& ti&ing
!elt. +e&o.e ti&ing !elt. See Fig. 7 .
2002 -ia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
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-ig. .% /ligning Cranks*a,t 0i&ing )arks
Co1rtesy o, 2I/ )303+S /)E+IC/" INC.
2002 -ia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
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Fig. 6: Aligning Camshaft Timing Marks
Courtesy of KIA MOTORS AMERICA I!C.
2002 Kia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
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Fig. 7: Exploded View Timing Belt & Components
Courtesy of KIA !T!"# AE"ICA$ I%C.
Inspe&tion
Check timing belt for cracks, peeling, abrasion marks or other damage. Check tensioner bearing
for looseness or roughness of rotation. Inspect tensioner spring for defects such as warping and
rust. Replace parts as necessary.
Inst'll'tion
1. Ensure camshaft and crankshaft timing marks are still aligned. Install belt around
crankshaft sprocket. Keep belt pulled tight on tension side of belt, and route belt around
camshaft sprocket(s. Ensure camshaft sprockets do not mo!e while installing timing belt.
". #oosen timing belt tensioner lock bolt, and allow spring to apply tension on belt. . Rotate
2002 Kia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
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crankshaft clockwise 2 complete revolutions. Ensure timing marks are aligned. If timing
marks are not aligned, remove belt, realign all timing marks, and repeat procedure. Turn
crankshaft to align "S" mark of exhaust camshaft pulle with seal plate mating mark. See
Fig. 8
!. "heck timing belt deflection. "heck timing belt deflection with 22 lbs. #$% kg& of pressure
applied to belt. 'eflection should be .!%(.!!" #).*(+., mm&. If timing belt deflection is not
within specification, repeat steps 2 and ! and-or replace timing belt tensioner spring. If
timing belt deflection is within specification, reverse removal procedure to complete
installation.
Fig. 8: Aligning Camshaft "S" Timing Marks
Courtesy of KIA MOTORS AMRICA! I"C.
#$%RA&'IC 'AS# A%(&STR
2002 Kia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
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*e&o,al
Disconnect negative battery cable. Remove valve cover. Remove timing belt from camshaft
sprockets. See -I(ING .EL- . Remove camshaft bearing cap bolts evenly in 2-3 steps. See
/ig. 0 . Remove camshafts from cylinder head. Mark all parts for installation reference.
Remove Hydraulic ash !d"uster #H!$ from bores in cylinder head. %nspect face of H! for
&ear or damage' replace as necessary. Remove ()( rings. D) *)+ disassemble H!.
Installation
%nstall *,- ()( rings. .our clean engine oil into bores of cylinder head. !pply clean engine
oil to H!. %nstall H! into bores of cylinder head. D) *)+ damage ()( ring oil seal during
installation. H! should move freely in cylinder head bores. %nstall camshafts to cylinder head.
+ighten camshaft cap bolts to specification in se/uence. See /ig. #1 . See -2*34E
SPECI/IC5-I2NS . +o complete installation' reverse removal procedure.
C5(SH5/-
*e&o,al
Disconnect negative battery cable. Remove 0 bolts and upper timing belt cover. Remove timing
belt. See -I(ING .EL- . Remove cylinder cover. Remove camshaft pulleys. Remove
camshaft sprockets. Remove camshaft cap bolts in se/uence. See /ig. 0 . Remove camshafts
from cylinder head. Mark all parts for installation reference.
2002 Kia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
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Fig. 9: Camshaft Bearing Cap Bolt Removal Sequence
Courtesy of KIA !"!RS A#RICA$ I%C.
Inspection
Check camshaft for wear or damage, replace if necessary. Check camshaft runout, lobe height
and camshaft oil clearance. Repair or replace as necessary. See CAS&AF" table under
ENGINE SECI!IC"#I$NS.
Installation
osition camshafts in cylinder head. "pply a liberal amount of clean engine oil to %ournals,
bearings and camshaft oil seal. lace camshaft in position with dowel pin facing straight up.
"pply sealant to both front camshaft cap surfaces and camshaft position sensor mounting cap.
osition camshaft caps according to cap number, with arrows pointing toward front of cylinder
2002 Kia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
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head. Install camshaft caps. Tighten camshaft cap bolts to specification in 2 or 3 steps in
sequence. See -ig. #' . See ./+01E SPECI-IC2.I/NS . To complete installation, reverse
removal procedure.
C+2N3SH2-. +E2+ /IL SE2L
+e&o4al
Disconnect negative battery cable. Raise and support vehicle. Remove transmission. or !"T,
see appropriate article in #$%T#&'S. or ("T, see (%T)!(TI# TR(*S!ISSI)*
R'!)+($ , I*ST($$(TI)* article in TR(*S!ISSI)* S'R+I#I*-. !ar. all parts for
installation reference. Remove clutch assembly and fly/heel. Remove rear cover. %sing a seal
remover, remove oil seal from rear of cylinder bloc..
