Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Index
Instruction Manual
Fastening Elements
Page 156 - 229
Panel Elements
Page 246 - 257
Special Elements
Page 258 - 303
Installation Elements
Page 304 - 329
Dynamic Elements
Page 330 - 431
© item Industrietechnik und Maschinenbau GmbH 2001
Technical modifications and errors reserved. All rights
reserved. Use of texts and illustrations or reprints of any
kind only permitted with our prior written consent. This
also applies for reproduction, translation or use in
electronic systems.
is a registered trademark of item Industrietechnik Auxiliary Elements
und Maschinenbau GmbH. Page 432 - 449
3
General Information Contents Index
Index 4
Contents Product Overview 6
Practical Applications 14
The Company 20
Applications for MB Building Kit System Mechanical Engineering 28
Enclosure and Guard Systems 34
Work Bench Systems 40
Special Applications and Solutions 44
1. Basic Elements 48
1.1 Profiles 49
1.1.1 Profiles 5 68
1.1.2 Profiles 6 72
1.1.3 Profiles 8 75
1.1.4 Angled and Flat Profiles 86
1.2 Accessories for Profiles 1.2.1 Caps for Profile End Faces 89
1.2.2 Cover for Profile Groove 96
1.2.3 Cover for Holes and Bores 101
1.3 Fasteners 102
1.3.1 Right-Angled Connections 106
1.3.2 Angled Connections 122
1.3.3 Cross-Profile Connections 126
1.3.4 Butt Connections 129
1.3.5 Parallel-Profile Connections 132
1.3.6 Secure Connections 135
2. Floor Elements 136
2.1 Adjustable Feet 2.1.1 Adjustable Feet, Threaded 137
2.1.2 Accessories for Adjustable Feet, Threaded 140
2.1.3 Special Adjustable Feet 143
2.2 Castors 150
2.3 Accessories for Floor Elements 2.3.1 Floor-Fastening Sets 153
2.3.2 Base Plates / Transport Plates 154
3. Fastening Elements 156
3.1 T-Slot Nuts 157
3.1.1 T-Slot Nuts 159
3.1.2 T-Slot Nut Profiles 165
3.2 Screws and Nuts 3.2.1 Screws and Nuts 168
3.2.2 Special Fastening Elements 176
3.3 Rigid Panel Fasteners 179
3.3.1 Fastening Panels in the Groove 180
3.3.2 Fastening Panels on the Groove 182
3.3.3 Fastening Panels in Special Profiles 196
3.4 Movable Panel Fasteners 3.4.1 Hinges 209
3.4.2 Movable Fasteners 216
4. Handles and Locks 230
4.1 Handles 231
4.2 Grip Systems 234
4.3 Locks and Catches 4.3.1 Door Catches 238
4.3.2 Locking Systems 240
4.3.3 Door Locks 241
4
5. Panel Elements 246
5.1 Closed Panels 247
5.1.1 Transparent Panels 248
5.1.2 Non-Transparent Panels 249
5.1.3 Modular Panels 251
5.2 Mesh Panels 253
5.3 Panels for Work Bench Design 256
5.4 Accessories for Panel Elements 257
6. Special Elements 258
6.1 Electrical Discharge 259
6.2 Pneumatic Applications 261
6.3 Door Security 268
6.4 Conveyors and Material Flow 270
6.5 Work Bench Design 278
6.6 Lighting 290
6.7 General Accessories 295
7. Installation Elements 304
7.1 Conduits 7.1.1 Conduits E 305
7.1.2 Modular Conduit System 309
7.1.3 Accessories for Conduits 316
7.2 Profiles with Integrated Conduit 321
7.3 Electronic Boxes 323
7.4 Fasteners for Cables, Hoses and Switches 326
8. Dynamic Elements 330
8.1 Linear Slides 8.1.1 Roller Guides 331
8.1.2 C-Rail Systems 351
8.1.3 Linear Guide Systems 362
8.1.4 Ball-Bearing Guide Bushes 367
8.1.5 Ball-Bush Block Guides 373
8.1.6 Shafts 381
8.1.7 Accessories for Linear Slides 382
8.2 Mechanical Drive Elements 8.2.1 Timing-Belt Drives 386
8.2.2 Chain Drives 401
8.2.3 Ball Screw Units 406
8.2.4 Bevel Gearbox 409
8.2.5 Accessories for Bevel Gearbox 411
8.3 Accessories for Mechanical Drive Elements 8.3.1 Couplings 415
8.3.2 Miscellaneous 422
9. Auxiliary Elements 432
9.1 Design and Ordering Software 433
9.2 Jigs and Tools 9.2.1 Connections for Basic Elements 435
9.2.2 Connections for Fastening Elements 438
9.2.3 Connections for Dynamic Elements 440
9.2.4 General Tools 442
9.3 Services 445
9.3.1 Saw Cuts 446
9.3.2 Connection Processing 446
9.3.3 Counter Boring and Tapping 449
9.3.4 Processing of Shafts 450
Alphabetic Register 452
5
General Information Index Product Overview
Basic Elements
Page 48 onwards
Page 115 Page 119 Page 121 Page 122 Page 124
Page 126 Page 127 Page 129 Page 130 Page 132
Page 135
6
Floor Elements
Page 136 onwards
Page 142 Page 143 Page 144 Page 145 Page 145
Page 147 Page 148 Page 149 Page 150 Page 154
Fastening Elements
Page 156 onwards
7
General Information Index Product Overview
Page 164 Page 165 Page 167 Page 168 Page 176
Page 177 Page 180 Page 181 Page 182 Page 189
Page 193 Page 194 Page 195 Page 197 Page 198
Page 200 Page 202 Page 204 Page 205 Page 208
Page 209 Page 212 Page 214 Page 216 Page 218
Page 220 Page 222 Page 224 Page 225 Page 226
8
Handles and Locks
Page 230 onwards
Page 236 Page 237 Page 238 Page 239 Page 240
Panel Elements
Page 246 onwards
9
General Information Index Product Overview
Special Elements
Page 258 onwards
Page 263 Page 264 Page 265 Page 266 Page 268
Page 269 Page 270 Page 272 Page 273 Page 274
Page 277 Page 279 Page 279 Page 280 Page 282
10
Page 282 Page 283 Page 284 Page 286 Page 287
Page 287 Page 288 Page 289 Page 290 Page 292
Page 295 Page 297 Page 297 Page 299 Page 302
Installation Elements
Page 304 onwards
Page 313 Page 315 Page 316 Page 318 Page 318
11
General Information Index Product Overview
Page 319 Page 320 Page 321 Page 323 Page 326
Dynamic Elements
Page 330 onwards
Page 349 Page 351 Page 362 Page 367 Page 373
Page 381 Page 390 Page 396 Page 398 Page 399
12
Page 401 Page 406 Page 409 Page 411 Page 415
Page 422 Page 426 Page 427 Page 428 Page 429
Auxiliary Elements
Page 432 onwards
13
General Information Index Practical Applications: Mechanical Engineering
Where can I find The elements of the MB Building Kit System are used in Various forms of fastening elements are used to connect
a wide range of combinations for constructing machines, functional units and accessories which can be integrated
MB Elements for: jigs and equipment. The various components are with ease thanks to the flexibility of the system elements.
Mechanical Engineering grouped together in this catalogue according to their Dynamic elements such as guides and drives assist
function. automation. These are built directly onto the basic
The frame structures for mechanical engineering elements, making intelligent use of existing system
applications are essentially built using components from elements.
the Basic Elements product group. Profiles of different Electrical and pneumatic power can be supplied reliably
product lines and sizes can be combined into basic and easily through the installation elements.
frames with the aid of special connectors. As well as
withstanding applied forces, these basic frames can also
be used for the direct attachment of panels or safety
guards / enclosures from the Panel Elements product
group in order to provide passive protection against
unauthorized access or moving components. The panel
elements making up the machine frame can also take the
form of swing, sliding or lifting doors.
Stable adjustable feet from the Floor Elements product
group provide a safe and reliable support capable of
accomodating the loads which arise and also provide a
means for compensating for unevenness in the floor.
14
Timing-Belt Reverse Units (Dynamic Synchroniser Shafts (Dynamic Holders for Cables and Hoses
Elements) Elements) (Installation Elements)
15
General Information Index Practical Applications: Enclosure and Guard Systems
Where can I find Enclosure and guard system elements cover a broad elements use independent stand profiles for attaching
spectrum of frames and frame constructions to prevent panels and frames. Special components are available for
MB Elements for: unauthorised access by personnel to an ongoing these guard units.
Enclosure and Guard production process or contact with moving components.
They also prevent unauthorised access to products etc.
Systems
Enclosures and guards are constructed from system
elements of various product groups. By combining basic
elements, floor elements and, in particular, elements for
rigid and movable panel fasteners or panel elements
themselves, it is possible to create enclosure and guard
systems which comply with relevant safety standards
and can also be customised to the user‘s specific needs.
A whole range of components facilitate the process of
connecting panels to frame structures, constructing
lifting, sliding and swing doors and providing electrical
security for these doors. The complete compatibility of
the products in the MB Building Kit System is reflected
in the functionality of the actual handling system
merging seamlessly with the enclosure and guard
function. Machine safety systems employ the profiles of Slide Guide Strips (Special Elements)
the machine base as support for the panels and frames
which are either fixed or suspended or are attached by
normal or heavy-duty hinges.
In contrast, guard systems which are installed at a
specific distance from the particular production facility
(e.g. cell guarding) or are used as room partitioning
16
Acrylic Glass (Panel Elements) Clamp Profiles (Fastening Elements) Fasteners (Basic Elements)
17
General Information Index Practical Applications: Work Bench Systems
Where can I find The item MB System provides the ideal basis for The compatibility of all products in the MB Building Kit
constructing state-of-the-art work benches. The MB System supports a whole range of solutions with diffe-
MB Elements for: Building Kit System can be used to design a whole rent requirements and degrees of automation. Work
Work Bench Systems range of work benches - from simple standard benches benches are constructed using components from the
to special ergonomic solutions to meet specific Basic Elements, Panel Elements and Installation Ele-
requirements. ments product groups or in combination with other
The design requirements for ergonomic working product groups.
environments in manufacturing, assembly and admini-
strative areas range from provision of a simple working
surface to a semi-automated production environment
where the work bench is integrated into a production
facility.
Basic elements can be used to create a simple work
bench to provide a basis for jigs or function as a
working surface. The range of possibilities also extends
to the ergonomically designed TRIGO 272 Work Bench
System, which can be integrated into the production
flow and customised to the operator and his specific
needs.
The item MB Building Kit System can also be used to
provide flexible, cost-effective solutions in non-
production areas. Special elements are used for
designing work benches for offices and storage areas,
but also in material flow processes.
18
Conduits (Installation Elements)
19
Corporate Headquarters, main building / item international Solingen
20
When item Industrietechnik und Maschinenbau GmbH The modular design of the MB Building Kit System
The Company was established in 1976 in Solingen, its initial areas of
operation were the design and construction of
ensures that the elements of the individual product
groups can be combined at will.
customised machines and assembly equipment. Over the years, item has become the market leader on
From the very outset, item set itself a prime goal - the market for modular building kit systems. The
to reduce the cost of building machines in our own standard values which item defined for e.g. modular
company by rationalising machining and assembly dimensions and system grooves are now accepted
operations and by standardising components. worldwide and are often copied.
This resulted directly in the item MB Building Kit By constantly developing the MB Building Kit System
System - a machine-building kit for labour-saving and and its range of products, we are ensuring that item will
cost-cutting constructions of various kinds, from maintain its technological lead in the years ahead.
assembly work benches and facilities to automated
production equipment.
Functional, economic and flexible in use - these are just
some of the many requirements which need to be met by
an industrial building kit system covering the wide
spectrum of modern plant and production installations.
item international
1
1 Main entrance and reception / item
international Solingen
2 Training facilities / item international
Solingen
3 Exhibition / item international
Solingen
4 Purchases and Distribution / item
international Hilden
3
©2000-ANJA&BABBEL&OLLI
21
General Information The Company Product Philosophy
Product All products in the MB Building Kit System are Details of all materials can be found under the individual
developed, manufactured and supplied using the product descriptions.
Philosophy strictest quality criteria. The extremely high level of innovation is reflected in the
The permissible production tolerances are extremely numerous patented products in the MB Building Kit
tight and in some cases lie well below industry standard System.
tolerance levels. By using physical principles to best
effect, item has optimized the relationship between
material usage and system element stability.
Systematic quality management ensures complete
compliance with agreed standard values. And our high
quality naturally also extends to the service portfolio of
each individual item sales partner.
In developing the MB Building Kit System, item pays
particular attention to ensuring the environmental
compatibility of all products. The system elements can
be reused and, where the technology allows, are
produced from only single materials.
This means that the individual components of the
various units can be disassembled later for recycling. All
aluminium profiles can be recycled using procedures 1 Champagne glasses
which are entirely eco-friendly. Plastic and metal parts 2 Cover profile system
all bear details of the materials used.
3 Parts Containers
4 Ladies‘ and gentlemen‘s watches
2 3
When developing new products, particular emphasis is
placed on innovation and design.
The products in the MB Building Kit System have
received many international design awards over the
years.
item‘s design credentials do not stop with the
development and design of industrial components, but
also include highly successful design products for the
consumer goods market.
22
item design awards from 1986 to 2000:
> if ’86 / Die gute Industrieform
for elements in the item MB Building Kit System
> if ’89 / Industrieform Hanover
for item ladies’ and gentlemen’s watches
> Design Innovations ’90 / Award for exceptional
design quality, North-Rhine Westphalia Design Centre
for item servomotors 90/250W
> if ’91 / Industrial Design Forum Hanover
for item ball-bearing guide bushes
> if ’93 / Industrial Design Forum Hanover
for the item HITRAIN 200 modular transfer system
> if ’94 / Industrial Design Forum Hanover
for item Bevel Gearbox
> if ’95 / Industrial Design Forum Hanover
for the TRIGO Work Bench System
> if ’96 / Industrial Design Forum Hanover
for the item cover profile system
> if ’97 / Industrial Design Forum Hanover
for item Parts Containers
6 7
5 TRIGO 272 Work Bench from the
TRIGO Work Bench System
6 Bevel Gear Box
7 Servo motors 90/250W
8 Ball-bearing guide bushes
23
General Information The Company Service Spectrum and Sales Germany
3 4
1 CAD-assisted project management
2 Training in the MB Building Kit
System
3 Aluminium profile cut-off unit
4 High-bay warehouse for MB Building
Kit system elements
5 Assembly service
6 User consultancy and services
either at item or at the customer’s
6
24
7 8
10 11
7 item Industrietechnik und
Maschinenbau GmbH, Solingen
8 item Nossen
9 item Industrietechnik und
Maschinenbau GmbH, Ulm
10 item Ölbronn
11 item Freiburg
9
item has a decentralised sales structure in Germany.
Local sales and service centres provide customers with
a full range of services to provide optimum support in
all situations.
7
8
10
9
11
25
General Information The Company International Sales
> Japan 2
> Netherlands For details of where to find your local service partner,
refer to our web site at www.item-international.com.
> New Zealand
> Norway
> Poland
> Singapore
> Slovenia
> South Africa
> Spain
> Sweden
> Switzerland
> UK
> USA
26
3 4
5 7
27
28
General Information Applications for MB Building Kit System Mechanical Engineering
Modular components from the MB Building Kit System group in order to provide passive protection against
Applications for MB for system solutions in the field of mechanical
engineering.
unauthorised access or moving components. The panel
elements making up the machine frame can also take the
Building Kit System The MB Building Kit System is a cost-effective and flexi- form of swing, sliding or lifting doors.
ble solution for producing a whole range of fixtures and Stable adjustable feet from the Floor Elements product
equipment up to and including automated handling group provide a safe and reliable support capable of
systems. The products of the MB Building Kit System accommodating the loads which arise and also provide a
make the perfect solution for everything from simple means of compensating for uneven floors.
basic frames and testing stations to complex handling The structures can then be combined into fully
units. functional, automated units using dynamic components
The frame structures for mechanical engineering created from elements in fhe Dynamic Elements product
applications are essentially built using components from group.
the Basic Elements product group. Profiles of different
product lines and sizes can be combined into basic
frames with the aid of special connectors. As well as
withstanding applied forces, these basic frames can also
be used for the direct attachment of panels or safety
guards / enclosures from the Panel Elements product
Mechanical Engineering
2
1 Handling system for removing
components
2 Elevator unit for a workpiece store
in an indexing transport system
29
29
General Information Applications for MB Building Kit System Mechanical Engineering
4 5
30
7 Engine assembly line
8 Horizontal and vertical axes for
high loads
9 Handling system for removing iron
mesh from a welding machine
10 Automatic storage and assembly
system
7 8
10
31
General Information Applications for MB Building Kit System Mechanical Engineering
11
12
13 14
32
15 Loading and unloading station for
wood laminating press
16 Device for machining the ends of
aluminum profiles
17 Protected loading / unloading
station in an automated warehouse
18 Engine assembly line
19 Handling system for lengthy
products
15
16 17
19
18
33
34
General Information Applications for MB Building Kit System Enclosure and Guard Systems
Modular components from the MB Building Kit System in the functionality of the actual handling system
Applications for MB for system solutions in the field of enclosure and guard
systems.
merging seamlessly with the enclosure and guard
function. Machine safety systems employ the profiles of
Building Kit System Both guard units for machine and production equipment the machine base as support for the panels and frames
which are either fixed or suspended or are attached by
and room partitioning elements in offices and sales
areas can be created quickly and cheaply using the MB normal or heavy-duty hinges.
Building Kit System. In contrast, guard systems which are installed at a
Enclosure and guard system elements cover a broad specific distance from the particular production facility
spectrum of frame constructions to prevent unauthorised (e.g. cell guarding) or are used as room partitioning
access by personnel to an ongoing production process elements use independent stand profiles for attaching
or contact with moving components. They also prevent panels and frames.
unauthorised access to products etc.
A whole range of components facilitate the process of
connecting panels to frame structures, constructing
lifting, sliding and swing doors and providing electrical
security for these doors. The complete compatibility of
the products in the MB Building Kit System is reflected
2
1 Large-capacity security enclosure
for a storage area
2 Elevator unit for workpiece carrier
35
35
General Information Applications for MB Building Kit System Enclosure and Guard Systems
3
3 Automatic palletising system with 6 Protection of a production facility
transparent protective enclosure against unauthorised access and
providing a full view of the production contamination
process
4 Automatic handling system with
integrated safety guard
5 Security enclosure for a large
storage area
36
7 Display case with transparent
panels
8 Protected machine for mechanical
processing of armature commutators
for electric motors
9 Separating off an access route for
heavy forklift trucks
37
General Information Applications for MB Building Kit System Enclosure and Guard Systems
10 11
12
10 Lifting door guarding a processing
machine
11 Flexible modular stations with
direct integration into a transfer system
12 Deep drawing press with integrated
guard unit
13 Automatic storage for aluminium
profiles with handling system and
integrated protective mesh frame
13
38
14 15
16
14 Palletising station for stacking print
products on a transport pallet, with
integrated guard unit
15 Automatic assembly station with
integrated guard areas
16 Loading and unloading unit for
multi-level wood laminating press
17 Fencing off the danger zones on a
robot assembly line
17
39
TRIGO 272 Work Bench System with ergonomically designed table top geometry and independent power-adjusted levels for the footrest, table top and tool rails
40
General Information Applications for MB Building Kit System Work Bench Systems
Modular components from the MB Building Kit System Work benches are constructed using components from
Applications for MB for system solutions in the field of work bench systems. the Basic Elements, Panel Elements and Installation Ele-
ments product groups or in combination with other
The MB Building Kit System can be used to design a
Building Kit System whole range of work benches - from simple standard product groups.
benches to special ergonomic solutions to meet specific The MB Building Kit System also includes various
requirements. special products for exclusive use in work bench
The design requirements for ergonomic working systems which have been designed with ergonomic
environments in manufacturing, assembly and admini- needs in mind.
strative areas range from provision of a simple working
surface to a semi-automated production environment
where the work bench is integrated into a production
facility.
The compatibility of all products in the MB Building Kit
System supports a whole range of solutions with diffe-
rent requirements and degrees of automation.
1 2
1 Work bench system in a helicopter
production facility
2 Grouped work benches for
standing or sitting in the assembly
area
41
General Information Applications for MB Building Kit System Work Bench Systems
4 5 6
7 8
42
9
9 Work benches integrated into a
production line, with materials
supplied on special trolleys adapted to
the specific transport and work bench
requirements
10 Assembly work bench with material
feed and conveyance of the assembled
products by means of roller conveyors
11 Mobile order-picking bench with
integrated scales in a small parts
warehouse
12 Laptop assembly line
10
11 12
43
Digital length measuring system on a roller conveyor
44
General Information Applications for MB Building Kit System Special Applications and Solutions
Modular components from the MB Building Kit System For exhibitions and presentations, elements such as
Applications for MB for system applications in the field of special
applications and solutions.
brochure stands, display cases and other sales aids can
be produced cheaply and flexibly.
Building Kit System This is where the tremendous versatility of the elements This great diversity is also ideal for private use, where
in the MB Building Kit System comes to the fore. the solutions are only limited by the customer’s imagi-
The system elements can be used to develop solutions nation. A perfect, customised solution can be found for
that go far beyond standard applications in the fields of almost all applications. The following pages show a few
mechanical engineering, enclosure and guard systems examples.
and work bench systems.
MB Building Kit System components can be used to
construct laboratory appliances, systems for producing
electronic components or packaging machines, but also
for highly complex constructions for use in clean rooms.
In the office furniture sector, MB system components
can be used to create a whole range of interesting,
customised system furniture such as filing cabinets,
sideboards, etc.
2
1 Application in the electrical /
electronics industry
2 Fitting out a wheelchair
3 Laboratory apparatus in the
foodstuffs research sector
45
General Information Applications for MB Building Kit System Special Applications and Solutions
4 5
4 Picture frame from aluminium
profiles from the MB Building Kit System
5 Garage door guide using C-Rail
6 Filing cabinet for office applications
7 Garden steps from aluminium profiles
8 Fitted kitchen
9 Socket strip from conduit elements
10 Brochure stand
6 7
9 10
46
11 12
13 14
11 Handrail in private household
12 Sand pit
13 Office furniture
14 Stand for outboard motors
15 Kickboard
16 Office cabinet systems
17 Aluminium ladder and roof rack
made from MB system elements
15
16 17
47
48
1. Basic Elements 1.1 Profiles
1.1 Profiles The extruded aluminium construction profiles are The aluminium alloy is resistant to weathering and many
provided with grooves which can be used in conjunction chemicals.
with connecting elements and can also perform a whole The surface of the profiles has been specially treated to
range of additional functions. make it permanently scratch-proof and has also been
corrosion-protected.
All profiles have been designed to deliver maximum
strength for the materials used.
Core Bore and Groove Using high-tensile aluminium profiles, any type of
structure can be assembled cleanly and rapidly without
System further surface processing. All profiles are anodized and
are produced with modular dimensions to ensure that
they are compatible with specific Lines. In practice, they
are re-usable and the material is suitable for recycling.
The MB Building Kit System contains construction
profiles with very small sections from only 20x10 mm
and weights of 0.35 kg/m to profiles with external
Standard Fastener in the core bore Mounting an Adjustable Foot
dimensions and weights of up to 160x80 mm and
13.52 kg/m respectively.
Profiles are also available for special applications. You
can find details of these in the corresponding sections of
the catalogue.
The aluminium profiles are produced in three Lines of
different sizes, the width of groove being used for the
designation:
Line 5: Groove width = 5 mm; Modular dim. 20 mm
Mounting with Multiblock T-Slot Nut in the profile groove Line 6: Groove width = 6 mm; Modular dim. 30 mm
Line 8: Groove width = 8 mm; Modular dim. 40 mm .
Within the Lines, uniform modular dimensions mean
that the accessory elements and combinations of
profiles are fully interchangeable.
All the profiles feature longitudinal grooves to
accommodate connecting elements and for attaching
accessories at any position. The profile grooves are also
suitable for holding cables or hoses.
Groove cover with Cover Profile Al Panel retention
The profiles are also characterised by through core
bores for use with standard fastening elements and to
accommodate accessory components. All the core bores
and profile cavities can also be used as compressed air
ducts.
Selection of Profile Line When selecting the appropriate profile Line, you need to For areas with lower loads, “light duty” profiles are
consider the maximum profile load anticipated. The available in Line 6 and “light duty” and “E” (Economy)
maximum load of the profiles in the selected Line should profiles in Line 8. This ensures that all components can
be taken into account along with the deflection and still be used throughout, and that the construction is not
material stress, and sufficient safety reserves should be only cost-effective, but can also accommodate the
allowed for. appropriate stresses.
49
1. Basic Elements 1.1 Profiles
50
Profiles 5
Positional tolerance
Groove [n] Core bore [m]
Profiles 5
20x20 0.15 0.20
40x20, 40x40,
60x20, 60x40, 80x20 0.15 0.30
Geometry
51
1. Basic Elements 1.1 Profiles
Profiles 5 The following equations apply for calculating deflection f: An approximate calculation of the deflection is possible
with the help of the nomogram shown on the right. The
Determination of the Profile Example load 1 example shown is worked through in the direction of the
Deflection arrow to determine the deflection.
F x l3
f = ______________________ Based on the given allowable maximum deflection, the
3 x E x I x 104 nomogram calculation procedure can be reversed in
order to determine the required profile sizes or
maximum permissible loads.
Example load 2
Example:
F x l3
f = ______________________ Given:
48 x E x I x 104 F = 1000 N
l = 500 mm
Iy = 5.14 cm4 (Profile 5 40x20, edgewise)
Example load 3 Find:
F x l3 f = Deflection in mm
______________________
f = Results:
192 x E x I x 104 Example load 1
f @ 11.6 mm
Example load 2
f @ 0.72 mm
Example load 3
f @ 0.18 mm
The following equations are to be used for calculating For an approximate calculation of the deflection caused
the deflection caused by the dead weight: by the dead weight, the dead weight is entered as F in
As example load 1 the nomogram and the resulting values should be halved.
F x l3
______________________
f =
8 x E x I x 104
Rp 0.2
F = Load in N sperm= ________________________
52
53
1. Basic Elements 1.1 Profiles
Profiles 5 The following equations apply for calculating the torsion The example shown on the nomogram opposite is based
angle J: on the free profile length and a given torsional moment.
Determination of the Example load 1 The result is the torsion angle as a deformation of Profile
Torsion Angle 5 40x40.
180° x M x l
t
J = _________________________ It is naturally also possible to use the nomogram in
p x G x It x 104 reverse and begin with a maximum permissible torsion
to calculate the required profile sizes or the maximum
loading moments for a specified profile length.
Example load 2
180° x M x l
t
J = _________________________
p x 4 x G x It x 104 Example:
Given:
Where: Mt = 20 Nm
l = 500 mm
Mt = Torsional moment in Nmm It = 5.42 cm4 (Profile 5 40x40)
l = Free profile length in mm
It = Moment of inertia in cm4 Find:
(Values determined by experiment) J = Torsion angle in decimal degrees
G = Modulus of rigidity in N/mm2 Results:
GAI = 25,000 N/mm2 Example load 1
J = Torsion angle in decimal degrees J @ 0.42°
Example load 2
J @ 0.11°
54
55
1. Basic Elements 1.1 Profiles
Profiles 6
Profiles 6
with closed grooves
30x30 0.15 0.30
60x30 0.20 0.40
56
Incline of groove flank:
Profiles 6 = 0.15 mm
Tensile Loading
Geometry
Profiles 6
57
1. Basic Elements 1.1 Profiles
Profiles 6 The following equations apply for calculating An approximate calculation of the deflection is possible
deflection f: with the help of the nomogram shown on the right. The
Determination of the Example load 1 example shown is worked through in the direction of the
Profile Deflection arrow to determine the deflection.
F x l3
f = ______________________ Based on the given allowable maximum deflection, the
3 x E x I x 104 nomogram calculation procedure can be reversed in
order to determine the required profile sizes or
maximum permissible loads.
Example load 3
Find:
F x l3 f = Deflection in mm
______________________
f =
192 x E x I x 104 Results:
Example load 1
f @ 12.6 mm
5 x F x l3
f = ______________________ Check of the bending stress
384 x E x I x 10 4
M b
s = ________________________
W x 103
As example load 3
s = Bending stress in N/mm2
F x l3 Mb = Max. bending moment in Nmm
f = ______________________ W = Resistance moment in cm3
384 x E x I x 104 The calculated bending stress s must be compared with
the permissible bending stress sperm .
Rp 0.2
F = Load in N sperm= ________________________
58
59
1. Basic Elements 1.1 Profiles
Profiles 6 The following equations apply for calculating the torsion The example shown on the nomogram opposite is based
angle J: on the free profile length and a given torsional moment.
Determination of the Example load 1 The result is the torsion angle as a deformation of Profile
Torsion Angle 6 120x30.
180° x M x l
t
J = ________________________ It is naturally also possible to use the nomogram in
p x G x It x 104 reverse and begin with a maximum permissible torsion
to calculate the required profile sizes or the maximum
loading moments for a specified profile length.
Example load 2
180° x M x l
t
J = ____________________________
p x 4 x G x It x 104 Example:
Given:
Where: Mt = 5 Nm
l = 1000 mm
Mt = Torsional moment in Nmm It = 12.23 cm4 (Profiles 6 120x30)
l = Free profile length in mm
It = Moment of inertia in cm4
(Values determined by experiment) Find:
G = Modulus of rigidity in N/mm2 J = Torsion angle in decimal degrees
GAI = 25,000 N/mm2
J = Torsion angle in decimal degrees Results:
Example load 1
J @ 0.09°
Example load 2
J @ 0.02°
60
61
1. Basic Elements 1.1 Profiles
Profiles 8
Profiles 8
40x40 0.15 0.20
40x40-45°, 80x40 0.15 0.30
80x80-45°, 80x80, 120x40 0.20 0.40
160x40 0.20 0.50
120x80, 160x80 0.20 0.60
Profiles 8
with closed grooves
40x40, 80x40, 80x80 0.15 0.30
80x80-45°,160x40,160x80 0.30 0.60
62
Incline of groove flank:
Profiles 8 = 0.20 mm
Tensile Loading
Profiles 8 E
Geometry
63
1. Basic Elements 1.1 Profiles
Profiles 8 The following equations apply for calculating An approximate calculation of the deflection is possible
deflection f: with the help of the nomogram shown on the right. The
Determination of the Example load 1 example shown is worked through in the direction of the
Profile Deflection arrow to determine the deflection.
F x l3
f = ______________________ Based on the given allowable maximum deflection, the
3 x E x I x 104 nomogram calculation procedure can be reversed in
order to determine the required profile sizes or
maximum permissible loads.
Example load 2
F x l3 Example:
______________________
f =
48 x E x I x 104 Given:
F = 10,000 N
l = 500 mm
Iy = 69.44 cm4 (Profile 8 80x40 light, edgewise)
Example load 3
Find:
F x l3 f = Deflection in mm
______________________
f =
192 x E x I x 10 4
Results:
Example load 1
f @ 8.56 mm
Example load 2
f @ 0.53 mm
The following equations are to be used for calculating
the deflection caused by the dead weight: Example load 3
f @ 0.13 mm
As example load 1
For an approximate calculation of the deflection caused
Fxl 3 by the dead weight, the dead weight is entered as F in
f = ______________________ the nomogram and the resulting values should be halved.
8 x E x I x 104
F x l3
f = ______________________ The calculated bending stress s must be compared with
384 x E x I x 10 4 the permissible bending stress sperm .
Rp 0.2
F = Load in N sperm= ________________________
l = Free profile length in mm S
I = Moment of inertia in cm4
E = Modulus of elasticity in N/mm2 The safety factor S must be selected depending on the
EAI = 70,000 N/mm2 required application conditions.
64
65
1. Basic Elements 1.1 Profiles
Profiles 8 The following equations apply for calculating the torsion The example shown on the nomogram opposite is based
angle J: on the free profile length and a given torsional moment.
Determination of the Example load 1 The result is the torsion angle as a deformation of Profile
Torsion Angle 8 80x80.
180° x M x l
t
J = ________________________ It is naturally also possible to use the nomogram in
p x G x It x 104 reverse and begin with a maximum permissible torsion
to calculate the required profile sizes or the maximum
loading moments for a specified profile length.
Example load 2
180° x M x l
t Example:
J = ________________________
p x 4 x G x It x 104 Given:
Mt = 20 Nm
l = 2000 mm
Where: It = 136.98 cm4 (Profile 8 80x80)
Mt = Torsional moment in Nmm
l = Free profile length in mm
It = Moment of inertia in cm4 Find:
(Values determined by experiment) J = Torsion angle in decimal degrees
G = Modulus of rigidity in N/mm2
GAI = 25,000 N/mm2 Results:
J = Torsion angle in decimal degrees Example load 1
J @ 0.07°
Example load 2
J @ 0.02°
66
67
1. Basic Elements 1.1 Profiles 1.1.1 Profiles 5
Profile 5 20x20
A = 1.80 cm2 I = 0.72 cm4
It = 0.13 cm4
m = 0.48 kg/m W = 0.72 cm3
Cut-off max. 3000 mm, natural 0.0.370.03
Cut-off max. 3000 mm, black 0.0.370.15
Profile 5 20x20 1N
A = 1.85 cm2 Ix = 0.74 cm4 Iy = 0.77 cm4
It = 0.20 cm4
m = 0.50 kg/m Wx = 0.74 cm3 Wy = 0.74 cm3
Cut-off max. 3000 mm, natural 0.0.437.74
Profile 5 40x20
A = 3.32 cm2 Ix = 1.41 cm4 Iy = 5.14 cm4
It = 0.97 cm4
m = 0.89 kg/m Wx = 1.41 cm3 Wy = 2.57 cm3
Cut-off max. 3000 mm, natural 0.0.370.04
Cut-off max. 3000 mm, black 0.0.370.16
Profile 5 40x20 2N
A = 3.38 cm2 Ix = 1.47 cm4 Iy = 5.21 cm4
It = 1.41 cm4
m = 0.91 kg/m Wx = 1.44 cm3 Wy = 2.61 cm3
Cut-off max. 3000 mm, natural 0.0.437.75
68
Profile 5 40x20 2N180
A = 3.38 cm2 Ix = 1.40 cm4 Iy = 5.46 cm4
It = 1.11 cm4
m = 0.91 kg/m Wx = 1.40 cm3 Wy = 2.73 cm3
Cut-off max. 3000 mm, natural 0.0.437.76
Profile 5 40x40
A = 5.14 cm2 I = 9.30 cm4
It = 5.42 cm4
m = 1.39 kg/m W = 4.65 cm3
Cut-off max. 6000 mm, natural 0.0.370.05
Cut-off max. 6000 mm, black 0.0.370.17
Profile 5 60x20
A = 4.76 cm2 Ix = 2.06 cm4 Iy = 16.09 cm4
It = 1.54 cm4
m = 1.28 kg/m Wx = 2.06 cm3 Wy = 5.36 cm3
Cut-off max. 3000 mm, natural 0.0.425.44
Profile 5 60x40
A = 7.67 cm2 Ix =13.52 cm4 Iy = 28.40 cm4
It = 8.15 cm4
m = 2.07 kg/m Wx = 6.76 cm3 Wy = 9.09 cm3
Cut-off max. 6000 mm, natural 0.0.425.45
Profile 5 80x20
A = 6.19 cm2 Ix = 2.72 cm4 Iy = 36.08 cm4
It = 2.38 cm4
m = 1.67 kg/m Wx = 2.72 cm3 Wy = 9.02 cm3
Cut-off max. 3000 mm, natural 0.0.370.86
69
1. Basic Elements 1.1 Profiles 1.1.1 Profiles 5
Profile 5 16x8,5
A = 0.82 cm2 Ix = 0.06 cm4 Iy = 0.23 cm4
It = 0.04 cm4
m = 0.22 kg/m Wx = 0.12 cm3 Wy = 0.28 cm3
Cut-off max. 3000 mm, natural 0.0.265.91
Profile 5 20x10
A = 1.29 cm2 Ix = 0.12 cm4 Iy = 0.53 cm4
It = 0.07 cm4
m = 0.35 kg/m Wx = 0.22 cm3 Wy = 0.53 cm3
Profile 5 40x10
A = 2.39 cm2 Ix = 0.24 cm4 Iy = 3.63 cm4
It = 0.27 cm4
m = 0.65 kg/m Wx = 0.44 cm3 Wy = 1.81 cm3
Profile 5 80x14
A = 6.64 cm2 Ix = 1.11 cm4 Iy = 40.69 cm4
It = 0.86 cm4
m = 1.79 kg/m Wx = 1.54 cm3 Wy = 10.17 cm3
70
Profiles 5 R These profiles are ideal for constructing angled
protective hoods, frames, tables or other fixtures.
