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AbstractDesign details and measurement results of the eddycurrent displacement transducer with extended linear range and
automatic tuning are presented. The transducer is based on
resonant impedance inversion method of transfer curve
linearization where the displacement probe circuit is kept in
resonance by the resonance control loop. The transducer exhibits
extended linear range due to compensation of displacement
probe losses by a negative impedance converter (NIC) at the
transducer input. Particular attention is paid to the NIC design
and its temperature compensation. The new voltage controlled
NIC circuit is introduced which can be easily realized with a
standard commercial integrated circuit (LM 1496). Details of
the transducer's reference generator and the NIC control voltage
generator are presented too. The transducer's linear range
extends from 0.25 mm to 3.75 mm (approximately 44% of the 8
mm probe diameter) while maintaining non-linearity within
2% F.S. This is at least 75% improvement to the best
commercially available eddy-current displacement transducers
(80 mil ~2 mm linear range for 8 mm probe). Further
linearization could be achieved by post-linearization of the
detected signal.
Index TermsContactless displacement transducer, eddycurrents, resonant impedance inversion, probe losses
compensation, negative impedance converter (NIC), linear range
extension, automatic resonance tuning
I. INTRODUCTION
HE block-diagram of the eddy-current displacement
transducer with extended linear range and automatic
tuning is depicted in Fig.1. The initial design of this
transducer was introduced in [1], but without the probe losses
compensation, e.g. no extension of the linear range was
attempted. The detailed analysis of the transducer
performance was not presented in [1], as well. The transducer
consists of a probe and a signal-processing unit connected to
the probe via coaxial extension cable. The probe is a simple,
usually coreless coil placed in the tip of a suitable probe body.
The purpose of signal-processing unit is to excite the probe
with a high frequency current (1 MHz) and to detect the
voltage developed across the parallel tank circuit comprised
of the probe impedance (lossy inductance) and the total
parallel capacitance consisting of the cable capacitance and
the transducer input capacitance. The detected voltage is
resolved into the in-phase (I) and quadrature (Q) components.
The
in-
Manuscript received
Darko Vyroubal is with the Polytechnic of Karlovac, Trg J.J Strossmayera 9,
47000 Karlovac, Croatia. (e-mail: darko.vyroubal@vuka.hr)
Target
Excitation
Current
Probe-Target
Coupling
V
i
Probe Coil
Preamp.
NIC
Tuning
Control
Z(d)
d
C
Probe-Target
Displacement
Excitation
Control
Signal-Processing Unit
In-Phase Detector
I-Demod.
Y0
I-LPF
Out Amp.
Z0
X0
0
Reference
Vo
90
X1
T
Y1
Q-Demod.
Z1
Q-LPF
Error Amp.
Quadrature Detector
Vt
IM-08-901
Probe
Cable
Transducer
200
Req (simulation)
Req (hyperbola)
Req (measured)
CP
-jX r
CT
RN
Req [Ohm]
jX(d)
150
jX 0
Ri
Vi (d)
C
100
50
r(d)
R0
R0
Rr
0
0
(1)
The circuit is in resonance when the impedance phase angle
equals zero, what makes the very parameter used by the
resonance control loop as the error signal. It is reasonable to
assume that the resonance control will exhibit small residual
error. e.g. residual . Considering as detuning measure,
one can resolve impedance in resonance by inspection of the
equivalent circuit
Z (d ) res
(2)
r 2 (d ) X 2 ( d )
; R R N Ri
.
r 2 (d ) X 2 (d )
r (d )
R
10
Fig.3 Comparison of measured [1] and simulated [2] total probe series loss
resistance to the interpolated hyperbola.
Displacement, d [mm]
Z(d)
X C (d )
r 2 (d ) X 2 ( d )
.
r 2 ( d ) X 2 (d )
X (d ) r (d )
tan
R
(3)
The real part of the impedance then equals
Re Z (d )
Z ( d ) res
1 tan 2
(4)
and the in-phase voltage developed across the tank is equal to
the voltage drop on Re[Z(d)] produced by the excitation
current.
III. RESONANT IMPEDANCE INVERSION
By inspection of (2)
there follows that Re[Z(d)] is
displacement dependent through r(d), as well as through X(d).
Dependence of r(d) and X(d) on displacement was
experimentally established in [1] and theoretically analyzed
in [2]. The variation over the displacement range is for X(d)
some 10%, while for r(d) it is approximately 10:1. This is the
reason why r(d) is used for displacement transducing.