Installation
To install, lubricate seal lip /ith light coat of engine oil. Tap seal into oil seal holder until it is
flush /ith edge of rear cover. #lean old sealant from cran.shaft bolts and bolt holes. (pply ne/
sealant to cran.shaft bolts. Install fly/heel and clutch assembly. To complete installation,
reverse removal procedure. Tighten bolts to specification. See ./+01E
SPECI-IC2.I/NS .
52.E+ P1)P
+e&o4al
0. Remove undercover. Remove radiator cap. Drain cooling system. Remove upper and
lo/er radiator hoses. Remove coolant reservoir tan. hose. Remove air inlet duct. Remove
fan and fan shroud together. $oosen generator mounting bolt and ad1usting bolt. Remove
drive belt.
2. Remove fan pulley. Remove fan brac.et assembly. Remove upper and lo/er timing belt
covers. Turn cran.shaft so *o. 0 cylinder is at TD#. $oosen tensioner loc. bolt, and pry
tensioner a/ay. Retighten tensioner bolt. If reusing timing belt, mar. belt direction of
rotation for installation reference. Remove timing belt, and place aside. See .I)ING
6EL. . $oosen tensioner bolt, and release tensioner. Remove /ater pump. -ig. #0 .
Remove 2 tensioners from /ater pump. Remove gas.et and clean gas.et mating surface of
engine bloc..
Installation
NOTE: Rear crankshaft oil seal can be removed without removing oil pan or
crankshaft.
2002 ia !portage
2002 ENGINES 2.0L 4-Cylinder - Sportage
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Ensure all gasket mating surfaces are clean. Install NEW water pump gasket on water pump.
Install water pump. To complete installation, reverse removal procedure. Tighten bolts to
specification. See TORQUE SPECIFICATIONS . Check ignition timing and adust if
necessar!.
Fig. 10: Exploded View Of Wae! P"#p $ Relaed Co#po%e%&
Co"!e&' of (IA )OTORS A)ERICA* INC.
OI+ PAN $ OI+ ,AFF+E
Re#o-al
". #isconnect negative batter! cable. $emove top % bolts on intake manifold bracket. $aise
and support vehicle. #rain engine oil, and reinstall drain plug. $emove engine and
2002 ia !portage
2002 ENGINES 2.0L 4-Cylinder - Sportage
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transmission splash shields. On 4WD models, support front axle housing. Remove front
axle housing mounting bolts, and left bushing from axle housing mount. Carefully lower
front axle housing.
2. On 2WD models, remove front left bushing from axle housing mount. Carefully lower
front axle housing. On all models, remove gusset plate mounting bolts from one side of
motor, and remove gusset plate. Remove gusset plate mounting bolts from other side of
motor, and remove other gusset plate.
. Remove transmission under!over bolts, and remove engine under!over. Remove oil pan
mounting bolts. "eparate oil pan from oil baffle and remove oil pan. Remove oil pan.
Remove oil strainer assembly. Remove baffle bolt, and remove oil baffle.
Inspection
Remove oil, dirt and sealant from oil pan mounting bolts, oil pan and oil baffle. #nspe!t oil pan
for !ra!$s, deformation and%or damaged drain plug threads. Che!$ oil baffle for damage or
!ra!$s. Repair or repla!e as ne!essary.
Installation
&pply a !ontinuous bead of sili!one sealant along inside of bolt holes of oil baffle and oil pan.
#nstall oil baffle. #nstall oil baffle mounting bolt. #nstall oil strainer assembly. #nstall oil pan.
#nstall oil pan mounting bolts in se'uen!e. "ee Fig. 16 . (ighten bolts to spe!ifi!ation. "ee
TORQUE SPECIFICATIONS . (o !omplete installation, reverse removal pro!edure.
OVERHAUL
CYLINDER EAD
C!lin"e# ea"
)nsure all mating surfa!es are !lean. Che!$ !ylinder head for warpage. Resurfa!e !ylinder head
if warpage ex!eeds spe!ifi!ation. Che!$ manifold !onta!t surfa!es for warpage. Resurfa!e
manifold surfa!es or repla!e !ylinder head if warpage ex!eeds spe!ifi!ation. Che!$ !ylinder
head height. "ee CYLINDER EAD table under )*+#*) ",)C#-#C&(#O*". #f
measurements are not as spe!ified, repla!e !ylinder head.
