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THE

THE FUTURE STAINLESS STEEL Prakash Steelage Ltd. An ISO 9001-2008, ISO 14001-2004, OHSAS 18001-2007, PED Certified,
THE FUTURE STAINLESS STEEL Prakash Steelage Ltd. An ISO 9001-2008, ISO 14001-2004, OHSAS 18001-2007, PED Certified,

FUTURE IS STAINLESS

STEEL

THE FUTURE STAINLESS STEEL Prakash Steelage Ltd. An ISO 9001-2008, ISO 14001-2004, OHSAS 18001-2007, PED Certified,

Prakash Steelage Ltd.

An ISO 9001-2008, ISO 14001-2004, OHSAS 18001-2007, PED Certified, AD-2000-Merkblatt W O & Government Recognised Export House

Prakash Steelage Ltd.
Prakash Steelage Ltd.

Prakash Steelage Ltd.

Prakash Steelage Ltd. The Future Is Stainless Steel. The Future Is Prakash Steelage It's amazing to

The Future Is Stainless Steel. The Future Is Prakash Steelage

It's amazing to see how stainless steel has gained so much of respect as a strong, durable metal over the years. Among alternative materials, the versatility, durability and aesthetic quality of stainless steel makes it a material of choice for the new millennium. Utilized in practically every industry all over the world, the metal outshines most others. And we can say with certainty that years from now, the world will still run on stainless steel.

With a strong vision of the future, Prakash C. Kanugo founded Prakash Steelage Ltd. An ISO 9001-2008, ISO 14001-2004, OHSAS 18001-2007 & PED certified company, Prakash Steelage Ltd. manufactures, exports and sells Stainless Steel Welded and Seamless Pipes, Tubes and U "Tubes". It's our dedication, competitive prices, timely delivery schedules and rapid progress in quality assurance and human resource and development systems that has catapulted us to where we are today.

Besides India, MNCs the world over are talking about the excellent quality of our products. Till date we have exported to a diverse set of industries including Oil & Gas, Power, Pharmaceutical, Petrochemical, Sugar, Dairy, Automobile, Desalination, etc. in more than 40 countries including Australia, Brazil, Middle - East, South Africa,

European Countries, USA, UK, Canada, New Zealand, East Africa, South-East Asia and Latin America. Now the only way ahead is forward.

And this wouldn't have been possible without the support of our employees, business partners, customers and suppliers who are just like members of our family. We have a simple vision: to be a name synonymous with stainless steel. From a safety pin to automobiles, we want to touch lives everywhere. Guided by our creative approach, undying commitment, ability to adapt to changing market scenarios and the skill to extract opportunities rather than look for them, our vision seems well within reach.

The future of stainless steel looks bright and we are definitely adding to the shine.

Prakash Steelage Ltd. The Future Is Stainless Steel. The Future Is Prakash Steelage It's amazing to

Excellence In Manufacturing

• • • • • • • • • • • Excellence In Manufacturing Our main

Our main production equipment for the manufacture of Seamless and Welded Pipes, Tubes and U "Tubes" are:

Hot mill for manufacturing seamless mother hollows Large diameter Tube Mill for Oil and gas sector State of the Art Large diameter EFW Pipe Facility Online Welded Tube-mills with In-Line Bright Annealing, polishing, eddy current testing and marking Full & Half Ring Die Pilger Mills U-Bending Machine U-Bend Radius heating facility Automated draw benches Automated 5 rolls straightening machine Off-line bright annealing furnace LPG fired solution annealing furnace

• • • • • • • • • • • Excellence In Manufacturing Our main
• • • • • • • • • • • Excellence In Manufacturing Our main
• • • • • • • • • • • Excellence In Manufacturing Our main
• • • • • • • • • • • Excellence In Manufacturing Our main
Product Range Prakash Steelage Ltd. Specializes in meeting specific requirements of customers and offer complete piping
Product Range Prakash Steelage Ltd. Specializes in meeting specific requirements of customers and offer complete piping
Product Range
Prakash Steelage Ltd. Specializes in meeting specific requirements of customers and offer complete piping and tubing Solutions par excellence.