Comparison of measured [1] and simulated [2] r(d) (here
labeled Req as in [1] and [2]) to the interpolated hyperbola is
in Fig.3. From Fig.3 follows almost hyperbolic behavior of
r(d) ~ C/d over small to medium displacement range, while
for large displacements it is almost constant, masked by the
probe intrinsic series loss resistance R0. The total probe series
loss resistance, r(d) can be modeled as a series connection of
the probe reflective series loss resistance, Rr(d) which is
almost hyperbolic [1], [2] and the constant probe intrinsic
series loss resistance, R0. Introducing this model into (2)
gives
Z ( d ) res
.
(5)
r 2 (d ) X 2 ( d )
A
2
2
Rr ( d ) B
r (d ) X (d )
Rr ( d ) R0
IM-08-901
A. Sensitivity to R N
Sensitivity to RN follows after partial differentiation of (2)
in
1.40E+04
Z1(RN=-4k)
Z2 (RN=-5k)
Z3 (RN=-7k)
1.00E+04
Z4 (RN=-10k)
Z5 (RN=-20k)
8.00E+03
Z6 (RN=-20M)
6.00E+03
Sensitivity
1.20E+04
4.00E+03
-2.00E+04
-1.80E+04
-1
-1.60E+04
-1.40E+04
-2
-1.20E+04
-3
2.00E+03
-8.00E+03
-6.00E+03
-4
0.00E+00
1
bigger than r(d) [1], [2] one can assume A and B in (5) almost
constant in respect to d. On the other hand R can be made
negative by proper adjustment of RN, canceling R0 in B and
making B in (5) to vanish. Then Z ( d ) res becomes almost
linear in d
A
A
Dd
.
Rr (d ) C
d
(6)
as Rr(d) is almost hyperbolic in respect to d, Rr (d ) C / d
and the linearization of the transducer is achieved through
resonant impedance inversion. The amount of negative
resistance RN added by the NIC is limited in order to keep the
total resistance of the input circuit positive (otherwise the
transducer would turn into oscillator). Simulation results for
various values of RN and r(d) as in [2], as well as for Ri = 10
k are in Fig.4. The linear range for RN = - 4 k is
approximately 1.5-5.5 mm, while for RN = - 20 M (almost
no negative conductance applied) it is 0.5-2.5 mm.
Application of the negative resistance has sigificantly
extended the linear range. The side effect is introduction of
approximately 1 mm of additional linear range offset from the
probe tip what can be easily accommodated for by displacing
the probe coil for this amount deeper into the probe body.
IV. SENSITIVITY
The transducer transfer curve is dependent on applied
negative conductance (Fig.4) and on the performance of the
resonance control, e.g. residual impedance phase error (4).
Both are prone to variation induced by many factors like
operating temperature, element tolerances, aging etc.
Sensitivities to RN and are analyzed in order to establish
transducer design constraints.
10
Displacement, d [mm]
10
Displacement, d [mm]
res
-4.00E+03
0
Z (d )
RN []
-1.00E+04
Fig.5 Sensitivity of
Z (d ) res
Z (d )
S RN
res
Z ( d ) res
Z (d ) res
.
R N
RN
RN
(7)
respect to RN. From (7) follows that the sensitivity is
dependent on d. It is plausible, as for small to medium d the
probe losses are mainly caused by eddy-currents in the target,
while for large d it is mainly caused by probe intrinsic losses
and RN. The sensitivity dependence on d and RN is in Fig.5.
As expected, sensitivity is the highest for large d and
maximum negative conductance applied. However, it is
reasonably limited to approximately 3. Such a sensitivity is
not prohibitively high, making the transducer construction
feasible by careful design.
B. Sensitivity to
Sensitivity to follows after partial differentiation of (4) in
respect to
Re Z (d )
Re Z ( d )
Z (d )
2 tan .
(8)
From (8) it is evident that the sensitivity to resonance
detuning could be quite large because , as well as, tan rise
rapidly with detuning if the tank quality factor, QT is at least
reasonably high (QT 10). Further assessment of sensitivity to
resonance detuning requires analysis of the resonance control
loop performance.
IM-08-901
In-phase LPF
CV (Vt )
CVB
Quadrature detector
Quadrature LPF
1
VB
Vt
VB
(11)
T/2
X0(t)
X1(t)
Y1(t)
T/2
T/4
T/2
T/2
T/2
TT
Vi(d)
(d ) arctan
Vi(d)
Fig.6 The in-phase and quadrature detection of the voltage at the input of the
signal processing unit.