$al%e Sp#ings
)nsure valve spring free length and out.of.s'uare are within spe!ifi!ation. "ee $AL$ES &
NOTE: DO NOT bend oil pan or oil baffle while separating, remoing or
!leaning !omponents"
#$$# %ia &portage
2002 ENGINES 2.0L 4-Cylinder - Sportage
Hewlett-Packard
s!ado" 02 de agosto de 20#4 0$%4#%42 a.&. Page #' ( 20## )itc*ell +epair In,or&ation Co&pany" LLC.
$AL$E SPRIN'S table under ENGINE SPECIFICATIONS. Replace valve spring as
necessary.
$al%es
Chec valve !ace angle" #argin thicness and ste# dia#eter. Service $r replace valves i!
#easure#ents are n$t %ithin speci!icati$n. See $AL$ES & $AL$E SPRIN'S table under
ENGINE SPECIFICATIONS.
$al%e '(i"es
&. Chec valve ste#'t$'valve guide $il clearance. Ensure valve guide inside dia#eter is
%ithin speci!icati$n. See CYLINDER EAD table under ENGINE SPECIFICATIONS.
(. T$ replace valve guide" c$#pletely disasse#ble cylinder head. See ENGINE
O)ER*A+, PROCE-+RES article in GENERA, INFOR.ATION. *eat cylinder head
t$ &/01F 2/31C4. 5$ring !r$# c$#busti$n cha#ber side $! cylinder head" install )alve
Guide Re#$ver 2O6&73'&(3'3384 int$ valve guide. -rive valve guide $ut $! cylinder
head.
7. I! necessary" install ne% circlip $n guide. +sing pr$per c$#p$nents $! )alve Guide
Installer 2O6//7'&(3'AAO4" ad9ust installer guide depth t$ speci!icati$n using depth
#icr$#eter $r caliper.
0. Insert guide int$ pre'ad9usted installer. -rive guide int$ heated cylinder head !r$#
ca#sha!t side until guide circlip and:$r installer c$ntact cylinder head. Ensure valve guide
installed height is %ithin speci!icati$n. I! installed height is n$t %ithin speci!icati$n" ad9ust
$r replace valve guide $r cylinder head as necessary. See CYLINDER EAD table under
ENGINE SPECIFICATIONS.
$al%e Seat
)alve seat replace#ent in!$r#ati$n is n$t available !r$# #anu!acturer. Inspect valve seat !$r
r$ughness and da#age. Chec valve seat angle and seat %idth. .easure seat c$ntact %idth $n
valve" and n$te that seat c$ntact p$siti$n sh$uld be in center $! valve !ace" and 783 degrees
ar$und valve !ace. Service seat i! angle and %idth are n$t %ithin speci!icati$n. See
CYLINDER EAD table under ENGINE SPECIFICATIONS. .easure valve installed height
a!ter servicing valve seat.
$al%e Seat Co##ection Angles
&. .easure seat c$ntact %idth $n valve. See CYLINDER EAD table under ENGINE
N-.E% Intake and e/*a0st 1al1e g0ides co&e in di,,erent s*apes and
lengt*s.
2002 2ia Sportage
!""! ENGINES !."L #$C%lind& $ Spo&tag
'(ltt$Pac)a&d
*+,ado- "! d ago*to d !"1# "./#1/#! a.0. Pag 11 2 !"11 Mitc3ll Rpai& In4o&0ation Co0pan%- LLC.
SPECIFICATIONS. Ensure valve/seat contact position is at center of valve face. If width
and position are not within specifications, cut seats as follows.
. If seat contact position is too hi!h, correct it usin! "#$de!ree stone. Finish an!le usin! %&$
de!ree stone until contact width is corrected.
'. If seat contact position is too low, correct usin! '&$de!ree stone (inta)e* or +&$de!ree
(e,haust*. Finish an!le usin! %&$de!ree stone until contact width is corrected. Seat valve
to valve seat usin! lappin! co-pound.
Val-e 'tem Installed (eight
+. After servicin! valves, valve seats and valve !uides, -easure valve ste- installed hei!ht.
See V*&VE IN'T*&&E. (EI)(T ta.le. If installed valve ste- hei!ht is within
standard specification, no ad/ust-ent is necessar0.
. If installed valve hei!ht e,ceeds standard specification .ut does not e,ceed service li-it
specification, install ad/ustin! shi- on sprin! seat to .rin! installed hei!ht .ac) within
standard specification.
'. If valve ste- installed hei!ht e,ceeds specification, replace valve. If valve ste- installed
hei!ht still e,ceeds li-it, replace c0linder head. See V*&VE IN'T*&&E. (EI)(T
ta.le.
V*&VE IN'T*&&E. (EI)(T
13&IN.E" %&#14
*pplication In. (mm)
Inta)e
Standard
(+*
+.%'$+.%"1 ('".'1$
'1.1*
Service 2i-it
(*
+.%3& ('1.31*
E,haust
Standard
(+*
+.%'+$+.%"" ('".'"$
'1."*
Service 2i-it
(*
+.%3% ('1.3"*
(+*
If installed hei!ht e,ceeds standard specification .ut is less that service li-it, ad/ust
with washer on sprin! seat area of c0linder head.