Closed, The closed outside surface is particularly attractive and
Radiused easy to clean.
Outside Surface
Profile 5 R20-90°
A = 1.71 cm2 I = 0.58 cm4
It = 0.41 cm4
m = 0.46 kg/m Wx = 0.53 cm3
Cut-off max. 3000 mm, natural 0.0.425.43
Profile 5 R20/40-30°
A = 1.68 cm2 Ix = 0.43 cm4 Iy = 0.68 cm4
It = 0.22 cm4
m = 0.45 kg/m Wx = 0.38 cm3 Wy = 0.57 cm3
Profile 5 R20/40-45°
A = 2.38 cm2 Ix = 1.26 cm4 Iy = 0.98 cm4
It = 0.43 cm4
m = 0.64 kg/m Wx = 0.79 cm3 Wy = 0.75 cm3
Profile 5 R20/40-60°
A = 3.16 cm2 Ix = 2.48 cm4 Iy = 1.65 cm4
It = 1.14 cm4
m = 0.85 kg/m Wx = 1.31 cm3 Wy = 1.09 cm3
Profile 5 R20/40-90°
A = 4.38 cm2 I = 5.38 cm4
It = 2.14 cm4
m = 1.18 kg/m W = 2.68 cm3
71
1. Basic Elements 1.1 Profiles 1.1.2 Profiles 6
Profile 6 30x30
A = 4.67 cm2 I = 4.15 cm4
It = 0.40 cm4
m = 1.26 kg/m W = 2.77 cm3
Cut-off max. 6000 mm, natural 0.0.419.01
72
Profile 6 60x30
A = 8.47 cm2 Ix = 7.92 cm4 Iy = 29.30 cm4
It = 4.81 cm4
m = 2.29 kg/m Wx = 5.28 cm3 Wy = 9.77 cm3
Cut-off max. 6000 mm, natural 0.0.419.02
Profile 6 60x60
A = 13.33 cm2 I = 53.77 cm4
It = 29.27 cm4
m = 3.60 kg/m W = 17.92 cm3
Cut-off max. 6000 mm, natural 0.0.419.03
Profile 6 120x30
A = 16.00 cm2 Ix = 15.42 cm4 Iy = 210.94 cm4
It = 12.23 cm4
m = 4.32 kg/m Wx = 10.28 cm3 Wy = 35.16 cm3
Cut-off max. 6000 mm, natural 0.0.419.04
Profile 6 120x60
A = 24.84 cm2 Ix =102.71 cm4 Iy = 347.62 cm4
It = 84.85 cm4
m = 6.71 kg/m Wx = 34.24 cm3 Wy = 57.94 cm3
Cut-off max. 6000 mm, natural 0.0.419.05
73
1. Basic Elements 1.1 Profiles 1.1.2 Profiles 6
74
1. Basic Elements 1.1 Profiles 1.1.3 Profiles 8
Profile 8 40x40 E
A = 5.07 cm2 I = 7.38 cm4
It = 0.99 cm4
m = 1.37 kg/m W = 3.69 cm3
Cut-off max. 6000 mm, natural 7.0.000.09
Profile 8 40x40
A = 9.16 cm2 I = 13.96 cm4
It = 1.93 cm4
m = 2.47 kg/m W = 6.98 cm3
Cut-off max. 6000 mm, natural 0.0.026.03
75
1. Basic Elements 1.1 Profiles 1.1.3 Profiles 8
Profiles 8
Modular
Dimensions Profile 8 40x40 2N180 E
A = 4.95 cm2 Ix = 8.10 cm4 Iy = 8.40 cm4
(Basis 40 mm), It = 3.86 cm4
Open and Closed m = 1.33 kg/m Wx = 4.05 cm3 Wy = 4.30 cm3
Grooves Cut-off max. 6000 mm, natural 7.0.000.03
Profile 8 80x40 E
A = 8.93 cm2 Ix = 15.15 cm4 Iy = 57.81 cm4
It = 8.77 cm4
m = 2.42 kg/m Wx = 7.58 cm3 Wy = 14.45 cm3
Cut-off max. 6000 mm, natural 7.0.000.26
Profile 8 80x40
A = 16.76 cm2 Ix = 26.87 cm4 Iy = 101.19 cm4
It = 20.84 cm4
m = 4.53 kg/m Wx = 13.44 cm3 Wy = 25.29 cm3
Cut-off max. 6000 mm, natural 0.0.026.04
Profile 8 80x80 E
A = 14.86 cm2 I = 100.69 cm4
It = 46.35 cm4
m = 4.01 kg/m W = 25.17 cm3
Cut-off max. 6000 mm, natural 7.0.000.29
76
Profile 8 80x80 light
A = 19.75 cm2 I = 134.06 cm4
It = 82.91 cm4
m = 5.33 kg/m W = 33.51 cm3
Cut-off max. 6000 mm, natural 0.0.265.80
Profile 8 80x80
A = 26.66 cm2 I = 187.70 cm4
It = 136.98 cm4
m = 7.19 kg/m W = 46.92 cm3
Cut-off max. 6000 mm, natural 0.0.026.27
Profile 8 120x40
A = 24.38 cm2 Ix = 39.80 cm4 Iy = 322.66 cm4
It = 35.15 cm4
m = 6.58 kg/m Wx = 19.90 cm3 Wy = 53.77 cm3
Cut-off max. 6000 mm, natural 0.0.416.29
Profile 8 120x80
A = 40.05 cm2 Ix = 274.86 cm4 Iy = 574.86 cm4
It = 255.63 cm4
m = 10.81 kg/m Wx = 68.71 cm3 Wy = 92.72 cm3
Cut-off max. 6000 mm, natural 0.0.416.30
Profile 8 160x40
A = 32.00 cm2 Ix = 52.72 cm4 Iy = 739.62 cm4
It = 51.34 cm4
m = 8.64 kg/m Wx = 26.36 cm3 Wy = 92.45 cm3
Cut-off max. 6000 mm, natural 0.0.265.23
77
1. Basic Elements 1.1 Profiles 1.1.3 Profiles 8
Profiles 8
Modular
Dimensions Profile 8 160x40 4N light
A = 21.50 cm2 Ix = 33.90 cm4 Iy = 512.66 cm4
(Basis 40 mm), It = 55.98 cm4
Open and Closed m = 5.80 kg/m Wx = 16.52 cm3 Wy = 64.08 cm3
Grooves Cut-off max. 6000 mm, natural 0.0.429.04
Profile 8 160x80
A = 50.07 cm2 Ix = 360.89 cm4 Iy =1228.33 cm4
it = 398.58 cm4
m = 13.52 kg/m Wx = 90.22 cm3 Wy = 153.54 cm3
Cut-off max. 6000 mm, natural 0.0.265.26
78
Profile 8 160x28 can also be used as a clamping and
mounting surface or edgewise as a heavy-duty supporting
profile.
Profile 8 40x16 E
A = 2.40 cm2 Ix = 0.65 cm4 Iy = 3.66 cm4
It = 0.35 cm4
m = 0.64 kg/m Wx = 0.81 cm3 Wy = 1.83 cm3
Profile 8 40x16
A = 4.24 cm2 Ix = 1.05 cm4 Iy = 6.89 cm4
It = 1.09 cm4
m = 1.13 kg/m Wx = 1.22 cm3 Wy = 3.45 cm3
Cut-off max. 3000 mm, natural 0.0.026.84
Cut-off max. 3000 mm, black 0.0.026.25
Profile 8 80x16 E
A = 4.86 cm2 Ix = 1.49 cm4 Iy = 29.28 cm4
It = 1.53 cm4
m = 1.31 kg/m Wx = 1.78 cm3 Wy = 7.32 cm3
Profile 8 80x16
A = 8.13 cm2 Ix = 2.15 cm4 Iy = 50.76 cm4
It = 2.20 cm4
m = 2.20 kg/m Wx = 2.69 cm3 Wy = 12.69 cm3
Cut-off max. 3000 mm, natural 0.0.364.72
Cut-off max. 3000 mm, black 0.0.388.43
Profile 8 160x16
A = 13.88 cm2 Ix = 3.80 cm4 Iy = 307.83 cm4
It = 2.37 cm4
m = 3.75 kg/m Wx = 4.25 cm3 Wy = 38.48 cm3
Profile 8 160x28
A = 30.93 cm2 Ix = 20.27 cm4 Iy = 723.74 cm4
It = 21.81 cm4
m = 8.35 kg/m Wx = 14.16 cm3 Wy = 90.47 cm3
79
1. Basic Elements 1.1 Profiles 1.1.3 Profiles 8
Bed Plate Bed Plate Profiles 8 for producing areas of any size with
groove 8 and modular dimension 40 mm.
Profile 8 The Bed Plate Profile can be secured to all types of
substructures.
80
Profiles 8 Universal profiles for constructing attractive tables,
cover hoods, display cases or other fixtures.
45° Angle
Profile 8 40x40-45° E
A = 4.35 cm2 I = 5.70 cm4
It = 2.49 cm4
m = 1.17 kg/m Wx = 2.51 cm3
Profile 8 40x40-45°
A = 7.30 cm2 I = 9.39 cm4
It = 2.70 cm4
m = 1.97 kg/m W = 4.08 cm3
Cut-off max. 6000 mm, natural 0.0.373.45
Cut-off max. 6000 mm, black 0.0.373.98
81
1. Basic Elements 1.1 Profiles 1.1.3 Profiles 8
Profiles 8
45° Angle
Profile 8 80x80-45° light
A = 18.86 cm2 I = 109.11 cm4
It = 68.71 cm4
m = 5.09 kg/m W = 24.97 cm3
82
Profile 8 80x80 D40
A = 37.20 cm2 I = 222.00 cm4
It = 189.65 cm4
m = 10.04 kg/m W = 55.50 cm3
83
1. Basic Elements 1.1 Profiles 1.1.3 Profiles 8
Profile 8 R40/80-30°
A = 6.20 cm2 Ix = 6.42 cm4 Iy = 8.90 cm4
It = 3.18 cm4
m = 1.67 kg/m Wx = 2.84 cm3 Wy = 3.80 cm3
Profile 8 R40/80-45°
A = 10.23 cm2 Ix = 21.33 cm4 Iy = 16.06 cm4
It = 12.41 cm4
m = 2.76 kg/m Wx = 6.74 cm3 Wy = 6.14 cm3
Profile 8 R40/80-60°
A = 10.50 cm2 Ix = 22.64 cm4 Iy = 34.92 cm4
It = 19.18 cm4
m = 2.83 kg/m Wx = 5.96 cm3 Wy = 11.56 cm3
Profile 8 R40/80-90°
A = 15.00 cm2 I = 76.25 cm4
It = 45.84 cm4
m = 4.05 kg/m W = 18.69 cm3
84
Profiles 8 W Angled profiles for supporting shelves, as simple panel-
fixing strips or simple guides and similar applications.
Angle Geometry
Profile 8 W40x40 E
A = 4.09 cm2 I = 5.40 cm4
It = 0.71 cm4
m = 1.10 kg/m W = 2.22 cm3
Profile 8 W80x80 E
A = 8.82 cm2 I = 51.87 cm4
It = 3.05 cm4
m = 2.38 kg/m W = 9.61 cm3
85
1. Basic Elements 1.1 Profiles 1.1.4 Angled and Flat Profiles
Profile Edging Can be used as a grip rail or edging and for stabilising
panel elements.
86
Profiles M and Highly versatile, e.g. can be used for edging any panel
elements, as a terminating strip or support strip, as a
MW special construction without profile grooves or as a
guide strip etc.
Profile M 20x4 E
A = 0.78 cm2 Ix = 0.24 cm4 Iy = 0.01 cm4
R = 2.00 mm
m = 0.21 kg/m Wx = 0.24 cm3 Wy = 0.05 cm3
1 pce., length 2000 mm, natural 7.0.002.62
Profile M 20x4 R0 E
A = 0.79 cm2 Ix = 0.26 cm4 Iy = 0.01 cm4
R = 0.20 mm
m = 0.21 kg/m Wx = 0.26 cm3 Wy = 0.05 cm3
1 pce., length 2000 mm, natural 7.0.002.63
Profile M 40x4 E
A = 1.57 cm2 Ix = 2.06 cm4 Iy = 0.02 cm4
R = 2.00 mm
m = 0.42 kg/m Wx = 1.03 cm3 Wy = 0.10 cm3
1 pce., length 2000 mm, natural 7.0.002.66
Profile M 40x4 R0 E
A = 1.59 cm2 Ix = 2.12 cm4 Iy = 0.02 cm4
R = 0.20 mm
m = 0.43 kg/m Wx = 1.06 cm3 Wy = 0.10 cm3
1 pce., length 2000 mm, natural 7.0.002.64
Profile M 80x8 E
A = 6.32 cm2 Ix = 33.05 cm4 Iy = 0.33 cm4
R = 4.00 mm
m = 1.70 kg/m Wx = 8.26 cm3 Wy = 0.81 cm3
1 pce., length 2000 mm, natural 7.0.002.67
Profile M 80x8 R0 E
A = 6.40 cm2 Ix = 34.09 cm4 Iy = 0.34 cm4
R = 0.20 mm
m = 1.72 kg/m Wx = 8.25 cm3 Wy = 0.85 cm3
1 pce., length 2000 mm, natural 7.0.002.65
87
1. Basic Elements 1.1 Profiles 1.1.4 Angled and Flat Profiles
Profiles M and
MW
Profile M W20x20x4 E
A = 1.41 cm2 I = 0.48 cm4
R = 2.00 mm
m = 0.38 kg/m Wx = 0.35 cm3
1 pce., length 2000 mm, natural 7.0.002.68
Profile M W40x20x4 E
A = 2.21 cm2 Ix = 0.59 cm4 Iy = 3.52 cm4
R = 2.00 mm
m = 0.59 kg/m Wx = 0.38 cm3 Wy = 1.40 cm3
Profile M W40x40x4 E
A = 3.01 cm2 I = 4.51 cm4
R = 2.00 mm
m = 0.81 kg/m Wx = 1.58 cm3
Profile M W80x40x8 E
A = 8.85 cm2 Ix = 9.48 cm4 Iy = 56.54 cm4
R = 4.00 mm
m = 2.39 kg/m Wx = 3.12 cm3 Wy = 11.25 cm3
Profile M W80x80x8 E
A = 12.05 cm2 I = 72.27 cm4
R = 4.00 mm
m = 3.25 kg/m Wx = 12.66 cm3
88
1. Basic Elements 1.2 Accessories for Profiles 1.2.1 Caps for Profile End Faces
1.2 Accessories The profile accessories consist of caps and cover profiles
which are ideal for sealing side/end faces and bores/holes.
for Profiles
1.2.1 Caps for Radiused caps for the end faces of the various profile
geometries; the cut face does not need to be deburred.
Profile End Faces
Cap PA
Plastic caps are secured by pressing/knocking them into
the core bores.
Caps 5
for Profiles 5
Modular PA-GF, black
Dimensions Cap 5 20x20
(Basis 20 mm) m = 1.2 g
1 pce. 0.0.370.09
Cap 5 40x20
m = 2.2 g
1 pce. 0.0.370.11
Cap 5 40x40
m= 5g
1 pce. 0.0.370.13
Cap 5 60x20
m = 3.3 g
1 pce. 0.0.425.53
Cap 5 60x40
m = 7.0 g
1 pce. 0.0.425.56
Cap 5 80x20
m = 4.4 g
1 pce. 0.0.370.92
89
1. Basic Elements 1.2 Accessories for Profiles 1.2.1 Caps for Profile End Faces
Caps 5
for Profiles 5
Flat Cross- PA-GF, black
Sections Cap 5 16x8.5
m = 0.7 g
1 pce. 0.0.364.60
Cap 5 20x10
m = 0.6 g
1 pce. 0.0.391.12
Cap 5 40x10
m = 1.0 g
1 pce. 0.0.391.14
Cap 5 80x14
m = 3.4 g
1 pce. 0.0.370.91
Caps 5
Radiused
Outside Surface PA-GF, black
Cap 5 R20-90°
m = 0.9 g
1 pce. 0.0.425.71
Cap 5 R20/40-30°
a = 30° m = 0.7 g
1 pce. 0.0.425.59
Cap 5 R20/40-45°
a = 45° m = 1.2 g
1 pce. 0.0.425.62
Cap 5 R20/40-60°
a = 60° m = 1.5 g
1 pce. 0.0.425.65
Cap 5 R20/40-90°
a = 90° m = 2.7 g
1 pce. 0.0.425.68
90
Caps 6
for Profiles 6
Modular PA-GF, black
Dimensions Cap 6 30x30
(Basis 30 mm) m = 2.6 g
1 pce. 0.0.419.22
Cap 6 60x30
m = 5.2 g
1 pce. 0.0.419.23
Cap 6 60x60
m = 9.4 g
1 pce. 0.0.419.24
Cap 6 120x30
m = 10.2 g
1 pce. 0.0.419.25
Cap 6 120x60
m = 20.8 g
1 pce. 0.0.419.26
Caps 6
45° Angle
Cap 6 30x30-45°
PA-GF, black
m = 1.9 g
1 pce. 0.0.434.74
Caps 6
Radiused Outside
Surface Cap 6 R30-90°
PA-GF, black
m = 2.0 g
1 pce. 0.0.434.75
91
1. Basic Elements 1.2 Accessories for Profiles 1.2.1 Caps for Profile End Faces
Caps 8
for Profiles 8
Modular PA-GF, black
Dimensions Cap 8 40x40
(Basis 40 mm) m = 4.8 g
1 pce. 0.0.026.01
Cap 8 80x40
m = 9.6 g
1 pce. 0.0.026.02
Cap 8 80x80
m = 19.4 g
1 pce. 0.0.026.37
Cap 8 120x40
m = 15.2 g
1 pce. 0.0.418.54
Cap 8 120x80
m = 30.4 g
1 pce. 0.0.418.57
Cap 8 160x40
m = 21.4 g
1 pce. 0.0.265.39
Cap 8 160x80
m = 37.0 g
1 pce. 0.0.265.40
Caps 8
for Profiles 8
Flat Cross- PA-GF, black
Sections Cap 8 40x16
m = 2.5 g
1 pce. 0.0.026.79
Cap 8 80x16
m = 4.6 g
1 pce. 0.0.265.98
Cap 8 160x16
m = 8.6 g
1 pce. 0.0.373.00
Cap 8 160x28
m = 16.1 g
1 pce. 0.0.026.80
92
Caps 8
45° Angle
Cap 8 40x40-45°
PA-GF, black
m = 4.5 g
1 pce. 0.0.373.48
Cap 8 80x80-45°
PA-GF, black
m = 17.6 g
1 pce. 0.0.418.36
Caps 8
Radiused
Outside Surface PA-GF, black
Cap 8 R40-90°
m = 4.4 g
1 pce. 0.0.436.34
Cap 8 R40/80-30°
a = 30° m = 4.2 g
1 pce. 0.0.427.69
Cap 8 R40/80-45°
a = 45° m = 5.8 g
1 pce. 0.0.409.15
Cap 8 R40/80-60°
a = 60° m = 7.8 g
1 pce. 0.0.427.70
Cap 8 R40/80-90°
a = 90° m = 11.0 g
1 pce. 0.0.427.71
93
1. Basic Elements 1.2 Accessories for Profiles 1.2.1 Caps for Profile End Faces
Caps 8
for Profiles 8 W
Angle Geometry Cap 8 W40x40 E
PA-GF, black
m = 4.2 g
1 pce. 0.0.429.51
Cap 8 W80x80 E
PA-GF, black
m = 9.2 g
1 pce. 0.0.429.54
Cap 8 W80x80x40
PA-GF, black
m = 14.0 g
1 pce. 0.0.465.50
Fastening Screw Screw for reinforcing the retention force of Caps 8 (PA-GF)
in the core bores of Profiles 8.
94
Caps 8 Zn Caps made of zinc, chrome-plated or powder-coated, are
secured with screws into the core bores.
for Profiles 8
Modular
Dimensions
(Basis 40 mm)
Cap 8 40x40 Zn
GD-Zn, powder-coated or chrome-plated
m = 26 g
1 pce., black RAL9005 0.0.427.09
100 pce., special colour 0.0.428.11
1 pce., chrome-plated 0.0.427.10
Cap 8 80x40 Zn
GD-Zn, powder-coated or chrome-plated
m = 49 g
1 pce., black RAL9005 0.0.427.11
100 pce., special colour 0.0.428.15
1 pce., chrome-plated 0.0.427.12
Cap 8 80x80 Zn
GD-Zn, powder-coated or chrome-plated
m = 96 g
1 pce., black RAL9005 0.0.427.13
100 pce., special colour 0.0.428.19
1 pce., chrome-plated 0.0.427.14
x
Countersunk Screw 8 SF M7,1
St, black, slide-coating
Head shape to DIN 7991 (M6)
m = 430 g/100
95
1. Basic Elements 1.2 Accessories for Profiles 1.2.2 Cover for Profile Groove
1.2.2 Cover for The profile groove is an important feature for many
functions and ensures the versatility of the MB Building
Profile Groove Kit System. It may be necessary when finishing off
production of fixtures and equipment to cover this profile
groove for various functional and optical reasons and /
or to maintain cleanliness.
Cover Profile Al Aluminium Cover Profile covers over the profile groove
to ensure easy cleaning and prevent dust entering.
Cover Profile 5 Al
Al, anodized
m = 20 g/m
Cover Profile 6 Al
Al, anodized
m = 30 g/m
Cover Profile 8 Al
Al, anodized
m = 32 g/m
10 pce., length 2000 mm, natural 0.0.265.50
10 pce., length 2000 mm, black 0.0.265.60
96
Cover Profiles The Cover Profile is ideal for covering the profile groove
and holding panel elements.
PP
Cover Profile 5 PP
PP
a = max. 1.5-2 mm
m = 13.5 g/m
10 pce., length 2000 mm, natural 0.0.370.79
10 pce., length 2000 mm, black 0.0.370.80
Cover Profile 6 PP
PP
a = 2-3.5 mm
m = 20.4 g/m
10 pce., length 2000 mm, natural 0.0.431.03
10 pce., length 2000 mm, black 0.0.431.02
Cover Profile 8 PP
PP
a = 4-5.5 mm
m = 26.0 g/m
10 pce., length 2000 mm, natural 0.0.422.24
10 pce., length 2000 mm, black 0.0.422.27
97
1. Basic Elements 1.2 Accessories for Profiles 1.2.2 Cover for Profile Groove
Cover Profiles Cover Profiles R, WR and F for side faces, both round
and flat, ensure particularly attractive styling.
R, WR and F
They can be retrofitted to all accessible profile side faces.
Innovation
German
utility model
295 16 689
98
Cover Profile 8 R80 Al
Al, anodized
m = 550 g/m
Clip 8 St
St, bright-zinc plated
Recommended amount: 5 pce. on 1 m
m = 2.5 g
1 pce. 0.0.428.97
Caps
R and F
Cap 8 R40
PA-GF, black
m = 0.6 g
1 pce. 0.0.429.60
Cap 8 R80
PA-GF, black
m = 2.3 g
1 pce. 0.0.429.61
Cap 8 F40
PA-GF, black
m = 0.4 g
1 pce. 0.0.429.62
Cap 8 F80
PA-GF, black
m = 0.8 g
1 pce. 0.0.429.63
99
1. Basic Elements 1.2 Accessories for Profiles 1.2.2 Cover for Profile Groove
Cover Profiles Cover Profiles provide an elastic cover for the profile
groove or profile side faces. Ideal for non-slip surfaces
NBR e.g. steps, buffer strip for sliding doors etc.
100
1. Basic Elements 1.2 Accessories for Profiles 1.2.3 Covers for Bores/Holes
1.2.3 Covers for Cap for closing bores/holes ø 4.3 mm, ø 5.5 mm and
ø 7 mm.
Bores/Holes Ideal for covering connection processing for standard
connections in profiles with closed grooves.
Cap 5 D4.3
PA, black
m = 8 g/100
Cap 6 D5.5
PA, black
m = 14 g/100
Cap 6 D5.5-45°
PA, black
m = 18 g/100
Cap 8 D7
PA, black
m = 27 g/100
Cap 8 D7-45°
PA, black
m = 36 g/100
101
1. Basic Elements 1.3 Fasteners
1.3 Fasteners The elements in the “Fasteners” product group provide use fasteners such as Angle Brackets, sheet materials,
power-locking profile connections of extreme rigidity. etc. Different variants of the range of fasteners make it
The flexible screw attachment principle of all the possible to combine profiles from different Lines.
fastening elements is of particular benefit when making Pressure-tight fastening elements are available for
modifications to the structure at a later date, easily profiles which are also intended for use as compressed
allowing enlargements or reductions in size. air lines (Section 6.2 Pneumatic Applications)
item fastening elements are characterised by:
> Screw connections secured by means of the pre-
tensioning effect in the flexible area of the groove flanks
> The only tools required for assembly are standard
hexagon keys
> Several fastening elements can be used when larger
profile cross-sections are employed
In addition to the four main types of fastener - Standard,
Universal, Automatic and Direct - it is also possible to
Standard Connection
102
Angled Connections Other special fastening elements are particularly suitable
for the construction of latticework structures or visually
attractive fixtures or for connecting profiles at any angle.
Angle Elements T1
Direct Connection
The Angle Hinge Bracket and Angle Clamp Bracket are
ideal for connecting two profiles of the same Line whose
side faces are in contact and cross at any angle.
103
1. Basic Elements 1.3 Fasteners
Butt Connections For end-face profile connections, e.g. for extending the
profile lengths.
Connection Profile 8
Pin Element
104
How to choose the correct fastener
Position of the profiles relative to each other Right-angled Right-angled Right-angled Right-angled
• Position of connection point Specified Specified Movable (along the profile groove) Movable
(through (at end of (along the
hole profiles) profile groove)
required)
Available in Lines
Positions of the profiles relative to each other Contacting Any Crossing End faces Parallel
• Fitted subsequently between Yes Yes Yes Yes Yes Yes Yes
existing constructions
• Profile processing without tools Yes Yes Yes Yes No Yes Yes
Fastener selected Angle Hinges, Direct Angle Clamp Universal- Automatic- Connection
Elements Heavy Duty Fastener and Angle Butt Butt Profiles
Hinge Brackets Fastener Fastener
Available in Lines
105
1. Basic Elements 1.3 Fasteners 1.3.1 Right-Angled Connections
Innovation
German patent
and foreign patent
EP 0 136 431
Standard-Fastening Set
5 6 8 8E
a ø 4.3 mm ø 5.5 mm ø 7.0 mm ø 7.0 mm
b M5, M6, M8, -
12.0 mm deep 15.0 mm deep 16.0 mm deep
c 20.0 mm 30.0 mm 40.0 mm 40.0 mm
d 10.0 mm 15.0 mm 20.0 mm 20.0 mm
106
Standard-Fastening Set 5
Standard connecting plate 5, St, stainless
Button-Head Screw ISO 7380-M5x12,
St, stainless or bright zinc-plated
Mbzp. = 4.5 Nm
Mstainl. = 3.6 Nm
m = 4g
1 set, bright zinc-plated 0.0.370.08
1 set, stainless 0.0.437.49
Standard-Fastening Set 6
Standard connecting plate 6,
St, stainless or bright zinc-plated
Button-Head Screw ISO 7380-M6x14, St, stainless
or bright zinc-plated
Mbzp. = 10.0 Nm
Mstainl.= 8.0 Nm
m = 9g
1 set, bright zinc-plated 0.0.419.14
1 set, stainless 0.0.439.10
Standard-Fastening Set 8
Standard connecting plate 8,
St, stainless or bright zinc-plated
Special Button-Head Screw similar to ISO 7380-M8x20,
St, stainless or bright zinc-plated
Mbzp. = 25 Nm
Mstainl.= 20 Nm
m = 21 g
1 set, bright zinc-plated 0.0.026.07
1 set, stainless 0.0.388.79
x machining requirement.
Standard-Fastening Set 8 E
Standard connecting plate 8, St, bright zinc-plated
Self-threading, Button-Head Screw, head shape similar to
ISO 7380-M7,3x20, St, bright zinc-plated
M = 20 Nm
m = 20 g
1 set, bright zinc-plated 0.0.421.75
107
1. Basic Elements 1.3 Fasteners 1.3.1 Right-Angled Connections
Innovation
German patent
34 38 773
Universal-Fastening Set
5 6 8
a 10.0 mm 15.0 mm 20 mm
b ø 12.0 mm ø 16.0 mm ø 20 mm
c 8.5 mm 12.7 mm 16 mm
d ø 4.3 mm ø 5.5 mm ø 7 mm
e 5.8 mm 8.7 mm 12 mm
Universal-Fastening Set 5
Universal Fastener 5, GD-Zn, bright zinc-plated
Hexigon Socket Head Cap Screw DIN 912-M4x14, St, stainless
or bright zinc-plated
T-Slot Nut St M4, stainless or bright zinc-plated
Mbzp. = 3.0 Nm
Mstainl.= 2.4 Nm
m = 7.0 g
1 set, bright zinc-plated 0.0.370.27
1 set, stainless 0.0.437.52
108
Universal-Fastening Set 6
Universal Fastener 6, GD-Zn, bright zinc-plated
Button-Head Screw ISO 7380-M6x22,
St, stainless or bright zinc-plated
T-Slot Nut 6 St M6, stainless or bright zinc-plated
Mbzp. = 8.0 Nm
Mstainl. = 6.5 Nm
m = 18.0 g
1 set, bright zinc-plated 0.0.419.52
1 set, stainless 0.0.441.74
Universal-Fastening Set 8
Universal Fastener 8, GD-Zn, bright zinc-plated
Button-Head Screw ISO 7380-M8x30,
St, stainless or bright zinc-plated
T-Slot Nut 8 St M8, stainless or bright zinc-plated
Mbzp. = 25 Nm
Mstainl.= 20 Nm
m = 41 g
1 set, bright zinc-plated 0.0.026.92
1 set, stainless 0.0.444.18
1 set 0.0.370.34
1 set 0.0.370.25
109
1. Basic Elements 1.3 Fasteners 1.3.1 Right-Angled Connections
Innovation
German patent
and foreign patents
EP 0 458 069
1. 2. 3. 4.
110
Automatic-Fastening Set 5
Automatic Fastener 5, St, stainless or bright zinc-plated
Screw M4x30, St, stainless or bright zinc-plated
T-Slot Nut 5 St M4, stainless or bright zinc-plated
s = 4 A/F
Mbzp. = 2.5 N
Mstainl. = 2.5 Nm
m = 8.0 g
1 set, bright zinc-plated 0.0.391.60
1 set, stainless 0.0.437.46
Automatic-Fastening Set 6
Automatic Fastener 6, St, stainless or bright zinc-plated
Hexagon Socket Head Cap Screw DIN 912-M5x35, St, stainless
or bright zinc-plated
T-Slot Nut 6 St M5, stainless or bright zinc-plated
s = 5 A/F
Mbzp. = 8.0 Nm
Mstainl. = 6.5 Nm
m = 18.0 g
1 set, bright zinc-plated 0.0.419.71
1 set, stainless 0.0.441.67
Automatic-Fastening Set 8
Automatic Fastener 8, St, stainless or bright zinc-plated
Hexagon Socket Head Cap Screw DIN 912-M6x40, St, stainless
or bright zinc-plated
T-Slot Nut 8 St M6, stainless or bright zinc-plated
Cap, PA-GF, black
s = 6 A/F
Mbzp. = 14 Nm
Mstainl. = 11 Nm
m = 35 g
1 set, bright zinc-plated 0.0.388.08
1 set, stainless 0.0.440.58
111
1. Basic Elements 1.3 Fasteners 1.3.1 Right-Angled Connections
Angle Bracket 5 20x20 Zn F < 250 N ^ F x l < 5 Nm The load-bearing capacity must be checked to determine
whether both conditions are met.
Angle Bracket 5 40x40 Zn F < 500 N ^ F x l < 25 Nm
Angle Bracket 6 30x30 Zn F < 500 N ^ F x l < 12 Nm
Angle Bracket 6 60x60 Zn F < 1000 N ^ F x l < 36 Nm
Angle Bracket 8 40x40 Zn F < 1000 N ^ F x l < 50 Nm
Angle Bracket 8 80x80 Zn F < 2000 N ^ F x l < 150 Nm
Angle Bracket 8 160x80 Zn F < 2000 N ^ F x l < 150 Nm
112
Angle Bracket 5 40x40 Zn
GD-Zn, RAL9006 white aluminium
m = 39 g
1 pce. 0.0.425.06
1 pce. 0.0.425.07
1 pce. 0.0.419.65
1 pce. 0.0.419.66
113
1. Basic Elements 1.3 Fasteners 1.3.1 Right-Angled Connections
Angle Bracket Zn
1 pce. 0.0.411.24
1 pce. 0.0.411.26
1 pce. 0.0.411.23
1 pce. 0.0.411.25
1 set 0.0.411.32
1 pce. 0.0.436.23
114
Angle Bracket Cap 8 160x80
PA-GF, black
m = 23 g
1 pce. 0.0.436.25
1 set 0.0.436.24
Washer 13.5x9x1
St, bright zinc-plated
m = 6 g/100
100 pce. 0.0.429.11
115
1. Basic Elements 1.3 Fasteners 1.3.1 Right-Angled Connections
Fastening Sets
Fastener 5 20x20
GD-Zn, black
m = 13 g
1 pce. 0.0.425.95
116
Fastener 6 30x30
GD-Zn, black
m = 39 g
1 pce. 0.0.434.76
1 pce. 0.0.434.83
1 pce. 0.0.434.85
1 pce. 0.0.434.84
117
1. Basic Elements 1.3 Fasteners 1.3.1 Right-Angled Connections
Fastening Sets
Fastener 8 40x40
GD-Zn, black
m = 92 g
1 pce. 0.0.373.51
1 pce. 0.0.436.32
1 pce. 0.0.436.62
1 pce. 0.0.373.52
1 pce. 0.0.415.97
118
Joining Plates Universal fastening element for simple, non-machining
connections of profiles, conduit elements and similar
components with low loads.
Bores ø 7 mm (for M6) are provided for fastening.
Caps can be subsequently snap-fitted over the heads of
the Countersunk Screws DIN 7991.