CV Vt
0
CV
(13)
where 0 is the initial resonance detuning phase error.
Combining (9), (10), (11), (12) and (13), the resonance
control loop steady-state equation is derived
V (d )
Z1 (d ) i
sin .
(9)
(d ) 0
Vt (d ) K Vos
(10)
(12)
Vi(t)
Y0(t)
CV (d )
CVB
Q p (d )
C
1 P
CVB
V (d )
i
sin
Q p (d )
arctan
C P
Vi ( d )
K
IM-08-901
14)
The resonance control loop model based on (14) is in Fig.7.
Equation (14) is a trigonometric equation that was solved
numerically for various combinations of initial tank resonant
frequency detuning, error amplifier gain and offset. The
initial detuning phase error is proportional to the tank
resonant frequency detuning and the probe quality factor QP
Phase detector
Comparator
Vt
Y1
=0
ref
Multiplier
Adder
Varicap diode
Comparator
Comparator
C
C
V
( C/C)
0 arctan 2 Q P (d ) ,
res
.
res
(15)
where is the relative resonant frequency detuning that was
in solution to (14) assumed to be limited to 10%. The total
equivalent amplifier offset voltage was assumed to be within
10 mV (rather conservative for modern operational
amplifiers). Solution to (14) was sought for minimum and
maximum negative conductance of the NIC applied (RN = 20 M and RN = - 4 k, respectively) and for low, medium
and high error amplifier gain (K = 10, K = 100 and K = 1000,
respectively). In Fig.8 there are limits of the residual phase
error. As could have been expected, the residual error gets
smaller as the control loop gain rises. The loop gain is
dependent on the amplifier gain, but as well as on the phase
detector sensitivity which is proportional to the voltage across
the tank. This voltage decreases due to increased damping by
eddy-currents as the probe gets closer to the target, resulting
in decrease of the loop gain. These effects contribute to the
C/C( V)
0.60
0.40
K = 10, RN = - 20MW, f
0.20
=f
0max,
0.00
K = 1000, RN = - 4kW, f
-0.20
0min <
f 0< f
0max,
0min,
-0.40
K = 10, RN = - 20MW, f
-0.60
0
=f
6
10
Displacement, d [mm]
Fig.8 Residual phase error limits bounded by amplifier gain and negative
conductance applied at the input.
applied (RN = -20 M), but is almost negligible for high gain
(K= 1000) and the maximum negative conductance (RN = - 4
k). Although the very high amplifier gain would best suit
the phase error constraint, the amplifier upper frequency limit
IM-08-901
0.25
0.20
0.15
0.10
f 0=f
0max,
Vos= -10 mV
f 0=f
0max,
Vos= 0
f 0=f
0max,
Vos= 10 mV
RN = - 20 M
0.05
0.00
-0.05
-0.10
-0.15
-0.20
f 0 =f
f 0 =f
0min,
f 0 =f
0min,
Vos= - 10 mV
0min, Vos= 0
Vos= 10 mV
f 0=0, Vos= 10 mV
-0.25
14
K = 10, f 0 = f 0max
K = 10, f 0 = 0, K = 100, f
K = 10, f 0 = f 0min
12
10
0max
RN = - 4k
RN = - 20 M
4
2
Vos= -10 mV
f 0=f
0max,
Vos= 0
f 0=f
0max,
Vos= 10 mV
RN = - 4 k
0.05
f 0=0, Vos= 0
0.00
-0.05
-0.10
-0.15
f 0=f
0min,
Vos= - 10 mV
f 0=f
0min,
Vos= 0
f 0=f
0min,
Vos= 10 mV
f 0=0, Vos= 10 mV
1
10
Displacement, d [mm]
Fig.10 Residual phase error for maximum negative conductance applied at the
input (RN = - 4 k) and the medium error amplifier gain (K = 100).
Z0
D
0.15
0max,
10
f 0 = 0, all cases
0max
K = 10, RN = -4k, f 0 = f
0min
-0.2
[V
]
0.20
f 0=f
Displacement, d [mm]
D
etectedIn-phasevoltagedrop,
0.25
<f
10
Fig.9 Residual phase error for almost no negative conductance applied at the
input (RN = - 20M) and the medium error amplifier gain (K = 100).
-0.25
Displacement, d [mm]
-0.20
<f
0.10
0min
-0.3
-0.4
K = 10, RN = -20M, f 0 = f
0max
K = 10, RN = -20M, f 0 = f
0min
-0.5
0
4
5
6
Displacement, d [mm]
10
Fig.12 Deviation of the transducer transfer curve from the curve for ideal
resonance tuning.