(*
If installed hei!ht e,ceeds service li-it, replace c0linder head.
N-.E% /0ring disasse&!ly" &atc* &ark co&ponents ,or reasse&!ly
2002 1ia Sportage
!""! ENGINES !."L #$C%lind& $ Spo&tag
'(ltt$Pac)a&d
*+,ado- "! d ago*to d !"1# "./#1/#! a.0. Pag !" 2 !"11 Mitc3ll Rpai& In4o&0ation Co0pan%- LLC.
!iston 5 &onnecting Rod $ssembly
1. *efore removin" rod cap from cran!shaft, measure and record rod side play. See
&,663&.768 R,24 table under +,-#,+ S.+$#'#$AT#O,S. +nsure all rods,
pistons, and caps are mar!ed for installation reference before removal.
. *efore removin" rod from cran!shaft, chec! and record rod bearin" oil clearance. See
&R$694:$;., -$76 5 &,663&.768 R,2 <3$R7684 table under +,-#,+
S.+$#'#$AT#O,S.
%. To install, ensure parts are matched to cylinder. +nsure piston, rod, rin"s and bearin"s are
properly fitted and in appropriate positions. #nstall piston and rod assembly into bloc!.
!iston !in Replacement
1. &atch mar! piston pin and rod piston for reassembly reference. /sin" arbor press and
piston pin removal/installation set, press piston pin throu"h rod and out of piston.
. $hec! piston0to0pin clearance, and rod0to0pin interference fit. See !74.,64, !764 5
R7684 table under +,-#,+ S.+$#'#$AT#O,S. +nsure piston mar! and rod
identification mar! are in proper position. .ress pin into piston and rod until pin is
centered. .iston should pivot freely.
;itting !istons
1. +nsure pistons are not scored or dama"ed. &easure piston diameter on piston s!irt
at .1234 516.21 mm7 below oil rin" land. See !74.,64, !764 5 R7684 table under
+,-#,+ S.+$#'#$AT#O,S.
. $hec! piston0to0cylinder wall clearance in % different vertical places of piston travel. #f
clearance is not within specification, rebore cylinders to fit ,+8 oversi9e pistons.
%. /sin" ,+8 piston rin", measure piston rin" side clearance around entire piston
circumference. #f clearance is not within specification, replace piston. See !74.,64,
!764 5 R7684 table under +,-#,+ S.+$#'#$AT#O,S.
!iston Rings
#nsert ,+8 piston rin" into cylinder, and measure rin" end "ap. -rind rin" ends to e:pand rin"
"ap to specification or replace piston rin" if rin" end "ap is e:ceeds specification. See
!74.,64, !764 5 R7684 table under +,-#,+ S.+$#'#$AT#O,S.
&onnecting Rod <earings
$hec! cran!shaft connectin" rod ;ournals for wear, out0of0round, taper and undersi9e. &achine
reference.
())( Kia !portage
2002 ENGINES 20L !"C#lin$e% " S&o%ta'e
(e)lett"Pa*+a%$
s,-a$o. 02 $e a'osto $e 20/! 001!/1!2 am Pa'e 2/ 2 20// Mit*3ell Re&ai% In4o%mation Com&an#. LLC
or replace crankshaft, connecting rod and/or bearings as necessary. See CRANKSHAFT,
MAIN & CONNECTING RO !EARINGS table under ENGINE SPECIFIC!I"NS.
C"an#s$a%t & Main !&a"ings
#. $efore re%o&ing %ain caps, %easure and record crankshaft end play. 'sing Plastigage,
%easure and record %ain bearing oil clearance. (" N"! rotate crankshaft )hen
%easuring oil clearances.
*. +e%o&e crankshaft fro% engine. ,easure and record each %ain -ournal dia%eter in *
places. See CRANKSHAFT, MAIN & CONNECTING RO !EARINGS table under
ENGINE SPECIFIC!I"NS. ,achine or replace crankshaft as necessary. ,ain bearing
upper hal&es are groo&ed. Check bearings for )ear, replace if necessary.
.. ,ain bearing caps are %arked for installation in original positions. !ighten bearing cap
bolts in se/uence and to specification. See TORQUE SPECIFICATIONS . See Fig. '( .
T$")st !&a"ings
Check crankshaft end play )ith crankshaft bearings and caps installed, but )ithout connecting
rods attached to crankshaft. +eplace thrust bearing if end play is not )ithin specification. See
CRANKSHAFT, MAIN & CONNECTING RO !EARINGS table under ENGINE
SPECIFIC!I"NS. Ensure thrust bearings are installed )ith oil groo&e facing crankshaft.