1 pce. 0.0.419.89
1 pce. 0.0.419.91
1 pce. 0.0.419.93
1 pce. 0.0.419.95
119
1. Basic Elements 1.3 Fasteners 1.3.1 Right-Angled Connections
Joining Plates
Joining Plate
Caps
Joining Plate Cap 6 30-0°
PA-GF, black
m=4g
1 pce. 0.0.419.90
1 pce. 0.0.419.92
1 pce. 0.0.419.94
1 pce. 0.0.419.96
120
Direct- Direct-Fastening Set 8 90° is used for right-angled
connection of Profiles 8. The profile can be secured at
Fastening Set the end face and at any angle. The core bore must have
8 90° an M8x16 thread.
Direct-Fastening Set 8 90° is particularly suitable for
movable fastening of profiles, with in part closed
grooves, where Universal or Automatic Fasteners cannot
be used in pairs.
Innovation
German patent
and foreign patent
EP 0 490 086
121
1. Basic Elements 1.3 Fasteners 1.3.2 Angled Connections
122
Angle Bracket Connection elements for fastening two profiles at an
angle of 45° when working with bracing and latticework.
Elements T2 Fastening with Button-Head Screws ISO 7380-M8x16.
The profiles are screw-connected using two Universal
Fasteners 8, two Button-Head Screws M8x30 and a
special T-Slot Nut 8 St 2xM8-36 or 76 or using two
Automatic Fasteners 8, two Hexagon Socket Head Cap
Screws DIN 912-M6x40 and a special T-Slot Nut 8 St
2xM6-36 or 76 (Section 3.1 T-Slot Nuts).
123
1. Basic Elements 1.3 Fasteners 1.3.2 Angled Connections
124
Hinge 6 30x30, heavy-duty
2 hinge halves, GD-Zn, RAL9006 white aluminium
4 fixing elements, GD-Zn, bright zinc-plated
2 thread bushes M5, St, zinc-plated, black
2 spacer rings, St, stainless
2 Countersunk Screws DIN 7991-M5x8, St, black
m = 125 g
1 pce. 0.0.419.80
m = 320 g
1 pce. 0.0.265.31
1 pce. 0.0.373.91
125
1. Basic Elements 1.3 Fasteners 1.3.3 Cross-Profile Connections
Innovation
German patent
and foreign patent
EP 0 490 086
Installation note:
Slightly loosen the Hexagon Socket Head Cap Screw so
that the small wedge (figure on far left) is seated
correctly to ensure the maximum clamping distance, and
slightly tighten the Countersunk Screw, so that the
profiles can only just be moved by hand.
After positioning both profiles, tension the Direct-
Fastening Set by tightening the Hexagon Socket Head
Cap Screw.
Direct-Fastening Set 8
Fastener, G-St, stainless
Countersunk Screw DIN 7991-M6x20,
St, stainless or bright zinc-plated
Hexagon Socket Head Cap Screw DIN 7984-M6x14,
St, stainless or bright zinc-plated
Spacer sleeve, POM, black
T-Slot Nut 8 St M6, stainless or bright zinc-plated
Mbzp. = 5.5 Nm
Mstainl.= 4.5 Nm
m = 37.0 g
1 set, bright zinc-plated 0.0.388.63
1 set, stainless 0.0.440.65
126
Angle Hinge The Angle Hinge Brackets and Angle Clamp Brackets are
used for connecting two profiles of the same Line whose
Brackets, Angle side faces are in contact and which cross at an angle.
Clamp Brackets
127
1. Basic Elements 1.3 Fasteners 1.3.3 Cross-Profile Connections
Angle Hinge
Bracket, Angle
Clamp Bracket Angle Clamp Bracket 5
GD-Zn, RAL 9006 white aluminium
1 T-Slot Nut 5 St M5, bright zinc-plated
1 dome-head screw M5x8, St, bright zinc-plated
m = 19 g
1 set 0.0.437.84
128
1. Basic Elements 1.3 Fasteners 1.3.4 Butt Connections
Universal-Butt-Fastening Set 5
2 Universal Fasteners 5, GD-Zn, bright zinc-plated
Hexagon Socket Head Cap Screw DIN 912-M4x20,
St, stainless or bright zinc-plated
Hexagon Nut DIN 934-M4, stainless or bright zinc-plated
Mbzp. = 3 Nm Mstainl.= 2.5 Nm
m = 10 g
Universal-Butt-Fastening Set 6
2 Universal Fasteners 6, GD-Zn, bright zinc-plated
Button-Head Screw ISO 7380-M6x35, St, stainless
or bright zinc-plated
Hexagon Nut DIN 934-M6, stainless or bright zinc-plated
Mbzp. = 8.0 Nm
Mstainl.= 6.5 Nm
m =27.4 g
129
1. Basic Elements 1.3 Fasteners 1.3.4 Butt Connections
Universal-Butt-
Fastening Sets
Universal-Butt-Fastening Set 8
1 Universal Fastener 8, GD-Zn, bright zinc-plated
1 Universal Fastener 8 with threaded bore,
GD-Zn, bright zinc-plated
Button-Head Screw ISO 7380-M8x45, St, stainless
or bright zinc-plated
Mbzp. = 25 Nm
Mstainl.= 20 Nm
m = 60 g
130
Additional anti-torsion protection can be provided by
ensuring that the Fastener with internal thread is twisted
into the profile only so far till the end of the Fastener
projects into the groove opposite. The Fastener with
through bore must be screwed in the appropriate
distance.
Automatic Butt-Fastening Set 8 also contains two Caps
which can be fitted subsequently over the Fastening Set.
131
1. Basic Elements 1.3 Fasteners 1.3.5 Paralllel-Profile Connections
1.3.5 Profile for the continuous connection of several profiles The load-carrying capacity of the attached composite
in longitudinal direction. The Connection Profiles allow profiles depends on the construction design and must
Parallel-Profile the user to create “composite profiles” with large exter- be determined for each case individually.
Connections nal dimensions and corresponding tolerances, but with
the small tolerances needed in the area of the groove
geometry or the core bores. These small tolerances
allow the use of all components in the MB Building Kit
System, in particular fasteners, dynamic elements etc.
Innovation
German
utility model
94 03 157
Connection Profile 8 40
Al, anodized
A = 8.91 cm2 Ix = 5.65 cm4 Iy = 19.78 cm4
It = 4.53 cm4
m = 2.40 kg/m Wx = 2.84 cm3 Wy = 6.94 cm3
Cover Profile 32
Al, anodized
m = 0.11 kg/m
1 pce. 8.0.004.02
132
Connection Profiles 8 160 and 8 240 are supplied in
pairs and machined with bores (bore spacing 160 mm)
for the fastening screws DIN 912-M8x60 (tightening
torque 25 Nm) and Hexagon Nuts DIN 934-M8 (Section
3.2 Screws and Nuts).
Innovation
German
utility model
298 18 331
1 set 0.0.458.18
133
1. Basic Elements 1.3 Fasteners 1.3.5 Parallel-Profile Connections
Connection
Profiles
Connection Profile 8 240
Al, anodized
A = 26.00 cm2 Ix = 19.20 cm4 Iy = 1804.00 cm4
m = 6.97 kg/m Wx = 7.10 cm3 Wy = 139.30 cm3
1 set 0.0.458.21
134
1. Basic Elements 1.3 Fasteners 1.3.6 Secure Connections
Pin Element The Pin Element is used for positive locking of power-
lock connections, e.g. for horizontal braces of
continuous vertical profiles which are subject to heavy
load. The Pin Element can be used, preferably in pairs,
to provide additional support for Standard, Universal
and Automatic Fasteners.
Pin Element 8
Basic unit, St, nickel-plated
Grub screw DIN 916-M6x12, St, bright zinc-plated
Dowel DIN 7979-6m6x16, St, hardened
m = 34 g
1 pce. 0.0.265.37
135
136
2. Floor Elements 2.1 Adjustable Feet 2.1.1 Adjustable Feet, Threaded
The Floor Elements product group comprises: When selecting floor elements, it is important to take
2. Floor Elements > Adjustable Feet for jigs, machines and enclosures
> Castors for apparatus, containers and other mobile
into account the dynamic forces which are anticipated.
Floor elements are also used to compensate the height
applications and angle relative to the fastening face.
> Special elements for securing constructions to the
floor or wall
> Transport and base plates for connecting adjustable
feet and castors to various applications
137
2. Floor Elements 2.1 Adjustable Feet 2.1.1 Adjustable Feet, Threaded
Adjustable Feet,
Threaded
Knuckle Foot 17 AF, M5x36
Spindle, St, bright zinc-plated
Foot plate, PA, black
m =7g
1 pce. 0.0.370.81
1 pce. 0.0.434.52
1 pce. 0.0.434.51
1 pce. 0.0.433.08
1 pce. 0.0.364.68
1 pce. 0.0.265.69
1 pce. 0.0.265.74
138
Knuckle Foot D60, M10x75
Spindle, St, bright zinc-plated; foot plate, GD-Zn, black
Hexagon Nut DIN 934-M10, St, bright zinc-plated
m = 140 g
1 pce. 0.0.439.29
1 pce. 0.0.432.84
139
2. Floor Elements 2.1 Adjustable Feet 2.1.2 Accessories for Adjustable Feet, Threaded
Rubber Inserts The Rubber Inserts are suitable for use as anti-slip
devices and floor protectors.
They can be retrofitted to Knuckle Feet D30 (not D30,
M8x29 AT), D40, D60 and D80.
1 pce. 0.0.439.33
1 pce. 0.0.265.61
140
Anti-Vibration The Anti-Vibration Insert can be inserted into Knuckle
Foot D80 to absorb shocks and vibrations by internal
Insert friction.
The material is resistant to aging and corrosion as well
as to oils, greases, acids and solvents.
Spring The effective height (h) when not under load is 9 mm.
The value of h decreases by the spring distance a as a
distance function of the force F.
F a
2,000 N 4 mm
10,000 N 6 mm
141
2. Floor Elements 2.1 Adjustable Feet 2.1.2 Accessories for Adjustable Feet, Threaded
1 pce. 0.0.439.37
1 pce. 0.0.265.30
142
2. Floor Elements 2.1 Adjustable Feet 2.1.3 Special Adjustable Feet
2.1.3 Special These Adjustable Feet and fastenings are designed for
special applications such as furniture building and
Adjustable Feet protective walls for conveyor equipment and heavy-duty
machinery.
Adjustable Foot 8 PA
Housing, PA-GF, black
Spindle, nut and washer St, bright zinc-plated
m = 71 g
1 pce. 0.0.196.64
143
2. Floor Elements 2.1 Adjustable Feet 2.1.3 Special Adjustable Feet
Fmax. = 1500 N
1 pce. 0.0.388.81
144
Adjustable Ball Adjustable Ball Foot 8 80x40 is suitable for securing
the Stand Profiles of cell guarding to the floor. It can be
Foot 8 80x40 inclined by ±4° and moved horizontally ±6 mm .
Profiles can be secured to the floor by using a central
Floor Fastening Set 10x110.
The connection holes can be used for securing Profiles
8 and 6 to the body of the Adjustable Ball Foot.
1 pce. 0.0.458.57
L-Based Feet L-Based Feet are ideal for wall or floor mounting of
light-duty and heavy-duty equipment.
They are secured to the profile by a Fastening Screw
and T-Slot Nut.
Floor Fastening Set 10x110 should be used for wall
or floor mounting.
145
2. Floor Elements 2.1 Adjustable Feet 2.1.3 Special Adjustable Feet
L-Based Feet
1 pce. 0.0.434.71
1 pce. 0.0.434.70
146
L-Based Foot 8 adjustable
Housing, GD-Al, black
T-Slot Nut 8 St M8, bright zinc-plated
Button-Head Screw ISO 7380-M8x16, St, bright zinc-plated
Button-Head Screw ISO 7380-M8x80, St, bright zinc-plated and
slide-coated
Square nut M8, St, bright zinc-plated
amax. = 75 mm
amin. = 10 mm
c = 13 - 25 mm
Fmax. = 6000 N
m = 272 g
1 pce. 0.0.196.45
1 pce. 0.0.265.44
1 pce. 0.0.265.58
147
2. Floor Elements 2.1 Adjustable Feet 2.1.3 Special Adjustable Feet
Floor-Fixing Plate 8
GD-AL, black
Fmax. = 10,000 N
m = 610 g
1 pce. 0.0.388.12
148
Base Plates The Base Plates are used for attaching Stand Profiles to
the floor and levelling them.
1 pce. 0.0.388.69
149
2. Floor Elements 2.2 Castors
Resistance of tyring Castor Line D65 Castor Line D75 Castor Line D125
PU Anti-Static NBR Anti-Static PU Anti-Static
Water x x x x x x
Salt water x x x x x x
Road-salt solution x x x x x x
Oils x x x x x
Animal and vegetable fats x x x x x
Diesel oil x x x
Petrol x
Cleansing agents x x x x
Soap solutions up to approx. 50° C x x x
150
Radius of Swivel (a) Offset (b) Thickness(t)
Antistatic version
Tyres SBR, 80 Sh A, black
m = 285 g
1 pce. 0.0.420.15
151
2. Floor Elements 2.2 Castors
Antistatic version
Tyres SBR, 80 Sh A, black
m = 960 g
1 pce. 0.0.418.09
Antistatic version
Tyres NBR, 80 Sh A, black
m = 780 g
1 pce. 0.0.418.07
152
2. Floor Elements 2.3 Accessories for Floor Elements 2.3.1 Floor-Fastening Sets
2.3.1 Floor- The Floor-Fastening Sets are used for floor and wall
fastening of Adjustable Feet, Base Plates, Floor-Fixing
Fastening Sets Plates, Foot Clamp D80 and other components.
1 pce. 0.0.432.97
1 pce. 0.0.265.79
1 pce. 0.0.364.44
153
2. Floor Elements 2.3 Accessories for Floor Elements 2.3.2 Base Plates/Transport Plates
GD-Zn, black
1 pce. 0.0.437.58
GD-Zn, black
154
GD-Zn, black
155
156
3. Fastening Elements 3.1 T-Slot Nuts 3.1.1 T-Slot Nuts
The Fastening Elements product group contains: > Securing profile frames rigidly to machinery and
3. Fastening > Screws and T-Slot Nuts for securing components to
the profile groove
guard units
> Movable panel fastenings for swivelling, sliding and
Elements > System elements for securing panels rigidly to
profile structures
lifting doors, flaps, profile frames and shutters
3.1.1 T-Slot Nuts Special fastening elements are inserted into the profile
grooves to connect one profile to another or to secure
components to profile structures. Different types of T-
Slot Nuts with threads and groove profiles for
customised processing generate a counter-bearing for
the screw in the groove.
The T-Slot Nuts have different load-bearing capacities
depending on their design. These range from light-duty
applications such as fastening signs to highly stable
profile connections capable of withstanding even high
dynamic loading.
Where vibration resistance is required, use of T-Slot
Nuts St is recommended.
The profiles of the basic frame must only be connected
using T-Slot Nuts St.
5 Zn M3 0.0.391.20 1.0 Nm 50 N
5 Zn M2,5 0.0.391.22 0.7 Nm 50 N
5 Zn M2 0.0.391.24 0.5 Nm 50 N
157
3. Fastening Elements 3.1 T-Slot Nuts 3.1.1 T-Slot Nuts
* Maximum load achievable in standard Profile only. Check profile properties if using e.g. Profile Light or Profile E.
158
T-Slot Nuts Fastening elements for securing components to the
profile groove with particular ease. When locked in the
Zn and PA groove, this produces a fixed thread. They are not
suitable for connecting profiles to other profiles.
T-Slot Nut 5 Zn M2
GD-Zn, bright zinc-plated
m=1g
1 pce. 0.0.391.24
T-Slot Nut 5 Zn M3
GD-Zn, bright zinc-plated
m=1g
1 pce. 0.0.391.20
159
3. Fastening Elements 3.1 T-Slot Nuts 3.1.1 T-Slot Nuts
T-Slot Nuts
Zn and PA
T-Slot Nut 6 Zn M3
GD-Zn, bright zinc-plated
m = 2.3 g
1 pce. 0.0.441.42
T-Slot Nut 6 Zn M4
GD-Zn, bright zinc-plated
m = 2.2 g
1 pce. 0.0.441.45
T-Slot Nut 8 Zn M3
GD-Zn, bright zinc-plated
m=5g
1 pce. 0.0.373.59
T-Slot Nut 8 Zn M4
GD-Zn, bright zinc-plated
m=5g
1 pce. 0.0.373.58
T-Slot Nut 8 Zn M5
GD-Zn, bright zinc-plated
m=5g
1 pce. 0.0.373.44
T-Slot Nut 8 PA
PA-GF, black
m= 1g
1 pce. 0.0.436.52
160
T-Slot Nuts T-Slot Nuts St for heavy-duty applications or for use in
fastening applications.
St and St/PA
T-Slot Nuts St/PA have the same function, but are only
suitable for low strength requirements and,
consequently, not for connecting one profile to another.
T-Slot Nut 5 St M3
m=2g
1 pce., bright zinc-plated 0.0.437.19
T-Slot Nut 5 St M4
m=2g
1 pce., bright zinc-plated 0.0.370.06
1 pce., stainless 0.0.425.10
T-Slot Nut 5 St M5
m=2g
T-Slot Nut 6 St M4
m=4g
161
3. Fastening Elements 3.1 T-Slot Nuts 3.1.1 T-Slot Nuts
T-Slot Nuts
St and St/PA
St, bright zinc-plated or stainless
T-Slot Nut 6 St M5
m=4g
T-Slot Nut 6 St M6
m=4g
T-Slot Nut 8 St M4
m = 11 g
1 pce., bright zinc-plated 0.0.420.06
1 pce., stainless 0.0.428.54
T-Slot Nut 8 St M5
m = 11 g
1 pce., bright zinc-plated 0.0.420.05
1 pce., stainless 0.0.428.55
T-Slot Nut 8 St M8
m = 10 g
1 pce., bright zinc-plated 0.0.026.18
1 pce., stainless 0.0.388.49
T-Slot Nut 8 St M6
m = 10 g
162
T-Slot Nuts St T-Slot Nuts 8 St with 2 threads are best used in
conjunction with Angle Elements 8 T2 and Universal
with 2 Threads Fasteners or Automatic Fasteners for securing profiles at
45°, but can also be used for all other profile
connections.
1 pce. 0.0.406.77
163
3. Fastening Elements 3.1 T-Slot Nuts 3.1.1 T-Slot Nuts
T-Slot Nuts T-Slot Nuts St, heavy-duty, can be used for very heavy-
duty fastening applications.
St, heavy-duty They are inserted into the profile groove in the end
face where they are secured in position by means of a
thrust finger.
164
3. Fastening Elements 3.1 T-Slot Nuts 3.1.2 T-Slot Nut Profiles
3.1.2 T-Slot Nut Fastening elements for easy unit assembly, e.g. valves
and limit switches, or heavy-duty units with modular
Profiles dimensions which can be customised with bores and
corresponding threads as required.
Profile Bars and Groove Profiles and Profile Bars for special applications,
e.g. assembling complete modules.
Groove Profiles
Profile Bar 5 St
St, bright zinc-plated or stainless
Threaded bore max. M5
m = 89 g
1 pce., length 500 mm, bright zinc-plated 0.0.370.56
1 pce., length 500 mm, stainless 0.0.425.18
Groove Profile 5 Al
Al, anodized
Threaded bore max. M5
m = 178 g
165
3. Fastening Elements 3.1 T-Slot Nuts 3.1.2 T-Slot Nut Profiles
Groove Profile 6 Al
Al, anodized
Threaded bore max. M6
m = 400 g
Profile Bar 8 St
St, bright zinc-plated or stainless
Threaded bore max. M8
m = 270 g
1 pce., length 500 mm, bright zinc-plated 0.0.026.70
1 pce., length 500 mm, stainless 0.0.388.48
Profile Bar 8 Al
Al, anodized
Threaded bore max. M6
m = 110 g
Groove Profile 8 Al
Al, anodized
Threaded bore max. M8
m = 632 g
Groove Profile 8 St
St, bright zinc-plated
Threaded bore max. M8
m = 440 g
166
Screw Strips Al Screw Strips Al are fastening elements which are
particularly suitable for retrofitting into existing
constructions. The Screw Strips are pressed into the
profile groove from above and provide thread-cutting
screws (Section. 3.2 Screws and Nuts - Self-Tapping
Screws DIN 7981 St 4.2) with a screw channel along
their entire length.
s L
to 1 4.2 x 9.5
1 to 4 4.2 x 13
4 to 7 4.2 x 16
7 to 10 4.2 x 19
10 to 13 4.2 x 22
13 to 16 4.2 x 25
Screw Strip 6 Al
Al, anodized
m = 70 g/m
Screw Strip 8 Al
Al, anodized
m = 130 g/m
167
3. Fastening Elements 3.2 Screws and Nuts 3.2.1 Screws and Nuts
St, black
168
Self-Tapping
Screws
DIN 7981 St
169
3. Fastening Elements 3.2 Screws and Nuts 3.2.1 Screws and Nuts
Hexagon Socket
Head Cap
Screws
170
St, bright zinc-plated; property class 10.9
Button-Head
Screws
ISO 7380
171
3. Fastening Elements 3.2 Screws and Nuts 3.2.1 Screws and Nuts
Button-Head
Screws
ISO 7380 St, bright zinc-plated; property class 10.9
172
St, bright zinc-plated; property class 10.9
173
3. Fastening Elements 3.2 Screws and Nuts 3.2.1 Screws and Nuts
Button-Head
Screws St, bright zinc-plated; property class 10.9
ISO 7380
Button-Head Screw M8x10
l = 10 mm m = 586 g/100
100 pce. 0.0.364.28
174
Countersunk
Screws DIN 7991
175
3. Fastening Elements 3.2 Screws and Nuts 3.2.2 Special Fastening Elements
Locating Washer 5 D3
St, bright zinc-plated
amin. = ø 3 mm m = 66 g/100
100 pce. 0.0.444.63
Locating Washer 5 D4
St, bright zinc-plated
amin. = ø 3.5 mm m = 63 g/100
100 pce. 0.0.444.61
Locating Washer 6 D3
St, bright zinc-plated
amin. = ø 3 mm m = 240 g/100
100 pce. 0.0.444.59
Locating Washer 6 D4
St, bright zinc-plated
amin. = ø 3.5 mm m = 238 g/100
100 pce. 0.0.444.57
Locating Washer 6 D5
St, bright zinc-plated
amin. = ø 4 mm m = 245 g/100
100 pce. 0.0.444.55
176
Locating Washer 8 D4
St, bright zinc-plated
amin. = ø 3.5 mm
m = 371 g/100
100 pce. 0.0.444.53
Locating Washer 8 D5
St, bright zinc-plated
amin. = ø 4 mm
m = 390 g/100
100 pce. 0.0.444.51
Locating Washer 8 D6
St, bright zinc-plated
amin. = ø 5 mm
m = 383 g/100
100 pce. 0.0.444.49
177
3. Fastening Elements 3.2 Screws and Nuts 3.2.2 Special Fastening Elements
1 pce. 0.0.464.22
Bracket 6 30 flat
St, black
m = 38 g
1 pce. 0.0.459.11
1 pce. 0.0.459.12
Bracket 8 40 flat
St, black
m = 90 g
1 pce. 0.0.196.86
1 pce. 0.0.196.87
178
3. Fastening Elements 3.3 Rigid Panel Fasteners
Panel Fasteners There are numerous applications using the MB Building The diverse range of functions where rigid and movable
Kit System where the securing of panel elements to a panels are used is made possible by panel fastening
profile construction is required: elements.
> Construction of enclosures and guard units
> Panelling of casings
> Shelves, working surfaces, steps
> Swing, sliding and lifting doors
3.3 Rigid Panel Fasteners In conjunction with standard profiles, panel elements
can either be mounted in the profile groove or they can
be attached offset from the groove with the aid of
appropriate components, e.g. Double Panel Profiles or
Multiblocks.
For example the profiles can form a self-contained frame
for the panel element as in the case of machine doors, or
the panels can be fitted directly into the basic frame.
The rigid connection is therefore made using
components which differ depending on the requirements
made on them in terms of strength, installation and
design. Rigid panels can be formed using profiles or
special clamping profiles.
179
3. Fastening Elements 3.3 Rigid Panel Fasteners 3.3.1 Fastening Panels in the Groove
3.3.1 Fastening Panel elements are secured in the profile groove using
Cover Profile PP or the Lip Seal.
Panels in the The panel elements may need to be notched at their
Groove corners. When fitting / removing, the frame may also
need to be partially disassembled.
Cover Profiles PP can also be used as a groove cover by
turning them through 180°.
Cover Profiles Cover Profile PP can be used as a cover for the profile
groove or as a panel-fixing profile for panel elements.
PP
Cover Profile 5 PP
PP
a = max. 1.5-2 mm m = 13.5 g/m
10 pce., length 2000 mm, natural 0.0.370.79
10 pce., length 2000 mm, black 0.0.370.80
Cover Profile 6 PP
PP
a = 2-3.5 mm m = 20.4 g/m
10 pce., length 2000 mm, natural 0.0.431.03
10 pce., length 2000 mm, black 0.0.431.02
Cover Profile 8 PP
PP
a = 4-5.5 mm m = 26.0 g/m
10 pce., length 2000 mm, natural 0.0.422.24
10 pce., length 2000 mm, black 0.0.422.27
180
Lip Seals For fastening and sealing panel elements of differing
thickness which are inserted into profile grooves 5, 6
and 8.
181
3. Fastening Elements 3.3 Rigid Panel Fasteners 3.3.2 Fastening Panels on the Groove
3.3.2 Fastening Panels on Subsequent fastening of panel elements onto the profile
groove of an existing frame is made possible by means
the Groove of Multiblocks, Clamp Multiblocks, Screw Strips and
Panel Clamps etc.
5 PA 100 N
6 PA 150 N
8 PA 250 N
182
5 PA
Multiblock 5 PA
Basic unit and height adjuster, PA-GF, black
Square nut DIN 562-M4, St, bright zinc-plated
m=2g
1 pce. 0.0.370.71
6 PA
Multiblock 6 PA
Basic unit and height adjuster, PA-GF, black
Square nut DIN 557-M5, St, bright zinc-plated
m=6g
1 pce. 0.0.419.58
183
3. Fastening Elements 3.3 Rigid Panel Fasteners 3.3.2 Fastening Panels on the Groove
Multiblocks PA
8 PA
Multiblock 8 PA
Basic unit and height adjuster, PA-GF, black
Square nut DIN 557-M6, St, bright zinc-plated
Leaf spring, St, bright zinc-plated
m = 14 g
1 pce. 0.0.026.72
F1 F2
6 Zn 1000 N 500 N
8 Zn 2000 N 1000 N
184
6 Zn
Multiblock 6 Zn
Basic unit and locating lug, GD-Zn, black
Square nut DIN 557-M5, St, bright zinc-plated
Leaf spring, St, stainless
m = 44 g
1 pce. 0.0.439.85
185
3. Fastening Elements 3.3 Rigid Panel Fasteners 3.3.2 Fastening Panels on the Groove
Multiblocks Zn
8 Zn
Multiblock 8 Zn
Basic unit and locating lug, GD-Zn, black
Square nut DIN 557-M6, St, bright zinc-plated
Leaf spring, St, stainless
m = 66 g
1 pce. 0.0.373.23
186
Clamp Multi- Clamp Multiblock PA is inserted into the profile groove;
a locating lug secures lightweight panel elements of
blocks PA different thicknesses, such as cladding panels, panel
elements made from acrylic glass, etc.
Apart from cutting to length, no further processing is
required on the panel elements.
Innovation
German patent
34 22 222
F1 F2
5 PA 100 N 20 N
6 PA 150 N 30 N
8 PA 250 N 50 N
Clamp Multiblock 5 PA
Basic unit and locating lug, PA-GF, black
m=2g
1 pce. 0.0.437.24
187
3. Fastening Elements 3.3 Rigid Panel Fasteners 3.3.2 Fastening Panels on the Groove
Clamp Multi-
blocks
6 PA
Clamp Multiblock 6 PA
Basic unit and locating lug, PA-GF, black
m=4g
1 pce. 0.0.439.66
8 PA
Clamp Multiblock 8 PA
Basic unit and locating lug, PA-GF, black
m = 10 g
1 pce. 0.0.196.63
188
Double Panel Double Panel Profile for retrofitting panel elements into The facing screw channels allow the construction of
existing frame constructions using Self-Tapping Screws double-walled frame elements. Used in conjunction with
Profiles DIN 7981 St 4.2 (Section 3.2 Screws and Nuts). Sound-Insulating Material 20 (Section 5 Panel Elements)
and Sealing Strip 6x3 sk, it is possible to construct
elements which are air-tight and noise-reducing.
Innovation
German patent
195 04 593
s L
to 3 4.2 x 9.5
3 to 6 4.2 x 13
6 to 9 4.2 x 16
9 to 12 4.2 x 19
12 to 15 4.2 x 22
15 to 18 4.2 x 25
189
3. Fastening Elements 3.3 Rigid Panel Fasteners 3.3.2 Fastening Panels on the Groove
Innovation
German patent
195 04 454
s L
to 3 4.2 x 9.5
3 to 6 4.2 x 13.0
6 to 9 4.2 x 16.0
9 to 12 4.2 x 19.0
12 to 15 4.2 x 22.0
15 to 18 4.2 x 25.0
190
Double Panel Profile 8 Al
Al, anodized
A = 1.62 cm2 Ix = 0.86 cm4 Iy = 0.44 cm4
m = 0.44 kg/m Wx = 0.72 cm3 Wy = 0.40 cm3
Clip 8 PA
PA-GF, black
Recommended number: 4 pce./m
m=3g
1 pce. 0.0.422.38
191
3. Fastening Elements 3.3 Rigid Panel Fasteners 3.3.2 Fastening Panels on the Groove
Panel-Fixing Strip 8
PVC
m = 55 g/m
1 pce., length 2000 mm, black 0.0.429.64
1 pce., length 2000 mm, grey 0.0.440.33
192
Rebate Profiles Rebate Profile for universal fastening of various
elements to Profiles 8. Suitable as a continuous screw
strip for practically dust and dirt-tight constructions, in
combination with panel elements and Sealing Strips or
as a rebate strip for doors.
Rebate Profile 8 Al
Al, anodized
m = 310 g/m
193
3. Fastening Elements 3.3 Rigid Panel Fasteners 3.3.2 Fastening Panels on the Groove
Captive Nut M4
Cage and square nut, St, bright zinc-plated
m = 400 g/100
Captive Nut M5
Cage and square nut, St, bright zinc-plated
m = 500 g/100
100 pce. 0.0.411.65
Captive Nut M6
Cage and square nut, St, bright zinc-plated
m = 500 g/100
100 pce. 0.0.411.66
194
Panel Clamp For securing panel elements to Profiles 8 without the
need for additional machining. Tightening the clamping
screw fixes the Panel Clamp to both the panel element
and the profile.
Particularly suitable for attachment of unframed panels
etc. Not suitable for mesh and corrugated mesh. The
panel elements of thickness 4-10 mm can be clamped in
position by the asymmetrical spacer washers.
Depending on the particular application, it may be
necessary to rotate the spacer washers in the housing.
Panel Clamp 8
2 housing halves, PA-GF, black
1 Hexagon Socket Head Cap Screw DIN 912-M6x20, St,
bright zinc-plated
1 Hexagon Nut DIN 934-M6, St, bright zinc-plated
2 spacer washers, NBR, black
m = 56 g
1 set 0.0.388.91
195
3. Fastening Elements 3.3 Rigid Panel Fasteners 3.3.3 Fastening Panels in Special Profiles
3.3.3 Fastening Panels in Special Clamp Profiles are particularly suitable for panel
elements such as corrugated mesh which are not stable
Special Profiles in themselves. The panel elements are secured in the
Clamp Profiles to produce a stable frame element.
The finished frame elements made of standard profiles
or special Clamp Profiles can be either fixed to the basic
construction or can be movable in the form of a door etc.
Clamp Profiles Any panel element can be clamped in the Clamp Profiles
and combined to form stable frame elements. The Clamp
Profiles are particularly suitable for use with non-
inherently stable panels such as corrugated mesh, thin
sheet panels etc.
The stable frames can be incorporated into the basic
frame of a fixture in the form of rigid panels or swing,
sliding or lifting doors.
Other applications include large-capacity guards and
enclosures, installed as free-standing units around
machinery at production plants (cell guarding), and
room dividers in offices, warehouses or points of sale.
196
Clamp Profile 8 Particularly suitable for constructing guards and
enclosures, doors and other panelling structures. 10 mm
thick panel elements can be fitted into the groove
without using Clamping Springs.
Clamp-Profile Fastening Set 8 32x18 ensures a
correctly positioned corner connection for the profiles.
The number of Clamping Springs required depends on
the load and the size of the panel element.
Innovation
German
utility model
91 10 357
Cap 8 32x18
PA-GF, black
m = 2.2 g
1 pce. 0.0.388.87
Clamping Spring 8
St, stainless
m=5g
1 pce. 0.0.406.21
197
3. Fastening Elements 3.3 Rigid Panel Fasteners 3.3.3 Fastening Panels in Special Profiles
Innovation
German
utility model
297 04 548
Installation sequence:
2. 1. Insert the Clamp-Profile Strip into the spring cavity in
the Clamp Profile.
2. Press in the panel element.
1.
Producing frames:
1. Cut-off of panel element = inside frame dimension + 2
x insertion depth (t).
2. Fit the Clamp-Profile Fastener loosely onto the
upright frame profiles.
3. Place the horizontal frame profiles centrally onto the
panel element so as to ensure initial gentle clamping by
the steel strip. The panel element must not yet be
pressed all the way into the groove.
4. Assemble the frame and tighten the bolts. The panel
element will be pressed into the groove by varying
amounts (depending on the tolerance position) when the
bolts are tightened.
198
Clamp Profile 6 30x30 E
Al, anodized
a = 2 - 6 mm
t = 16 mm
A = 3.58 cm2 Ix = 2.77 cm4 Iy = 3.24 cm4
m = 0.97 kg/m Wx = 1.81 cm3 Wy = 2.14 cm3
1 set 0.0.441.80
1 set 0.0.444.76
199
3. Fastening Elements 3.3 Rigid Panel Fasteners 3.3.3 Fastening Panels in Special Profiles
Clamp-Profile Hanger 6 E
a = 4.75 mm
4 bolts, St, black
4 washers DIN 9021-6.4, St, black
4 T-Slot Nuts 6 St M6, bright zinc-plated
m = 76 g
1 set 0.0.441.11
Clamp-Profile Hanger 8 E
a = 8.25 mm
4 bolts, St, black
4 washers DIN 9021-8.4, St, black
4 T-Slot Nuts 8 St M8, bright zinc-plated
m = 112 g
1 set 0.0.440.05
200
Clamp-Profile Clamp-Profile Hinge E enables frame elements with
Clamp-Profile Fasteners to be used as swing doors.
Hinges E Clamp-Profile Hinge E can be used in combination with
Clamp-Profile Fasteners 6 30x30 E and 8 40x40 E.
The fastening screws for the two halves of the hinge can
be reached easily when the door is open and allow the
door to be fitted by sliding together the two halves of the
hinge.
Clamp-Profile Hinge E
2 hinge halves, GD-Zn, black
4 Washers DIN 125-5.3, St, black
2 grooved pins DIN 1474-5x40, St
m = 202 g
1 set 0.0.444.12
201
3. Fastening Elements 3.3 Rigid Panel Fasteners 3.3.3 Fastening Panels in Special Profiles
x
the horizontal struts run between them. (Section 9.3.2
Connection Processing).
Where the panels are to be divided by a central strut, this
should always be run between the outer frame profiles.