IM-08-901
1 2 3 4 5 6
I 01
Vc
1 5 1 e VT 3 6 1 e
1 e
Vc
VT
I E3
(18)
1 e
Vc
VT
1 e
I
Z
Vc
VT
I B.
Vc
VT
(16)
(17)
Vc
1 5 1 e VT 3 6 1 e
V V BE 6 V BE 5
IZ
.
Z
I E1
Vc
VT
Vc
VT
1 e
(22)
I C5
1 e
V
c
VT
I E2
I C5
1 e
Vc
VT
I 02
I C6
1 e
Vc
VT
I E4
I C6
1 e
V
c
VT
I C5 5 I E5 5 I Z I B .
I C6 6 I E6 6 I Z I B .
Vc
VT
Vc
VT
I
Z
I B.
Y01
dI 01
dV
1 e
(24)
Vc
1 5 1 e VT 3 6 1 e
(21)
where base currents of Q5 and Q6 are neglected and
k T
VT
is the voltage equivalent of absolute temperature
q
T , k is the Boltzman constant and q is the elementary electric
charge, is the transistor common-base current gain, VBE is
the transistor base to emitter voltage , IC is the transistor
collector current and IE is the transistor emitter current.
I 02 I C 2 I C 4 .
(23)
(20)
I 01 I C1 I C 3 ;
Vc
VT
e
4
6
V
Vc
1 e VT 1 e VT
2 5 1 e
(19)
Vc
VT
e
4
6
V
Vc
1 e VT 1 e VT
2 5 1 e
V
c
VT
1 e
Vc
VT
Vc
VT
1 .
IM-08-901
Y02
dI 02
dV
Vc
VT
e
4
6
Vc
V
c
1 e VT 1 e VT
2 5 1 e
Vc
VT
The Y02 curve is the mirror image of Y01 mirrored around the
Vc axis.
1 .
(25)
Y01 2
e
e
Vc
VT
Vc
VT
(26)
1 1
.
Z
1
1
0.8
T = - 20 C
0.6
T = + 20 C
0.4
T = + 60 C
0.2
0
-0.2
-0.4
-0.6
-0.8
-1
-100
-80
-60
-40
-20
20
40
60
80
100
Fig.14 The NIC input admittance (Y01) normalized to 1/Z relative to the NIC
control voltage Vc.
0.020%
T = - 20 C
T = + 20 C
T = + 60 C
0.010%
Y01
Y01
2
T
1
0.000%
-0.010%
2
-0.020%
-100
-80
-60
-40
-20
20
40
60
80
100
Y02 2
e
e
(27)
Vc
VT
Vc
VT
1 1
.
Z
1
Vc
VT
IC
I C
IC
I C
T
Vc
VT
Vc
Vc
1
.
T
T
Vc
e
VT
2
(28)
For this reason the transistor collector currents, e.g bias
current IB in the design of the transducer is maintained
constant, supplied by the temperature stable current source.
The remaining positive temperature dependence, e.g.
/ / T can
be
compensated
by
Vc / Vc / T 1 / T
IM-08-901
frequency
that would affect the transducer sensitivity due to
ST
SR
S TRN 3 0.01%/ C 0.03%/
C
N
change in the eddy-current losses in the target with varying
frequency, e.g
Z ( d ) res
with the sensitivity to RN , S R
bound to 3, (Fig.5).
coefficient, S TZ ( d ) res would then in the worst case be limited
to
+2.5V
X0
D
Vt
Sd
+SIG
Vss
GAIN
NC
GAIN -OUT
-SIG
NC
BIAS -CRR
+OUT
NC
NC
+CRR
4
5
6
7
14
13
-5V
U5B
9
To Demod
"0"
Sd
X0
Q
CLK
Q
Rd
11
U5C
12
10
13
RST
U7B
4025
"0"
4013
fo
Sd
X1
Q
CLK
4025
Rd
"0"
12
4013
11
"0"
+5V
10
9
Vdd
Vc (0 -100 mV)
LM1496
-2.5V
4013
4025
Vi
U1
CLK0
Sd
Rd
"0"
CLK
fo
Probe In
"0"
U5A
f o /2
Rd
4013
U6B
CLK
+5V
Tuning
+5V
U7A
"0"
U6A
Excitation
14
Vdd
14
Vdd
14
-5V
U5
+2.5V
+5V
$86Fig.17 The
transducer.
