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Double Layer Lap Winding

Scheme
Double Layer Lap Winding Scheme (1)
The relative electrical angle (expressed in the range of -180
o
to 180
o
)
of the kth slot is:
( ) mod ( 1) 180 , 360 180
slot
k k u ( = +

Of course, the relative electrical angle of In slot of the kth coil is also:
( ) mod ( 1) 180 , 360 180
coil
k k u ( = +

Step 1. Find the nominal coil span in slots
max fix ,1
c
S
S
P
| |
| |
=
| |
\ .
\ .
Step 2. Calculate the relative electric angle of In slot of all coils
Step 3. Readjust In slot angles if their magnitude are greater than 90
o

For coil angles having a magnitude greater than 90
o
, the coil
direction is reversed; thereby changing the angle by 180
o
.
1
c
S
S
P
= If S/P is an integer
If S/P is not an integer
Double Layer Lap Winding Scheme (2)
For the angles calculated in last step, pick up those (S/m) close to 0
o

as phase A coils.
360
mod , 360
off
S
m
( =

where n is a integer value that makes S
off
also an integer.
Step 4. Picking up (S/m) coils for Phase A
Step 5. Calculate the slot offset to wind other phases
Step 6. Check to find out whether the winding is valid.
The winding is valid if all slots contain two coil sides each. If its not
valid, go back to Step 4 and pick up coils for Phase A.
From
360
2
P
S
=
2 (1 ) 2 (1 )
off
S
S mn q mn
mP
= + = +
Phase B will start from slot (mod(S
off
,S)+1).
Example 1: 3 Phase, 4 Pole, 15 Slot Machine (1)
Step 1. Find the nominal coil span in slots
15
max fix ,1 3
4
c
S
| |
| |
= =
| |
\ .
\ .
Step 2. Calculate the relative electric angle of In slot of all coils
Step 3. Readjust In slot angles if their magnitude are greater than 90
o

15
1.25
3 4
q = =

Example 1: 3 Phase, 4 Pole, 15 Slot Machine (2)


Step 4. Picking up (S/m) coils for Phase A
Step 5. Calculate the slot offset and wind other phases
2 (1 ) 2 1.25 (1 3 1) 10
off
S q mn = + = + =
Phase B will start from slot 11
Phase C will start from slot mod(11+10, 15) = 6.
Example 1: 3 Phase, 4 Pole, 15 Slot Machine (3)
Step 6. Check and find out the winding is valid.
Example 2: 3 Phase, 10 Pole, 12 Slot Machine (1)
Step 1. Find the nominal coil span in slots
12
max fix ,1 1
10
c
S
| |
| |
= =
| |
\ .
\ .
Step 2. Calculate the relative electric angle of In slot of all coils
Step 3. Readjust In slot angles if their magnitude are greater than 90
o

12
0.4
3 10
q = =

Example 2: 3 Phase, 10 Pole, 12 Slot Machine (2)


Step 4. Picking up (S/m) coils for Phase A
Step 5. Calculate the slot offset and wind other phases
2 (1 ) 2 0.4 (1 3 3) 8
off
S q mn = + = + =
Phase B will start from slot 9
Phase C will start from slot mod(9+8, 12) = 5
Example 2: 3 Phase, 10 Pole, 12 Slot Machine (3)
2
3
4
5
6
7
8
9
10
11
12
1
1
2
7
8
3
4
9
10
11
Phase A Group 1
Phase B Group 2

Phase B Group 1

Phase A Group 2

5
Phase C Group 1

Phase C Group 2

12
6
Example 2: 3 Phase, 10 Pole, 12 Slot Machine (4)
Slot Number Phase A Phase B Phase C
1 In Out
2 Out & Out
3 In Out
4 In & In
5 Out In
6 Out & Out
7 Out In
8 In & In
9 Out In
10 Out & Out
11 In Out
12 In & In
Step 6. Check and find out the winding is valid.
Slot Pole Combination for Three Phase Machine
S/P Ratios for Three Phase Machine
Winding Diagram
Example 1
3 Phase, 24 Slot, 2 Pole, 5/6 Pitch
Three Phase Windings
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A1 B1 C1 A2 B2 C2
Phase A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Phase B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Phase C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Example 2
3 Phase, 36 Slot, 4 Pole, 8/9 Pitch
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Three Phase Windings
A1 B1 C1
A2
B2 C2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Phase A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Phase B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Phase C

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