S.S. WELDED TUBES

Specification :

Thickness :

Outer Diameter :

6.0

mm to 114.3 mm

Thickness :

0.5

mm to 6.0 mm

Specification :

ASTM A-249, ASTM A-268, ASTM A-269, ASTM A-270, ASTM A-554, ASTM A-688,

ASTM A-778, ASTM A-789

 

S.S. WELDED PIPES

Outer Diameter :

1/8" NB to 2 "NB

Thickness :

Up to Schedule 80S

Outer Diameter :

Above 2" NB to 8 "NB

Thickness :

Up to Schedule 40S

Specification :

ASTM A-312, ASTM A-554, ASTM A-778, ASTM A-790

 

S.S. EFW PIPES

Outer Diameter :

125.0 mm to 610.0 mm

Thickness :

2.0

mm to 20.0 mm

ASTM A-358, ASTM A-409, ASTM A-778, ASTM A-928

S.S. SEAMLESS MOTHER HOLLOWS

Up to 3.5 mm

Leg length :

15.0 meters

Outer Diameter :

60.0

mm to 168.3 mm

Thickness :

4.0

mm to 20.0 mm

S.S. SEAMLESS TUBES

Outer Diameter :

6.0

mm to 114.3 mm

 

Thickness :

0.45

mm to 6.0 mm

Specification :

ASTM A-213, ASTM A-268, ASTM A-269,

ASTM A-270, ASTM A-789

S.S. SEAMLESS PIPES

Outer Diameter :

1/8" NB to 10 "NB

 

Thickness :

Available in all Schedule Sizes

Specification :

ASTM A-312, ASTM A-790

U-BEND TUBING

Outer Diameter :

12.5

mm to 50.8 mm

Center Line radius :

22.20 mm to 1220.0 mm

U-Tubes as per Customer's Drawing

S.S. GRADES

Austenitic :

TP-304/L/LN/H, TP-310, TP-316/L/LN/H/Ti,

TP-317/L, TP-321/H, TP-347/H

Ferritic :

TP-405, TP-409, TP-410, TP-429, TP-430/Ti, TP-439L/Ti

Duplex & Super Duplex :

UNS 31254, UNS31500, UNS31803,UNS32205, UNS32304 UNS32750, UNS32760

API 5LC :

LC30-1812, LC30-2242, LC52-1200, LC65-2205, LC65-2506

LENGTHS

Random Length / Fixed Length 30 Meters in Developed Length We can ship up to 22 Meters in Straight Length

We also manufacture products as per ASME, DIN, API 5LC Monogram, JIS, BS, NFA, Gost and other equivalent standards.

Applications

We are on our way to being Stainless Steel - Pipe & Tube makers, the world looks up to. And the only way to do so is by supplying premium products of the highest quality. We manufacture several types of stainless steel welded and seamless tubular & piping products, which cater to a wide range of industries and equipment all over the world.

Automobile Industries

Oil & Gas Industries

Boilers

Ornamental & Furniture

Breweries

Power Plants

Chemicals & Fertilizers

Pharmaceuticals

Condensers

Pulp & Paper Mills

Coolers

Pumps & Valves

Desalination

Refrigeration

Digesters

Recuperators

Evaporators

Ship and Hydraulic Fabrication

Feedwater Heaters

 

Sugar Industries

Fin Tubes

 

Space Applications

Food & Dairies Industries

Heat Exchangers

Heating Elements

Instrumentations

Metallurgical Industries

Applications We are on our way to being Stainless Steel - Pipe & Tube makers, the
Applications We are on our way to being Stainless Steel - Pipe & Tube makers, the
Applications We are on our way to being Stainless Steel - Pipe & Tube makers, the

Quality That Outshines

• • • • • • • • • • • • • • • •

Providing our customers with premium quality products has always been a driving force in our company. The International quality products we manufacture go through exhaustive R&D and rigorous inspection. Continuous standardized quality assurance, control and improvement programs ensure the best possible product at competitive prices. Our products can be approved and inspected by any of these internationally renowned inspection agencies like: EIL, Lloyds, BVQI, BVIS, TUV, SGS, UHDE, TEIL, BUREAU VERITAS, LINDE, DAVY, JE, DNV, IBR, MOODY etc. To ensure that our products are of the most premium quality, we have a sophisticated testing facility to carry out various inspections and tests to ensure superior quality and sustainability.

Quality & Testing Equipment Includes :

Mechanical Testing & Chemical Testing In-House Spectrometer In-House PMI (Positive Material Indentification) Tester for Mix-Up control and Traceability Hydro Tester - For straight, U "Tubes" and Bigger Diameter Pipes Micro-scope with Image Analyzer for Micro-structure Test and Analysis Corrosion Testing Chloride Contamination Testing Bath Analysis Testing, Die Penetrant Test & Residual Stress Measurement Air Under Water Testing Universal Testing Machine Digital Hardness Tester IGC Test Eddy Current Testing Ultrasonic Testing Ferrite Content Measurement Radiography / Radioscopy Surface Roughness Tester Fibroscope (for checking inside surface of tubes 10mm OD and above) So that even after years, the durability and resilience of our products shine through.

• • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • •
ANSI B36.19/B36.10 Stainless steel pipe dimension in mm & weight per kg Nominal Outside Schedule Schedule
ANSI B36.19/B36.10 Stainless steel pipe dimension in mm & weight per kg
Nominal
Outside
Schedule
Schedule
Schedule
Schedule
Schedule
Schedule
Pipe Size
Diameter
5 S
10 S
40 S
80 S
160 S
XXS
mm
inch
mm Wt mm
Weight (KGM)
Wt mm
Weight (KGM)
Wt mm
Weight (KGM)
Wt mm
Weight (KGM)
Wt mm
Weight (KGM)
Wt mm
Weight (KGM)
6
1/8
10.30
-
-
1.24
0.28
1.73
0.37
2.41
0.47
-
-
8
1/4
13.70
-
-
1.65
0.49
2.24
0.63
3.02
0.80
-
-
10
3/8
17.10
-
-
1.65
0.63
2.31
0.84
3.20
1.10
-
-
15
1/2
21.30
1.65
0.80
2.11
1.00
2.77
1.27
3.73
1.62
4.78
1.95
7.47
2.55
20
3/4
26.70
1.65
1.03
2.11
1.28
2.87
1.69
3.91
2.20
5.56
2.90
7.82
3.64
25
1
33.40
1.65
1.30
2.77
2.09
3.38
2.50
4.55
3.24
6.35
4.24
9.09
5.45
32
1
1/4
42.20
1.65
1.65
2.77
2.70
3.56
3.39
4.85
4.47
6.35
5.61
9.70
7.77
40
1
1/2
48.30
1.65
1.91
2.77
3.11
3.68
4.05
5.08
5.41
7.14
7.25
10.15
9.55
50
2
60.30
1.65
2.40
2.77
3.93
3.91
5.44
5.54
7.48
8.74
11.11
11.07
13.44
65
2
1/2
73.00
2.11
3.69
3.05
5.26
5.16
8.63
7.01
11.41
9.53
14.92
14.02
20.39
80
3
88.90
2.11
4.51
3.05
6.45
5.49
11.29
7.62
15.27
11.13
21.35
15.24
27.68
90
3
1/2
101.60
2.11
5.18
3.05
7.40
5.74
13.57
8.08
18.63
-
-
-
-
100
4
114.30
2.11
5.84
3.05
8.36
6.02
16.07
8.56
22.32
13.49
33.54
17.12
41.03
125
5
141.30
2.77
9.47
3.40
11.57
6.55
21.77
9.53
30.97
15.88
49.11
19.05
57.43
150
6
168.30
2.77
11.32
3.40
13.84
7.11
28.26
10.97
42.56
18.26
67.56
21.95
79.22
200
8
219.10
2.77
14.79
3.76
19.96
8.18
42.55
12.70
64.64
23.01
111.27
22.23
107.92
250
10
273.10
3.40
22.63
4.19
27.78
9.27
60.31
12.70
96.01
28.58
172.33
25.40
155.15
300
12
323.90
3.96
31.25
4.57
36.00
9.53
73.88
12.70
132.08
33.32
238.76
25.40
186.97
350
14
355.60
3.96
34.36
4.78
41.30
400
16
406.40
4.19
41.56
4.78
47.29
450
18
457.00
4.19
46.81
4.78
53.26
500
20
508.00
4.78
59.25
5.54
68.61
550
22
559.00
4.78
65.24
5.54
75.53
600
24
610.00
5.54
82.47
6.35
94.45
750
30
762.00
6.35
118.31
7.92
147.36

Formula-Pipe Weight Kg/Mtr. (OD-Thick) x Thick x 0.02466=kg per mtr.

Chemical Composition

 
  • 200 & 300 Series

 

400 Series

 

AISI / ASTM

Steel No

C MAX

Mn MAX

P MAX

S MAX

Si MAX

Cr

Ni

Mo

Other Elements

 

AISI

Steel No

C

MAX

Mn MAX

P MAX

S MAX

Si MAX

Cr

Ni MAX

Mo

Other Elements

Equivalent to

Equivalent to

 
 

DIN EN

                   

DIN EN

                 

TP 201

1.4372

 
  • 0.15 3.5-5.5

5.5-7.5

0.060

 

1.00

16-18

 

-

  • 0.030 N-0.25 MAX

TP 405

-

0.080

1.00

0.040

 

1.00

11.5

- 14.5

0.5

-

  • 0.030 AL - 0.10 - 0.30

                     
                     

TP 409

1.4512

0.080

1.00

0.045

1.00

10.5

- 11.7

0.50

-

  • 0.030 Ti - 6 X C MIN 0.75 MAX

TP 202

1.4373

7.5-10.0

  • 0.15 4-6

0.060

1.00

17-19

-

  • 0.030 N-0.25 MAX

                     
                     

TP 410

1.4006

0.15

1.00

0.040

  • 0.030 1.00

11.5

- 13.5

-

-

-

TP 301

1 4310 ..