When the Clamp Profiles are attached to 2 panel
elements, this should only be done on the end face of
the profile.
The Profile Edging (i.e. clamping strip) will need to be
interrupted accordingly.
c - 12-1 mm - 15+1 mm
M M d 15+1 mm - 20+2 mm -
Mmax. 2 Nm 8 Nm
Button-Head Screw ISO 7380 Button-Head Screw ISO 7380
a M6x30 M8x40
b 150 mm 200 mm
s 2 - 6 mm 2 - 8.5 mm
202
Clamp Profile 6 30x30
Al, anodized
Hexagon Socket Head Cap Screws DIN 912-M4x12, St,
bright zinc-plated
A = 4.14 cm2 Ix = 3.20 cm4 Iy = 3.54 cm4
m = 1.27 kg/m Wx = 2.04 cm3 Wy = 2.34 cm3
203
3. Fastening Elements 3.3 Rigid Panel Fasteners 3.3.3 Fastening Panels in Special Profiles
Installation note:
The following screws are required for securing the
Clamp-Profile Cross Connectors to the Clamp Profiles:
Clamp Profile 6 30x30: Screw ISO 7380 M6x14
Clamp Profile 8 40x40: Screw ISO 7380 M8x20
1 pce. 0.0.459.09
1 pce. 0.0.457.92
204
Fastening Frame Elements Rapid assembly or disassembly of frame elements is
required when enclosure and guard systems are used as
an integral part of the fixture itself or as free-standing
machine guards (cell guarding).
Quick and simple assembly is facilitated by hangers and
door rabbets.
205
3. Fastening Elements 3.3 Rigid Panel Fasteners 3.3.3 Fastening Panels in Special Profiles
Hanger 6-8
2 hangers, GD-Zn, black
2 anti-torsion blocks, GD-Zn, black
1 grub screw DIN 913-M5x10, black
m = 70 g
1 set 0.0.441.33
206
Hanger 8 Particularly robust version allows frequent attachment
and securing of frame elements to Stand Profiles 8.
If required, Hangers 8 can be screw-connected to each
other from the front or rear.
Two Hangers 8 and appropriate Fastening Sets are
required for each attachment point.
Hanger 8
1 Hanger, GD-Zn, black
1 Hexagon Socket Head Cap Screw DIN 912-M6x16,
St, bright zinc-plated
1 Washer DIN 125-6.4 St, bright zinc-plated
m = 87 g
1 set 0.0.196.44
207
3. Fastening Elements 3.3 Rigid Panel Fasteners 3.3.3 Fastening Panels in Special Profiles
Door Rabbet Screw-connected rabbet for swing doors, but can also
be used as a hanger if the frame element needs to be
screw-connected for safety reasons.
The frame element cannot be hung without a securing
screw and therefore removal of the screw will be
detected immediately.
Door Rabbet 8
2 Door Rabbets, GD-Zn, black
2 Button-Head Screws ISO 7380-M8x25,
St, bright zinc-plated
4 spring washers, St, bright zinc-plated
2 T-Slot Nuts 8 St M8, bright zinc-plated
m = 190 g
1 set 0.0.265.15
208
3. Fastening Elements 3.4 Movable Panel Fasteners 3.4.1 Hinges
3.4 Movable Panel Swing, sliding or lifting doors can be produced with the
aid of movable panel fasteners.
Fasteners In this arrangement, the doors can be in the form of
either inherently stable panels without frames or frame
elements with integral panels.
Sliding door from a frame element with Corrugated Mesh Al and Clamp Profile
8 32x18
209
3. Fastening Elements 3.4 Movable Panel Fasteners 3.4.1 Hinges
Hinges PA
5 PA 6 PA 8PA
a = Countersunk Screw
DIN 7991 M5x8 M5x14 M6x16
b = T-Slot Nut 5 St M5 6 St M5 8 St M6
c ø 5 mm ø 6.3 mm ø 8.2 mm
d 15 mm 22 mm 24 mm
e 9 mm 14 mm 18 mm
f M5 M5 M6
F 50 N 75 N 100 N
Hinge 5 PA
m= 6 g
1 pce. 0.0.370.18
Double Hinge 5 PA
m = 10 g
1 pce. 0.0.437.33
210
Door elements of Lines 6 and 8 can be fitted so that they
can either be lifted off subsequently or remain fitted
permanently.
With the lift-off version, the door must be fitted with the
appropriate right-hand or left-hand hinges.
For the non-lift version, right-hand and left-hand hinges
must be combined in each case.
1 pce. 0.0.431.23
Double Hinge 6 PA
m = 25 g
1 pce. 0.0.431.27
1 pce. 0.0.026.12
Double Hinge 8 PA
m = 40 g
1 pce. 0.0.373.42
211
3. Fastening Elements 3.4 Movable Panel Fasteners 3.4.1 Hinges
F = 250 N
Hinge St
Hinge halves, St, black
3 dome-head screws M5x8, St, black
Hexagon Nut DIN 934-M5, St, black
Washer DIN 125-5,3, St, black
Cup square bolt DIN 603-M5x16, St, black
m = 51 g
1 set 0.0.373.82
212
Hinges 6 Zn Hinge 6 Zn can be used to construct swing doors with
Profiles 6, Profiles 8 or any desired panel elements.
The basic unit of the hinge used in conjunction with
asymmetric anti-torsion blocks allows a whole range of
combinations in Lines 6 and 8.
The anti-torsion blocks can be removed for making
screw-connections to panel elements.
Hinge 6 30 Zn 6/6
Possibilities for mounting the anti-torsion block with a
gap width of 6.2 mm.
Hinge 6 30 Zn 6/8
Possibilities for mounting the anti-torsion block with a
gap width of 6.2 mm and 8 mm.
Hinge 6 30 Zn 8/8
Possibilities for mounting the anti-torsion block with a
gap width of 8 mm.
Hinge F
6 30 Zn 6/6 300 N
6 30 Zn 6/8 300 N
6 30 Zn 8/8 300 N
213
3. Fastening Elements 3.4 Movable Panel Fasteners 3.4.1 Hinges
Hinges 6 Zn
Hinge 6 30 Zn 6/6
Hinge, GD-Zn, black
2 anti-torsion blocks 6, GD-Zn, black
2 Countersunk Screws DIN 7991-M5x14, St, black
m = 62 g
1 set 0.0.441.58
Hinge 6 30 Zn 6/8
Hinge, GD-Zn, black
1 anti-torsion block 6, GD-Zn, black
1 anti-torsion block 8, GD-Zn, black
1 Countersunk Screw DIN 7991-M5x14, St, black
1 Countersunk Screw DIN 7991-M5x16, St, black
m = 63 g
1 set 0.0.441.61
Hinge 6 30 Zn 8/8
Hinge, GD-Zn, black
2 anti-torsion blocks 8, GD-Zn, black
2 Countersunk Screws DIN 7991-M5x16, St, black
m = 63 g
1 set 0.0.441.81
Hinge 8 Zn Suitable for higher loads, e.g. large machine doors and
doors for guard units, and as compact connecting
element for profiles positioned at various angles. Hinges
8 Zn are suitable for right-hand and left-hand
application. Fastening is possible on the outer surfaces
or end faces of profiles (using either long holes or ø 8
mm bore).
Integrated anti-torsion pins to provide additional
stability in the groove.
214
Attaching Hinge 8 40 Zn to the profile grooves of Line 8.
F = 750 N
Hinge 8 40 Zn
Hinge halves, GD-Zn, black
m = 180 g
1 pce. 0.0.196.36
215
3. Fastening Elements 3.4 Movable Panel Fasteners 3.4.2 Movable Fasteners
3.4.2 Movable The Movable Fasteners product group comprises Heavy sliding doors can be made to move particularly
components which are used for constructing sliding, easily using C-Rail profiles.
Fasteners lifting and folding doors. These products can be found in Section 8.1 Linear
In addition to slide and rolling elements, a complete Slides.
Roller Shutter System is also provided for a movable
secured panel.
1 set 0.0.406.66
216
Sliding-Door For the construction of sliding doors in conjunction with
Clamp Profile 8 32x18.
Guide Set 8/8 One Sliding-Door Guide Set 8/8 is required for each
sliding door. Fastening is by means of a spring bolt
locking into the ø 7 mm mounting bore of Clamp-Profile
Fastening Set 8 32x18.
Should fastening elements in the guide groove cause
obstruction, the slide piece can be fixed at an alternative
position by drilling an additional ø 7 mm hole in the
door profile.
L + 32 (n-1) - 8
________________________
l=
n
1 set 0.0.404.87
217
3. Fastening Elements 3.4 Movable Panel Fasteners 3.4.2 Movable Fasteners
T-Slot Slider The T-Slot Slider enables elements to slide in the profile
grooves while simultaneously rotating around the
fastening point.
It can be used to construct simple guides for various
components, e.g. keyboard pull-outs, panels for
operating instructions, or simple lifting, folding and
sliding doors in Line 5 or Line 6 profile grooves.
T-Slot Slider 5
T-Slot Slider, POM, black
T-Slot Slider hub, St, black
T-Slot Nut 5 St M3
Countersunk Screw DIN 7991-M3x10, St, bright zinc-plated
a = 11 mm
F = 30 N
m= 6g
1 set 0.0.437.98
T-Slot Slider 6
T-Slot Slider, POM, black
T-Slot Slider hub, St, black
T-Slot Nut 6 St M4
Countersunk Screw DIN 7991-M4x14, St, bright zinc-plated
a = 13 mm
F = 40 N
m = 21 g
1 set 0.0.459.07
218
T-Slot Roller T-Slot Roller 8 can be used to construct a simple guide
for various components, e.g. keyboard pull-out, panels
for operating manuals or simple lifting doors in Profile 8
grooves.
T-Slot Roller 8 F corresponds to a fixed bearing end and
can absorb radial forces and axial forces (only for
securing position). To prevent strains resulting from saw
tolerances, etc., T-Slot Roller 8 L offers a solution which
transfers only radial forces in the direction of the groove
flanks. As a rule, the two types of roller must be used in
combination (e.g. T-Slot Roller 8 F for a keyboard pull-
out at the fixed bearing end, T-Slot Roller 8 L as a radial
support in the groove at the opposite end).
T-Slot Roller 8 L 50 N
T-Slot Roller 8 F 50 N
T-Slot Roller 8 L
1 floating bearing roller, POM, black
1 bearing hub, St, black
m=4g
1 set 0.0.457.60
T-Slot Roller 8 F
1 fixed bearing roller, POM, black
1 bearing hub, St, black
m=5g
1 set 0.0.457.51
219
3. Fastening Elements 3.4 Movable Panel Fasteners 3.4.2 Movable Fasteners
Slide Guide Strips The Slide Guide Strip can be mounted directly in the
profile groove to create simple slide mechanisms. It can
be screw-connected to the profiles of the surrounding
frames or to moving modules.
Slide Guides L and F are only suitable for installation on
moving profiles.
The offset "e" prevents the moving components from
colliding with the fixed frame elements.
220
Slide Guide Strip 5/5e
PE-UHMW, black
m = 80 g/m
222
Lifting-Door Guide Set 8
Housing halves, POM, black
Steel insert, St, bright zinc-plated
Button-Head Screw ISO 7380-M6x25, St, bright zinc-plated
T-Slot Nut 8 St M6, bright zinc-plated
3 Hexagon Socket Head Cap Screws DIN 912-M6x25, St,
bright zinc-plated
3 Hexagon Nuts DIN 934-M6, St, bright zinc-plated
m = 94 g
1 set 0.0.388.70
1 set 0.0.373.76
1 set 0.0.373.75
223
3. Fastening Elements 3.4 Movable Panel Fasteners 3.4.2 Movable Fasteners
F a b
Castor 5 POM 50 N 5 mm 4 mm
Castor 5 POM
Castor, POM, black
Bearing hub, St, black
Washer DIN 125-5.3, St, bright zinc-plated
m= 4 g
1 pce. 0.0.370.97
Castor 6 POM
Castor, POM, black
Bearing hub, St, black
Washer DIN 125-6.4, St, bright zinc-plated
m= 16 g
1 pce. 0.0.419.79
Castor 8 PA
Castor, PA-GF, black
2 deep groove ball bearings, sealed
m= 32 g
1 pce. 0.0.026.83
224
Castor Unit Fully covered Castor running in profile groove 8.
The Castor Unit can be secured to Profiles 5, 6 and 8 as
8 PA well as directly to any chosen surfaces.
F = max. 75 N
Castor Unit 8 PA
Flange, PA-GF, black
Cap, PA-GF, black
Castor 8 PA, black
1 Countersunk Screw DIN 7991-M6x30, St, bright zinc-plated
2 hexagon screws DIN 933-M5x16, St, bright zinc-plated
2 washers, St, bright zinc-plated
m = 66 g
1 set 0.0.458.85
225
3. Fastening Elements 3.4 Movable Panel Fasteners 3.4.2 Movable Fasteners
Roller Shutter (RS) System Roller Shutters (RS) can be used primarily as moving
panel elements for locking cabinet systems, control
panels and operating consoles etc. The major advantage
of the system is its flexibility, allowing it to be housed
within the cabinet, and requiring far less space than
swing or sliding doors.
The RS System is suitable for constructing manually-
operated vertical and horizontal roller shutters on frames
built from Profiles 8. The system consists of the RS
Guide and the Roller Shutter itself, both of which are of
modular design. The Roller Shutter is available in
aluminium or plastic.
RS Systems should be designed so that the width-to-
height ratio of the Roller Shutter is less than 2.5. Plastic
Roller Shutters should not be made wider than 1000 mm
in order to ensure they maintain stability.
226
RS Guide The RS Guide is of modular design and consists of an
RS Guide Profile and RS Curved Guides 45°. The RS
Guide Strip is mounted onto the guide elements in order
to ensure that the Roller Shutter glides smoothly and
securely.
The process of assembling the guide begins with
defining the position of all the guide elements. The
lengths required for the RS Guide Profiles are shown in
the following table.
The total length of the guide must allow the Roller
Shutter to be moved to each terminal position.
RS Guide Profile 8
Al, anodized
A = 2.28 cm2
m = 613 g/m
Clip 8 St
St, bright zinc-plated
Recommended number: 5 per 1 m
m = 2.5 g
1 pce. 0.0.428.97
1 set 0.0.465.70
RS Slide Strip
PE-HD, black
A = 45.7 mm2
m = 880 g/20m
1 roll, length 20 m 0.0.458.64
227
3. Fastening Elements 3.4 Movable Panel Fasteners 3.4.2 Movable Fasteners
RS Slat Profile Al
Al, anodized
A = 0.58 cm2
m = 157 g/m
RS Slat Insulator
PA, transparent
Recommended usage: 4 per 1m
m = 40 g/100
100 pce. 0.0.465.68
RS Slat Profile K
PVC, grey, aluminium-coloured coating
m = 465 g/m
228
RS End Strip The RS End Strip is used to terminate the Roller Shutter.
The Locking System and any desired handles can be
secured in the End Strip.
If two End Strips are to interlock (two Roller Shutters
meeting), one of the End Strips must be fitted with a
headless screw in order to engage the locking bar.
RS End Strip
Al, anodized
A = 2.95 cm2
m = 796 g/m
1 set 0.0.465.58
RS Locking System 8
Cylinder Lock, all keys identical
Key, locking bar, nab
Headless screw
m = 105 g
1 set 0.0.465.57
229
230
4. Handles and Locks 4.1 Handles
4.1. Handles Swing, sliding and lifting doors are operated with
handles or grip systems. The grips are either screwed
directly into an inherently stable panel element or they
are attached to the profile of the panel frame.
231
4. Handles and Locks 4.1 Handles
Handles PA
Handle PA 80
PA-GF, black
m = 9g
1 pce. 0.0.391.34
Handle PA 120
PA-GF, black
m = 30 g
1 pce. 0.0.391.35
Handle PA 160
PA-GF, black
m = 93 g
1 pce. 0.0.196.57
232
Can be rear-mounted (concealed). Can also be front-
mounted in conjunction with Fastening Sets.
Handle Al 120
Al, black
m = 37 g
1 pce. 0.0.416.85
1 pce. 0.0.416.87
Handle Al 200
Al, black
m = 261 g
1 pce. 0.0.416.81
1 pce. 0.0.416.83
1 set 0.0.418.82
233
4. Handles and Locks 4.2 Grip Systems
4.2 Grip Systems Grip systems or grip rails contribute to the rigidity of
frameless panel elements.
234
Hand-Grip Hand-Grip Elements, in conjunction with profiles and
Caps, can be used to construct handles which, when the
Elements panel elements are attached, have a supplementary
stabilising effect.
Hand-Grip Element
5 8
a 10 mm 20 mm
b ø 4.3 mm ø 7.0 mm
Hand-Grip Element 5
PA-GF, black
m=7g
1 pce. 0.0.391.19
Hand-Grip Element 8
PA-GF, black
m = 28 g
1 pce. 0.0.196.60
235
4. Handles and Locks 4.2 Grip Systems
Grip Rail Profile Grip Rail Profile for universal application on swing and
sliding doors, drawers etc.
Particularly suitable for applications where injuries may
otherwise occur.
When attached to panel elements, the Grip Rail Profile
also has a stabilising effect.
236
Grip System Grip system for constructing handles from Profiles 5 or 6.
The Grip End Cap must be screw-connected in the
profile‘s core bore with Countersunk Screw DIN 7991.
Grip system 6 is ideal for heavy doors etc.
1 pce. 0.0.437.06
237
4. Handles and Locks 4.3 Locks and Catches 4.3.1 Door Catches
4.3 Locks and As well as the latching function, locking systems also
provide security against unauthorised entry via swing or
Catches sliding doors constructed from inherently stable panel
elements.
4.3.1 Door
Catches
Magnetic Magnetic Catches are particularly suitable for latching
swing and sliding doors.
Catches They can be adjusted to the thickness of the panel
elements by means of mounting slots. The Magnetic
Catch can be rotated around 180° for different holding
strengths.
Magnetic Catch
5 8
Magnetic Catch 5
PA-GF, black
Flat head screw DIN 921-M4x5, St, bright zinc-plated as holding plate
m= 9 g
1 pce. 0.0.391.32
Magnetic Catch 8
PA-GF, black
Flat head screw DIN 921-M5x6, St, bright zinc-plated as holding plate
m = 34 g
1 pce. 0.0.196.48
238
Ball Latch Versatile quick-action latch for sliding and swing doors.
Can be adjusted to the thickness of the panel element by
means of the mounting slots. It can be set as a stop for
both sliding and swing doors.
New low-wear design with increased holding force.
Ball Latch 8 PA
PA-GF, black
Ball pin St, bright zinc-plated
Holding forcemax. = 75 N
m = 25 g
1 pce. 0.0.388.20
239
4. Handles and Locks 4.3 Locks and Catches 4.3.2 Locking Systems
1 set 0.0.391.16
1 set 0.0.391.17
1 set 0.0.196.61
1 set 0.0.196.62
240
4. Handles and Locks 4.3 Locks and Catches 4.3.3 Door Locks
1 set 0.0.265.08
1 set 0.0.265.09
241
4. Handles and Locks 4.3 Locks and Catches 4.3.3 Door Locks
Door Locks For locking and securing swing and sliding doors from
Clamp Profiles 8 40x40.
The mortise lock is prepared for fitting standard profile
cylinders and can be fitted into both right-hand and
left-hand doors.
Suitable for integration in MK / GMK suites or for use of
individual profile cylinders.
242
Door Lock 8 for Profile Cylinder
Door Lock for Profile Cylinder
Mortise lock, St, bright zinc-plated
1 locking cam, PA-GF, black
2 lock centring pieces, PA-GF, black
1 cover, PA-GF, black
1 Countersunk Screw DIN 7991-M5x30, St, bright zinc-plated
4 Button-Head Screws ISO 7380-M6x20, St, bright zinc-plated
4 T-Slot Nuts 8 St M6, bright zinc-plated
2 Countersunk Screws DIN 7991-M6x12, St, bright zinc-plated
m = 450 g
1 set 0.0.388.27
1 pce. 0.0.404.15
Lock System For locking swing and sliding doors from Profiles 6 or 8
and a combination of both Lines. The profile frame does
6-8 not need to be machined for holding the Lock System.
The screws concealed when the door is locked prevent
the Lock System from being dismantled by
unauthorised persons.
The lock housing is suitable for use with mortise locks
to DIN 18251, pin dimension 65 mm.
Its versatile fastening options mean that Lock System
6-8 can be fitted to both right-opening and left-opening
doors and to the inside and outside of doors.
The lock can be chosen to suit the specific function.
243
4. Handles and Locks 4.3 Locks and Catches 4.3.3 Door Locks
Lock System 6-8 Outward-opening swing door, stop provided by the lock
housing rabbet.
The door gap does not depend on the Profile Line used.
The lengths of the standard Profile Cylinder on the side and the combination of stand and frame profiles.
facing the panel element must be calculated using the
thickness of the panel element, the frame profile used
244
Lock System 6-8
Lock housing, PA-GF, black
Lock case, PA-GF, black with nab, St
Lock housing rabbet, St, black
2 angle brackets, Al, anodized
2 door handles, PA, black
1 spacer sleeve, PA, black
2 drive nuts M4, St, black
2 Countersunk Screws DIN 7991-M4x12, St, bright zinc-plated
m = 1360 g
1 set 0.0.458.33
Sliding-Door Lock
Lock insert, St, suitable for standard cylinder locks
2 drive nuts M4, St, black
2 Countersunk Screws DIN 7991-M4x12, St, bright zinc-plated
m = 812 g
1 set 0.0.458.34
Swing-Door Lock
Lock insert with movable latch, St, suitable for
standard cylinder locks
m = 850 g
1 pce. 0.0.458.35
Profile Cylinder
Cylinder matt nickel-plated, all keys identical
1 Countersunk Screw M5x80, St
3 keys
m = 250 g
1 pce. 0.0.458.42
245
246
5. Panel Elements 5.1 Closed Panels
247
5. Panel Elements 5.1 Closed Panels 5.1.1 Transparent Panels
Polycarbonate 5mm
m = 6.00 kg/m2
Cut-off, natural 0.0.428.23
Cut-off, tinted 0.0.428.24
Polycarbonate 8mm
m = 9.60 kg/m2
Cut-off, natural 0.0.428.25
Cut-off, tinted 0.0.428.26
248
5. Panel Elements 5.1 Closed Panels 5.1.2 Non-Transparent Panels
249
5. Panel Elements 5.1 Closed Panels 5.1.2 Non-Transparent Panels
Plastic 4mm
m = 5.72 kg/m2
Cut-off, traffic-white, similar to RAL9016 0.0.473.04
Cut-off, green, similar to RAL6011 0.0.428.41
Cut-off, red, similar to RAL3000 0.0.428.43
Cut-off, yellow, similar to RAL1034 0.0.428.44
Cut-off, blue, similar to RAL5014 0.0.428.45
Cut-off, grey, similar to RAL7035 (light) 0.0.428.46
Cut-off, grey, similar to RAL7030 (medium) 0.0.428.47
Plastic 10mm
m = 14.60 kg/m2
Cut-off, traffic-white, similar to RAL9016 0.0.473.06
Cut-off, green, similar to RAL6011 0.0.364.32
Cut-off, red, similar to RAL3000 0.0.428.89
Cut-off, yellow, similar to RAL1034 0.0.428.90
Cut-off, blue, similar to RAL5014 0.0.428.91
Cut-off, grey, similar to RAL7035 (light) 0.0.428.92
Cut-off, grey, similar to RAL7030 (medium) 0.0.428.93
250
5. Panel Elements 5.1 Closed Panels 5.1.3 Modular Panels
Innovation
German
utility model
296 13 885
251
5. Panel Elements 5.1 Closed Panels 5.1.3 Modular Panels
Panel Segment 40 E
Al, anodized
A = 0.93 cm2 Ix = 2.06 cm4 Iy = 0.02 cm4
m = 0.25 kg/m Wx = 0.83 cm3 Wy = 0.05 cm3
Cut-off max. 3000 mm, natural 0.0.429.96
Panel Segment 80 E
Al, anodized
A = 1.55 cm2 Ix =11.53 cm4 Iy = 0.02 cm4
m = 0.42 kg/m Wx = 2.58 cm3 Wy = 0.06 cm3
Panel Segment 55 E
Al, anodized
A = 1.41 cm2 Ix = 3.51 cm4 Iy = 0.04 cm4
m = 0.38 kg/m Wx = 1.24 cm3 Wy = 0.18 cm3
252
5. Panel Elements 5.2 Mesh Panels
Automatisches Handlingsystem
Corrugated
Mesh Al
Al, anodized
max. 3000x1810 mm
253
5. Panel Elements 5.2 Mesh Panels
Corrugated
Mesh St
Steel Mesh Due to the high inherent stability of the Steel Mesh
(straight wires, welded), it is also hightly suitable for
direct use in the profile groove.
254
Steel wire (straight wires)
welded, zinc-plated or coated
Max. 2000x1000 mm
Mesh: 40 mm Wire thickness: 3.8 mm
Perforated
Sheet
255
5. Panel Elements 5.3 Panels for Work Bench Design
5.3 Panels for Panel Elements for the construction of shelves, benches
and other fixtures.
Work Bench > Beech Multi-Ply, available in different thicknesses for
Design use on robust work benches or furniture cladding panels
for all applications
> Ready-made Beech Multi-Ply table tops (30 mm)
ergonomically designed
256
5. Panel Elements 5.4 Accessories for Panel Elements
5.4 Accessories The Accessories for Panel Elements are used when the
design needs to meet special requirements:
for Panel > Noise-damping casings or noise-dampened
Elements devices can be produced very easily using Sound-
Insulating Material.
> Edge Profile S3 Al is particularly suitable for covering
sharp, cut edges on thin-wall panel elements.
Edge Profile S3 Al
Al, anodized
A = 0.33 cm2
m = 89 g/m
1 pce., length 2000 mm, natural 0.0.457.45
1 pce., length 2000 mm, black 0.0.440.56
257
258
6. Special Elements 6.1 Electrical Discharge
259
6. Special Elements 6.1 Electrical Discharge
Earthing Termi-
nals
Earthing Terminal 5
T-Slot Nut 5 St M5, bright zinc-plated
Grub screw DIN 916-M5x16, St, bright zinc-plated
Hexagon Nut DIN 934-M5, brass
Washer DIN 9021-5.3, brass
Special washer DIN 6798-A 5.3, St, bright zinc-plated
m=6g
1 set 0.3.001.80
Earthing Terminal 6
T-Slot Nut 6 St M6, bright zinc-plated
Grub screw DIN 916-M6x25, St, bright zinc-plated
Hexagon Nut DIN 934-M6, brass
Washer DIN 9021-6.4, brass
Special washer DIN 6798-A 6.4, St, bright zinc-plated
m = 13 g
1 set 0.3.004.62
Earthing Terminal 8
T-Slot Nut 8 St/PA M6
Grub screw DIN 916-M6x25, St, bright zinc-plated
Hexagon Nut DIN 934-M6, brass
Washer DIN 9021-6.4, brass
Special washer DIN 6798-A 6.4, St, bright zinc-plated
m = 12 g
1 set 0.3.001.81
Potential Equaliser 8
St, bright zinc-plated
Grub screw DIN 915-M6x12, St, bright zinc-plated
m = 4.7 g
1 pce. 0.0.265.77
260
6. Special Elements 6.2 Pneumatic Applications
6.2 Pneumatic Applications In structures made from aluminium profiles, the cavities
and core bores can also act as compressed air lines
(system pressure 10 bar max.):
> Compressed air inlet and outlet lines via the end face
or the side face of the profile, complete with Pneumatic
Connecting or Joining Plates
> Profiles can be tapped at any position by fitting the
Pneumatic Connecting Sets or Pneumatic Connecting or
Joining Plates
> Airtight, right-angled connections between the
compressed air conducting profiles with the Pneumatic
Universal Fastener or the Pneumatic Joining Plates
> Airtight extension of the profiles with a special
Pneumatic Universal-Butt Fastener
> Seals for the various applications; the seals must be
inserted between all the joints of profile end faces,
Pneumatic Connecting Plates and Pneumatic
Joining Plates
> For use as single-chamber or multi-chamber system
Valve group is supplied with compressed air from the profile cavity or as control line through a number of self contained
core bores and profile cavities.
261
6. Special Elements 6.2 Pneumatic Applications
1 pce. 0.0.406.26
1 pce. 0.0.409.47
263
6. Special Elements 6.2 Pneumatic Applications
Seal 8 80x40 PE
PE-LD soft, natural
self-adhesive on one side
m=1g
1 pce. 0.0.420.80
Seal 8 80x80 PE
PE-LD soft, natural
self-adhesive on one side
m=2g
1 pce. 0.0.420.79
Seal 8 80x80-45° PE
PE-LD soft, natural
self-adhesive on one side
m=2g
1 pce. 0.0.420.95
264
Pneumatic For sealing the cut end faces of profiles. Connection to
compressed-air supply systems or of compressed-air
Connecting consumers to Profiles 8 80x40, 80x80 and 80x80-45°.
Plates The Connecting Plate is attached by means of Button-
Head Screws ISO 7380-M8x20 (M = 25 Nm) fitted into
the core bores in the end faces of the profile.
Pneumatic Universal-Fastening Sets are employed for
connecting profiles used as compressed-air conduits.
1 pce. 0.0.406.34
1 pce. 0.0.406.25
1 pce. 0.0.409.48
265
6. Special Elements 6.2 Pneumatic Applications
Pneumatic Connections For connecting core bores and profile cavities which are
to be used as compressed-air conduits.
Suitable for connections M5, G1/8 and G1/4.
a b c
Pneumatic Connector
8 G 1/ 4 ø 4.9 mm M8x16 8 mm
Pneumatic Connecting
Set
266
St, black
Pneumatic Connector 5 M5
M = 3.5 Nm m = 13 g
1 pce. 0.0.391.65
St, black
Pneumatic Connector 8 M5
M = 12 Nm m = 19 g
1 pce. 0.0.411.70
1 pce. 0.0.411.68
267
6. Special Elements 6.3 Door Security
6.3 Door Sliding, swing and lifting doors which are integrated in
basic frames or are used as guards and enclosures
Security around machinery (cell guarding) can be monitored and
safeguarded to prevent injury or unauthorised access.
1 set 0.0.265.12
1 set 0.0.265.47
268
Security Lock Security Lock for electrical and mechanical securing
of swing, sliding and lifting doors. The Security Limit
Switch has 3 possible line entries and is equipped with
3 positive break NO contacts and 3 positive break
NC contacts.
The lock ensures that the doors cannot be opened in the
event of a power failure or impermissible operating
states (zero-current principle), thereby preventing injury
to personnel and damage to equipment.
1 set 0.0.416.15
269
6. Special Elements 6.4 Conveyors and Material Flow
270
Slide Strip 5
PE-UHMW, black
m = 57 g/m
Slide Strip 6
PE-UHMW, black
m = 90 g/m
Slide Strip 8
PE-UHMW, black
m =140 g/m
1 pce., length 2000 mm 0.0.418.39
Slide Strip 8 antistatic
PE-UHMW, black
m = 150 g/m
1 pce., length 2000 mm 0.0.457.99
Fixing Pin 8
POM, black
m = 0.4 g
1 pce. 0.0.418.42
1 set 0.0.422.04
271
6. Special Elements 6.4 Conveyors and Material Flow
Roller Elements For constructing roller conveyors with and without side
guide, in any width and length, with a variable number
of Roller Elements.
Can be fastened to Profiles 8 using T-Slot Nuts 8 PA and
Button-Head Screws T4x25.
F = 50 N (per element)
Roller Element 8 80
Lid element, PA-GF, black
Base element, PA-GF, black
3 rollers, POM, black
m = 45 g
1 pce. 0.0.436.58
272
Conveyor Multi-functional Conveyor Roller for transport tasks
of all kinds.
Rollers The ball-bearing Conveyor Rollers with aluminium or
plastic Tube D50 can be removed from or retrofitted into
existing structures by means of spring-loaded threaded
axle pins.
The axial position of the roller is maintained by two
centring clips.
F Xmin. Xmax.
Bearing Set 8 50
2 bearing flanges, PA-GF, black
Ball-bearing support, sealed
Bolt, St, black
2 centring clips, PA-GF, black
m = 250 g
1 set 0.0.422.63
273
6. Special Elements 6.4 Conveyors and Material Flow
274
F Xmin. Xmax.
1 set 0.0.463.54
275
6. Special Elements 6.4 Conveyors and Material Flow
Tubes D50
Tube D50 Al
Al, anodized
l = 8.16 cm4 W = 3.26 cm3
m = 0.76 kg/m
Tube D50 KU
PVC, black
Temperature range 0 - 60°C
l = 10.9 cm4 W = 4.36 cm3
m = 0.62 kg/m
Cut-off max. 3000 mm 0.0.427.63
276
Chain Transfer The Chain Transfer is a particularly cost-effective
conveyor which uses a chain drive and is easy to install
(see Section 8.2.2 Chain Drives).
The goods or a specially adapted workpiece carrier are
placed directly onto the chains and transported.
The weight of the goods provides the necessary
frictional force. This solution also allows effortless
transfer of accumulated products.
A Chain Transfer Unit consists of at least two chain
drives on parallel frame profiles. The chains are guided
out of the profile groove and over special Chain
Transfer Slide Strips.
The Chain Transfer Slide Strip is also available with
a Side Guide in order to guide the transported
goods securely.
277
6. Special Elements 6.5 Work Bench Design
6.5 Work Bench Design The item MB System is a modular system for a whole
range of fixtures and equipment and opens up numerous
possibilities for customised work bench design. The
compatibility and suitability of all products is guaran-
teed by full integration of the “Work Bench” solution into
the MB Building Kit System.
In addition to the use of standard elements for
constructing simple work benches, various special
products are also available to ensure increased
functionality and ergonomic design:
> Moisture-resistant, laminated Beech Multi-Ply panels
for use in workshops and offices, forming a robust,
impact-resistant and vibration-absorbing working
surface
> Wells for the provision or storage of tools, pens, etc.
> Table Adapter Sets for making use of spare space on
the table top reduce the machining costs for the table
top in the vicinity of through table columns
> Special profiles for providing installation conduits on
work benches in order to accommodate cables,
switches, sockets and compressed-air lines. Labels,
working instructions or other documents can be inserted
into the groove on the visible side
> Conduit Caps for covering the installation conduits
> Stackable Parts Containers with variable attachment
methods for customising the work area; rapid
changeover of parts by swapping the complete Parts
Container; dust protection in the form of matching lids;
can be stacked for transport and use; slot-in labelling
cards to identify the contents of Parts Containers;
antistatic versions for sensitive components
278
Runner Hanger which can be moved along the profile groove
and is used for suspending tools etc. End Stop 8 limits
the stroke of the runner in the groove.
Runner 8
PA-GF, black
Fmax. = 50 N
m= 8 g
1 pce. 0.0.026.13
Parts Containers Stackable Parts Container for holding small parts within
easy reach at work benches.
The Parts Container Covers can be used to seal the
Parts Containers against dust and enable the Parts Con-
tainers to be stacked offset one above the other.
279
6. Special Elements 6.5 Work Bench Design
Parts Containers Parts Containers can be hooked onto the Parts Container
Fasteners (in 15° increments) which themselves locate
via anti-torsion lugs onto profiles or other components
(drill ø 7 mm for M6). This allows each user to
personalise his work space and means that parts that are
needed can be put in place quickly.