"&ersi0e thrust bearings are a&ailable.
C*lin+&" !lo,#
Check cylinder bore out1of1round, taper, and piston1to1cylinder bore clearance. Check head
gasket surface for )arpage. If )arpage is not )ithin specification, %achine or replace cylinder
block as necessary. See C-LINER !LOCK table under ENGINE SPECIFIC!I"NS.
ENGINE OILING
ENGINE LU!RICATION S-STEM
"il pressure is pro&ided by a rotor1type pu%p. (ri&en by the crankshaft, pu%p dra)s oil fro%
oil pan through oil strainer. Fro% oil pu%p, oil is sent through oil filter then to cylinder block
and up to cylinder head. "il drains back to oil pan. See Fig. '' .
C"an#,as& Ca.a,it*
"il pan capacity is 2.2 /ts. 32.#456. "il filter capacity is .*# /ts. 3.*756.
Oil P"&ss)"&
2002 Kia Sportage
2002 ENGINES 20L !"C#lin$e% " S&o%ta'e
(e)lett"Pa*+a%$
s,-a$o. 02 $e a'osto $e 20/! 001!/1!2 am Pa'e 22 2 20// Mit*3ell Re&ai% In4o%mation Com&an#. LLC
With engine at operating temperature, oil pressure should be 43-57 psi (3.0-4.0 kg/cm
2
at
3000 !"#.
Oil P)ess*)e Relie+ %alve
"ressure relie$ %al%e is located in oil pump bod& and is not ad'ustable.
Fi! '', C)oss-Se$tional %ie. O+ Enine Oil Ci)$*it
2002 Kia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
Hewlett-Packard
s!ado" 02 de agosto de 20#4 0$%4#%42 a.&. Page 2' ( 20## )itc*ell +epair In,or&ation Co&pany" LLC.
Courtesy of KIA MOTORS AMERICA, INC.
OIL PUMP
Reo!"#
. "emove radiator cap, and drain coolant. !isconnect negative battery cable. "emove
timing belt. See TIMIN$ %ELT under "E102/& 3 INST/&&/TI0N. "emove oil
pan and oil baffle. See OIL PAN & OIL %AFFLE .
#. "emove power steering pump bolts. "emove power steering pump bracket bolts. "emove
power steering pump bracket. "emove timing belt pulley from crankshaft. "emove
remaining oil pump bolts. "emove oil pump. "emove 404 ring from oil pump.
%. *arefully clean all gaskets and sealant from mating surfaces without damaging
sealing5mating surfaces. "emove all sealant from components and bolts. *heck oil pump
clearances. See OIL PUMP SPECIFICATIONS table. "eplace oil pump as necessary.
See Fig. '( .
I)st"##"tio)
. +se NEW gasket when installing oil pump. Tighten oil pump bolts to specification. See
TOR*UE SPECIFICATIONS . /pply light oil coat of clean oil to oil seal lip, and tap
oil seal into oil pump body until it is flush with edge of pump body. !0 N0T bottom seal
in pump body.
#. /lign keyway slots, and install crankshaft sprocket by tapping lightly using brass hammer.
Install keyway with tapered side toward oil pump body. Install crankshaft sprocket lock
bolt, and tighten to specification. See TOR*UE SPECIFICATIONS . To complete
installation, reverse removal procedure.
2002 Kia Sportage
2002 ENGINES 2.0L 4-Cylinder - Sportage
Hewlett-Packard
s!ado" 02 de agosto de 20#4 0$%4#%42 a.&. Page 24 ( 20## )itc*ell +epair In,or&ation Co&pany" LLC.
Fig. ,-: E./loded 0ie1 O% Oil P"m/
Co"rte$y o% &IA 'OTORS A'ERICA( INC.