  • 0.15 6-8

0.045

  • 2.0 16-18

1.00

-

  • 0.030 N-0.10 MAX

                     

TP 429

-

0.12

1.00

0.040

  • 0.030 1.00

14

- 16

-

-

-

                     

TP 304

1.4301

  • 0.08 8-11

0.045

  • 0.030 1.00

  • 2.0 18-20

-

-

TP 430

1.4016

0.12

1.00

0.040

  • 0.030 1.00

 

16

- 18

-

-

-

TP 304L

1.4307

 
  • 0.035 8-12

0.045

  • 0.030 1.00

  • 2.0 18-20

   

-

-

TP 430Ti

1.4510

0.10

1.00

0.040

 
  • 0.030 16 - 19.5

1.00

   

-

  • 0.75 Ti - 5XC MIN; 0.75 MAX.

TP 304N

-

 
  • 0.080 8-11

0.045

 
  • 2.0 18-20

1.00

   

-

  • 0.030 N - 0.10 - 0.16

TP 439

-

0.070

1.00

0.040

  • 0.030 1.00

 

17

- 19

 

-

  • 0.50 N - 0.04 MAX, Ti - 0.20+4(C+N) MIN; 1.10 MAX

                     

TP 304LN

1.4311

  • 0.035 8-11

0.045

  • 2.0 18-20

1.00

-

  • 0.030 N - 0.10 - 0.16

 

Duplex & Super Duplex Grades

 
                     

TP 308

-

  • 0.08 10-12

0.045

  • 0.030 1.00

  • 2.0 19-21

-

     

C

MAX

Mn MAX

P MAX

S MAX

Si MAX

Cr

Ni

Mo

Other Elements

                       

TP 309

-

  • 0.20 12-15

0.045

  • 0.030 1.00

  • 2.0 22-24

-

                     

TP 309S

                   

UNS S31500

1.4417

0.030

1.20 -2.00

0.030

 

1.40-2.00

  • 0.030 2.5-30

18

-19

4.3

- 5.2

 

N - 0.05 - 0.1

1.4833

  • 0.08 12-15

0.045

  • 0.030 1.00

  • 2.0 22-24

-

                   

N - 0.08 - 0.20

                     

UNS S 31803

1.4462

0.030

2.00

0.030

1.00

  • 0.020 2.5-3.5

21

- 23

4.5

- 6.5

TP 310

-

  • 0.25 19-22

0.045

  • 0.030 1.50

  • 2.0 24-26

-

UNS S 32205

-

0.030

2.00

0.030

 

1.00

22

- 23

  • 0.020 3-3.5

4.5

- 6.5

 

N - 0.14 - 0.20

                     

TP 310S

1.4845

  • 0.080 .19-22

0.045

  • 0.030 1.00

  • 2.0 24-26

-

UNS S 32304

1.4362

0.030

2.50

0.040

 

1.00

  • 0.040 -0.60

21.5

-24.5

3.0

- 5.5

0.05

N 0.05 - 0.20

Cu 0.05 0.60

TP 316

1.4401

 
  • 0.080 10-14

0.045

  • 0.030 1.00

  • 2.0 16-18

   

2-3

 

UNS S 32750

1.4410

0.030

1.20

0.035

 

0.80

24

- 26

  • 0.020 3 - 5

6

- 8

 

N - 0.24 - 0.32;Cu - 0.5 Max

TP 316L

1.4404

 
  • 0.035 10-14

0.045

  • 0.030 1.00

  • 2.0 16-18

   

2-3

 

UNS S 32760

1.4501

0.050

1.00

0.030

 

1.00

24

- 26

  • 0.010 3 - 4

6

- 8

 

N - 0.20 - 0.30;Cu - 0.5 - 1.0; W - 0.5-1.0,

TP 316N

-

 
  • 0.080 10-13

0.045

 
  • 2.0 16-18

1.00

   

2-3

  • 0.030 N - 0.10 - 0.16

%Cr+3.3x%Mo+16x%N = 40 MIN

 

TP 316LN

1.4406

 
  • 0.035 10-13

0.045

 
  • 2.0 16-18

1.00

   

2-3

  • 0.030 N - 0.10 - 0.16

 

API Specification 5LC

 
   

UNS

CATEGORY

C

MAX

Mn MAX

P MAX

S MAX

Si MAX

Cr

Ni

Mo

Other Elements

TP 316Ti

                   

1.4571

  • 0.080 10-14

0.045

  • 2.0 16-18

0.75

2-3

  • 0.030 Ti - 5(C+N)- 0.70/N-0.10 MAX

                     