CLK0
U6
7
Vss
U7
7
Vss
Vss
-5V
CLK1
X0
reference generator
of the prototype eddy-current
displacement
RST
X1
-2.5V
+2.5V
CLK0
CLK1
RST
X0
X1
0
0.2
Time/Secs
0.4
0.6
0.8
1.2
1.4
1.6
1.8
200nSecs/div
IM-08-901
10
+5V
Vi
Vo
U3
1
2
3
4
NC
NC
Vin
NC
Temp Vout
GND TRIM
X0
8
7
+2.5V
To out
buffer
X0
REF02
-2.5V
Vt
XDCRLINADJ
COMP
TEMPCO
ERRCOMP
Vos
RESONANCE
+2.5V
X1
To varicap
X1
Vc
Vos
+2.5V
10%
18
Vout [V]
8%
16
Vnom [V]
6%
14
DSL [% F.S.]
4%
12
2%
10
0%
-2%
-4%
-6%
-8%
[%F.S.]
20
-2.5V
-10%
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
Displacement, d [mm]
IM-08-901
XI. MEASUREMENT RESULTS
The prototype transducer was assembled according to
design details in Figs. 16, 17, 19 and 20. After optimization
of adjustments with R17 (linearity), R15 (residual resonance
error), R21 (output offset) and R25 (sensitivity), the
transducer transfer curve was obtained as in Fig.21. The NIC
control voltage was adjusted to 27.5 mV, somewhat less than
the value for ideal tempco compensation (~ 50mV). Further
careful selection of R1 (Fig.16) could move the optimal NIC
control voltage to approximately 50 mV, what would result in
near-ideal temperature compensation. From Fig.21 it is
apparent that the transducer linear range extends from 0.25
mm to 3.75 mm with the probe diameter of 8 mm [1,2], while
maintaining non-linearity contained within 2% F.S. The
industry standard transducer with the same probe diameter
and non-linearity [12] has the linear range of 80 mils (2 mm).
The achieved improvement is at least 60% without postdetection linearization. It could be further improved with
post-linearization. The transducer temperature coefficient was
not measured exactly due to non-availability of the
temperature chamber. However, some rough tests were
performed by local heating of LM1496 and REF02. The
compensating effect was observed as the heating of LM1496
lowered the output voltage while heating of REF02 increased
it.
XII. CONCLUSION
Design constraints of the eddy-current displacement
transducer have been carefully analyzed. It is proved that
application of the negative conductance at the transducer
input can compensate the intrinsic probe losses that mask the
eddy-current damping at large displacement [1], [2]. In that
way the resonance impedance inversion method of transducer
linearization [1] is made feasible, liberating the transducer
circuit of post linearization. The transducer linear range is by
application of the negative conductance expected to be almost
doubled compared to results achieved by various authors
using other methods [4]-[9]. It is emphasized that the proper
resonance tuning is essential for the method to be effective.
The residual resonance tuning error is governed by
performance of the resonance control loop. The non-linear
loop equation was solved for various parameter values that
affect it. The phase error amplifier gain is indicated as the
main constraint for the resonance tuning quality. It is proved
that the moderate gain of 40 dB is sufficient, making
deviation of the transducer transfer curve from the curve for
ideal resonance tuning negligible, while at the same time
providing adequate loop bandwidth for typical transducer
application (e.g. vibration monitoring). The prototype eddycurrent displacement transducer was designed according to
the design constraints developed. The most critical detail, e.g.
the new NIC is designed with topology that corresponds to
the industry standard integrated circuit LM1496. The
achieved temperature stability of the transducer is excellent.
The displacement probe losses compensation by the NIC
negative conductance and the automatic tuning into
resonance resulted in extention of the transducer linear range,
now covering range 0.25 mm to 3.75 mm (3.5 mm),
approximately 44% of the probe diameter (8 mm) , what is at
least 75% improvement to the best standard industrial grade
commercially available transducer (80 mil ~ 2 mm) [12].
11
Further extension of the linear range could be achieved by
post-detection linearization. The transducer could be easily
integrated in the IC form would the serial production be
decided upon.
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[11] S. Fericean and R. Droxler, "New Nonconducting Inductive Analog
Proximity and Inductive Linear Displacement Sensors for Industrial
Automation", IEEE Sensors Journal, Vol.7, pp 1538-1545, November
2007.
[12] "Bently-Nevada" proximity transducer data sheet, available at:
www.gepower.com/prod_serv/products/oc/en/bently_nevada/sensor_trans.htm