280
Parts Container 160x80
Window, PC, transparent / black
a = 160 mm b = 80 mm m = 400 g
PA-GF, black
1 pce. 0.0.432.75
Antistatic
PA-GF ELS, black
1 pce. 0.0.432.78
281
6. Special Elements 6.5 Work Bench Design
Parts Containers Suitable for holding small parts within easy reach
at work benches. The attachment on the rear allows the
Parts Container to be secured in the grooves of
Profiles 8.
The screw fastening prevents the Parts Container
inadvertently becoming detached.
282
Container Mounting 8
PA-GF, black
m=3g
1 pce. 0.0.026.87
Arm Rests For ergonomic design of work stations. The Arm Rest
antistatic is ideal for work benches in the field of
electrical engineering. The antistatic surface prevents the
build-up of electrostatic charges.
Arm Rest
m = 130 g
1 set 0.0.457.98
283
6. Special Elements 6.5 Work Bench Design
284
Lifting Column Base h Stroke s Bending
moment
Fxl
285
6. Special Elements 6.5 Work Bench Design
286
Foot Cap Cover, rounded on the end face, for the cut edges of
Profile 8 80x80-45°. Deburring is no longer required.
A hole is provided for the outer core bore in order to
accommodate knuckle feet etc.
1 pce. 0.0.409.37
287
6. Special Elements 6.5 Work Bench Design
Beech Multi-Ply
Table Adapter The gaps resulting from diagonal saw cuts of the table
top are easily filled with Table Adapter Set 40.
Set Work benches, material trolleys and shelving often
require through columns through the table top
(for tool rails etc.) or shelves.
Two Table Adapter Sets are needed for each
through column.
288
Table Adapter Set 40
1 Table adapter 40, PA-GF, black
1 Button-Head Screw ISO 7380-M5x25, St, bright zinc-plated
1 washer DIN 433-5.3, St
1 T-Slot Nut 8 Zn M5
m = 26.5 g
1 set 0.0.438.03
Wells Well for holding tools, pencils, pens etc. on table tops.
The Well fills out neatly the gap on the table top
resulting from the diagonal saw cut.
The table column can take the form of a Profile 8 80x80-45°
or a combination with Support Profile 160 AT.
Well 80
Mineral casting (quartz sand with polyester resin), black
m = 3.2 kg
1 pce. 0.0.409.31
Well 160
Mineral casting (quartz sand with polyester resin), black
m = 2.4 kg
1 pce. 0.0.409.27
289
6. Special Elements 6.6 Lighting
6.6 Lighting For illuminating work areas and areas used by traffic. Both Light Fittings are equipped with electronic Lamp-
Light Fitting 11W is based on the installation elements. Control Units to ensure flicker-free operation and can be
It can therefore be customised at will and is fully rowed together to produce light strips.
compatible.
Light Fitting 55W is a workplace light with integrated
swivel device and parabolic reflector grid to ensure
optimum illumination.
290
The Connecting Cable is used to connect the power
supply to an earthed plug.
The socket can be used to power the Light Fitting from
any line network which is in place. The wires are held
securely in the socket by means of a spring-force
connection.
If several Light Fittings are connected end-to-end, the
power is fed from one Light Fitting to another by means
of the Adapter. The dowel which is inserted into a
mounting hole in the cap provides a mechanical link
between the Light Fittings.
If several Light Fittings positioned separately are
connected in series and share a common power supply,
the Light Fittings are interconnected using the Extension
Cable which is available prefitted with appropriate
connectors in a standard length of 2 m, or alternatively a
customised version may be made using a plug and socket.
1 pce. 0.0.417.57
Light Fitting
55W
Light Fitting 11W Industrial duty light fitting of variable length and power.
Each segment (360 mm long) of the Light Fitting is
equipped with an electronic Lamp-Control Unit for low
voltage (24 V DC) and a Compact Lamp (power 11 W,
corresponds to a conventional 75 W filament lamp).
292
Fastening of Light Fitting 11W to any mounting surface
or Profile 8 grooves.
293
6. Special Elements 6.6 Lighting
Light Fitting Set For mounting a customised industrial Light Fitting for
a 24 V DC connection.
Particularly suitable for use in combination with
conduit elements.
294
6. Special Elements 6.7 General Accessories
Compact Lamp Lamp for Light Fitting 11W or Lamp-Control Unit 11W.
The light output corresponds to a conventional 75 W
filament lamp.
1 pce. 0.0.417.17
6.7 General Many products designed for one purpose are frequently > Buffer strip for elastic sealing of gaps and as a
capable of satisfying different, independent functions: door rabbet.
Accessories > Impact Buffers and Parabolic Buffers, in a range of > Telescope profile for straightforward creation
sizes, are capable of absorbing impacts with different of adjustable fixtures, work benches and conveyor
ultimate loads which are applied to linear axes, sliding equipment.
doors, swing doors and lifting doors or any other > Adapter plate system for mounting any chosen
moving components; certain sizes can also be used as functional elements on profile constructions.
simple, vibration-damping equipment feet.
Impact Buffers For absorbing impacts. Resistant to oil, water, sea water
and road salt solutions. Partially resistant to soap
Parabolic solutions, vegetable fats and animal fats.
Buffers
295
6. Special Elements 6.7 General Accessories
max. F s
NBR, black
Hardness 55 Sh A
Steel insert, St
296
Buffer Strip Flexible plastic strip with fastening geometry for Profiles
8 and Clamp Profile 8 32x18.
The strip can be used as a stop for swing, sliding and
lifting doors, as a sealing profile or for similar
applications.
297
6. Special Elements 6.7 General Accessories
Telescope
Profile
1 set 0.0.440.54
298
Adapter Plate Mounting plates for universal attachment of machine
elements and components to profile constructions.
System The Adapter Plates are matched to the connection
geometry of the machine elements by machining.
The plates can be secured by bolts and T-Slot Nuts or
by laterally located clamping elements which allow sub-
sequent adjustment.
To ensure that the position of the Adapter Plate can be
retained if it is assembled / dismantled frequently,
a Locating and Clamping Set can be used which
functions in a similar way to a key to allow movement
only along the groove, while the rotational position
remains fixed. Highly stressed units can also be pinned
in position.
All components are available as semi-finished products
for individualised machining and with preliminary
machining for connection to the profile system.
299
6. Special Elements 6.7 General Accessories
Adapter Plate Adapter Plates 8 are already provided with mounting bores
and fixing bores for connection to the profile system.
Profiles The Adapter Plates are secured to Profiles 8 by means of
Hexagon Socket Head Cap Screws DIN 912-M8 or
Hexagon Socket Head Cap Screws DIN 912-M6 and the
appropriate sleeve.
The number of locating sleeves should be chosen so as
to permit the free movement of the Adapter Plate along
the groove.
300
Adapter Plate 8 80x16x160 4z
Al, anodized
m = 515 g
301
6. Special Elements 6.7 General Accessories
Adapter Plate By using two Adapter Plate Locating and Clamping Sets
in selected bores of the Adapter Plates, it is possible to
Locating and prevent the Adapter Plate twisting relative to the profile
Clamping set construction. The Adapter Plate can still be moved along
the profile groove, however.
Adapter Plate The Adapter Plate Clamps can be used for fastening
Adapter Plates or sections of the Adapter Plate Profile
Clamps without any need for machining. By making the
attachment in the lateral groove of the Adapter Plate and
the groove of the profile construction, the plate can be
moved and aligned freely relative to the profile
construction. This ensures that the attached machine
elements can be adapted and adjusted with ease.
The Adapter Plate Clamps should always be used
in pairs.
Hexagon
Socket Head
Cap Screw M
DIN 912
M5 4.5 Nm
M6 10 Nm
M8 25 Nm
302
Adapter Plate Clamp 5 N5
Al, anodized
m = 15 g
303
304
7. Installation Elements 7.1 Conduits 7.1.1 Conduits E
7.1 Conduits Conduits in the modular dimensions of the profile Lines Installation conduits can be constructed from Conduit
for integrating all supply lines in machines and systems. Profiles E with fixed modular dimensions or from Sup-
Their stable construction from extruded aluminium port Profiles and Wall Profiles from the modular conduit
means that the conduits are self-supporting even over system which makes customised construction possible.
long runs.
305
7. Installation Elements 7.1 Conduits 7.1.1 Conduits E
306
Conduit Profile U 60x30 D60 E
Al, anodized
A = 1.51 cm2
m = 0.41 kg/m
307
7. Installation Elements 7.1 Conduits 7.1.1 Conduits E
Lid Profiles The Lid Profiles can be used as covers for U-shaped
Conduit Profiles and the modular conduit system. The
Conduit Cap must be fastened with screws into the
aluminium conduit elements.
Lid Profiles transparent allow the user to see inside the
conduit. Used in conjunction with Wall Profiles and
Support Profiles (see Modular Conduit System) they are
suitable for constructing light-fitting housings of any
length.
308
7. Installation Elements 7.1 Conduits 7.1.2 Modular Conduit System
7.1.2 Modular Conduit System The modular conduit system can be used to construct
various sizes of conduit to accommodate cables and
hoses. The combination of Wall Profiles, Support Profiles
and Lid Profiles facilitates the construction of complex,
branched conduit structures without time-consuming
processing of the walls at the branch points. The conduit
elements are simply locked into each other. Existing
conduit structures can also be modified subsequently
with ease. Even with branched systems, the cables and
hoses can be installed or replaced at a later stage
without the need for drilling etc.
The possibilities of the modular conduit system comprise:
> Wall Profiles, Support Profiles, with and without
grooves, in modular dimensions, for the construction of
any type of self-supporting conduits from 40x20 mm up
to 160x160 mm
> Variable positioning of the Support Profiles and Wall
Profiles for different conduit configurations; the conduit
can be opened from any side
Installation on a transfer system, using conduit elements
> Partitioning of individual sectors by incorporating
supplementary wall elements within the conduit
> Support Profiles with angular geometry and non-
standard dimensions (19“, 3 HU, 6 HU) for constructing
special installation conduits
> High rigidity, inherent stability, load-bearing and
scratchproof surface and low weight by virtue of the
anodized profiles
> Total compatibility thanks to integration into the MB
Building Kit System
309
7. Installation Elements 7.1 Conduits 7.1.2 Modular Conduit System
Wall and Support profiles Various conduits for running cables and hoses, ranging
from sizes 40x40 mm through all intermediate sizes to
160x160 mm, can be constructed quickly and flexibly.
The fact that the Support Profiles and Wall Profiles have
identical external dimensions means that different
conduits can be constructed by choosing the position of
the profiles accordingly. The conduit can be opened and
closed from different sides.
Innovation
German patent
and foreign patent
EP 0 200 927
310
Support Profiles with or without Line 8 grooves form the
base and lid of the modular conduit system.
Wall Profiles
Wall Profile 40
Al, anodized
A = 0.76 cm2
m = 0.20 kg/m
Cut-off max. 3000 mm, natural 0.0.196.39
Wall Profile 80
Al, anodized
A = 2.03 cm2
m = 0.55 kg/m
311
7. Installation Elements 7.1 Conduits 7.1.2 Modular Conduit System
Support Profiles
Support Profile 40
Al, anodized
A = 1.74 cm2
m = 0.47 kg/m
Support Profile 80
Al, anodized
A = 2.73 cm2
m = 0.74 kg/m
Cut-off max. 3000 mm, natural 0.0.196.41
312
Support Profiles Particularly suitable for constructing operating
consoles of any length, manual control boxes or similar
Angled applications.
Geometry The housings can be used to hold and secure printed
circuit boards of various sizes up to width 100 mm
(90 mm in the case of the 80-45°).
313
7. Installation Elements 7.1 Conduits 7.1.2 Modular Conduit System
Support Profiles
Angled
Geometry Support Profile 160-20°
Al, anodized
A = 4.29 cm2
m = 1.16 kg/m
314
Conduit Profile Profile for constructing installation conduits directly
on Profiles 8.
W80-T40 The Conduit Profile snaps into the profile groove.
Support Profiles of various widths and / or Lid Profiles
can be used for closing the conduit. Conduit Profile 8
W80-T40 or the Support Profile can be secured with
Self-Tapping Screw St 4.2x16 (reborable to ø 4.5 mm).
315
7. Installation Elements 7.1 Conduits 7.1.3 Accessories for Conduits
Conduit Caps The Caps are for use with the modular conduit system.
Rounded coverings for profile edges and end face
closures for conduits and operating consoles, which
eliminate deburring.
PA-GF, black
316
PA-GF, black
1 set 0.0.406.67
317
7. Installation Elements 7.1 Conduits 7.1.3 Accessories for Conduits
Conduit Edge For covering the edges and openings in wall or lid
elements in order to protect cable insulation.
Profile
318
Conduit-Finishing Profile in conjunction with the
conduit elements and Angle Bracket Zn.
Segments of the Conduit-Finishing Profile are used to
replace sections of the Support Profiles in order to
construct cable protected conduit joints with Angle
Bracket Zn.
Conduit-Finishing Profile
Al, anodized
A = 0.81 cm2
m = 0.22 kg/m
1 pce., length 2000 mm, natural 0.0.411.27
Profile TS 35
Al, anodized
A = 1.19 cm2
m = 0.32 kg/m
1 pce., length 2000 mm, natural 0.0.406.15
319
7. Installation Elements 7.1 Conduits 7.1.3 Accessories for Conduits
Mounting operations
Socket housing is secured by means of 4 screws DIN
7981 St-4.2x13 (Section 3.2 Screws and Nuts).
Flush-Mounted Socket
Socket, PA, black
Cover frame, PA, black
Insulation box, PA, grey
2-pin + earth, 16 A, 250 V
m = 50 g
1 pce. 0.0.465.82
1 pce. 0.0.465.84
320
7. Installation Elements 7.2 Profiles with Integrated Conduit
7.2 Profiles with Integrated Lightweight Stand Profiles with integrated conduits on
either one or both sides can be used for lightweight
Conduit applications such as the frame construction for a roller
conveyor or transfer system. A special Lid Profile is
used to seal the conduit.
In the case of profiles with installation conduits on both
sides, the central web separating the conduits is
provided with pre-punched openings for routing cables
and hoses from one side to the other.
A special lightweight Foot Plate is available for the
Stand Profiles (Section 2.1 Adjustable Feet).
321
7. Installation Elements 7.2 Profiles with Integrated Conduit
Stand Profiles
Cover Profile 60
Al, anodized
m = 0.36 kg/m
322
7. Installation Elements 7.3 Electronic Boxes
7.3 Electronic
Boxes
Electronic-Box
Profiles
323
7. Installation Elements 7.3 Electronic Boxes
8 120x80
1 pce. 0.0.259.60
1 pce. 0.0.259.61
324
8 200x120
1 pce. 0.0.259.37
1 pce. 0.0.259.44
325
7. Installation Elements 7.4 Cable and Hose Fasteners
7.4 Cable and In addition to routing cables, hoses and leads in fully
enclosed insulation conduits, these can also be run
Hose Fasteners along the profile or other elements.
Universal Holder
PA-GF, black
1 washer DIN 9021-5.3, St, bright zinc-plated
m=3g
1 set 0.0.418.24
Cable Ties The Cable Ties are used for bundling and securing
cables, lines, pipes and hoses. They can be closed and
released without tools.
326
Cable Tie releasable 4.8x145
PA, black
m = 79 g/100
100 pce. 0.0.418.27
Cable Tie releasable 4.8x281
PA, black
m = 120g/100
100 pce. 0.0.418.29
Cable Tie releasable 9x140
PA, black
m = 190 g/100
100 pce. 0.0.418.89
Cable Tie releasable 9x249
PA, black
m = 330 g/100
100 pce. 0.0.418.92
Holder for Fastening element with two separate pockets for open
routing of cables or hoses up to max. ø 12 mm on
Cables and profiles using Hexagon Socket Head Cap Screws DIN
Hoses 912-M4 and T-Slot Nuts 8 Zn or on panel elements etc.
The cable is held in place by the O-ring.
1 set 0.0.196.65
327
7. Installation Elements 7.4 Cable and Hose Fasteners
Limit-Switch Holder D8
Housing and anti-torsion block, PA-GF, black
Spring washer, St, black
m=7g
1 set 0.0.406.41
328
For fastening Limit-Switch Holders D18 and D20 with
Hexagon Socket Head Cap Screw DIN 912-M6 and T-
Slot Nut of the corresponding Line.
329
330
8. Dynamic Elements 8.1 Linear Slides 8.1.1 Roller Guides
331
8. Dynamic Elements 8.1 Linear Slides 8.1.1 Roller Guides
Guide Alternatives
332
8 D10 Basic construction of Profiles 8 with Roller Guide 8 on
Shaft D10.
333
8. Dynamic Elements 8.1 Linear Slides 8.1.1 Roller Guides
334
Calculation of The service life of Roller Guides can be assessed using
the calculation method for roller bearings:
Service Life
L = Service life in km
(__CP )
3
L = . 100 in km Lh = Service life in h
C = Dynamic
load factor in N
C 3 1666
____ P = Load in N
Lh = ( )
__
P
.
v in h –
v = Mean slide
speed in m/min
Co So = Static
S0 = __ load safety factor >3
P Co = Static load factor in N
Roller Guide 5 D6 and 8 D6 Roller Guide 8 D10 Roller Guide 8 D14 Roller Guide 8 D25
F1 = 125 N F1 = 350 N F1 = 750 N F1 = 3000 N
F2 = 500 N F2 = 1500 N F2 = 3000 N F2 = 12000 N
F3 = 250 N F3 = 750 N F3 = 1500 N F3 = 6000 N
l l l l
F4 = 250 . —1 (N) F4 = 750. —1 (N) F4 = 1500 . —1 (N) F4 = 6000 . —1 (N)
l2 l2 l2 l2
l l (N) l l
F5 = 250 . — (N) F5 = 750. — F5 = 1500 . — (N) F5 = 6000 . — (N)
l2 l2 l2 l2
.
M = 250 l (Nm) M = 750 . l (Nm) M = 1500 . l (Nm) M = 6000 . l (Nm)
Roller Guides 5 D6 and 8 D6 Roller Guide 8 D10 Roller Guide 8 D14 Roller Guide 8 D25
FR = 5N FR = 10 N FR = 15 N FR = 25 N
Assembly of Guiding Shafts Proceed as follows when mounting the guiding shafts:
1. In order to prepare Shafts D10, D14 or D25 for
pinning, drill blind holes into the Shaft and Shaft-Clamp
Profile (for further details, refer to Shaft-Clamp Profiles
below).
2. Clean the Shaft-Clamp Profiles and the groove in the
supporting profile.
3. Grease the contact faces of the Shaft-Clamp Profiles,
supporting profile and guiding shafts with roller
bearing grease.
4. Press in the Shaft-Clamp Profiles as far as they will go.
5. Press in the guiding shafts using the mounting aid.
Minimum Stroke Lengths Possible arrangement of the End Cap and Lubricating
Systems which are required in every instance.
The spring-loaded end cap and lubricating felt can be
re-lubricated via the hole provided. Recommended
re-lubricating cycle: every six months.
In order to ensure adequate lubrication, the minimum
stroke lengths required for the slides must be observed.
336
Assembly Tips The appropriate Pin Spanners are available (Section 9
Auxiliary Elements) for fastening Bolts 5 D6 e, 8 D10 e, 8
D14 e, 8 D25 c and 8 D25 e with locking rings.
5 D6
8 D6
8 D10
337
8. Dynamic Elements 8.1 Linear Slides 8.1.1 Roller Guides
8 D14
8 D25
Shaft-Clamp Profiles For connecting Shafts D6, D10, D14 and D25 with the
grooves of the corresponding Profile Lines.
After pressing the Shaft-Clamp Profile into the profile
groove, the Shaft is then pressed in.
Shafts D10, D14 and D25 must be fixed in position at
the chosen location using a dowel DIN 6325, one per
length of shaft.
Innovation
German patent
and foreign patent
EP 0 258 714
338
Shaft-Clamp Profile 8 D25 is also screw-connected to
the profile groove using Countersunk Screws DIN 7991-
M8x16 and T-Slot Nuts 8 St M8 at intervals of 200 mm.
The appropriate Shafts can be found in Section 8.1.6 Shafts.
Shaft-Clamp Profile 5 D6
Al, anodized
A = 0.38 cm2
m = 0.10 kg/m
Shaft-Clamp Profile 8 D6
Al, anodized
A = 0.46 cm2
m = 0.12 kg/m
339
8. Dynamic Elements 8.1 Linear Slides 8.1.1 Roller Guides
340
Cap for Shaft-Clamp Profile D14V
PA, black
m = 9.00 g
1 set 0.0.294.65
1 set 0.0.294.64
Innovation
German patent
36 29 368
341
8. Dynamic Elements 8.1 Linear Slides 8.1.1 Roller Guides
Bearing Units
Bearing Unit 5 D6 c
Al, anodized
Bolt 5 D6 c
Roller D6
Mbolt = 3 Nm
C = 1620 N
Co = 780 N
2 Button-Head Screws ISO 7380-M5x8, St, bright zinc-plated
2 washers DIN 125-5.3, St, bright zinc-plated
m = 47 g
1 pce., natural 0.0.390.15
Bearing Unit 5 D6 e
Al, anodized
Bolt 5 D6 e
Roller D6
Mlocknut = 3 Nm
C = 1620 N
Co = 780 N
2 Button-Head Screws ISO 7380-M5x8, St, bright zinc-plated
2 washers DIN 125-5.3, St, bright zinc-plated
m = 47 g
1 pce., natural 0.0.390.16
Bearing Unit 8 D6 c
Al, anodized
Bolt 8 D6 c
Roller D6
Mgrubscrew = 3 Nm
C = 1620 N
Co = 780 N
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-plated
2 washers DIN 125-8.4, St, bright zinc-plated
m = 146 g
1 pce., natural 0.0.356.30
Bearing Unit 8 D6 e
Al, anodized
Bolt 8 D6 e
Roller D6
Mgrubscrew = 3 Nm
C = 1620 N
Co = 780 N
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-plated
2 washers DIN 125-8.4, St, bright zinc-plated
m = 146 g
1 pce., natural 0.0.356.31
342
Bearing Unit 8 D10 e
Al, anodized
Roller D10
Bolt 8 D10 e
Mlocknut = 6 Nm
C = 4,400 N
Co = 2,470 N
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-plated
2 washers DIN 125-8.4, St, bright zinc-plated
m = 210 g
1 pce., natural 0.0.442.09
343
8. Dynamic Elements 8.1 Linear Slides 8.1.1 Roller Guides
Double-Bearing
Units
Double-Bearing Unit 5 D6 c
Al, anodized
2 Bolts 5 D6 c
2 Rollers D6
Mbolt = 3 Nm
C = 3,240 N
Co = 1,560 N
2 Button-Head Screws ISO 7380-M5x8, St, bright zinc-plated
2 washers DIN 125-5.3, St, bright zinc-plated
m = 110 g
1 pce., natural 0.0.390.17
Double-Bearing Unit 5 D6 e
Al, anodized
2 Bolts 5 D6 e
2 Rollers D6
Mlocknut = 3 Nm
C = 3,240 N
Co = 1,560 N
2 Button-Head Screws ISO 7380-M5x8, St, bright zinc-plated
2 washers DIN 125-5.3, St, bright zinc-plated
m = 110 g
1 pce., natural 0.0.390.18
Double-Bearing Unit 8 D6 c
Al, anodized
2 Bolts 8 D6 c
2 Rollers D6
Mgrubscrew = 3 Nm
C = 3,240 N
Co = 1,560 N
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-plated
2 washers DIN 125-8.4, St, bright zinc-plated
m = 200 g
1 pce., natural 0.0.356.32
Double-Bearing Unit 8 D6 e
Al, anodized
2 Bolts 8 D6 e
2 Rollers D6
Mgrubscrew = 3 Nm
C = 3,240 N
Co = 1,560 N
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-plated
2 washers DIN 125-8.4, St, bright zinc-plated
m = 200 g
1 pce., natural 0.0.356.33
344
Double-Bearing Unit 8 D10 e
Al, anodized
2 Rollers D10
2 Bolts 8 D10 e
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-plated
2 washers DIN 125-8.4, St, bright zinc-plated
Mlocknut = 6 Nm
C = 8,800 N
Co = 4,940 N
m = 450 g
1 pce., natural 0.0.442.14
345
8. Dynamic Elements 8.1 Linear Slides 8.1.1 Roller Guides
End Cap and The end cap and lubricating felt is saturated with oil
when it leaves the factory. Recommended re-oiling
Lubricating interval: every six months.
Systems The End Cap and Lubricating Systems are essential in
order to protect and lubricate the Bearing Units.
1 set 0.0.350.13
346
Rollers For constructing customised Bearing Units for easy-
running Roller Guides adjustable free from play, in
conjunction with the Shafts.
Roller D6
St, 100 Cr 6, hardened, polished
Double ball bearing with two washers,
maintenance-free
C = 1,620 N
Co = 780 N
RPMmax. = 10,000 min-1
m=8g
1 pce. 0.0.356.03
Roller D10
St, 100 Cr 6, hardened, polished
Double ball bearing with two washers,
maintenance-free
1 washer, St, bright zinc-plated
C = 4,400 N
Co = 2,470 N
RPMmax. = 7,500 min-1
m = 28 g
1 pce. 0.0.442.02
Roller D14
St, 100 Cr 6, hardened, polished
Double ball bearing with two washers,
maintenance-free
C = 7,800 N
Co = 4,400 N
RPMmax. = 5,000 min-1
m = 100 g
1 pce. 0.0.294.03
Roller D14K
Also corrosion-resistant and coated
1 pce., black 0.0.294.52
Roller D25
St, 100 Cr 6, hardened, polished
Double ball bearing with two washers,
maintenance-free
C = 25,000 N
Co = 15,300 N
RPMmax. = 2,500 min-1
m = 590 g
1 pce. 0.0.350.03
347
8. Dynamic Elements 8.1 Linear Slides 8.1.1 Roller Guides
Bolt 5 D6 c
St, black, corrosion-resistant
M = 3 Nm
m=5g
1 pce. 0.0.390.03
Bolt 5 D6 e
Bolt and locknut, St, black,
corrosion-resistant
Mlocknut = 3 Nm
m=5g
1 set 0.0.390.19
Bolt 8 D6 c
Bolt and locking ring, St, black, corrosion-resistant
Grub screw DIN 914-M6x10, St
M = 3 Nm
m=6g
1 set 0.0.356.04
Bolt 8 D6 e
Bolt and locking ring, St, black, corrosion-resistant
Grub screw DIN 914-M6x10, St
M = 3 Nm
m=6g
1 set 0.0.356.05
Bolt 8 D10 c
St, black, corrosion-resistant
M = 6 Nm
m = 12 g
1 pce. 0.0.442.06
Bolt 8 D10 e
St, black, corrosion-resistant
Bolt and lock nut
Mlocknut = 6 Nm
m = 10 g
1 set 0.0.442.07
Bolt 8 D14 c
St, black, corrosion-resistant
M = 20 Nm
m = 48 g
1 pce. 0.0.294.10
Bolt 8 D14 e
Bolt and lock nut, St, black,
corrosion-resistant
Mlocknut = 20 Nm
m = 46 g
1 set 0.0.294.12
348
Bolt 8 D25 c
Bolt and lock nut, St, black,
corrosion-resistant
Mlocknut = 100 Nm
Mlocking screw = 10 Nm
m = 285 g
1 set 0.0.350.04
Bolt 8 D25 e
Bolt and lock nut, St, black,
corrosion-resistant
Mlocknut = 100 Nm
Mlocking screw = 10 Nm
m = 285 g
1 set 0.0.350.05
349
8. Dynamic Elements 8.1 Linear Slides 8.1.1 Roller Guides
Roller Profiles
Roller Profile 5 D6
Al, anodized
A = 4.30 cm2 Ix = 2.98 cm4 Iy = 3.05 cm4
It = 0.81 cm4
m = 1.16 kg/m Wx = 1.98 cm3 Wy = 2.05 cm3
Roller Profile 8 D6
Al, anodized
A = 7.55 cm2 Ix = 4.53 cm4 Iy =24.15 cm4
It = 1.66 cm4
m = 2.03 kg/m Wx = 2.12 cm3 Wy = 8.05 cm3
350
8. Dynamic Elements 8.1 Linear Slides 8.1.2 C-Rail Systems
8.1.2 C-Rail Systems C-Rail Systems are specialized Roller Guides and are
ideal for constructing compact guides, lifting doors,
sliding doors, movable guards and enclosures etc.
351
8. Dynamic Elements 8.1 Linear Slides 8.1.2 C-Rail Systems
Load Specifications
352
Guide Alternatives Examples of possible guide alternatives using the
C-Rail System.
The guides shown opposite are suitable for parallel
guides (e.g. independent, overlapping sliding doors) or
for telescope guides (e.g. doors and pullouts which have
long strokes relative to the guide length). The C-Rails
must be interconnected at appropriate points.
The profiles are designed so that the grooves are
positioned to accommodate other components.
The slide profile is located offset with respect to the rail
profile in order to prevent collisions between moving
and stationary parts. The risk of other components
colliding with rail or slide profiles must be countered by
appropriate design measures (installation at a distance
from the frame, spacers, etc.).
Installation of the Guiding The following points must be taken into account when
installing the guiding shafts:
Shafts > Preparation for pinning Shafts D10 or D14 by drilling
base bores into the Shafts at any point using a carbide-
tipped drill. Shaft D6 does not need to be pinned.
The Shaft is best drilled using the Combination Drilling
Jig for Shafts.
> Drill the through bores into the C-Rail Profile at the
same point.
System variant 6 System variant 8 > Press a dowel pin DIN 1481-4x10 into Shaft D10 or
dowel pin DIN 1481-5x14 into Shaft D14.
> Shaft D6 in C-Rail Profile 5 is not pinned.
353
8. Dynamic Elements 8.1 Linear Slides 8.1.2 C-Rail Systems
Minimum Stroke Lengths The shaft-mounted versions with steel rollers must not
be run without lubrication.
To ensure adequate lubrication, minimum stroke lengths
must be complied with for the Bearing Units:
Bearing Unit Minimum stroke length
5 D6 1R 60 mm
5 D6 3R 100 mm
6 D10 1R 90 mm
6 D10 3R 150 mm
8 D14 1R 120 mm
8 D14 3R 200 mm
354
C-Rail, Bearing Unit 5 D6 1R
C-Rail, Slide Profile segment, Al, anodized
C-Rail, Slide Profile Cap Set 5
C-Rail, Bearing Set 5 D6 1R
m = 64 g
355
8. Dynamic Elements 8.1 Linear Slides 8.1.2 C-Rail Systems
C-Rail, Bearing
Units
C-Rail, Bearing Unit 8 D14 1R
C-Rail, Slide Profile segment, Al, anodized
C-Rail, Slide Profile Cap Set 8
C-Rail, Bearing Set 8 D14 1R
m = 576 g
356
C-Rail, Bearing Set 5 D6 1R
1 C-Rail, slide plate compl. equipped with
1 Roller D6, centric
2 C-Rail, Lubricating Systems 5 D6
2 Countersunk Screws DIN 7991-M5x10, St, black
m = 21 g
1 set 0.0.460.35
1 set 0.0.461.34
1 set 0.0.461.37
1 set 0.0.462.35
357
8. Dynamic Elements 8.1 Linear Slides 8.1.2 C-Rail Systems
C-Rail, Bearing
Sets
C-Rail, Bearing Set 8 D14 3R
1 C-Rail, slide plate compl. equipped with
1 C-Rail, lock nut 8, St, black
2 Rollers D14, centric
1 Roller D14, eccentric
2 C-Rail, Lubricating Systems 8 D14
2 Countersunk Screws DIN 7991-M8x16, St, black
m = 576 g
1 set 0.0.462.34
1 set 0.0.462.37
358
C-Rail, Rail Profile 8
Al, anodized
A =11.41 cm2 Ix =17.35 cm4 Iy =84.78 cm4
m = 3.10 kg/m Wx = 7.39 cm3 Wy = 14.35 cm3
The relevant holes (a) for the lock nuts and countersinks
DIN 74 (b) for the Countersunk Screws must be provided
for securing the Bearing Sets.
Slide Profile
5 6 8
a ø 14.5 mm ø 16.5 mm ø 22.5 mm
b DIN 74-Bf5 DIN 74-Bf6 DIN 74-Bm8
c 30 mm/42 mm 46 mm/66 mm 64 mm/90 mm
d 32.4 mm 47.9 mm 63.3 mm
359
8. Dynamic Elements 8.1 Linear Slides 8.1.2 C-Rail Systems
C-Rail,
Slide Profiles
C-Rail, Slide Profile 5
Al, anodized
A = 2.46 cm2 Ix = 0.92 cm4 Iy = 2.86 cm4
m = 0.67 kg/m Wx = 0.81 cm3 Wy = 1.11 cm3
C-Rail, Slide
Profile Caps
C-Rail, Slide Profile Cap Set 5
PA-GF, black
C-Rail, Slide Profile Cap right
C-Rail, Slide Profile Cap left
m=2g
1 set 0.0.460.38
1 set 0.0.461.38
360
C-Rail, Slide Profile Cap Set 8
PA-GF, black
C-Rail, Slide Profile Cap right
C-Rail, Slide Profile Cap left
m = 13 g
1 set 0.0.462.38
C-Rail,
Slide Profile
Caps C-Rail, Slide Profile Cap Set 5
PA-GF, black
C-Rail, Slide Profile Cap right
C-Rail, Slide Profile Cap left
m= 2 g
1 set 0.0.460.39
1 set 0.0.461.39
1 set 0.0.462.39
361
8. Dynamic Elements 8.1 Linear Slides 8.1.3 Linear Guide Systems
8.1.3 Linear Guide Systems Four-row linear guide systems (with full complement)
on profiled rails. The individual linear guide system
carriages can be loaded from all directions and can
absorb moments around all axes. The key features of
linear guide systems PS are high carrying capacity,
rigidity and compact design. Each linear guide system
carriage can be freely combined with every Linear Guide
Rail within a given Line, so that one, two or more
carriages are possible per rail and carriages can be
exchanged.
In a number of application cases, particularly involving
high forces and moments that need to be absorbed by
greater support distances, the carriages should not be
used individually, but rather in combination. Solutions
involving several carriages on a single rail and several
carriages on parallel rails are also possible.
Innovation
German patent
and foreign patent
EP 0 921 899
Linear guide system PS 4-15
A guide PS 4-25 with one or more guide carriages, one
guide rail and one rail clamp on a Support Profile.
The self-centring rail clamp also serves as a support for
the guide rail and secures this to any Support Profile 8
Innovation with a minimum width of 80 mm. Profile 8 lightweight
and 8E should not be used for the support profiles.
German
utility model
pending
Linear guide system PS 4-25
362
Load Specifications The permissible load for a linear guide system also
depends on the strength of the screw connections and
the construction of the profile frame.
The minimum stroke length (h) is required if the rolling-
ball contact is to be adequately lubricated. The carriage
is charged at the factory with lithium-based grease.
Lithium-based greases with a mineral-oil base can be
used for re-lubrication.
Given the contact pressure of the wipers, a displacement
force of 10 N must be taken into account irrespective of load.
Calculation of Service Life The static and dynamic load factors and static moment
characterise the rolling-ball contact between the carriage
and rail and are used for calculating the service life
based on the rules for the roller bearing calculation:
L = Service life in km
(__CP )
3
L = . 100 in km Lh = Service life in h
C = Dynamic
load factor in N
C 3 1666
____ P = Load in N
Lh = ( )
__
P
.
v in h –
v = Mean slide
speed in m/min
Co So = Recommended
S0 = __ load safety factor 4...10
P Co = Static load factor in N
363
8. Dynamic Elements 8.1 Linear Slides 8.1.3 Linear Guide Systems
1 pce. 0.0.443.16
Bearing Wiper The elastic wiper and seal element is used to retain
lubricant and to clean the guide tracks. The correct
Set functioning of the guide tracks is a critical factor for the
service life of the linear guide system. The wipers can
also be exchanged when the carriage is still fitted, as
part of the maintenance process.