TP 317

-

 
  • 0.080 11-15

0.045

  • 0.030 1.00

  • 2.0 18-20

   

3-4

 

LC30-1812

S 31603

0.030

2.00

0.040

 

0.75

  • 0.030 2.0 - 3.0

16

- 18

10 -15.0

 

N 0.16 Max

                     

TP 317L

1.4438

 
  • 0.035 11-15

0.045

  • 0.030 1.00

  • 2.0 18-20

   

3-4

 

LC52-1200

S 41008

0.080

1.00

0.040

  • 0.030 - 13.5

0.75

11.5

0.5

max

-

                   

N - 0.08 - 0.20

TP 321

                   

LC65-2205

S 31803

0.030

2.00

0.030

1.00

  • 0.020 2.5 - 3.5

21

- 23

4.5

- 6.5

1.4541

  • 0.080 9-12

0.045

  • 2.0 17-19

1.00

-

  • 0.030 Ti - 5(C+N)- 0.70

                     
 

LC65-2506

S 31260

0.030

1.00

0.030

0.75

  • 0.030 2.5 - 3.5

24

- 26

5.5

- 7.5

TP 347

1.4550

 
  • 0.080 9-13

0.045

 
  • 2.0 17-20

1.00

   

-

  • 0.030 Nb - 10XC - 1.10

N - 0.1 - 0.3, Cu - 1.5 Max, W - 0.50 MAX

UNS S31254

 

0.02

 

0.03

 

0.80

  • 1.0 17.5 - 18.5

19.5 - 20.5

 

6.0 - 6.5

  • 0.010 N 0.18 - 0.22 and Cu 0.5 - 1.0

LC30-2242

N 08825

0.050

1.00

0.030

 

0.50

  • 0.030 2.5 - 3.5

19.5

- 23.5

38 - 46

 

Cu - 1.5 - 3.0 , Ti - 0.6 -1.20

Physical Properties

Grade

Tensile Str.

Yeild Str.

Elongation

Max. Hardness

Thermal

Co-efficient

KSI(MPA)

KSI(Mpa)

in 2 inches

Conductivity

of Expantion

   
   

% min

Brinnel

Rockwell

Col/sec.cm ºc

X 101 Cm/cm/c

(HBW)

(HRB)

At Temp Range 20-500 ºc

At Temp. Range 20-870 ºc

TP 301

(75) 515

(30) 205

35

 
  • 192 0.051

90

 

19.8

TP 304

(75) 515

(30) 205

35

 
  • 192 0.051

90

 

19.9

TP 304L

(70) 485

(25) 170

35

 
  • 192 0.051

90

 

19.8

TP 304N

(80) 550

(35) 240

35

 
  • 192 0.051

90

 

19.9

TP 304LN

(75) 515

(30) 205

35

 
  • 192 0.051

90

 

19.8

TP 309

(75) 515

(30) 205

35

 
  • 192 0.045

90

 

19.9

TP 310

(75) 515

(30) 205

35

 
  • 192 0.044

90

 

18.8

TP 316

(75) 515

(30) 205

35

 
  • 192 0.042

90

 

19.3

TP 316L

(70) 485

(25) 170

35

 
  • 192 0.042

90

 

19.3

TP 316Ti

(75) 515

(30) 205

35

 
  • 192 0.042

90

 

19.3

TP 316N

(80) 550

(35) 240

35

 
  • 192 0.038

90

 

19.3

TP 316LN

(75) 515

(30) 205

35

 
  • 192 0.042

90

 

19.3

TP 317L

(75) 515

(30) 205

35

 
  • 192 0.049

90

 

17.5

TP 321

(75) 515

(30) 205

35

 
  • 192 0.051

90

 

19.8

347

(75) 515

(30) 205

35

 
  • 192 0.053

90

 

19.9

405

(60) 415

(30) 205

20

 
  • 207 0.064

95

 

10.8

410

(60) 415

(30) 205

20

 
  • 207 0.059

95

 

9.9

429

(60) 415

(35) 240

20

 
  • 190 0.061

90

 

10.3

430

(60) 415

(35) 240

20

 
  • 190 0.062

90

 

10.5

430Ti

(60) 415

(35) 240

20

 
  • 190 0.062

90

 

10.5

439

(60) 415

(30) 205

20

 
  • 190 0.057

90

 

11.5

UNSS31803

(90) 620

(65) 450

25

 
  • 30 HRC

  • 290 0.041

 

16.9

UNS S 32205

(95) 655

(70) 485

25

 
  • 30 HRC

  • 290 0.041

 

16.9

UNS S32750

(116) 800

(80) 550

15

 
  • 32 HRC

  • 300 0.040

 

14.2

UNS S32760

(109) 750

(80) 550

25

 
  • 300 0.035

 

13.8

API Specification 5LC

Grade

Tensile Strength,

Yeild Strength,

Elongation Min

Max. Hardness

UNS No.