OI) PU'P SPECIFICATIONS
TORQUE SPECIFICATIONS
A//li#ation 'a.im"m Clearan#e 2 In. 3mm4
Inner ,ear Tip$To$0uter ,ear *learance .667 8.9:
0uter ,ear$To$-ump ;ody *learance .669 8.#6:
,ear Side$To$-ump ;ody *learance .66' 8.6:
-ressure Spring &ength .7< 8'=.'<:
2002 Kia Sportage
2002 ENGINES 20L !"C#lin$e% " S&o%ta'e
(e)lett"Pa*+a%$
s,-a$o. 02 $e a'osto $e 20/! 001!/1!2 am Pa'e 25 2 20// Mit*3ell Re&ai% In4o%mation Com&an#. LLC
TORQUE SPECIFICATIONS
Application Ft. Lbs. (N.m)
-.C /racket /olt '2 0412
-.C Co&pressor )o3nting /olt #4 0212
-.C 5ensioner /racket /olt #4 0212
-.C Idler P3lley Lock N3t 24 0'22
/ypass Pipe /olt #4 0212
Ca&s*a,t Cap /olt
0#2
#6 0222
Ca&s*a,t P3lley Lock /olt 42 0162
Cl3tc* 0).52. Con7erter 0-.52 Ho3sing /olt
#4 && 40 0#042
#0 && 24 0'42
6 && 60 INCH 0$2
Connecting +od N3t 10 06$2
Cooling 8an -sse&!ly /olt 2$ 0'$2
Cooling 8an N3t #6 0222
Cranks*a,t 9a&per P3lley /olt ## 0#12
Cylinder Head /olt
022 0'2
62 0442
9yna&ic C*a&!er /olt.N3t #6 0222
9yna&ic C*a&!er S3pport /racket /olt #4 0212
Engine-to-/ody Gro3nd :ire /olt #4 0212
Engine /racket /olt '2 0412
Engine Hanger /olt #6 0222
Engine )o3nt N3t 24 0'42
Engine S3pport /olt 24 0'42
E;*a3st /racket /olt 20 02$2
E;*a3st 8lange Lock N3t 24 0'#2
E;*a3st )ani,old N3t '# 0422
E;*a3st )ani,old Heat S*ield /olt #4 0212
8ront -;le Ho3sing )o3nting /olt 44 0612
Generator /racket /olt '2 0412
Generator )o3nting /olt
/otto& '2 0412
5op #6 0222
Generator Strap /olt '2 0412
())( Ki' #port'ge
"##" E!$I!ES ".#% &'Cylin(er ' S)ortage
*e+lett',a-kar(
s./a(o #" (e agosto (e "#0& #1:&0:&" a.m. ,age "6 2 "#00 Mit-hell Re)air Information Com)any %%C.
)usset *late +olt ,- ./01
Ignition Coil Mounting +olt 28 .-01
Intake Manifol3 +olt4"ut 25 .--1
Intake Manifol3 Su66ort +ra7ket +olt ,- ./01
Main +earing Ca6 +olt
./1
5, .801
Oil *um6 +olt
.01
8 mm 25 .--1
28 mm ,- ./01
*4S +ra7ket +olt ,- ./01
*4S Mounting +olt ,8 ./-1
*4S *um6 'o7k +olt ,8 ./-1
Se6erator *late +olt 28 .-01
S6ark *lug 2292: .209-,1
Starter +olt ,/ ./51
Timing +elt *ulley 'o7k +olt 2-8 .25-1
Timing +elt Tensioner 'o7k +olt ,, ./01
;ater Inlet *i6e +olt 28 .-01
;ater *um6 +olt 25 .--1
I."/ 0bs. #..m&
A77elerator Ca<le Mounting +olt 58 .:1
Air #ose Mounting +olt 58 .:1
Air Intake #ousing +olt ,8905 ./951
Cooling Fan Shrou3 +olt :- .81
Cylin3er #ea3 Co=er +olt 58 .:1
>haust *rote7tor "ut ,0 ./1
Fresh Air %u7t +olt 8/ .281
Oil )auge Tu<e +olt 58 .:1
Oil Strainer Mounting +olt 8/ .?1
Camshaft *osition Sensor +olt 8/ .281
Ra3iator Mounting +olt :- .81
Rear Co=er +olt 8/ .281
Stiffener *late Mounting +olt 8/ .?1
Timing +elt Co=er +olt 8/ .281
Transmission &n3er7o=er +olt 8/ .?1
&n3er7o=er Mounting +olt :- .81
())( Ki' #port'ge
"##" E!$I!ES ".#% &'Cylin(er ' S)ortage
*e+lett',a-kar(
s./a(o #" (e agosto (e "#0& #1:&0:&" a.m. ,age "1 2 "#00 Mit-hell Re)air Information Com)any %%C.
$ig. 1%& Camshaft 'earing Cap 'olt (ightening )e*uence
Courtesy of KI+ ,-(-R) +,ERIC+, I.C.
6#7
-ig)ten in se89ence. See $ig. 1% .
627
-ig)ten in se89ence. See $ig. 1/ .
617
-ig)ten in t)ree e89al steps.
647
-ig)ten in se89ence. See $ig. 10 .
6:7
-ig)ten in se89ence. See $ig. 11 .
())( Ki' #port'ge
2112 ,*2%*,S 2.1 3-4ylinder - Sportage
He&lett-.ackard
s5bado' 12 de agosto de 2163 17836832 a.m. .age 29 : 2166 Mitchell Repair %nformation 4ompany' 4.
Fig. 14: Cylinder Head Bolt Tightening Sequence
Courtesy of KIA !T!"S A#"ICA$ I%C.