364
Bearing Wiper Set PS 4-15
2 wiper units, TPE, black
m=2g
1 set 0.0.443.09
1 set 0.0.443.28
365
8. Dynamic Elements 8.1 Linear Slides 8.1.3 Linear Guide System
Linear Guide Rail Profiled Linear Guide Rail with special rail base
geometry for use of Linear Guide Rail clamp PS 4-25.
PS 4-25
366
8. Dynamic Elements 8.1 Linear Slides 8.1.4 Ball-Bearing Guide Bushes
Slide with Ball-Bearing Guide Bush Unit Clamp Block with Shaft-Clampng Bush
367
8. Dynamic Elements 8.1 Linear Slides 8.1.4 Ball-Bearing Guide Bushes
Guide Alternatives The Ball-Bearing Guide Bush Sets can be used for a
variety of applications:
Arrangement of the shafts with fixed shaft distance
(2 shafts in one profile).
Co
__ So = Static
S0 = load safety factor >3
P
Co = Static load factor in N
368
Ball-Bearing Complete guide systems based on Shafts D14 or D25
with variable slide (S) and stroke lengths (H) (please
Guide Bush indicate when ordering). Shaft length W = 80 + H + S.
Sets The slightly shorter shaft length allows adjustments
during installation.
The maximum length of guide is 2000 mm.
The load factors of the slides are governed by the type and
number of Ball-Bearing Guide Bush Units used.
Innovation
German
utility model
90 11 851
369
8. Dynamic Elements 8.1 Linear Slides 8.1.4 Ball-Bearing Guide Bushes
Ball-Bearing
Guide Bush Sets
Ball-Bearing Guide Bush Set 8 160x80 D25
Fully machined and pre-assembled
1 slide 8 160x80 D25, Al, natural anodized
2 Clamp Blocks 8 160x80 D25
2 Caps 8 160x80
2 Clamp-Block Caps 8 160x80 D25
2 Slide Caps 8 160x80 D25
4 Ball-Bearing Guide Bush Units 8 D25
4 Shaft-Clamping Bushes 8 D25
4 grub screws DIN 914-M8x22, St, bright zinc-plated
4 grub screws DIN 913-M8x27, St, bright zinc-plated
2 Shafts D25
1 set 0.0.387.10
1 pce. 0.0.387.03
370
Ball-Bearing Complete unit consisting of steel sleeve with press-fitted
Ball Bush. For high loads, re-greasing of the bearings is
Guide Bush recommended.
Units
1 pce. 0.0.387.12
371
8. Dynamic Elements 8.1 Linear Slides 8.1.4 Ball-Bearing Guide Bushes
Caps Rounded face covering for cut profile end of the slides
or Clamp Blocks with appropriate bore.
Slide Caps
1 pce. 0.0.386.08
1 pce. 0.0.387.08
1 pce. 0.0.386.06
1 pce. 0.0.387.06
Clamp-Block
Caps
Clamp-Block Cap 8 80x40 D14
PA-GF, black
m = 14 g
1 pce. 0.0.386.09
1 pce. 0.0.387.09
1 pce. 0.0.386.07
372
8. Dynamic Elements 8.1 Linear Slides 8.1.5 Ball-Bush Block Guides
1 pce. 0.0.387.07
Ball-bush block guides, size 60x60, Shafts D20, D25 and D30
373
8. Dynamic Elements 8.1 Linear Slides 8.1.5 Ball-Bush Block Guides
374
8 60x60
Load Specifications The various sizes permit slide loads of between 400 and
2250 N. The maximum travelling speed is 2 m/s.
Co
__ So = Static load safety factor >3
S0 = Co = Static load factor in N
P
375
8. Dynamic Elements 8.1 Linear Slides 8.1.5 Ball-Bush Block Guides
Ball-Bush Block Guides The Bearing Blocks can be secured to other profiles
using Direct Fastener 8 without any machining.
Assembly Tips Access to the fastener is from the profile end face.
Where it is desired to attach to other components they
must be drilled and tapped M6.
376
Shaft-Clamp Block 8 D10
Shaft-Clamp Block Al, anodized
Grub screw DIN 913-M8x8, St, bright zinc-plated
Grub screw DIN 913-M8x10, St, bright zinc-plated
m = 100 g
377
8. Dynamic Elements 8.1 Linear Slides 8.1.5 Ball-Bush Block Guides
Bearing Blocks
1 pce. 0.0.401.02
1 pce. 0.0.402.02
378
Block Caps 1 Block-End Cap Set and 3 Block-Cap Sets of the
appropriate shaft diameter are required for each ball-
bush block guide.
1 set 0.0.401.12
1 set 0.0.401.13
1 set 0.0.402.18
1 set 0.0.402.19
1 set 0.0.402.20
379
8. Dynamic Elements 8.1 Linear Slides 8.1.5 Ball-Bush Block Guides
380
8. Dynamic Elements 8.1 Linear Slides 8.1.6 Shafts
8.1.6 Shafts Can be used as guiding shafts for Roller Guides, C-Rail
Guides, ball-bearing guide bushes and ball-bush block
guides.
Shaft D14 K is intended for special applications and is
corrosion-resistant black coating.
Shaft D6
Hardening depth min. 0.4 mm
Roundness 4 μm
Parallelism 5 μm/1000 mm
m = 0.22 kg/m
Cut-off max. 3000 mm, bright 0.0.356.01
Shaft D10
Hardening depth min. 0.4 mm
Roundness 4 μm
Parallelism 6 μm/1000 mm
m = 0.62 kg/m
Cut-off max. 3000 mm, bright 0.0.401.09
Shaft D14
Hardening depth min. 0.6 mm
Roundness 5 μm
Parallelism 8 μm/1000 mm
m = 1.21 kg/m
Cut-off max. 3000 mm, bright 0.0.294.01
Shaft D14 K
Also corrosion-resistant coating
Cut-off max. 3000 mm, black 0.0.294.55
Shaft D20
Hardening depth min. 0.9 mm
Roundness 6 μm
Parallelism 9 μm/1000 mm
m = 2.45 kg/m
Cut-off max. 3000 mm, bright 0.0.402.13
Shaft D25
Hardening depth min. 0.9 mm
Roundness 6 μm
Parallelism 9 μm/1000 mm
m = 3.85 kg/m
Cut-off max. 3000 mm, bright 0.0.350.09
Shaft D30
Hardening depth min. 0.9 mm
Roundness 6 μm
Parallelism 9 μm/1000 mm
m = 5.51 kg/m
Cut-off max. 3000 mm, bright 0.0.402.14
381
8. Dynamic Elements 8.1 Linear Slides 8.1.7 Accessories for Linear Slides
1 pce. 0.0.463.65
382
Slide Clamps Slide Clamp 8 S16 (S16 = thickness of the sliding
profile) is suitable for Roller Guides with a profile
8 80x16 as the sliding profile.
Slide Clamps 8 S28 and 8 S40 can be used in
combination with Roller Guide 8 D14 and a Profile
8 160x28 or Profile 8 160x40 as the sliding profile.
Innovation
German
utility model
93 12 999
383
8. Dynamic Elements 8.1 Linear Slides 8.1.7 Accessories for Linear Slides
Limit Stop 8
T-Slot Nut St M8, bright zinc-plated
Grub screw DIN 916-M6x12, St, bright zinc-plated
T-Slot Nut M6x8 with thrust piece, St, bright zinc-plated
Nut DIN 508-M6x8, St, bright zinc-plated
Plastic buffer ø 10x40 mm, PUR yellow, 90 Shore A
Grub screw M8x44, St, bright zinc-plated
Washer DIN 6340-8.4, St, bright zinc-plated
Hexagon nut DIN 6331-M8, St, bright zinc-plated
m = 65 g
1 set 0.0.337.11
384
Magnetic Strip To attach and protect distance measuring systems.
The Magnetic Strip Cover Profile can be used as
Cover Profile attachment and complete protection for commercially
available magnetic strips (nominal width 5 mm (max.
5.5 mm), nominal thickness 1.5 mm (max. 1.7 mm)
in the groove of Profiles 8.
Customised linear instrumentation and control systems
can be constructed by combining the Magnetic Strip
Cover Profile with appropriate magnetic sensors and
evaluation electronics.
385
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.1 Timing-Belt Drives
8.2 Mechanical Drive Within the MB Building Kit System, power can be
supplied to the slides of the Roller Guides, ball-bearing
Elements guide bushes and linear guide systems or any other
linear-guided structural elements, such as doors etc.,
using timing-belt drives, ball screws or chain drives.
The drive elements allow flexible design of any
number of axes of movement when combined with item
linear slides.
8.2.1 Timing-Belt Drives Timing-belt drives are particularly suitable for high
speeds and extended stroke lengths. A range of sizes,
with flexible and heavy duty Timing Belts of different
widths and different pulley diameters, are designed to
satisfy virtually any load and speed requirements.
386
Possibilities for combining linear guides and
mechanical drive elements:
Timing-Belt Reverse Units In addition to acting as a guide for the belt, the Timing-
Belt Reverse Unit can also be used as a coupling for any
type of shaft-driven mechanism. For this purpose, the
pulley is in the form of a multi-spline hub or it can be
individually processed for a shaft-hub joint.
The choice of suitable Timing-Belt Reverse Unit depends
on the required forces and speeds or on the combination
of drive mechanism and gearbox.
387
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.1 Timing-Belt Drives
Timing-Belt Reverse Units The special apertures in the Timing-Belt Reverse Unit
can also be used to turn the belt through 90°, with the
return path being located at any distance from the
sliding carriage. If necessary, an additional slide can
also be powered, offset at 90° from the first, using the
same drive mechanism.
388
Timing-Belt Timing-Belt Reverse Unit 5 40 R10 can be used to
reverse and drive Timing Belt R10 T5 in conjunction
Reverse Units 5 with Profiles 5.
The housing of the Timing-Belt Reverse Unit has been
prepared for attaching Adapter Plates and Coupling
Housings D30 and for accommodating Centring Piece
D50-D22.
389
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.1 Timing-Belt Drives
Timing-Belt
Reverse Unit 5
Timing-Belt Reverse Unit 5 40 R10 with Bore
Timing-Belt Reverse Unit, GD-Al, black
Ball-bearing timing pulley with bore ø 8H7,
reborable up to max. ø 15 mm
Hub length 18 mm
One revolution corresponds to 140 mm
Timing Belt width 10 mm
Frictional moment with 1‰ pre-tensioning
of the Timing Belt: MR = 0.05 Nm
Max. load: MD = 4 Nm
Timing Belt length in the Timing-Belt Reverse Unit for
90° reversal : 110 mm
180° reversal (outer dimension 64) : 150 mm
180° reversal (outer dimension 80) : 135 mm
2 Universal-Fastening Sets 5, bright zinc-plated
Pitch p = 5 mm Number of teeth z = 28
m = 277 g
1 pce. 0.0.410.06
390
Timing-Belt Reverse Unit 8 40 R25 mounted at a height
of 40 mm in the groove of the Profile 8 using Universal
Fastener 8 and special T-Slot Nut or in the core bore
using Button-Head Screw ISO 7380-M8 and washer
DIN 125-8.4.
391
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.1 Timing-Belt Drives
392
Timing-Belt Reverse Unit 8 80 R25 VK32
Timing-Belt Reverse Unit, GD-Zn, black
Ball-bearing timing pulley with multi-spline hub,
Hub geometry VK32 for Multi-Spline Shaft VK32
DIN ISO 14 - 6x26x32, hub length 29 mm
One revolution corresponds to 280 mm
Timing Belt width 25 mm
Frictional moment with 1‰ pre-tensioning of the
Timing Belt:
(Emergence dim. 40) MR = 1.05 Nm
(Emergence dim. 80) MR = 0.55 Nm
Max. load: MD = 60 Nm
Timing Belt length in the Timing-Belt Reverse Unit for
90° reversal : 190 mm
180° reversal (emergence dim. 40) : 360 mm
180° reversal (emergence dim. 80) : 340 mm
2 Universal Fasteners 8
2 Button-Head Screws ISO 7380-M8x30, St, bright
zinc-plated
2 special T-Slot Nuts GS M8
Pitch p = 10 mm Number of teeth z = 28
m = 3.2 kg
1 pce. 0.0.366.11
393
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.1 Timing-Belt Drives
394
Timing-Belt Reverse Unit 8 80 R50 II VK32
Timing-Belt Reverse Unit, Al, black
Ball-bearing timing pulley with multi-spline hub,
Hub geometry VK32 for Multi-Spline Shaft VK32
DIN ISO 14 - 6x26x32, hub length 75 mm
One revolution corresponds to 280 mm
Timing Belt width 50 mm
Frictional moment with 1‰ pre-tensioning of the
Timing Belt: MR = 1.05 Nm
Max. load: MD = 100.00 Nm
Timing Belt length in the Timing-Belt Reverse Unit for
90° reversal : 220 mm
180° reversal : 300 mm
Pitch p = 10 mm Number of teeth z= 28
m = 3.9 kg
1 pce. 0.0.426.19
395
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.1 Timing-Belt Drives
396
Timing-Belt Counter-Reverse Unit 8 R25
Counter-Reverse Unit, Al, black
Ball-bearings, for Timing Belt width 25 mm
Frictional moment with 1‰ pre-tensioning of the
Timing Belt:
Timing-Belt Reverse Unit 8 40 R25 MR = 0.30 Nm
Timing-Belt Reverse Unit 8 80 R25 MR = 0.60 Nm
Timing Belt length in Counter-Reverse Unit: 2x105 mm
m = 770 g
1 pce. 0.0.362.00
1 pce. 0.0.362.07
397
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.1 Timing-Belt Drives
Timing Belts Timing Belts are positive driving elements which are
used to perform precise linear movements. Their
features include low noise, low maintenance and low
play. The fact that they are made of polyurethane-
moulded steel wires mean they are also sufficiently
elastic to absorb and dampen impacts.
item Timing Belts are finely stranded, giving them high
flexural strength. They are therefore ideal for use in
Timing-Belt Reverse and Counter-Reverse Units and are
not compatible with standard (commercially available)
Timing Belts.
The overall length of the Timing Belt is calculated from
the length of the supporting profile and the Timing Belt
segments located in the Timing-Belt Reverse Units.
The pre-tensioning should be larger than or equal to the
expected load.
The pre-tensioning and operating load together should
not exceed the maximum permissible load. To set the
calculated pre-tensioning, it is advisable to measure the
elongation during the tensioning process.
R10 T5 5 1 mm 2.2 mm
R25 T10 10 2 mm 4.5 mm
R50 T10 10 2 mm 4.5 mm
398
Timing-Belt Tensioner For fastening and tensioning the Timing Belt on a
sliding carriage or support profile (Line 8 only) using
Counter-Reverse Unit 8.
A Tensioning Block is required for each end of the
Timing Belt.
The number of Fixing Blocks is determined
by the application.
5 R10
8 R25
399
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.1 Timing-Belt Drives
Timing-Belt
Tensioners
8 R50
m = 136 g
1 set 0.0.337.07
1 set 0.0.426.04
1 set 0.0.426.05
400
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.2 Chain Drives
8.2.2 Chain Drives The chain drive is ideal for a whole range of
mechanical drives. The compact design of the drive
elements is a particular feature. The fact that the chain
runs in the groove of the Profile 8 throughout means
that the drive force can be transmitted with complete
protection and reliability.
Chain Guidance in the The chain is guided in the profile groove. It can be
accessed through the groove and can be used to transfer
Profile Groove drive forces.
No connection elements can be fitted in the profile
grooves where the chain is run.
Innovation
German patent
pending
401
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.2 Chain Drives
Chain Guidance Chain Guide Profile 8 encloses the Chain. The profile is
inserted into the profile groove.
in the Profile
Groove
Chain ½“
St, nickel-plated
Pitch p = 12.7 mm corresponding to ½“
Operating load = max. 1.400 N
Elongation at 1,400 N = 2.5 - 3 ‰
m = 215 g
Cut-off max. 100 m in 1“ intervals 0.0.465.17
1 set 0.0.465.39
402
Chain Reverse Chain Reverse Units 8 80 are used for reversing and
driving Chain ½“.
Units 8 80 They are screwed into the end faces of Profiles 8 at a
height of 80 mm.
403
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.2 Chain Drives
1 pce. 0.0.463.91
404
Chain Drives for A chain guided in the profile groove is a highly compact
design for driving a linear slide. The supporting profile
Linear Slides accommodates both the drive chain and the Shaft-Clamp
Profiles. The carriage is connected to the drive chain in
the groove by means of the Chain Carrier.
Chain Carrier 8 Chain Carrier 8 connects the drive chain and the
carriage of the linear slide.
The connecting block is fastened to the carriage and
the chain pick-up is inserted into the chain. After the
carriage has been mounted onto the slide, the
components are screwed together.
Chain Carrier 8
Connecting block, St, black
Chain pick-up, St, black
2 Hexagon Socket Head Cap Screws DIN 912-M6x55, St, black
2 hexagon nuts DIN 985-M6, St, black
m = 300 g
1 set 0.0.463.46
405
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.3 Ball Screw Units
8.2.3 Ball Screw Units Ball Screw Units KGT are suitable for use as a drive
mechanism for linear slides, particularly for low speeds
and short strokes. They feature high precision, high
efficiency, high rigidity of the drive system and low
mechanical wear:
> For use in linear units, conveyors, handling devices,
work bench design and any other fixtures
> Powered by crank handle, hand wheel, AC/DC motors,
stepping motors and hydraulic or pneumatic drive
mechanisms
> Choice of power input end
> Can be combined with any type of guide
> Individual components are replaceable
> Full compatibility with MB Building Kit System products
406
The yoke adapter can be matched to the height of the
slide by means of grub screws DIN 913-M5x5.
The position of the connecting thread M8 for securing
the slide can be either central or offset relative to the
slide depending on the position the yoke adapter is used in.
It is important to ensure that the yoke adapter is aligned
to the spindle and profile. The maximum permissible
angular deviation must not be exceeded.
407
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.3 Ball Screw Units
408
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.4 Bevel Gear Boxes
8.2.4 Bevel Gear Boxes Bevel Gear Boxes can be used between a particular drive
mechanism and a linear axis, consisting of a guide and
either a timing-belt drive or a Ball Screw Unit. In this
arrangement, the induced torque is turned through 90°.
In addition to this reversing action, alternative versions
with different kinematics also permit distribution of the
input torque with the choice of direction of rotation of
the output shafts.
Subsequent changeover to other kinematics is also possible.
Bevel Gear Boxes feature high efficiency, have low
backlash gears and low mechanical wear.
> For use in conjunction with linear and rotary units,
conveyors, handling devices, lifting systems and
other fixtures
> Powered by crank handle, hand wheel, AC/DC
motors, stepping motors and hydraulic or pneumatic
drive mechanisms
> Can be combined with timing-belt drives and
Bevel Gear Box between a drive mechanism and a linear axis Ball Screw Units
> Can be connected to any external drive mechanism
> Individual components are replaceable
> Facility for subsequent conversion to other kinematics
> Compact external dimensions
> Full compatibility with MB Building Kit System products
Modular design of Bevel Gear Box with aluminium housing and Bearing Blocks
The diagram opposite is used for calculating the
permissible torques M and speeds n of the Bevel Gear
Boxes. For loads in the continuous rated zone,
continuous operation is permissible.
In the intermittent rated zone, operating times must be
reduced accordingly.
409
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.4 Bevel Gear Boxes
Bevel Gear
Boxes WG
1 pce. 0.0.408.26
1 pce. 0.0.408.27
410
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.5 Accessories for Bevel Gear Boxes
8.2.5 Accessories for Bevel These system elements simplify the use of Bevel Gear
Boxes. They enable changes to be made to the
Gear Boxes kinematics and allow modular combination of Bevel
Gear Boxes with other dynamic elements.
Bearing Blocks WG Bearing Blocks for changing or extending the Bevel Gear
Box to other kinematics.
The Bearing Block can be pinned to the gear housing
(dowel DIN 7-4m6x20).
411
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.5 Accessories for Bevel Gear Boxes
Bearing Blocks
WG
Bearing Block K-WG
Al, black
Ball-bearing bevel gear
2 connecting pins
Seal and Sealing Plug
Tightening torque Mmax. = 14 Nm
m = 700 g
1 set 0.0.408.00
1 set 0.0.408.13
Synchroniser Shaft WG
Multi-Spline Shaft DIN ISO 14 - 6x11x14, St, C 45 k
2 Snap Rings W
2 Sealing Plugs NW
m = 85 g
1 pce. 0.0.408.22
412
Fastening Sets Direct attachment of drives and Timing-Belt Reverse
Units 8 40 R25, 8 80 R25 and 8 80 R50 in
for Bevel Gear conjunction with Fastening Sets U40-WG and U80-WG
Boxes or Adapter Plates 120x80 and 80x80. Various drives
adaptable using the Adapter Shaft or the couplings.
set 0.0.408.23
1 set 0.0.408.24
413
8. Dynamic Elements 8.2 Mechanical Drive Elements 8.2.5 Accessories for Bevel Gear Boxes
Sealing Plugs Sealing Plug for sealing the Bevel Gear Box to prevent
lubricant emerging.
Axial movement of Sealing Plug NW is prevented by
Snap Ring W14. (Section 8.3 Accessories for
Mechanical Drive Elements)
Sealing Plug N
NBR, black
Hardness 70 Sh A
m=3g
1 pce. 0.0.408.17
Sealing Plug NW
NBR, black
Hardness 70 Sh A
m=3g
1 pce. 0.0.408.18
1 pce. 0.0.408.21
414
8. Dynamic Elements 8.3 Accessories for Mechanical Drive Elements 8.3.1 Couplings
8.3 Accessories for The accessories for the mechanical drive elements include:
> Couplings, Shafts and Adapter Plates for connecting
Mechanical Drive Elements motors and drive elements
> Limit Switches for integrating the mechanical drive
elements in controllers
415
8. Dynamic Elements 8.3 Accessories for Mechanical Drive Elements 8.3.1 Couplings
Possible Combinations The table of options shown below shows the required
components for combining couplings and mechanical
drive elements.
Bevel Gear Box WG Only for MD < 8 Nm (in conjunction Only for MD < 28 Nm:
with Ball Screw Units KGT or Timing-
Belt Reverse Unit 5 40 R10):
MD < 28 Nm
Connecting Shaft VK14 R10/KGT Connecting Shaft VK14 R25/WG
Coupling Half D30 VK14 Coupling Half D55 VK14
Coupling Insert D30 Coupling Insert D55
Coupling Half D30 D6 Coupling Half D55 D8
(Machining required) (Machining required)
Centring Piece D50-D50 Centring Piece D50-D50
Coupling Housing 8 D30 Coupling Housing 8 D55
Coupling Adapter Plate D30/D55 Uni- Coupling Adapter Plate D30/D55 Uni-
versal 80x80 or 120x120 versal 80x80 or 120x120
(Machining required) (Machining required)
4 x Button-Head Screw ISO 7380 M6x16 4 x Button-Head Screw ISO 7380 M6x16
416
Coupling Halves The Coupling Halves with multi-spline hubs VK14 and
VK32 can be connected with the corresponding
Connecting Shafts or mechanical drive elements without
need for machining.
In the case of Coupling Halves with bores, simple
machining (reboring, parallel keyway, etc.) is required
for matching to the drive output shaft of gearboxes/
motor drives.
Before machining the plain bore and keyway, the slot
must be bridged by means of suitable spacers (washers
etc.) and the tension screw tightened. In principle,
parallel keyways should lie at an angle of 90° relative to
the slot, preferably on the side of the thread for the
tensioning screw.
1 pce. 0.0.337.86
1 pce. 0.0.337.65
417
8. Dynamic Elements 8.3 Accessories for Mechanical Drive Elements 8.3.1 Couplings
418
Coupling The Coupling Housings provide static connections
between the mechanical drive elements and any selected
Housings drives / motors. On the side of the mechanical drive
elements of the MB Building Kit System, the housings
are provided with appropriate connection geometries
(Coupling Housings 8 D30 and 8 D55: Centring Piece
D50-D22 or D50-D50 required). The Coupling Halves
Universal which need to be machined with the
drive connection geometries can be used for securing
drives / motors.
The coupling housings consist of profiles with Line 8 grooves.
These grooves may be used to give additional support to
the motor/gearbox/coupling assembly (especially with
heavy-duty drives) by using components of the MB
Building Kit System (e.g. profile MW 80x80x8 E etc.).
419
8. Dynamic Elements 8.3 Accessories for Mechanical Drive Elements 8.3.1 Couplings
420
Connecting The Connecting Shafts are used to provide a torsionally
rigid connection between the mechanical drive elements
Shafts and the corresponding Coupling Half. The Connecting
Shafts are inserted into the drive elements until they
come up against the Snap Ring. The clampable
Coupling Half is slipped onto the free end of the shaft
and clamped in axial direction so that the length of the
coupling agrees with the length of the Coupling Housing
and the Coupling Inserts are not under any axial load.
The part of the spline which locates in other MB drive
elements should be greased prior to assembly.
1 pce. 0.0.463.17
1 pce. 0.0.463.15
1 pce. 0.0.337.93
1 pce. 0.0.337.92
421
8. Dynamic Elements 8.3 Accessories for Mechanical Drive Elements 8.3.2 Miscellaneous
8.3.2
Miscellaneous
422
Snap Rings Snap Ring for axially securing sections of Multi-Spline
a b Shafts which can be used e.g. as Connecting or
[mm] [mm] Synchroniser Shafts between mechanical drive elements
and couplings etc.
W14 1,3 +0.1 13,5 -0.1
Circlip N14
Circlip DIN 472-11x1, spring steel, phosphatised
m = 3 g/10
10 pce. 8.0.000.46
423
8. Dynamic Elements 8.3 Accessories for Mechanical Drive Elements 8.3.2 Miscellaneous
424
Centring Pieces Centring Pieces for locating mechanical drive
elements in the corresponding centring bores of the
Adapter Plates, Coupling Adapter Plates etc.
Example:
> Centring Piece D50-D50
Adapter Plate 80x80 -> Bevel Gear Box or Ball Screw Unit
> Centring Piece D60-D60
Adapter Plate 120x80 -> Timing-Belt Reverse Unit 8 80
R25 or Timing-Belt Reverse Unit 8 80 R50 II
> Centring Piece D50-D22
Bevel Gear Box -> Timing-Belt Reverse Unit 8 40 R25
or Coupling Housing 8 D55 -> Timing-Belt Reverse Unit
8 40 R25
> Centring Piece D60-D50
Adapter Plate 120x80 -> Bevel Gear Box or Ball Screw Unit
1 pce. 0.0.408.12
1 pce. 0.0.408.11
1 pce. 0.0.379.17
1 pce. 0.0.379.18
425
8. Dynamic Elements 8.3 Accessories for Mechanical Drive Elements 8.3.2 Miscellaneous
426
Adapter Shaft For a torsionally rigid connection of any desired drive
shafts to the Timing-Belt Reverse Units, Bevel Gear
Boxes and Ball Screw Units. Suitable in combination
with Timing-Belt Reverse Units and an appropriate shaft
/ hollow shaft (or other shaft-hub connections such as
locking rings etc.) for generating synchronous
movement over a distance of more than 500 mm.
The splined connection must be lubricated with a multi-
purpose grease or similar suitable lubricant.
1 pce. 0.0.337.25
427
8. Dynamic Elements 8.3 Accessories for Mechanical Drive Elements 8.3.2 Miscellaneous
428
Clamping Set for Synchronising Shaft Profile VK14
8 standard connecting plates 5, St, bright zinc-plated
4 T-Slot Nuts 6 St 2xM5-40, bright zinc-plated
8 screws M5x20, St, bright zinc-plated
m = 88 g
1 set 0.0.463.72
Proximity Switch 8
Inductive Proximity Switch, positive switching
Casing Al, natural anodized
Fixing mechanism, fixing screws
Voltage = 10…30 V DC
Switching currentmax = 150 mA
Sensing range = 2 mm
Cable, black l=3m d = 3 mm
m = 51 g
1 pce. 0.3.001.30
429
8. Dynamic Elements 8.3 Accessories for Mechanical Drive Elements 8.3.2 Miscellaneous
430
Proximity Switch M8
St, stainless
Inductive Proximity Switch, positive switching,
suitable for installation in thread M8x1
Voltage = 10...30 V DC
Max. switching current = 200 mA
Sensing range = 1.5 mm
LED control display
Connecting cable, black l=3m d = 3.5 mm
m = 54 g
1 pce. 0.0.337.14
1 set 0.0.337.31
Proximity-Switch Cam 8
St, black
m = 0.2 g
1 pce. 0.0.337.15
431
432
9. Auxiliary Elements 9.1 Design and Ordering Software
433
9. Auxiliary Elements 9.1 Design and Ordering Software
MB Quick&Easy
MB Quick&Easy CD international
1. MB for AutoCAD®
> 2D and 3D Parts Library
> Automatic Parts List Generator
Installation requirements:
AutoCAD® Version 13 or later
WINDOWS ´95 / ´98 / NT / 2000
Hard disk with approx. 145 MB free space
2. Parts List and Ordering Program
> Program for generating parts lists and order lists
> Product Master Guide files in the following formats: ASCII,
EBCDIC, TXT on CD
Installation requirements:
WINDOWS ’95 / ’98 / NT/ 2000 or system with
DOS emulation
Hard disk with approx. 12 MB free space
3. PARTviewer
> 2D preview of products
> DXF export
> Search engine (keywords / catalogue numbers)
Installation requirements:
CAD system with appropriate interface
WINDOWS ’95 / ’98 / NT / 2000
Hard disk with approx. 40 MB free space
4. MB Parts Catalogue
> 2D and 3D Parts Library for CAD systems in the
following formats: DWG, DXF, IGES
Installation requirements:
CAD system with appropriate interface
WINDOWS ´95 / ´98 / NT / 2000 or system with
DOS emulation
Hard disk with approx. 200 MB free space
1 pce. 0.5.000.67
434
9. Auxiliary Elements 9.2 Jigs and Tools 9.2.1 Fasteners for Basic Elements
9.2 Jigs and Tools Special jigs and tools for processing elements of the Special tools are available for installing Shaft-Clamp
MB Building Kit System. Profiles and Bearing Units.
The necessary holes and threads for the fasteners used General tools (keys) make working with fasteners easier.
for basic, fastening and dynamic elements can be made
particularly easily and cost-effectively using drilling jigs
and other tools.
Drilling Jig 5
St, black
Drill bushes, St, hardened and polished
Slewable longitudinal limit stop
Clamp attachment on the profile
Depth limit stop for the Step Drill
m = 390 g
1 pce. 0.0.370.19
1 pce. 0.0.370.35
Drilling Jig 6
St, black
Drill bushes, St, hardened and polished
Slewable longitudinal limit stop
Clamp attachment on the profile
Depth limit stop for the Step Drill
m = 832 g
1 pce. 0.0.434.25
435
9. Auxiliary Elements 9.2 Jigs and Tools 9.2.1 Fastenings for Basic Elements
1 pce. 0.0.431.19
1 pce. 0.0.026.19
Drilling Jig 8
Base plate, plastic, green
Profile, Al, natural anodized
Drill bush, St, hardened and polished
Slewable stop
Profile-guide elements
m = 2.35 kg
1 pce. 0.0.026.91
1 pce. 0.0.026.90
1 pce. 0.0.465.90
436
Drilling Unit The Drilling Unit is a profile machining jig. It is secured
directly to the profile being machined and is therefore
particularly easy to use on existing profile constructions.
The profile Drilling Unit can be used to drill through
holes for Standard Connections, tap the profile ends for
Standard Connections and produce stepped bores for
Universal Connections in Profiles 5, 6 and 8.
A special adapter set is required for each Line. In
addition, the profiles can also be drilled for various
other applications.
The Drilling Unit can be operated with a commercially
available drilling machine with European mount (ø
43mm). A machine with electronic speed control, R/L
operation and 2-speed gearing is recommended.
The Drilling Stand is attached with ease to the profile
grooves by means of a clamp attachment with eccentric
clamping lever.
The drill is advanced by means of a hand wheel.
A compression spring is fitted to facilitate the return
stroke. The drilling depth can be limited by means of an
adjustable depth limit stop.
To tap into the profile core bores, an Angle Bracket is
secured to the Adapter Plate which is used to arrange
the Drilling Unit on the profile‘s end face.
1 pce. 0.0.465.88
1 set 0.0.464.30
437
9. Auxiliary Elements 9.2 Jigs and Tools 9.2.2 Connections for Fastening Elements
Drilling Unit
1 set 0.0.459.33
1 set 0.0.465.89
438
Drilling Jig 6, Clamp Profile 6 30x30
St, black
Drill bush, St, hardened and polished
Slewable longitudinal limit stop
Clamp attachment on the profile
Depth limit stop for the Step Drill
m = 388 g
1 set 0.0.434.23
1 pce. 0.0.431.20
1 pce. 0.0.265.22
1 pce. 0.0.265.21
439
9. Auxiliary Elements 9.2 Jigs and Tools 9.2.3 Connections for Dynamic Elements
Combination
Drilling Jigs
1 pce. 0.0.444.68
1 pce. 0.0.373.55
1 pce. 0.0.373.15
440
Mounting Aid For press-fitting guiding shafts into Shaft-Clamp Profi-
les 5 D6, 8 D6, 8 D10, 8 D14 and 8 D25 using a suitable
round steel bar as a lever.
1 pce. 0.0.265.38
Pin Spanners For tightening lock nuts in the Bearing Units of Roller
Guides 5 D6, 8 D10, 8 D14 and 8 D25.
1 pce. 0.0.390.13
441
9. Auxiliary Elements 9.2 Jigs and Tools 9.2.4 General Tools
Pin Spanners
1 pce. 0.0.294.41
1 pce. 0.0.350.30
442
Ball-Headed Key 6 A/F
a = 230 mm b = 125 mm c = 6 A/F
m = 80 g
1 pce. 0.0.406.61
L-Key 3 A/F
a = 93 mm b = 66 mm c = 3 A/F
m=9g
1 pce. 0.0.440.73
L-Key 4 A/F
a = 109 mm b = 74 mm c = 4 A/F
m = 19 g
1 pce. 0.0.440.74
L-Key 5 A/F
a = 125 mm b = 85 mm c = 5 A/F
m = 34 g
1 pce. 0.0.026.89
443
9. Auxiliary Elements 9.2 Jigs and Tools 9.2.4 General Tools
Multi-Purpose Pliers
Scissor body, sheet steel, bright nickel-plated
Blade, special steel
Anvil, light steel
Handle, plastic-coated, non-slip design
m = 300 g
1 pce. 0.0.265.63
444
9. Auxiliary Elements 9.3 Services
9.3 Services Local customer service centres provide support to > Tools, jigs and machines
the user in the form of a wide range of services: > Customer application software
> Faster delivery of all system elements > User support in resolving special problems
> Ready-for-assembly processing on the most modern > Internal or external training in planning, design
automatic machinery and production
> Provision of building kits > CAD-assisted project planning, preparation of
> Turnkey solutions using system elements quotations and tenders and design of plant
> Complete assembly and initial operation and fixtures
Design Example
Parts List Qty. Designation Order No. Qty. Designation Order No.
445
9. Auxiliary Elements 9.3 Services 9.3.1 Saw Cuts / 9.3.2 Connection Processing
9.3.1 Saw Cuts Square and burr-minimised saw cuts, bores and
threads (tolerances to DIN ISO 2768 - mK).