Min. PSI(MPA)

Min. PSI(MPA)

percent in 2''

Brinnel (HBW)

Rockwell (HRc)

LC30-1812

70,000 (482)

30,000 (207)

25

 

-

S31603 or S31653

LC52-1200

66,000 (455)

52,000 (358)

20

 

22

S41008

LC65-2205

90,000 (621)

65,000 (448)

25

   
  • - S 31803

LC65-2506

95,000 (656)

65,000 (448)

25

   
  • - S31260

LC30-2242

80,000 (551)

30,000 (207)

30

   
  • - N08825

Physical Properties Grade Tensile Str. Yeild Str. Elongation Max. Hardness Thermal Co-efficient KSI(MPA) KSI(Mpa) in 2

ASTM Specifications - S. S. Tube & Pipes

Specification

 

Allowable Outside Diameter

   

Allowable Wall Thickness

Exact Length

Testing

Variation in mm

Variation in %

Toterance

ASTM A 213

Nominal Diameter

Over mm

Under mm

 

% Over

% Under

Over

Under

 
 

Under 25 mm.

0.1

0.11

     

Tension Test

25

To 40 mm Incl.

0.15

0.15

Flattening Test

Seamless Boiler

40

To 50 mm Excl.

0.2

0.2

Under 50.8 mm

Flaring Test

Super Heater

50

To 65 mm Excl.

0.25

0.25

Under 38.1 mm OD --- +20% / - 0

OD --- 3 mm

Hardness Test

And Heat

65

To 75 mm Excl.

0.3

0.3

Over 38.1 mm OD --- +22% / - 0

Over 50.8 mm

100% Hydrostatic

Exchanger Tubes

75

To 100 mm Incl.

0.38

0.38

OD ---

5 mm

Test Refered

100

To 200 mm Incl.

0.38

0.64

 

Astm A 1016

200

To 225 mm Incl.

0.38

1.14

ASTM A 249

 

Out Side Diameter

   

Thickness %

Length

 
 

Under 25 mm.

0.1

0.11

 

10

10

Over

Under

Tension Test

25

To 40 mm Incl.

0.15

0.15

10

10

 

Flattening Test

Welded Super

40

To 50 mm Excl.

0.2

0.2

10

10

Under 50.8 mm

Flange Test

Heater And

50

To 65 mm Excl.

0.25

0.25

10

10

Reverse Bend Test

Heat Exchanger And

65

To 75 mm Excl.

0.3

0.3

10

10

OD --- 3 mm Over 50.8 mm

Hardness Test

Condenser Tube

75

To 100 mm Incl.

0.38

0.38

10

10

OD ---

5 mm

100% Hydrostatic

100

To 200 mm Incl.

0.38

0.64

10

10

 

Test Refered

200

To 225 mm Incl.

0.38

1.14

10

10

Astm A 1016

ASTM A 268

 

Out Side Diameter

   

Thickness %

Length mm

 
 

Up To 12.7 mm Excl

0.13

0.13

 

15

15

3

0

Tension Test

Seamless Welded Ferritic & Martensitic

12.7

To 38.1 mm Excl

0.13

0.13

10

10

3

0

Flaring Test (Seamless)

38.1

To 88.9 mm Excl

0.25

0.25

10

10

5

0

Flange Test (Welded)

88.9

To 139.7 mm Excl

0.38

0.38

10

10

5

0

Hardness Test

Stainless Steeltubing For General Service

139.7

To 203.2 mm Excl

0.76

0.76

10

10

5

0

Reverse Flattening Test (Welded) 100% Hydrostatic Test Refered Astm A 1016

ASTM A 269

 

Out Side Diameter

   

Thickness %

Length mm

 
 

Up To 12.7 mm

0.13

0.13

 

15

15

3.2

0

Tension Test

12.7

To 38.1 mm Incl.

0.13

0.13

10

10

3.2

0

Flaring Test

38.1

To 76.2 mm Excl.

0.25

0.25

10

10

4.8

0

Flange Test (Welded)

Seamless & Welded

76.2

To 139.7 mm Excl.

0.38

0.38

10

10

4.8

0

Reverse Flattening

Tubing For General Services

139.7

To 203.2 mm Excl.

0.76

0.76

10

10

4.8

0

Test(welded) Hardness Test

203.2

To 304.8 mm Incl.

1.01

1.01

10

10

4.8

0

100% Hydrostatic

304.8

To 355.6 mm Incl.