())( Ki' #port'ge
"##" E!$I!ES ".#% &'Cylin(er ' S)ortage
*e+lett',a-kar(
s./a(o #" (e agosto (e "#0& #1:&0:&" a.m. ,age "3 2 "#00 Mit-hell Re)air Information Com)any %%C.
Fig. 1&: ain Bearing Ca' Bolt Tightening Sequence
Courtesy of KIA !T!"S A#"ICA$ I%C.
())( Ki' #port'ge
2112 ,*2%*,S 2.1 3-4ylinder - Sportage
He&lett-.ackard
s5bado' 12 de agosto de 2163 17836832 a.m. .age 31 : 2166 Mitchell Repair %nformation 4ompany' 4.
Fig. 16: Oil Pan Bolt Tightening Sequence
Courtesy of KIA OTO!S A"!ICA# I$C.
ENGINE SPECIFICATIONS
%"$"!A& SP"CIFICATIO$S
C!A$KS'AFT# AI$ ( CO$$"CTI$% !O) B"A!I$%S
A**lication S*ecification
Displacement 122 Cu. In. (2.0L)
Bore 3.39" (86.1)
Stroe 3.39" (86.1)
Compression !atio 9.2"1
Compression #ressure
188 psi (13.22 $%cm
2
)
&uel S'stem S&I
A**lication In. +,,-
Crans(a)t
2002 Kia Sportage
"##" E!$I!ES ".#% &'Cylin(er ' S)ortage
*e+lett',a-kar(
s./a(o #" (e agosto (e "#0& #1:&0:&" a.m. ,age 40 2 "#00 Mit-hell Re)air Information Com)any %%C.
End Play
Standard .00'#-.00$# 7.0$8-.#90:
Ser4ice Li&it .0#2 7.'0:
)a;i&<& +<no<t .00#2 7.0'0:
)ain =o<rnal 6earings
=o<rnal >ia&eter 2.'?8$-2.'@04 7?8.8'@-
?8.8?4:
1ndersiAe # - .0#0B 7.2? &&:
No. #" 2" 4" ? 2.'?0#-2.'?09
7?8.@8'-?8.$#0:
No. ' 2.'488-2.'?0 7?8.@9$-
?8.$0?:
1ndersiAe 2 - .020B 7.?0 &&:
No. #" 2" 4" ? 2.'40'-2.'4#0
7?8.444-?8.4@#:
No. ' 2.'400-2.'40$
7?8.4'@-?8.4?4:
1ndersiAe ' - .0'0B 7.$? &&:
No. #" 2" 4" ? 2.''04-2.''##
7?8.#82-?8.2#0:
No. ' 2.''02-2.''08
7?8.#9$-?8.20?:
=o<rnal /<t-/,-+o<nd C .aper .0002 7.00?:
/il Clearance
Standard
No. #" 2" 4" ? .00#0-.00#$ 7.02?-
.04':
No. ' .00#2-.00#8 7.0'0-
.049:
Ser4ice Li&it .00'#- 7.090:
Connecting +od 6earings
=o<rnal >ia&eter 2.00??-2.00@# 7?0.840-
?0.8??:
=o<rnal /<t-/,-+o<nd C .aper .0002 7.00?:
/il Clearance
Standard .002-.008 7.0?-.2':
Ser4ice Li&it .00'# 7.090:
2002 Kia Sportage
"##" E!$I!ES ".#% &'Cylin(er ' S)ortage
*e+lett',a-kar(
s./a(o #" (e agosto (e "#0& #1:&0:&" a.m. ,age 4" 2 "#00 Mit-hell Re)air Information Com)any %%C.
CO$$"CTI$% !O)S
PISTO$S# PI$S ( !I$%S
A**lication In. +,,-
2ore Diameter
#onnecting Rod 2earing 2ore
304
5iston 5in 2ore .6789:.6770 320.;6;:
20.;;;4
!a<imum 2end
324
.==2; 3.=9>4
!a<imum T/ist
324
.==9; 3.2=04
Side 5lay
Standard .==>.===003.0=:.==264
Service $imit .=02 3.3=4
304
Information is not available from manufacturer.
324
!a<imum bend or t/ist per 0.;9? 38= mm4 of rod length.
A**lication In. +,,-
5istons
#learance
Standard .==0;:.==2> 3.=>6:.=704
Service $imit .==8; 3.084
Diameter 3.3637:3.36>> 368.;>3:68.;7>4
5ins
Diameter .6787:.6770 320.;69:20.;;;4
5iston it .===2:.===> 3.==8:.=0=4
Rod it .===>:.===00 3.=0=:.=284
Rings
*o. 0
'nd -ap
Standard .==7:.=02 3.08:.3=4
Service $imit .=3; 30.=4
Side #learance
Standard .==0:.==3 3.=28:.=974
Service $imit .==7 3.084
*o. 2
2002 Kia Sportage
"##" E!$I!ES ".#% &'Cylin(er ' S)ortage
*e+lett',a-kar(
s./a(o #" (e agosto (e "#0& #1:&0:&" a.m. ,age 44 2 "#00 Mit-hell Re)air Information Com)any %%C.