The saw cut required for the cut-off is specified
individually for each profile in the price list.
446
Connection
Processing,
Drilled Hole
Connection
Processing,
Stepped Bore
447
9. Auxiliary Elements 9.3 Services 9.3.2 Connection Processing
Connection
Processing,
Stepped Bore Connection Processing, Stepped Bore D20x16
(Stepped bore for Universal Fastener 8)
1 pce. 0.0.026.97
448
9. Auxiliary Elements 9.3 Services 9.3.3 Counter Boring and Tapping
9.3.3 Counter Machining a larger core bore in profiles, e.g. for Knuckle
Feet. Specify the depth and position of the core bore for
Boring and the thread when ordering.
Tapping
449
9. Auxiliary Elements 9.3 Services 9.3.4 Processing Shafts
Fixing Bore for Square and precisely positioned fixing bore for the
shafts of Roller Guides 8 D10, 8 D14 and 8 D25.
Shafts Specify the position of the bore when ordering.
450
451
General Information Alphabetical Register
Alphabetical Register
A Accessories for Adjustable Feet, Threaded 140 Adapter, Socket / Plug (for Light Fitting 55W) 291
Accessories for Bevel Gear Boxes 411 Adjustable Ball Foot 145
Accessories for Conduits 316 Adjustable Feet 143
Accessories for Floor Elements 153 Aluminium profiles -> Profiles 49
Accessories for Linear Slides 382 Angle Bracket Caps (for Angle Bracket Zn) 112
Accessories for Mechanical Drive Elements 415 Angle Bracket Zn 112
Accessories for Panel Elements 257 Angle Brackets 177
Accessories for Profiles 89 Angle Clamp Brackets 127
Acrylic Glass 248 Angle Elements 122
Adapter Flange (for motors and drives) 426 Angle Hinge Bracket 127
Adapter Plate Clamping Profile 303 Angled connections 103, 122
Adapter Plate Clamps 302 Angled profiles 86
Adapter Plate Locating and Clamping set 302 Anti-Vibration Insert (for Knuckle Foot) 141
Adapter Plate Profiles 299 Arm Rests 283
Adapter Plates 424 Automatic-Butt-Fastening Sets 130
Adapter Plates (for motors and drives) 299 Automatic-Fastening Sets 110
Adapter Shaft 427 Auxiliary Elements 433
452
C Centring Pieces 425 Connecting Shafts 414, 421
Chain ½“ 402 Connection Processing 446
Chain Carrier 405 Connection Processing for Clamp Profiles 448
Chain Counter-Reverse Unit 404 Connection Processing, Drilled Holes 447
Chain Drives for Linear Slides 405 Connection Processing, End Face 446
Chain Drives 401 Connection Processing, Stepped Bores 447
Chain Guidance in the Profile Groove 401 Connection Profile Braces 133
Chain Guide Profile 402 Connection Profiles 132
Chain Link ½“ (removable) 402 Construction profiles -> Profiles 49
Chain Reverse Units 403 Container Mounting 282
Chain Transfer End Ramp 277 Conveyor Roller TRA50 (Chain-Driven) 275
Chain Transfer Slide Strips 277 Conveyor Rollers 273
Chain Transfer Unit 277 Conveyors 270
Chain-Driven Conveyor Rollers 274 Corrugated Mesh Al 253
Chequer Sheet 251 Corrugated Mesh St 254
Counter Boring and Tapping 449
Circlip 423
Counter-Reverse Unit -> Chain Reverse Unit 403
Clamp Multiblocks 187
Counter-Reverse Unit -> Timing-Belt Counter-
Clamp Profiles (for Panel Elements) 196, 202
Reverse Unit 396
Clamp-Block Caps (for Ball-Bush Block Guides) 372
Countersunk Screw SF 95
Clamping Sets (for Synchronising Shaft Profiles) 429
Countersunk Screws DIN 7991 175
Clamping Springs (for Clamp Profile) 197
Counter-Weight Bottom Plates for cable conduits
Clamp-Profile Cross Connector 204 (for Lifting Doors Guide Set) 223
Clamp-Profile Fastener 199 Coupling Adapter Plates 420
Clamp-Profile Fastening Set 197 Coupling Halves 417
Clamp-Profile Hangers E 200
Coupling Housings 419
Clamp-Profile Hinge E 201
Coupling Inserts 418
Clamp-Profile Strips 199
Couplings 415
Clamp-Profile System E 198
Cover Profile 32 (for Connection Profile 8) 132
Clip 8 St 227
Cover Profile 60 (for Stand Profile) 322
Clip PA (for Double Panel Profile) 191
Cover Profiles Al (for Profile Groove) 96
Combination Drilling Jigs 440
Cover Profiles Al (for profile side face) 98
Compact Lamps 291, 295
Cover Profiles NBR (for profile side face) 100
Compound Material 249
Cover Profiles PP 97, 180
Conduit Edge Profile 318
C-Rail Systems 351
Conduit Profile W80-T40 315
C-Rail, Bearing Sets 356
Conduit Profiles U 306
C-Rail, Bearing Units 354
Conduit-Finishing Profile (for installation conduits) 318
C-Rail, Rail Profile Caps 360
Conduit-Finishing Profiles (for profile groove) ->
C-Rail, Rail Profiles 358
Cover Profiles 96
C-Rail, Slide Profile Caps 361
Conduits 305
C-Rail, Slide Profiles 359
Conduits Caps 286, 316
Cross-Profile Connnections 103, 126
Conduits, fixed sizes 305
Connecting Cable, Socket / Earthed Plug
(for Light Fitting 55W) 291
453
General Information Alphabetical Register
Alphabetical Register
D Design Software 433 Dowels -> Floor-Fastening Sets 153
Direct-Fastening Sets 121, 126 Drawer for Hand Held Control (for Lifting Column) 285
Door catches 238 Drill -> Step Drill 435
Door locking -> Security Lock 269 Drilling Jig 436
Door Locks 241 Drilling Jigs 435
Door Rabbet 208 Drilling Unit 437
Double Hinges 210 Drilling Unit, Drilling Adapter Sets 437
Double Panel Profiles 189 Drilling Unit, Drilling Stand 437
Double-Bearing Units 344 Dynamic Elements 331
G Gear Boxes -> Bevel Gear Boxes 409 Grip Rail Caps 236
General Accessories 295 Grip Rail Profile 236
General Tools 442 Grip Systems 234
Glass -> Acrylic Glass 248 Grips -> Handles 231
Grab Trays -> Parts Containers 279 Groove cover -> Cover Profiles PP 97
Grip Cover Profiles 237 Groove Profiles 165, 276, 365
Grip End Caps 237
454
H Hand-Grip Elements (for Handles) 235 Hexagon Socket Head Cap Screws 170
Hand Held Control (for Lifting Columns) 285 Hinge St 212
Handle, light duty 234 Hinges 209
Handles 231 Hinges PA 209
Handles Al 232 Hinges Zn 213
Handles and Locks 231 Hinges, heavy-duty 124
Handles PA 231 Holder for Cables and Hoses 327
Hangers (for Frame Elements) 205 HPL panels -> Plastics 250
Hexagon Nut DIN 934 175
L Labelling Cards (for Parts Containers) 281 Linear ball bearings -> Ball Bushes 380
Lamp-Control Unit (for Light Fitting 11W) 294 Linear Guide Rails 365
Lamps -> Light Fittings 290 Linear Guide Systems 362
L-Based Feet 145 Linear Slides 331
Lid Profiles (for Installation Conduits) 308 L-Keys 443
Lifting Columns 8 200x170 284 Locating Washers 176
Lifting-Door Guide Set 222 Lock System 6-8 243
Light Fitting Set (for Light Fitting 11W) 294 Locking Systems 240
Light Fittings 290, 292 Locks -> Door Lock / Locking Systems / Locks and
Lighting 290 Catches 238
Limit Stop (for Linear Slides) 384 Locks and Catches 238
Limit-Switch Holder 328 Lubricating Systems -> End Cap and Lubricating
Systems 346
455
General Information Alphabetical Register
Alphabetical Register
N Nuts 168
P Panel Clamp (for Panel Elements) 195 Pneumatic Universal-Butt-Fastening Set 262
Panel Elements 247 Pneumatic Universal-Fastening Set 262
Panel Fasteners 179 Polycarbonate 248
Panel Segments 251 Polycarbonate Protective Panel (for Light
Panel-fixing profiles -> Cover Profiles PP 97 Fitting 55W) 292
Panel-Fixing Strip (for Double Panel Profile) 192 Potential Equaliser 260
Panels 247 Processing -> Connection Processing 446
Panels -> Panel Elements 247 Profile Bars 165
Panels for Work Bench Design 256 Profile Cylinder with Knob 243
Parabolic Buffers 295 Profile Cylinders 245
Parallel-Profile Connnections 104, 132 Profile Edging 86
Parts Container Covers 281 Profile fastening -> Fasteners 102
Parts Container Fasteners 281 Profile TS 35 319
Parts Containers 279 Profiles 49
Perforated Sheet Al 255 Profiles 5 51, 68
Pin Element 135 Profiles 6 56, 72
Pin Spanner 441 Profiles 8 62, 75
Plastics 250 Profiles M (unfinished elements, flat material,
angular profiles) 87
Plexiglass -> Acrylic Glass 248
Profiles with Integrated Conduit 321
Pliers -> Multi-Purpose Pliers 444
Proximity Switches 429
Pneumatic Applications 261
Proximity-Switch Cam 431
Pneumatic Connecting Plates 265
Proximity-Switch Connecting Cable 431
Pneumatic Connectors 266
Proximity-Switch Fastening Set 431
Pneumatic Joining Plates 263
456
S Saw Cut for Guide Rails 450 Sliding-Door Lock 245
Saw Cut for Shafts 450 Snap Rings 423
Saw Cuts 446 Socket, Spring-Force Connected (for Light
Screw Strips Al 167 Fitting 55W) 291
Screws 168 Sockets -> Flush-Mounted Sockets 320
Sealing Plugs (for Bevel Gear Boxes) 414 Software -> MB Quick&Easy 433
Sealing Profiles 181 Solid panels 249
Sealing Strip 191 Sound-Insulating Material 257
Seals PE (for pneumatic applications) 264 Special Adjustable Feet 143
Secure Connections 104, 135 Special Elements 259
Security Limit Switches 268 Special Fastening Elements 176
Security Lock 269 Socket, Spring-Force Connected (for Light
Fitting 55W) 292
Self-Tapping Screws DIN 7981 169
Stand Profile Connection Element 322
Services 445
Stand Profiles 322
Shaft-Clamp Blocks (Ball-Bush Block Guide) 377
Standard-Fastening Sets 106
Shaft-Clamp Profiles 338
Steel bracket -> Angle Bracket 177
Shaft-Clamping Bushes 370
Steel Mesh 254
Shafts 381
Step Drill 435
Sheet Material Al 249
Support Profiles (for installation conduits) 286, 310, 312
Slide Caps (for Ball-Bearing Guide Bush) 372
Swing-Door Lock 245
Slide Clamps 382
Switches -> Proximity Switches 429
Slide Guide Strips 220
Switches -> Security Limit Switches 268
Slide Strip Wedges 271
Swivel, Castors 150
Slide Strips 270
Synchronising Shaft Profiles 428
Slides -> Linear Slides 331
Synchroniser Shaft WG (Bevel Gear Box) 412
Sliding-Door Guide Sets 216
457
General Information Alphabetical Register
Alphabetical Register
V Vibration Absorber -> Anti-Vibration Insert 141
W Wall Profiles (for installation conduits) 310 Work Bench Systems (Examples) 41
Wells 289 Work Bench Systems (General Information) 18
Work Bench Design 278
458
MB Building Kit System
New Products 04/2001
item Industrietechnik April 2001 Edition
MB Building Kit und Maschinenbau GmbH
Friedenstraße 107-109
System D-42699 Solingen
Postbox 12 01 64
D-42676 Solingen
Phone +49/212/65 80-300
Fax +49/212/65 80-310
info@item-international.com
www.item-international.com
Index 4
Contents
1. Basic elements
1.1 Profiles 1.1.2 Profiles 6
Profiles 6 R 5
1.2 Accessories for Profiles 1.2.1 Caps for Profile End Faces
Caps 6 6
1.2.2 Cover for Profile Groove
Cover Profiles Al 6
1.3 Fasteners 1.3.2 Angled Connections
Hinges 5, heavy-duty 7
4. Handles and Locks
4.3 Locks and Catches 4.3.2 Locking Systems
Locking Systems 5 and 6 8
6. Special Elements
6.4 Conveyors and Material Flow 6.4.3 Conveyor Rollers
Conveyor Roller TR32 10
6.5 Work Bench Design Lifting Columns 8 200x170 11
Lifting Column Connection Profiles 13
Alphabetic Register 15
4
New Products 04/2001 1. Basic Elements 1.1 Profiles
Connection at 45°
Connection at 30°
Profile 6 R30/60-30°
A = 3.27 cm2 Ix = 1.95 cm4 Iy = 2.77 cm4
m = 0.88 kg/m Wx = 1.16 cm3 Wy = 1.57 cm3
Profile 6 R30/60-45°
A = 4.52 cm2 Ix = 5.81 cm4 Iy = 4.15 cm4
m = 1.22 kg/m Wx = 2.42 cm3 Wy = 2.31 cm3
Profile 6 R30/60-60°
A = 5.28 cm2 Ix = 10.01 cm4 Iy = 6.34 cm4
m = 1.43 kg/m Wx = 3.48 cm3 Wy = 2.86 cm3
Profile 6 R30/60-90°
A = 8.06 cm2 I = 22.94 cm4
m = 2.17 kg/m W = 7.57 cm3
Caps 6
Radiused
Outside Surface PA-GF, black
Cap 6 R30/60-30°
a = 30° m = 2.0 g
1 pce. 0.0.459.39
Cap 6 R30/60-45°
a = 45° m = 3.0 g
1 pce. 0.0.459.40
Cap 6 R30/60-60°
a = 60° m = 4.0 g
1 pce. 0.0.459.41
Cap 6 R30/60-90°
a = 90° m = 6.0 g
1 pce. 0.0.459.42
Cover Profile 5 Al
Al, anodized
m = 20 g/m
Cover Profile 6 Al
Al, anodized
m = 30 g/m
6
New Products 04/2001 1. Basic Elements 1.3 Fasteners
Hinge function
rigid connection movable connection
F1 F2 F1 F2
7
New Products 04/2001 4. Handles and Locks 4.3 Locks and Catches
Hinges 5,
heavy-duty
Hinge 5 20x20, heavy-duty
2 hinge halves, GD-Zn, RAL9006 white aluminium
2 fixing elements, PA-GF, black
2 thread bushes M4, St, bright zinc-plated, black
2 spacer rings, St, stainless
2 hexagon screws, St, black
m = 39 g
1 pce. 0.0.464.39
8
The panel elements will need to be machined (ø 22 mm)
for Locking Systems 5 and 6.
Nab, with two different mounting positions for sliding
and swing doors.
9
New Products 04/2001 6. Special Elements 6.4 Conveyors and Material Flow
F Xmin. Xmax.
Tube D32 Al
Al, anodized
l = 1.50 cm4
W = 0.94 cm3
m = 0.34 kg/m
Cut-off max. 3000 mm, natural 0.0.472.22
Tube D32 KU
PVC, black
Temperature range 0 - 60°C
l = 2.00 cm4
W = 1.22 cm3
m = 0.27 kg/m
Cut-off max. 3000 mm 0.0.472.25
10
New Products 04/2001 6. Special Elements 6.5 Work Bench Design
Lifting Columns 8 200x170 The Lifting Columns 8 200x170 are designed for
constructing variable height workbenches, and is also
suitable for many different applications where height
adjustment is required in the factory or office. High
capacity roller guides in conjunction with rack and
pinion drive permit rigid constructions using only a
central telescopic column, which have the capacity to
withstand considerable bending moments from any
direction.
All parts of the drive including the power supply are
integrated into the column and protected against dust
ingress.
11
New Products 04/2001 6. Special Elements 6.5 Work Bench Design
13
New Products 04/2001 6. Special Elements 6.5 Work Bench Design
Lifting Column- The solid rib of the Lifting Column Connection Profiles
is designed for securing adjustable feet. Example
Connection showing use of Knuckle Foot D30 M8x29 AT an Cap 8 D7
Profiles on Connection Profile 100x32.
Cap 100x32
PA-GF, black
m = 12 g
1 pce. 0.0.471.17
Cap 240x32
PA-GF, black
m = 30 g
1 pce. 0.0.471.18
14
New Products 04/2001 Alphapetic Register
Alphabetic Register
C Caps 6 (for profile end face) 6
Caps for Lifting Column Connection Profile 14
Conveyor Roller TR32 10
Cover Profile Al (for profile groove) 6
P Profiles 6 R 5
T Tubes D32 10
www.item-international.com
15
Your distribution and service partner
item Industrietechnik
und Maschinenbau GmbH
Friedenstraße 107-109
D-42699 Solingen
Postbox 12 01 64
D-42676 Solingen
Phone +49/212/65 80-300
0.4.110.27 04/2001
Photographs
item Industrietechnik und Maschinenbau GmbH
Notes
Patents
Many of the components and products contained in this
catalogue are subject to industrial property rights. Any
copying of protected products is a violation of these
rights and, as such, shall be liable to compensation.
Data and illustrations in this catalogue do not discharge
the user of the obligation to carry out his own checks to
determine whether the industrial property rights of third
parties are infringed.
Product liability
item shall be liable, within the framework of the applicable
legal provisions, for the promised characteristics of the
products shown in this catalogue. Any claims for
liability above and beyond such - in particular relating to
products created by third parties using products
included in this catalogue - are expressly excluded.
Conditions of use
The products in the item MB Building Kit System are
suitable for use in dry conditions and over the
temperature range -20°C to +70°C. item must be
consulted where products are to be used for applications
outside these limits.
item Industrietechnik September 2001 Edition
MB Building Kit und Maschinenbau GmbH
Friedenstraße 107-109
System D-42699 Solingen
Postbox 12 01 64
D-42676 Solingen
Phone +49/212/65 80-300
Fax +49/212/65 80-310
info@item-international.com
www.item-international.com
Inhalt 4
Contents 1. Basic Elements
1.1 Profiles 1.1.3 Profiles 8
Profiles 8 200 and 240 5
1.2 Accessories for Profiles 1.2.1 Caps for Profile End Faces
Caps 8 6
1.3 Fasteners 1.3.2 Angled Connections
Angle Elements 6 T1 and T2 7
3. Fastening Elements
3.1 T-Slot Nuts 3.1.1 T-Slot Nuts
T-Slot Nuts 6 St with 2 Threads 9
3.3 Rigid Panel Fasteners 3.3.2 Fastening Panels to the Groove
Clamp Strip Profile 8 PP / Clamp Strips PP 10
Rebate Profile 8 Al M6 11
Dual-Rod Mesh System 12
Dual-Rod Mesh Hanger 12
Dual-Rod Mesh Lock System 13
Dual-Rod Mesh Clamping Element 14
Dual-Rod Mesh 15
3.3.3 Fastening Panels in Special Profiles
Textile Clamp Profile 6 30x30 16
Textile Clamp Profile, Clamp Strip and Lid Profile16
Button-Head Screw, self-threading St 4x12, TX 20 17
Textile Mesh 17
3.4 Movable Panel Fasteners 3.4.2 Movable Fasteners
Sliding-Door Guide Profile 8 40x20 18
Sliding-Door Catch Set 19
4. Handles and Locks
4.1 Handles Recessed Grip D50 19
4.3 Locks and Catches 4.3.1 Door Catches
Door Latch Zn 20
6. Special Elements
6.1 Electrical Discharge 6.1.2 Potential Equaliser
Potential Equaliser 5 and 6 21
6.3 Door Security 6.3.1 Security Limit Switch/Lock compact 22
Actuators, fixed and movable 23
Fastening Set 6-8 for Security Limit Switch/
Lock compact 23
6.3.3 Rotary Security Switch 6-8 24
Plain Hinge 6-8 24
6.4 Conveyors and Material Flow 6.4.3 Conveyor Rollers
Groove Profile 8 Al M8-60 25
6.5 Work Bench Design Foot Cap 8 40x40 light 26
6.6 Lighting Lamp 35W / with flexible tube 27
Lamp 35W; 3-Way Distributor Block
Electronic Transformer 105W 28
8. Dynamic Elementes
8.3 Accessories for Mechanical Drive Elements 8.3.2 Miscellaneous
Synchroniser Shaft Equaliser Couplings 29
Alphabetical Register 30
4
New Products 09/2001 1. Basic Elements 1.1 Profiles
Modular
Dimensions
(Basis 40 mm) Profile 8 200x40
Al, anodized
A = 39.60 cm2 Ix = 65.62 cm4 Iy =1411.47 cm4
m = 10.69 kg/m Wx = 32.81 cm3 Wy= 141.14 cm3
Cut-off max. 6000 mm, natural 0.0.473.82
Profile 8 240x40
Al, anodized
A = 47.21 cm2 Ix = 78.54 cm4 Iy =2400.72 cm4
m = 12.69 kg/m Wx = 39.27 cm3 Wy= 200.22 cm3
Cut-off max. 6000 mm, natural 0.0.473.84
Profile 8 200x28
Al, anodized
A = 38.22 cm2 Ix = 25.11 cm4 Iy =1377.41 cm4
m = 10.32 kg/m Wx = 18.35 cm3 Wy = 137.74 cm3
Profile 8 240x28
Al, anodized
A = 45.50 cm2 Ix = 29.95 cm4 Iy =2336.86 cm4
m = 12.29 kg/m Wx = 21.71 cm3 Wy = 194.74 cm3
5
New Products 09/2001 1. Basic Elements 1.2 Accessories for Profiles
Caps 8 Radiused caps for the end faces of the various profile
geometries; the cut face does not need to be deburred.
for Profiles 8
Modular
Dimensions
(Basis 40 mm) PA-GF, black
Flat Cross- Cap 8 200x28
Sections m = 22.0 g
1 pce. 0.0.474.07
Cap 8 200x40
m = 29.0 g
1 pce. 0.0.474.01
Cap 8 240x28
m = 27.0 g
1 pce. 0.0.474.10
Cap 8 240x40
m = 36.0 g
1 pce. 0.0.474.04
6
New Products 09/2001 1. Basic Elements 1.3 Fasteners
7
New Products 09/2001 1. Basic Elements 1.3 Fasteners
8
New Products 09/2001 3. Fastening Elements 3.1 T-Slot Nuts
9
New Products 09/2001 3. Fastening Elements 3.3 Rigid Panel Fasteners
PP
10
Rebate Profile Rebate Profile for universal fastening of various
elements to Profiles 8. Suitable as a continuous screw
strip for essentially dust and dirt-tight constructions, in
combination with panel elements and Sealing Strips or
as a rebate strip for doors.
Rebate Profile 8 Al M6
Al, anodized
Fully machined with 20 threads M6
incl. grub screws DIN 913-M6x12, St, bright zinc-plated
m = 540 g
11
New Products 09/2001 3. Fastening Elements 3.3 Rigid Panel Fasteners
Dual-Rod Mesh
System
Protective fence system for freestanding machine The inherently stable dual-rod mesh elements are used
guarding. The Dual-Rod Mesh, made of welded high- without frames. The two fixed panel widths make
strength steel wire, is screwed at any angle to the profile processing of the mesh largely unnecessary, with the
groove of Line 8 Stand Profiles using Dual-Rod Mesh narrower design (width: 958 mm) being particularly
Hangers. suitable for door elements.
This creates a customisable and stable protective fence
into which swing door elements can also be integrated,
if required.
12
Dual-Rod Mesh Hanger
Body, St, black
Clamping elements, GD-Zn, black
2 Button-Head Screws ISO 7380-M6x10, St, bright zinc-plated
2 Button-Head Screws ISO 7380-M6x22, St, bright zinc-plated
4 Washers DIN 9021-6.4, St, bright zinc-plated
m = 279 g
1 set 0.0.446.04
13
New Products 09/2001 3. Fastening Elements 3.3 Rigid Panel Fasteners
Dual-Rod Mesh
Lock System Dual-Rod Mesh Lock System
Lock housing, PA-GF, black
Lock case, PA-GF, black with nab, St
Lock housing rabbet, St, black
2 Dual-Rod Mesh Adapter Plates, St, black
4 Dual-Rod Mesh Clamping Elements
4 Button-Head Screws ISO 7380-M6x6, St, bright zinc-plated
2 door handles, PA, black
1 spacer sleeve, PA, black
2 square nut inserts M4, St, black
2 Countersunk Screws DIN 7991-M4x12, St, bright zinc-plated
Notes on Use and Installation
m = 1.74 kg
1 set 0.0.446.09
1 pce. 0.0.446.10
14
Dual-Rod Mesh The Dual-Rod Mesh elements are available in two
designs and two sizes: various mesh widths can be
used, depending on the distance to the danger zone that
is to be guarded.
The narrow mesh width is particularly suitable for doors.
25 19 > 120
50 44 > 850
m = 22.0 kg
1 pce., 1830x 958 mm 0.0.446.08
m = 45.0 kg
1 pce., 1830x2008 mm 0.0.446.07
m = 14.5 kg
1 pce., 1830x 958 mm 0.0.446.06
m = 30.0 kg
1 pce., 1830x2008 mm 0.0.446.05
15
New Products 09/2001 3. Fastening Elements 3.3 Rigid Panel Fasteners
Textile Clamp Special profiles for clamping thin (max. 1.5 mm) panel
elements that are not inherently stable such as textile
Profile grids, fabric webs, paper webs and films.
The textile clamp profiles are combined into a profile
frame using Clamp-Profile Fastener 6 30x30 E; the
whole assembly can then be suspended on stand
profiles.
Textile Clamp Profiles comprise the Clamp Profile, the
Clamp Strip and a Lid Profile. Using the Button-Head
Screw St 4x12 TX 20, the textile panel element is
clamped between the Clamp Profile and the Clamp Strip,
and cut to size after clamping.
Finally, the Lid Profile provides an easy-clean closure
for the clamped area.
16
Button-Head Screw, self-threading St 4x12, TX 20
St, bright zinc-plated
m = 145 g/100
Textile Mesh The Textile Mesh is used for guards, enclosures and
partitions.
It is supplied in rolls, making it easier to handle during
transport.
Any lengths and sizes can be cut easily using scissors.
Textile Mesh
PET, black, flame-retardant to DIN 75200
Min. tear resistance (DIN 53857T2) : 1800 N/100mm
Mesh width: 21 mm Textile thickness: approx. 1 mm
Roll width:1620 mm Roll length: 10 m
Max. internal frame width 1500 mm
m = 220±20 g/m2
1 roll 0.0.436.73
17
New Products 09/2001 3. Fastening Elements 3.4 Movable Panel Fasteners
Typical arrangement of a
3-part sliding door with
equal-sized door
segments.
18
The Recessed Grip D50 is particularly suitable for
sliding doors with a door thickness of 6 - 8 mm. They
are inserted into holes in the panel element.
The sliding-door catches must be fitted correctly, so as
to avoid any areas where hands may become trapped.
Clip 8 St
St, bright zinc-plated
Recommended number: 5 per 1 m
m = 2.5 g
1 pce. 0.0.428.97
1 set 0.0.473.81
1 set 0.0.473.51
19
New Products 09/2001 4. Handles and Locks 4.3 Locks and Catches
Door Latch Zn Slimline Door Latch for swing doors for fitting in the
door gap between the Stand Profile and the door. Thanks
to its small construction height, a door gap of 12 mm is
possible.
The Door Latch locks onto the head of a Hexagon Socket
Head Cap Screw DIN 912 M6, which is screwed into the
opposite groove against the T-Slot using a T-Slot Nut.
Profile n s
Door Latch Zn
GD-Zn, bright zinc-plated
Cap PA-GF, black
2 Countersunk Screws DIN 7991 M4x16, bright zinc-plated
m = 66 g
1 set 0.0.473.62
20
New Products 09/2001 6. Special Elements 6.1 Electrical Discharge
Potential Equaliser 5
GD-Zn, bright zinc-plated
Grub screw DIN 916-M3x12, St, bright zinc-plated
m=1g
1 pce. 0.0.464.45
Potential Equaliser 6
GD-Zn, bright zinc-plated
Grub screw DIN 916-M4x16, St, bright zinc-plated
m=4g
1 pce. 0.0.459.65
1 pce. 0.0.473.78
21
New Products 09/2001 6. Special Elements 6.3 Door Security
Security Limit Compact Security Limit Switch and Security Lock for
electrical and mechanical securing of swing, lifting and
Switch / Lock sliding doors.
compact When the actuator is pressed in, the contact is closed.
The Security Lock, working on the zero-current
principle, also locks the actuator at the same time when
appropriately wired. This mechanically prevents the
doors from being opened even in the event of a power
failure or impermissible operating states. In the event of
an emergency, the Security Lock can be opened without
power using the supplied triangular socket wrench.
22
Security Limit Switch compact
Casing, PA-GF, black
Positive break
Rated voltage: 24 V AC/DC / 230 V AC, 4A
Protection: IP 67, EN 60529
Test certification to BG-GS-ET-15
Washers
m = 80 g
1 pce. 0.0.473.90
23
New Products 09/2001 6. Special Elements 6.3 Door Security
Rotary Security The Rotary Security Switch is a hinge for hoods and for
doors of enclosures featuring an integrated security
Switch switch. Its compact design and integrated switching
elements give it exceptional protection against
mechanical influences. This also means it is extensively
protected against tampering.
The switch point is set between 0° and 180° and fixed in
position by tightening the snap-off-head screw only after
assembly is complete. Once set, the action cannot be
undone!
The slotted fastening enables the Rotary Security Switch
to be used on Line 6 and 8 Profiles. The connecting
cable with plug, Code A (Art. No. 0.0.473.25) is
connected axially, thereby affording the cable a protected
position as it lies in the profile groove.
A geometrically identical Plain Hinge is also available.
0 - 22 mm
0 - 12 mm
1 set 0.0.473.66
1 set 0.0.473.67
24
New Products 09/2001 6. Special Elements 6.4 Conveyors and Material Flow
60 mm 120 mm
25
New Products 09/2001 6. Special Elements 6.5 Work Bench Design
1 pce. 0.0.473.03
26
New Products 09/2001 6. Special Elements 6.6 Lighting
Lamp 35W
ON/OFF switch
Halogen reflector 35W
Protective panel of hardened glass
Protection: IP 67, EN 60529
Protection class III
m = 600 g
1 set 0.0.417.60
1 set 0.0.417.71
27
New Products 09/2001 6. Special Elements 6.6 Lighting
Lamp 35W
Lamp 35W, Halogen Reflector
m = 25 g
1 pce. 0.0.417.77
1 pce. 0.0.417.74
28
New Products 09/2001 8. Dynamic Elements 8.3 Accessories for Mechanical Drive Elements
VK14 VK32
L 80 120
a 1 - 1.5 2-3
b min. 40 min. 60
1 set 0.0.472.28
1 set 0.0.472.29
29
New Products 09/2001 Alphapetical Register
Alphabetical Register
A Angle Elements 6 T1 7 Angle Elements 6 T2 8
F Fastening Set 6-8 for Security Limit Switch/Lock Foot Cap 8 40x40 light 26
compact 23
Fixed Actuator for Security Limit Switch/Lock
compact 23
H Halogen Reflector; Lamp 35 W 28 Hexagon Socket Head Cap Screws DIN 912 M6 20
30
Information material
If you require additional information material, please contact your item
sales and service partner. You can find the address on the back of the
brochure or you can visit us on our web site: www.item-international.com
item Industrietechnik
und Maschinenbau GmbH
Friedenstraße 107-109
D-42699 Solingen
Made in Germany
Postbox 12 01 64
D-42676 Solingen
Phone +49/212/65 80-300
0.4.111.14 09/2001
Photographs
item Industrietechnik und Maschinenbau GmbH
Notes
Patents
Many of the components and products contained in this
catalogue are subject to industrial property rights. Any
copying of protected products is a violation of these
rights and, as such, shall be liable to compensation.
Data and illustrations in this catalogue do not discharge
the user from the obligation to carry out his own checks
to determine whether the industrial property rights of
third parties are infringed.
Product liability
item shall be liable, within the framework of the applicable
legal provisions, for the promised characteristics of the
products shown in this catalogue. Any claims for
liability above and beyond such - in particular relating to
products created by third parties using products
included in this catalogue - are expressly excluded.
Conditions of use
The products in the item MB Building Kit System are
suitable for use in dry conditions and over the
temperature range -20°C to +70°C. item must be
consulted where products are to be used for applications
outside these limits.
item Industrietechnik April 2002 Edition
MB Building Kit und Maschinenbau GmbH
Friedenstraße 107-109
System D-42699 Solingen
Postbox 12 01 64
D-42676 Solingen
Phone +49/212/65 80-300
Fax +49/212/65 80-310
info@item-international.com
www.item-international.com
Index 4
Contents 1. Basic Elements
1.1 Profiles 1.1.3 Profiles 8
Profiles 8 8EN 5
1.1.2 Accessories for Profiles
Caps 8 6
1.3 Fasteners 1.3.2 Angled Connections
Face Fastening Set 8 7
3. Fastening Elements
3.2 Screws and Nuts 3.2.2 Special Fastening Elements
Angle Bracket Zn 8
3.4 Movable Panel Fasteners 3.4.1 Hinges
Hinge, St, light duty 9
4. Handles and Locks
4.3 Locks and Catches 4.3.3 Door Catches
Sliding-Door Pin Lock 10
6. Special Elements
6.5 Work Bench Design
Column D110 11
Column Profile D110 11
Column Lid Profile D110 11
Profile 8 R26-270° 12
Support Arm 8 120 13
Spacer Element 8 D40 14
Flange 8 D130 14
Tool Holder 8 15
7. Installation Elements
7.1 Conduits 7.1.3 Accessories for Conduits
Conduit Cap Fastener 40 E 16
Alphabetical Register 17
4
New Products 04/2002 1. Basic Elements 1.1 Profiles
5
New Products 04/2002 1. Basic Elements 1.1 Profiles
Cap 8 160x160
St, black
4 dome-head screws M8x14, St, black
m = 624 g
1 set 0.0.475.15
Cap 8 240x160
St, black
4 dome-head screws M8x14, St, black
m = 907 g
1 set 0.0.475.16
6
New Products 04/2002 1. Basic Elements 1.3 Fasteners
1 set 0.0.474.44
7
New Products 04/2002 3. Fasteners 3.2 Screws and Nuts
Angle Bracket Brackets Zn are very versatile and can be used for
securing various components in variable positions on
Zn MB Building Kit System profiles and panel elements.
The slots can be used to adjust the position and angle of
the Bracket over a broad range and have been designed
for screws up to size M6. Locating Washers 6 D5 or 6
D4 are recommended for smaller screws.
(Catalogue MB5, Section 3.2.2)
a b c d
Profile Screw T-Slot Nut
ISO 7380
M5x16 Locating Washer 6 D5 5 St M5
Bracket 40x40x20 Zn
GD-Zn, black
m = 63 g
1 pce. 0.0.474.60
Bracket 60x40x20 Zn
GD-Zn, black
m = 77 g
1 pce. 0.0.474.61
Bracket 60x60x20 Zn
GD-Zn, black
m = 92 g
1 pce. 0.0.474.62
Bracket 80x40x20 Zn
GD-Zn, black
m = 92 g
1 pce. 0.0.474.63
8
New Products 04/2002 3. Fasteners 3.4 Movable Panel Fasteners
Hinge, St, light Spring-loaded 90° hinge for screw attachment which is
particularly suitable when constructing lids and
duty lightweight doors. There is no need to make any special
hole in the panel element to accommodate the hinge.