1.26

1.26

10

10

4.8

0

Test Refered Astm A 1016

ASTM Specifications - S. S. Tube & Pipes

Specification

 

Allowable Outside Diameter

   

Allowable Wall Thickness

Exact Length

Testing

Variation in mm

Variation in %

Toterance

 

ASTM A 270

 

Out Side Diameter

   

Thickness %

Length

   
 

Under 25.4 mm.

0.13

0.13

 

12.5

12.5

3.2

 

0

Reverse Flattening

25.4

To 50.8 mm Incl.

0.2

0.2

12.5

12.5

3.2

0

Test(welded)

Seamless & Welded

50.8

To 76.2 mm Excl.

0.25

0.25

12.5

12.5

3.2

0

100% Hydrostatic

Sanitary Tubing

76.2

To 101.6 mm Excl.

0.38

0.38

12.5

12.5

3.2

0

Test Refered

101.6

To 139.7 mm Excl.

0.38

0.38

12.5

12.5

4.8

0

Astm A 1016

139.7

To 203.2 mm Incl.

0.76

0.76

12.5

12.5

4.8

0

203.2

To 304.8 mm Incl.

1.27

1.27

12.5

12.5

4.8

0

ASTM A 312

 

Out Side Diameter

   

Thickness %

Length mm

 

Tests

Nps Designator

Over mm

Under mm

 

% Over

% Under

   
 

1/8'' NB TO 1.5'' NB Incl.

0.4

0.8

1/8'' NB To 2.5'' NB Incl. All t/D Ratio

20

12.5

 

Tension Test

Seamless,

1.5'' NB TO 4'' NB Incl.

0.8

0.8

3'' NB To 18'' NB Incl. t/D Upto 5% Incl.

22.5

12.5

For Random Lengths - 15 ft

Flattening Test

Welded &

4'' NB TO 8'' NB Incl.

1.6

0.8

3'' NB To 18'' NB Incl.

15

12.5

100% Hydrostatic

Heavily Cold

t/D >5%

To 24 ft And For Fix Length

Test Referedastm A 999

Worked

8'' NB TO 18'' NB Incl.

2.4

0.8

20

And Larger,

17.5

12.5

   

Austenitic

Welded All t/D Ratio

-0 /+6 Mm

Stainless Steel

18'' NB TO 26'' NB Incl.

3.2

0.8

20

And Larger,

22.5

12.5

 

Pipes

Seamless t/D Upto 5%

26'' NB TO 34'' NB Incl.

4

0.8

20

And Larger,

15

12.5

Seamless T/D >5%

34'' NB TO 48'' NB Incl.

4.8

0.8

ASTM A 358

 

Out Side Diameter

   

Thickness mm

Length mm

 

Tests

Nps Designator

Over %

Under %

 

Over

Under

   

Welded Pipes Class 1To Class 5

219.08 - 750 mm

0.5%

-

   

-0.3 MM

-

Hydro Test Refers To Astm A 999

ASTM A 789

Nominal Diameter

Over mm

Under mm

 

% Over

% Under

Over

Under

 
 

Up To 12.7 mm Excl

0.13

0.13

 

15

15

3

 

0

Flaring Test (seamless)

Seamless & Welded

12.7

To 38.1 mm Excl

0.13

0.13

10

10

3

0

Flange Test ( Welded)

Ferritic/ Austenitic

38.1

To 88.9 mm Excl

0.25

0.25

10

10

5

0

Hardness Test

Stainless Steeltubing

 

10

10

5

0

Reverse Flattening

For General Service

88.9

To 139.7 mm Excl

0.38

0.38

10

10

5

0

Test(welded)

139.7

To 203.2 mm Excl

0.76

0.76

 

100% Hydrostatic Test Refered Astm A 1016

ASTM Specifications - S. S. Tube & Pipes

Specification

Allowable Outside Diameter

   

Allowable Wall Thickness

Exact Length

Testing

Variation in mm

Variation in %

Toterance

ASTM A 790

Out Side Diameter

   

Thickness %

Length mm

Tests

Nps Designator

Over mm

Under mm

 

% Over

% Under

   
 

1/8'' NB TO 1.5'' NB Incl.

0.4

0.8

1/8'' NB To 2.5'' NB Incl. All t/D Ratio

20

12.5

 

Tension Test Flattening Test

Seamless & Welded Ferritic/ Austenitic

1.5'' NB TO 4'' NB Incl.

0.8

0.8

3'' NB To 18'' NB Incl. t/D Upto 5% Incl.

22.5

12.5

For Random Lengths - 15 ft

Hardness Test

Stainless Steel Pipe

4'' NB TO 8'' NB Incl.

1.6

0.8

3'' NB To 18'' NB Incl. t/D >5%

15

12.5

To 24 ft And For Fix Length

100% Hydrostatic Test Refered

8'' NB TO 18'' NB Incl.