CYLINDER BLOCK
VALVES & VALVE SPRINGS
E%d .ap
Sa%da!d .00/0.011 2.300.456
Se!-i7e +i#i .048 21.06
Side Clea!a%7e
Sa%da!d .0010.004 2.0390.0:56
Se!-i7e +i#i .005 2.196
No. 4 2Oil6
E%d .ap
Sa%da!d .00/0.03/ 2.300.:16
Se!-i7e +i#i .048 21.06
Application In. (mm)
C'li%de! ,o!e
Sa%da!d ;ia#ee! 4.4/9/04.4/55
2/9.8880/5.0306
)axi#"# Tape! .000: 2.01/6
)axi#"# O"0Of0Ro"%d .000: 2.01/6
)axi#"# ;e7< Wa!page
216
.005 2.196
216
Repla7e =lo7< if #o!e >a% .00/? 230 ##6 i& !e#o-ed.
Application Speciication
Val-e&
Fa7e A%gle 19@
Aead ;ia#ee!
216
)i%i#"# )a!gi%
I%a<e .044? 2./1 ##6
Ex>a"& .049? 2./8 ##6
)i%i#"# Refi%i&> +e%g>
I%a<e 1.0533? 2104.1/ ##6
Ex>a"& 1.0831? 2104.81 ##6
I%&alled Aeig>
236
Val-e Sea Co%a7 Wid> .01:0.054? 21.1801.50
##6
2002 Kia Sportage
"##" E!$I!ES ".#% &'Cylin(er ' S)ortage
*e+lett',a-kar(
s./a(o #" (e agosto (e "#0& #1:&0:&" a.m. ,age 4& 2 "#00 Mit-hell Re)air Information Com)any %%C.
CYLINDER !EAD
&alve Springs
'ree (ength
Inner ".)*+, -./.0 mm1
Inner 2inimum ".)/), -.3.+* mm1
4uter ".5.*, -.*.0* mm1
4uter 2inimum ".5%), -./.3" mm1
4ut64f6S7uare
Inner
-"1
4uter .05., -"..5 mm1
-"1
Information is not available from manufacturer.
-%1
8eight measured from top of installed valve to spring seat. See VALVE
INS"ALLED !EIG!" table under C9(IN#E$ 8E:# under 4&E$8:;(.
Application Speciication
C!linder 8ead 8eight 5.%3)65.%3/, -"...*+6".).0+
mm1
2a<imum Warpage -:ll 2achined Surfaces1
-"1
.00+, -."5 mm1
&alve Seat
Seat :ngle )5=
2argin Thickness 2inimum
Intake .0.., -./) mm1
E<haust .0.5, -./* mm1
Seat Contact Width .0)36.0+., -"."*6".+0 mm1
&alve >uides
&alve >uide I.#.
Intake ? E<haust .%.++6.%.3), -+.0"6+.0.
mm1
&alve >uide Installed 8eight
-%1
.))*6.)+*, -"".)06"".*" mm1
&alve Stem6To6>uide 4il Clearance
Intake .00"06.00%), -.0%56.0+"
mm1
E<haust .00"%6.00%+, -.0.06.0++
mm1
Service (imit .003*, -.%0" mm1
2002 Kia Sportage
2002 EN"#NE! 2.0$ %&'(linder & !portage
)ewlett&*ackard
s+bado, 02 de agosto de 20-% 0.:%-:%2 a.m. *age /0 1 20-- 2itchell Repair #nformation 'ompan(, $$'.
C&/"0&-(
(1)
DO NOT machine more than .008" (.20 mm) from deck or manifold surfaces.
(2)
Measured from top of installed uide to sprin seat.
&ppli!ation #n. 1mm2
!ournal Diameter 1.1"8"#1.1"$" (2$.$%$#
2$.$&')
Ma(imum !ournal Out#Of#)ound .002 (.0*0)
Ma(imum !ournal )unout .002 (.0*0)
Oil +learance .001'#.00%% (.0%&#.08')
,tandard -o.e /eiht 1.""%" ('*.0*2)
Minimum -o.e /eiht 1."&*8 (''.8*1)
"##" Kia S)ortage
2002 ENGINES 2.0L 4-Cylinder - Sportage
Hewlett-Packard
s!ado" 02 de agosto de 20#4 0$%4#%42 a.&. Page '( ) 20## *itc+ell ,epair In-or&ation Co&pany" LLC.