Stackable spacer plates can be used to compensate for
different thicknesses in the panel elements and door
gaps. The adapter plate can be used to attach Hinge, St,
light duty to all profile lines.
9
New Products 04/2002 4. Handles and Locks 4.3 Locks and Catches
10
New Products 04/2002 6. Special Elements 6.5 Work Bench Design
Work Bench
Design
The special elements in this product series are highly Column Profile D110 is equipped with two integrated
suitable for constructing modular and functional conduits for protecting equipment cables, ensuring they
supporting elements of desks and tables. The tables can are routed safely from the floor to the table top.
be constructed with individual legs at each corner, with a
central column or with combinations of these.
Column D110 When used in conjunction with two Lid Profiles, Column
Profile D110 can be used to create a column of circular
cross-section which can form a central table leg or as a
stylish support for structures mounted on top of it.
Profiles with grooves of modular dimension 40 mm can
be screw-attached using the core bores of Column Profi-
le D110.
11
New Products 04/2002 6. Special Elements 6.5 Work Bench Design
Column D110
Profile 8 R26-270° Profile with round outer surface closed on three sides,
with a Profile 8 light duty groove.
This is particularly useful as a table leg attached to one
corner of a table structure. The Profile 8 groove can be
used to connect the profile with any desired table
support structure made of standard system elements.
The fact that its exterior surface is closed on three sides
makes it both stylish and easy to clean. The cap can also
be fitted at the bottom of the profile to protect the floor.
There are also many other possible uses, e.g. as a hand
rail for installation on walls and profile structures.
The profile groove on one side can be closed off by
means of a Cover Profile 8 R40 in order to produce a
round profile contour without grooves.
Profile 8 R26-270°
Al, anodized
A = 6.45 cm2
m = 1.75 kg/m
Cap 8 R26-270°
PA-GF, black
m = 5.6 g
1 pce. 0.0.474.46
12
New Products 04/2002 6. Special Elements 6.5 Work Bench Design
1 set 0.0.474.80
13
New Products 04/2002 6. Special Elements 6.5 Work Bench Design
14
New Products 04/2002 6. Special Elements 6.5 Work Bench Design
1 set 0.0.474.81
Flange 8 D130
GD-Zn, RAL9006 white aluminium
2 fixing elements, GD-Zn, galvanized
m = 399 g
1 set 0.0.474.82
Tool Holder 8 Tool Holder 8 can be fitted at any point in the groove of
Profiles 8. Its spring-loaded elements made of flexible
plastic enclose any inserted tools and pencils and hold
them securely. The Tool Holder can be extended at will
by simply adding further elements. The clamping force
of the Tool Holder can also be varied by choosing the
appropriate pre-tensioning.
The flexible plastic loops ensure that the surfaces of the
tools are not damaged.
Installation sequence:
2. 1. Insert the loop into the groove
2. Turn it by 90°
3. Insert the spring into the groove
1. 4. Secure the Tool Holder in the groove,
e.g. using T-Slot Nut 8 St/PA M6 and grub screw
3. 4. DIN 914-M6x8.
Tool Holder 8
10 loops, PA-GF, black
10 compression springs
m = 40 g
1 set 0.0.474.50
15
New Products 04/2002 7. Installation Elements 7.1 Conduits
16
New Products 04/2002 Alphapetical Register
Alphabetical Register
A Angle Bracket Zn 8
B Bracket 40x40x20 Zn 8
Bracket 60x40x20 Zn 8
Bracket 60x60x20 Zn 8
Bracket 80x40x20 Zn 8
C Cap 8 R26-270° 12
Cap 8 160x160 6
Cap 8 240x160 6
Caps 8 6
Column D110 11
Column Lid Profile D110 12
Column Profile D110 12
Conduit Cap Fastener 40 E 16
P Profile 8 R26-270° 12
Profile 8 160x160 8EN 5
Profile 8 240x160 8EN 5
Profiles 8 5
T Tool Holder 8 15
17
Information material
If you require additional information material, please contact your item
distribution and service partner. You can find the address on the back of
the brochure or you can visit us at our web site: www.item-
international.com
item Industrietechnik
und Maschinenbau GmbH
Friedenstraße 107-109
D-42699 Solingen
Made in Germany
Postbox 12 01 64
D-42676 Solingen
Phone +49/212/65 80-300
0.4.111.37 04/2002
Photographs
item Industrietechnik und Maschinenbau GmbH
Notes
Patents
Many of the components and products contained in this
catalogue are subject to industrial property rights. Any
copying of protected products is a violation of these
rights and, as such, shall be liable to compensation.
Data and illustrations in this catalogue do not discharge
the user from the obligation to carry out his own checks
to determine whether the industrial property rights of
third parties are infringed.
Product liability
item shall be liable, within the framework of the applicable
legal provisions, for the promised characteristics of the
products shown in this catalogue. Any claims for
liability above and beyond such - in particular relating to
products created by third parties using products
included in this catalogue - are expressly excluded.
Conditions of use
The products in the item MB Building Kit System are
suitable for use in dry conditions and over the
temperature range -20°C to +70°C. item must be
consulted where products are to be used for applications
outside these limits.
item Industrietechnik September 2002 Edition
MB Building Kit und Maschinenbau GmbH
Friedenstraße 107-109
System D-42699 Solingen
Postbox 12 01 64
D-42676 Solingen
Phone +49/212/65 80-300
Fax +49/212/65 80-310
info@item-international.com
www.item-international.com
1. Basic Elements
Contents 1.1 Profiles 1.1.2 Profiles 6
Profiles 6 30x12 and 6 60x12 light 5
1.1.3 Profiles 8
Profile 8 160x160 6
1.2 Profile Accessories 1.2.1 Cover for Profile End Face
Caps 6 5
Caps 8 6
1.3 Fasteners 1.3.1 Right-Angled Connections
Angle Bracket 8 160x160 St M8 7
1.3.5 Parallel-Profile Connections
Parallel Fasteners 8 8
2. Floor Elements
2.1 Adjustable Feet 2.1.1 Adjustable Feet with Thread
Adjustable Feet, Stainless 9
2.1.3 Special Adjustable Feet
Base Plate 8 320x320 St 10
4. Handles and Locks
4.1 Handles
Cap for Handle PA 160 11
4.3 Locks and Catches 4.3.1 Door Catches
Catch Mounting Bracket 11
5. Panel Elements
5.1 Closed Panels 5.1.1 Transparent Panels
Acrylic Glass 2mm 12
Polycarbonate 2mm 12
5.2 Mesh Panels
Dual-Rod Meshes 13
6. Special Elements
6.5 Work Bench Design
Document Holders 14
Cable Duct 18
6.7 General Accessories
Protective Profiles 8 40x16 21
Warning and Protective Profiles 8 40x16 21
Alphabetical Register 22
4
New Products 09/2002 1. Basic Elements 1.1 Profiles
Cap 6 30x12
PA-GF, black
m=1g
1 pce. 0.0.478.09
Cap 6 60x12
PA-GF, black
m=2g
1 pce. 0.0.478.11
5
New Products 09/2002 1. Basic Elements 1.1 Profiles
Profile 8 160x160
Al, anodized
A = 74.20 cm2 I = 2355.00 cm4
m = 20.04 kg/m W = 294.40 cm3
Cap 8 160x160
St, painted, black
4 dome-head screws M8x14, St, galvanized, black
m = 624 g
1 set 0.0.475.15
6
New Products 09/2002 1. Basic Elements 1.3 Fasteners
1 pce. 0.0.475.21
7
New Products 09/2002 1. Basic Elements 1.3 Fasteners
Parallel Fastener 8
2 clamping elements, Al, anodized
Housing, PA-GF, black
Compression spring
Tensioning screw, St, galvanized
m = 21 g
1 set 0.0.476.58
1 pce. 0.0.476.60
8
New Products 09/2002 2. Floor Elements 2.1 Adjustable Feet
Adjustable Feet, Knuckle feet in stainless steel for use in areas that are at
risk of corrosion.
Stainless The fact that they are electrically conductive means that
they can also be used for desks and devices in areas that
are susceptible to ESD.
Note:
The protective conductor of a machine or device must
not be connected via a conductive knuckle foot. An addi-
tional Earthing Terminal (item Comprehensive Catalogue
MB 5, Section 6.1) with a separate cable is required for
this purpose.
1 pce. 0.0.478.13
9
New Products 09/2002 2. Floor Elements 2.1 Adjustable Feet
Adjustable Feet,
Stainless
Knuckle Foot D80, M16x100 stainless
Spindle, St, stainless
Foot plate, St, stainless
Hexagon nut DIN 934-M16, St, stainless
F = 20,000 N a = 7°
m = 435 g
1 pce. 0.0.476.39
Base Plate 8 Solid steel Base Plate, particularly suitable for floor and
wall mounting of Profiles 8 160x160.
320x320 St
1 set 0.0.476.67
10
New Products 09/2002 4. Handles and Locks 4.1 Handles
Cap for Handle The Cap fills out the cavity in Handle PA 160 to ensure
the Handle is comfortable in use. It is fitted after the
PA 160 Handle has been installed.
1 pce. 0.0.475.38
Catch Mounting The Catch Mounting Bracket offers a simple means for
securing Ball Latches and magnetic latches to profiles of
Bracket all lines. The catch housing and ball pin can be set to
the precise position by means of the slots.
The Catch Mounting Bracket minimises the gap between
the doors and the Stand Profile.
11
New Products 09/2002 5. Panel Elements 5.1 Closed Panels
1 pce. 0.0.475.06
Polycarbonate 2mm
PC, clear
Thickness tolerance ± 10%
m = 2.4 kg/m2
Panel size max. 3050x2030 mm
Cut-off, clear 0.0.479.61
12
New Products 09/2002 5. Panel Elements 5.2 Mesh Panels
25 19 > 120
50 44 > 850
m = 20.5 kg
1 pce., 1830x958 mm 0.0.476.47
m = 42.3 kg
1 pce., 1830x2008 mm 0.0.476.46
m = 13.8 kg
1 pce., 1830x958 mm 0.0.476.49
m = 28.6 kg
1 pce., 1830x2008 mm 0.0.476.48
13
New Products 09/2002 6. Special Elements 6.5 Work Bench Design
14
New Products 09/2002 6. Special Elements 6.5 Work Bench Design
Document Holder 8 A4
Fully assembled (excluding protective panel)
A = 210 mm
B = 300 mm
m = 0.65 kg
1 set 0.0.476.22
Document Holder 8 A3
Fully assembled (excluding protective panel)
A = 420 mm
B = 300 mm
m = 1.2 kg
1 set 0.0.476.23
1 set 0.0.476.24
15
New Products 09/2002 6. Special Elements 6.5 Work Bench Design
16
New Products 09/2002 6. Special Elements 6.5 Work Bench Design
17
New Products 09/2002 6. Special Elements 6.5 Work Bench Design
18
New Products 09/2002 6. Special Elements 6.5 Work Bench Design
19
New Products 09/2002 6. Special Elements 6.5 Work Bench Design
Cable Duct
Support Profile KW
Al, anodized
m = 1.50 kg/m
Cut-off, max. 3000 mm, natural 0.0.474.75
Wall Profile KW
Al, anodized
m = 3.0 kg/m
Lip Seal KW
NBR, black
m = 7.3 g/m
Cut-off, max. 20 m 0.0.479.64
Catch 160 KW
PA-GF, black
m = 34 g
1 pce. 0.0.474.70
1 set 0.0.474.98
20
New Products 09/2002 6. Special Elements 6.7 General Accessories
21
New Products 09/2002 Alphapetical Register
Alphabetical Register
A Acrylic Glass 12 Angle Bracket 8 160x160 St M8 7
T Transparent Panels 12
22
Information material
If you require additional information material, please contact your item
distribution and service partner. You can find the address on the back of
the brochure or you can visit us at our web site:
www.item-international.com
item Industrietechnik
und Maschinenbau GmbH
Friedenstraße 107-109
D-42699 Solingen
0.4.411.60 09/2002 Made in Germany
Postbox 12 01 64
D-42676 Solingen
Phone +49/212/65 80-300
Fax +49/212/65 80-310
info@item-international.com
www.item-international.com
MB Building Kit System
New Products 04/2003
Concept, design and realisation
item Industrietechnik und Maschinenbau GmbH,
Technical Documentation Department
Photographs
item Industrietechnik und Maschinenbau GmbH
Notes
Patents
Many of the components and products contained in this
catalogue are subject to industrial property rights. Any
copying of protected products is a violation of these
rights and, as such, shall be liable to compensation.
Data and illustrations in this catalogue do not discharge
the user from the obligation to carry out his own checks
to determine whether the industrial property rights of
third parties are infringed.
Product liability
item shall be liable, within the framework of the applicable
legal provisions, for the promised characteristics of the
products shown in this catalogue. Any claims for
liability above and beyond such - in particular relating to
products created by third parties using products
included in this catalogue - are expressly excluded.
Conditions of use
The products in the item MB Building Kit System are
suitable for use in dry conditions and over the
temperature range -20°C to +70°C. item must be
consulted where products are to be used for applications
outside these limits.
item Industrietechnik April 2003 Edition
MB Building Kit und Maschinenbau GmbH
Friedenstraße 107-109
System D-42699 Solingen
Postbox 12 01 64
D-42676 Solingen
Phone +49/212/65 80-300
Fax +49/212/65 80-310
info@item-international.com
www.item-international.com
1. Basic Elements
Contents 1.1 Profiles 1.1.1 Profiles 5
Profile 5 20x20 3N 5
1.1.2 Profiles 6
Profile 6 30x30 3N light 5
1.1.3 Profiles 8
Profile 8 40x40 3N light 5
Profile 8 320x160 6
1.2 Accessories for Profiles 1.2.1 Caps for Profile End Faces
Cap 8 320x160 6
1.3 Fasteners 1.3.1 Right-Angled Connections
Angle Bracket 8 160x160 St M12 7
Fastener 8 M12 7
2. Floor Elements
2.1 Adjustable Feet 2.1.1 Knuckle Feet
Knuckle Foot D20, M5x45 8
2.1.3 Special Adjustable Feet
Base Plate 8 320x320 St 9
Levelling Feet D80, M33x80 9
4. Handles and Locks
4.3 Locks and Catches 4.3.3 Door Locks
Integrated Lock System 8 10
6. Special Elements
6.7 General Accessories
Radius Seal 8 40x40 12
Radius Seals 8 80x40 12
7. Installation Elements
7.1 Conduits 7.1.3 Accessories for Conduits
Cable Entry Protector Lid 40 13
Cable Entry Protector Lid 80 13
Cable Entry Protector Wall 40 13
Cable Entry Protector Wall 80 13
8. Dynamic Elements
8.2 Mechanical Drive Elements 8.2.1 Timing-Belt Drives
Timing-Belt Tensioner Holder 8 R25 14
Timing-Belt Tensioner Holder 8 R50 14
Mounting Plate 160x160 U80 R50 15
Alphabetical Register 18
4
New Products 04/2003 1. Basic Elements 1.1 Profiles
Profile 5 20x20 3N
Al, anodized
A = 1.92 cm2 Ix = 0.80 cm4 Iy = 0.77 cm4
m = 0.50 kg/m Wx = 0.80 cm3 Wy = 0.76 cm3
Cut-off max. 3000 mm, natural 0.0.464.83
5
New Products 04/2003 1. Basic Elements 1.1 Profiles
Profile 8 320x160
Al, anodized
A =125.55 cm2 Ix = 4.398.20 cm4 Iy =14,194.10 cm4
m = 33.90 kg/m Wx = 549.80 cm3 Wy = 887.30 cm3
Cap 8 320x160
St, painted, black
4 dome-head screws M8x14, St, bright zinc-plated, black
m = 1.2 kg
1 set 0.0.476.64
6
New Products 04/2003 1. Basic Elements 1.3 Fasteners
1 pce. 0.0.475.20
7
New Products 04/2003 2. Floor Elements 2.1 Adjustable Feet
Fastener 8 M12
Fastener 8 M12
1 fastener half without clamp, G-St, stainless
1 fastener half with clamp, G-St, stainless
1 nut DIN 934-M12, St, bright zinc-plated
1 washer DIN 125-12, St, bright zinc-plated
m = 70 g
1 set 0.0.473.02
8
New Products 04/2003 2. Floor Elements 2.1 Adjustable Feet
Base Plate 8 New design of Base Plate 8 320x320 St. The hole
pattern for the countersinks can be used for end-face
320x320 St II connection to Profiles 8 160x160, 160x160 8EN,
240x160 8EN and 8 320x160.
The Base Plate can be fastened to the floor in two
ways - either by bolting it directly to the floor or by
also using Levelling Feet. These compensate for slight
unevenness of the floor in the area of the base plate as
well as possible height differences.
The floor anchors are fed through the bores in the
Levelling Feet. When these are tightened the Levelling
Feet are fixed in their preset position.
1 set 0.0.476.70
1 set 0.0.480.91
9
New Products 04/2003 4. Handles and Locks 4.3 Locks and Catches
l = a - 60 mm
The rods of the Rod Latches move out of the core bore
in the door profile and engage in the Profile 8 groove of
the door frame profile adjacent.
The gap between the door profile and the upper door
frame must not exceed 7 mm.
10
New Products 04/2003 4. Handles and Locks 4.3 Locks and Catches
Handle
1 handle, PA, black
1 square drive 56 mm long, St, bright-zinc plated
1 square drive 112 mm long, St, bright-zinc plated
2 T-Slot Nuts 8 Al M5
2 Countersunk Screws DIN 7991-M5x16, St,
bright-zinc plated
m = 170 g
1 set 0.0.476.92
Handle, Lockable
1 handle, PA, black
2 keys
1 square drive 56 mm long, St, bright-zinc plated
1 square drive 112 mm long, St, bright-zinc plated
2 T-Slot Nuts 8 Al M5
2 Countersunk Screws DIN 7991-M5x16, St,
bright-zinc plated
m = 220 g
1 set 0.0.476.94
Rod Latch 8
1 cap, PA-GF, schwarz
1 locking pin, St, stainless
1 rod actuator pin, St
1 O-ring DIN 3771 5.5x1.5, NBR, black
1 self-tapping screw DIN 7982-4.2x16, St, black
m = 30 g
1 set 0.0.476.98
11
New Products 04/2003 6. Special Elements 6.7 General Accessories
12
New Products 04/2003 7. Installation Elements 7.1 Conduits
Cable Entry The Cable Entry Protectors enable hoses and cables to
be routed in and out of conduits without having to
Protectors, Lid deburr the profiles or take other protective measures. A
and Wall break is made at a suitable point in the Support Profiles
and Wall Profiles (modular conduit system) or the Lid
Profiles (conduits E). A Cable Entry Protector covers the
sharp cut edges of the profiles and protects cables and
hoses as they emerge from the conduits.
Cable Entry Protectors, Lid are suitable for use with Lid
Profiles and Support Profiles. Cable Entry Protectors,
Wall are suitable for the appropriate Wall Profiles.
1 set 0.0.479.77
1 pce. 0.0.479.74
1 pce. 0.0.479.75
13
New Products 04/2003 8. Dynamic Elements 8.2 Mechanical Drive Elements
1 set 0.0.426.33
1 set 0.0.426.36
14
New Products 04/2003 8. Dynamic Elements 8.2 Mechanical Drive Elements
1 pce. 0.0.480.71
15
The Philosophy of the The building kit system – a vast array of parts and a The following media are also available upon request:
virtually unlimited range of possibilities.
MB Building Kit System > Comprehensive Catalog MB Building Kit System - Our
Industrial building kit systems looking to cover a broad products for your projects
spectrum of cutting-edge fixtures must be able to deliver > CD MB Building Kit System - Our products in pdf
functionality, cost-efficiency, flexibility and many other format for easy access
features.
> CD MB Quick & Easy - Our design support for your
The modular design of the item MB Building Kit System projects
can combine all the elements of the individual product
groups in order to create a huge spectrum of fixtures
ranging from assembly work benches and factory
equipment to automated production facilities.
The components of the MB Building Kit System are
easily combined into customised solutions.
When item Industrietechnik und Maschinenbau GmbH > Fast delivery of all system elements
was established in Solingen in 1974, its initial areas of > Elements machined ready for assembly
operation included the design and construction of
customised machines and assembly equipment. > Assembly of construction kits
From the very outset, our company set itself a prime > Turnkey solutions with system elements
goal - to reduce the cost of building machines by > CAD software for project management
rationalising machining and assembly operations and by
standardising components. > Internal and external training
item operates a decentralised sales structure worldwide.
Sales and service centres close to the customer are able
to provide a full spectrum of services and offer an
excellent level of support for all tasks.
16
International Sales With branches, sales partners and a comprehensive
network of service centres worldwide, item can assure
users of continuous support and rapid availability of
products in their direct vicinity.
You can find item sales partners in the following
countries:
> Australia
> Austria
> Belgium
> Brazil
> Canada
> Czech Republic
> Denmark
> Finland
> France
> Greece
> Hungary
> Ireland
> Israel
> Italy
> Japan
> Netherlands
> New Zealand
> Norway
> Poland
> Singapore
> Slovenia
> South Africa
> Spain
> Sweden
> Switzerland
> UK
> USA
17
New Products 04/2003 Alphapetical Register
Alphabetical Register
A Angle Bracket 8 160x160 St M12 7
F Fastener 8 M12 7
H Handle 11
Handle, lockable 11
P Profile 5 20x20 3N 5
Profile 6 30x30 3N light 5
Profile 8 320x160 6
Profile 8 40x40 3N light 5
Profiles with closed grooves 5
18
Information material
If you require additional information material, please contact your item
distribution and service partner. You can find the address on the back of
the brochure or you can visit us at our web site:
www.item-international.com
item Industrietechnik
und Maschinenbau GmbH
Friedenstraße 107-109
D-42699 Solingen
Made in Germany
Postbox 12 01 64
D-42676 Solingen
Phone +49/212/65 80-300
0.4.111.86 05/2003
New Line 12 New Line 12 New Line 12 New Line 12 New Line 12
Concept, design and realisation
item Industrietechnik und Maschinenbau GmbH,
Technical Documentation Department
Photographs
item Industrietechnik und Maschinenbau GmbH
Notes
Patents
Many of the components and products contained in this
catalogue are subject to industrial property rights. Any
copying of protected products is a violation of these
rights and, as such, shall be liable to compensation.
Data and illustrations in this catalogue do not discharge
the user from the obligation to carry out his own checks
to determine whether the industrial property rights of
third parties are infringed.
Product liability
item shall be liable, within the framework of the applicable
legal provisions, for the promised characteristics of the
products shown in this catalogue. Any claims for
liability above and beyond such - in particular relating to
products created by third parties using products
included in this catalogue - are expressly excluded.
Conditions of use
The products in the item MB Building Kit System are
suitable for use in dry conditions and over the
temperature range -20°C to +70°C. item must be
consulted where products are to be used for applications
outside these limits.
item Industrietechnik April 2003 Edition
MB Building Kit und Maschinenbau GmbH
Friedenstraße 107-109
System D-42699 Solingen
Postbox 12 01 64
D-42676 Solingen
Phone +49/212/65 80-300
Fax +49/212/65 80-310
info@item-international.com
www.item-international.com
4
Hit the mark with Line 12 - The new Line 12 - designed for very heavy loads in
mechanical engineering.
the alternative to steel in
Based on the 60 mm modular dimension, Line 12 is
mechanical engineering one of the few systems on the market with a heavy-duty
M12 screw connection.
The profile cross-sections up to 240x120 mm are the
perfect alternative to steel girders. A comprehensive
range of accessories and stable fastening elements
complete the system.
The demand for rigid, heavy-duty aluminium profiles is
continuing to grow worldwide. The convincing
advantages of profile technology are even being
recognised and used in applications which, due to the
high loads involved, were hitherto the sole reserve of
steel constructions.
Both simple frames with small footprints and supporting
constructions for heavy machinery can be built easily
and at low cost. The result is a load-bearing capacity
which previously was only possible through intensive Assembly of the standard connection in Line 12
machining in the steel construction sector.
5
New Products 04/2003 1. Basic Elements 1.1 Profiles
Profile 12
Technical Data
Tolerances of
external dimensions and
groove position
Groove Dimensions
1 0.4
2 to 4 0.6
>4 0.8
Tensile Loading
6
New Products 04/2003 1. Basic Elements 1.1 Profiles
Straightness Tolerance
Width a [mm] Straightness tolerance
transverse from up to t [mm]
0 60 0.2
60 120 0.3
120 240 0.5
Angular Tolerance
Width b [mm] Angular tolerance
from up to w ± [mm]
0 60 0.60
60 120 0.80
120 240 1.5
7
New Products 04/2003 1. Basic Elements 1.1 Profiles
Profiles 12 The following equations apply for calculating deflection An approximate calculation of the deflection is possible
f: with the help of the nomogram shown on the right. The
Determination of the Example load 1 example shown is worked through in the direction of the
Profile Deflection arrow to determine the deflection.
F x l3
f = ______________________ Based on the given allowable maximum deflection, the
3 x E x Ι x 104 nomogram calculation procedure can be reversed in
order to determine the required profile sizes or
maximum permissible loads.
8
New Products 04/2003 1. Basic Elements 1.1 Profiles
9
New Products 04/2003 1. Basic Elements 1.1 Profiles
Profile 12 60x60
Al, anodized
A = 20.60 cm2 I = 70.50 cm4
m = 5.55 kg/m W = 23.50 cm3
Cut-off max. 6000 mm, natural 0.0.001.11
Profile 12 120x60
Al, anodized
A = 37.58 cm2 Ix = 135.40 cm4 Iy = 509.70 cm4
m = 10.15 kg/m Wx = 45.10 cm3 Wy = 85.10 cm3
Cut-off max. 6000 mm, natural 0.0.001.12
Profile 12 120x120
Al, anodized
A = 60.40 cm2 I = 948.00 cm4
m = 16.30 kg/m W = 159.00 cm3
10
New Products 04/2003 1. Basic Elements 1.1 Profiles
Profile 12 240x60
Al, anodized
A = 72.60 cm2 Ix = 269.38 cm4 Iy = 3777.20 cm4
m = 19.60 kg/m Wx = 89.60 cm3 Wy = 314.80 cm3
Cut-off max. 6000 mm, natural 0.0.001.15
Profile 12 240x120
Al, anodized
A =112.00 cm2 Ix = 1815.20 cm4 Iy = 6168.90 cm4
m = 30.24 kg/m Wx = 302.00 cm3 Wy = 514.10 cm3
11
New Products 04/2003 1. Basic Elements 1.2 Accessories for Profiles
PA-GB, black
Cap 12 60x60
m = 14.7 g
1 pce. 0.0.005.01
Cap 12 120x60
m = 28 g
1 pce. 0.0.005.02
Cap 12 120x120
m = 54 g
1 pce. 0.0.005.03
Cap 12 240x60
m = 54 g
1 pce. 0.0.005.05
Cap 12 240x120
m = 106 g
1 pce. 0.0.005.04
12
New Products 04/2003 1. Basic Elements 1.2 Accessories for Profiles
Cover Profile Al Cover Profile 12 Al seals the grooves of the profile side
faces so that they are dust-proof and easy to clean.
Electric cables running along the groove of Profile 12
can thus be protected and installed out of sight.
Cover Profile 12 Al
Al, anodized
m = 62 g/m
10 pce., length 2000 mm, natural 0.0.003.73
13
New Products 04/2003 1. Basic Elements 1.2 Accessories for Profiles
Cover Profile 12
PP/TPE
m = 58 g/m
10 pce., length 2000 mm, natural 0.0.005.16
10 pce., length 2000 mm, black 0.0.005.30
14
New Products 04/2003 1. Basic Elements 1.3 Fasteners
Innovation
German patent
and foreign patent
EP 0 136 431
Standard-Fastening Set 12
Standard connecting plate 12, St, bright zinc-plated
Button-Head Screw ISO 7380-M12x30, St, bright zinc-plated
M = 80 Nm
m = 70 g
1 set 0.0.003.35
15
New Products 04/2003 1. Basic Elements 1.3 Fasteners
Innovation
German patent
34 38 773
Universal-Fastening Set 12
Universal Fastener 12, die-cast zinc, bright zinc-plated
Hexagon Socket Head Cap Screw DIN 7984-M12x45,
St, bright zinc-plated
Washer DIN 433-13, St, bright zinc-plated
T-Slot Nut 12 St M12, bright zinc-plated
M = 80 Nm
m = 155 g
1 set 0.0.003.57
16
New Products 04/2003 1. Basic Elements 1.3 Fasteners
Innovation
German patent
and foreign patent
EP 0 458 069
Automatic-Fastening Set 12
Automatic Fastener 12, St, bright zinc-plated
Hexagon Socket Head Cap Screw DIN 912-M8x60, St,
bright zinc-plated
T-Slot Nut 12 St M8, bright zinc-plated
s = 8 A/F
M = 34 Nm
m = 125 g
1 set 0.0.003.50
17
New Products 04/2003 1. Basic Elements 1.3 Fasteners
1 pce. 0.0.003.20
1 pce. 0.0.005.06
1 set 0.0.003.53
18
New Products 04/2003 1. Basic Elements 1.3 Fasteners
1 pce. 0.0.003.21
1 pce. 0.0.005.07
1 set 0.0.003.54
19
New Products 04/2003 1. Basic Elements 1.3 Fasteners
Universal-Butt-Fastening Set 12
2 Universal Fasteners 12, die-cast zinc, bright zinc-plated
1 Hexagon Socket Head Cap Screw DIN 7984-M12x60,
St, bright zinc-plated
1 washer DIN 433-13, St, bright zinc-plated
1 Hexagon Nut DIN 934-M12, St, bright zinc-plated
M = 80 Nm
m = 200 g
1 set 0.0.003.61
20
New Products 04/2003 1. Basic Elements 1.3 Fasteners
1 set 0.0.003.51
21
New Products 04/2003 2. Floor Elements 2.3 Accessories for Floor Elements
GD-Zn, black
22
New Products 04/2003 3. Fastening Elements 3.1 T-Slot Nuts
T-Slot Nuts St T-Slot Nuts St - designed for fixing parts or for use in
fastening applications.
The anti-torsion block in the groove makes precise
alignment in the profile groove easier.
T-Slot Nut 12 St M6
Mmax. = 14 Nm Fmax. = 3,500 N
m = 31 g
1 pce. 0.0.003.72
T-Slot Nut 12 St M8
Mmax. = 34 Nm Fmax. = 6,000 N *
m = 33 g
1 pce. 0.0.003.63
maximal zulässige
* maximum Belastbarkeit
load achievable der Profilnut
in standard Profile auf
only.Zug beachten!
Check profile properties if using Profile Light!
23
New Products 04/2003 3. Fastening Elements 3.1 T-Slot Nuts
T-Slot Nuts T-Slot Nuts St, heavy-duty, can be used for very heavy-
duty fastening applications.
St, heavy-duty
Since their cross-section is adapted to the groove
shape, tensile forces are guided into the aluminium
profile.
They also have more supporting threads than the
turn-to-insert T-Slot Nuts and thus allow greater screw
tightening torques.
24
New Products 04/2003 3. Fastening Elements 3.1 T-Slot Nuts
Profile Bars Profile Bars with the cross-section shapes of the T-Slot
Nuts. They can be machined as required and are used to
produce application-specific fastening elements.
Profile Bar 12 St
St, bright zinc-plated
Threaded bore max. M12
m = 600 g
1 pce., length 500 mm 0.0.003.74
25
New Products 04/2003 3. Fastening Elements 3.2 Screws and Nuts
Application example:
Connecting a Hinge 8 40x40, heavy duty with Profile 12
using Adapter 12/8 Al-40.
The anti-torsion elements of the heavy duty Hinge in the
groove remain effective.
Hinge 8 40x40,
heavy-duty
Adapter 12/8 Al-40
T-Slot Nut 12 St M8
Profile 12 60x60
26
New Products 04/2003 9. Auxiliary Elements 9.2 Jigs and Tools
Note:
Machining of the profiles with the Step Drill must be
performed on a pillar drill with a suitable taper mount
MT3 or using suitable reducing adapters, e.g. MT4/
MT3. It is important to ensure that the profiles are
securely clamped!
1 pce. 0.0.014.03
27
New Products 04/2003 9. Auxiliary Elements 9.2 Jigs and Tools
28
New Products 04/2003 9. Auxiliary Elements 9.2 Jigs and Tools
L-Key 6 A/F
a = 200 mm
b = 160 mm
c = 6 A/F
m = 150 g
1 pce. 0.0.007.01
L-Key 8 A/F
a = 300 mm
b = 200 mm
c = 8 A/F
m = 300 g
1 pce. 0.0.007.12
29
New Products 04/2003 9. Auxiliary Elements 9.2 Jigs and Tools
1 pce. 0.0.007.47
30
New Products 04/2003 9. Auxiliary Elements 9.3 Services
31
New Products 04/2003 9. Auxiliary Elements 9.3 Services
Connection
Processing,
Drilled Hole
Connection
Processing,
Stepped Bore
32
New Products 04/2003 Alphapetical Register
Alphabetical Register
A Adapter 12/8 Al -40 27
Adapter 12/8 Al -80 27
Adapter Profile 12/8 Al 27
Angle Bracket 12 60x60 Zn 18
Angle Bracket 12 120x120 Zn 19
Angle Bracket 12 Zn 18
Angle Bracket Cap 12 60x60 18
Angle Bracket Cap 12 120x120 19
Angle Bracket Set 12 60x60 18
Angle Bracket Set 12 120x120 19
Automatic Butt-Fastening Set 12 21
Automatic-Fastening Set 12 17
C Cap 12 60x60 12
Cap 12 120x60 12
Cap 12 120x120 12
Cap 12 240x60 12
Cap 12 240x120 12
Caps 12 12
Connection Processing, Drilled Hole D11.5 32
Connection Processing, End Face, Thread M12x30 31
Connection Processing, Stepped Bore D30x24 32
Cover Profile 12 14
Cover Profile 12 14
Cover Profile 12 Al 13
L L-Key 6 A/F 29
L-Key 8 A/F 29
P Profile 12 60x60 10
Profile 12 60x60 light 10
Profile 12 120x60 10
Profile 12 120x60 light 10
Profile 12 120x120 10
Profile 12 120x120 light 10
Profile 12 240x60 11
Profile 12 240x60 light 10
Profile 12 240x120 11
Profile 12 240x120 light 11
33
New Products 04/2003 Alphapetical Register
Alphabetical Register
P Profile Bar 12 St 25
Profile Bar 12 St, heavy-duty 25
Profiles 12 10
S Saw Cuts 31
Screwdriver Socket 8 A/F-½“ 30
Standard-Fastening Set 12 15
Step Drill, Universal Connection 12 28
T T-Slot Nut 12 St M6 23
T-Slot Nut 12 St M8 23
T-Slot Nut 12 St M8, heavy-duty 24
T-Slot Nut 12 St M10 23
T-Slot Nut 12 St M10, heavy-duty 24
T-Slot Nut 12 St M12 23
T-Slot Nut 12 St M12, heavy-duty 24
U Universal-Butt-Fastening Set 12 20
Universal-Fastening Set 12 16
34
Information material
If you require additional information material, please contact your item
distribution and service partner. You can find the address on the back of
the brochure or you can visit us at our web site:
www.item-international.com
item Industrietechnik
und Maschinenbau GmbH
Friedenstraße 107-109
D-42699 Solingen
Made in Germany
Postbox 12 01 64
D-42676 Solingen
Phone +49/212/65 80-300
0.4.111.96 05/2003