2.4

0.8

20

And Larger,

17.5

12.5

Astm A 999

Welded All t/D Ratio

-0 /+6 Mm

18'' NB TO 26'' NB Incl.

3.2

0.8

20

And Larger,

22.5

12.5

Seamless t/D Upto 5%

26'' NB TO 34'' NB Incl.

4

0.8

20

And Larger,

15

12.5

Seamless T/D >5%

34'' NB TO 48'' NB Incl.

4.8

0.8

API Specification 5LC

Outside Diameter

   

Wall Thickness

 

Pipe Body

   

Size (OD in.) and Process

Tolerance, percent All grades

1.900 In. And Smaller

+0.016 in. (0.41 mm)

2.875 and smaller,

 

+ 15.0

-0.031 in. (0.79 mm)

seamless and welded

-

12.5

2 3/8 In. Through 18 In.

± 0.75 %

3.50

seamless &

 

+ 15.0

welded

-

12.5

20 In. Through 36 In.

± 1.00 %

4.00

through 18,

 

+ 15.0

seamless and welded

-

12.5

       

Larger Than 36 In.

± 1.00 %

20

and larger,

 

+ 19.5

welded

-

8.0

20

and larger,

 

+ 17.5

seamless

-

10.0

Manufacturing Process Flow Charts Large Diameter Welded Pipes Welded Pipes and Tubes Coil Cut to Length
Manufacturing Process Flow Charts
Large Diameter Welded Pipes
Welded Pipes and Tubes
Coil
Cut to Length
Plate
Edge Crimping
Forming
Coil
Inspection
Slitting
Forming, Welding & Sizing
Cut to length
Inside Welding
Degreasing & Pickling
Gauging
Tack Welding
Chemical Coating
Pickling
Straightening
Heat Treatment
Outside Welding
Gauging
X-Ray Testing
Straightening
Cold Drawing
Heat treatment
Straightening
Pickling
Passivation
Testing
Bevelling
Pickling
Gauging/Straightening
Heat Treatment
Dispatch
Packing
Marking
Inspection
Bevelling
Hydro Testing
Marking / Weighing
Packing
Dispatch
Seamless Pipes, Tubes Raw material Cutting Billet Machining and Centering Inspection Heating Inspection Degreasing & Pickling
Seamless Pipes, Tubes
Raw material
Cutting
Billet Machining and Centering
Inspection
Heating
Inspection
Degreasing & Pickling
Straightening & Cutting
Hot Process of Hollow Making
Pilgering
Heat Treatment
Straightening & Cutting
Chemical Coating
Pickling
Straightening
Heat Treatment
Cold Drawing
Testing
Bevelling
Inspection
Marking
Packing
Dispatch
If Heat Treatment is in
U-Tubes Seamless/ Welded U-Bending Inspection Straight Tubes by Cold Process Stress Relieving at Bend Portion Passivation
U-Tubes
Seamless/ Welded
U-Bending
Inspection
Straight Tubes
by Cold Process
Stress Relieving
at Bend Portion
Passivation
Pickling
Deburring
Cutting
Testing
Inspection
Marking
Packing
Dispatch

Bright Annealed Condition then Pickling is not to be considered

14

Prakash steelage Ltd.

Prakash steelage Ltd. State-of-the-art Manufacturing Facility 15
Prakash steelage Ltd. State-of-the-art Manufacturing Facility 15

State-of-the-art Manufacturing Facility

Prakash steelage Ltd. An ISO 9001-2008, ISO 14001-2004, OHSAS 18001-2007, PED Certified, AD-2000-Merkblatt W O &

Prakash steelage Ltd.

An ISO 9001-2008, ISO 14001-2004, OHSAS 18001-2007, PED Certified, AD-2000-Merkblatt W O & Government Recognised Export House

Manufacturers & Exporters of Austenitic, Martensitic, Ferritic, Duplex & Super Duplex, Welded & Seamless Pipes, Tubes & U "Tubes"

Corporate Office :

701, Mahalaxmi Chambers, Near Mahalaxmi Temple, Dr. Bhulabhai Desai Road, Mumbai - 400 026.

Ph. : +91-22 - 6613 4500 • Fax : +91-22 - 2352 6576

Domestic Sales :

sales@prakashsteelage.com

International Sales :

exports@prakashsteelage.com

www.prakashsteelage.com

Production Units :

Unit 1 : Survey No. 46/1, Village Kherdi, U.T. of Dadra & Nagar Haveli, Silvassa (India). Unit 2 : Plot No. 131/1, Umbergaon Sanjan Road, Umbergaon - 396171. Dist. Valsad - Gujarat (India).