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Specialization 1: ME Materials and Metallurgical Engineering

Physical Metallurgy, Phase diagrams, Phase Transformations, Heat-treatment of ferrous and non ferrous metals, Mechanical Metallurgy, Crystal defects,
Elastic and Plastic deformation, strengthening mechanisms, mechanical forming processes, Materials Characterization techniques-X-Ray Diffraction, Scanning
electron microscopy, Transmission Electron Microscopy, Spectroscopy, Destructive and non destructive testing of materials, Materials-their properties and
applications (Polymers, ceramics, Composits), Nano materials-their synthesis techniques and characterization. Elements of solid state physics, Applied
radiation physics, optics, physics of electronic materials and devices, computational methods in physics, molecular Bio Physics.
Production Engineering
Fundamentals of Metal cutting, System of Tool Nomenclature, Tool Geometry, Mechanism of Chip formation, Theory of tool wear, Fundamentals of Metal
Casting, Special Casting processes, solidification of casting, Casting processes, gate and riser design, Casting defects and heat-treatment of casting Welding
processes, weld ability, metal transfer and power sources in welding, welding consumables, effect of welding parameters on bead geometry, allied welding
processes, welding defects.
Introduction to Production System, lifecycle concepts in production systems, facilities location and layout planning. In process inventory, sequencing and
scheduling models, Materials requirement planning, SPC & Quality control charts Reliability and maintainability.
Introduction and need of Non-conventional machining Processes, Principle, theory of material removal, Process Parameters, Advantages, Limitation and
applications of USM, EDM, LBM, ECM, Electrochemical grinding, AJM, AFM, USM, Chemical Machining & EBM etc. Rapid Prototyping, CNC part programming.
Introduction to production and operations management, Forecasting, capacity and aggregate planning, Design of product, service and work systems
materials management, project and facility planning, Value Engineering, concepts and approaches of value analysis and engineering. Method study and work
measurement.
Product design and development: Understanding design, Product development, Product planning, concept development phase, System level design, Design
for manufacturing and Robust design
Design of mechanical assemblies, key characteristics and Top-down design, constraints in assembly, Tolerance analysis, Assembly sequence analysis, Datum
flow chain
Industrial Design: Human Engineering, Product form and aesthetics, Rapid prototyping, Reverse Engineering
Robot fundamentals, Robot mechanics, Robot sensors and actuators, Robot end-effectors, Robot programming and applications. Introduction to Flexible
Manufacturing System, Design, Planning and Loading Problems of FMS, Automated Guided Vehicles and AGVs Design for FMS, Automatic Storage and
Retrieved System

Mechanical Engg
Fluid Mechanics and Thermodynamics, Energy Transfer between Rotor and Fluid, Eulers equation, Deviation of actual flow from assumed ideal flow,
Thermodynamics of Turbo machine, Two Dimensional Flow in Machines, Force due to Fluid flow with circulation and vortices creation of circulation around
an aerofoil, Stream function in vortex free flow, performance characteristics of Axial Flow Machines. Centrifugal Pumps and Compressors, Flow in Impeller
channel, Operation of Pumps in series and parallel, Surging and choking in compressor, Turbine and Compressor Matching, Navierpstokes equations.
Potential flow theory and transformation, Flow around bodies, cylinders and aerofoil, Transformation of circle into aerofoil, Prediction of velocity and
pressure distribution, boundary layer problems, laminar and turbulent boundary layers, separation criterion, General differential equations of continuity,
momentum and energy applied to compressible in viscid fluids, Sonic Velocity, Mach number and propagation of disturbance in a fluid flow, Flow through
nozzles and diffusers.
Plastic deformation, Brittle fracture, ductile fracture, Fatigue, S-N diagram, Creep, mechanisms of creep, creep fracture. Heat treatment processes and
defects. Fundamentals of Metal cutting, System of Tool Nomenclature, Tool Geometry, Mechanism of Chip formation, Theory of tool wear, Fundamentals of
Metal Casting, Special Casting processes, die casting of aluminum and its alloys, brass and bronze. Welding as a Fabrication and repair process, Weldability,
Welding equipment, weld joint design, operations, techniques metal fusion and weld penetration. Introduction to Production System, lifecycle concepts in
production systems, facilities location and layout planning. In process inventory, sequencing and scheduling models, Materials requirement planning, SPC &
Quality control charts, Reliability and maintainability.
Introduction and need of Non-conventional machining Processes, Principle, theory of material removal, Process Parameters, Advantages, Limitation and
applications of USM, EDM, LBM, ECM & EBM etc. Rapid Prototyping, Super finishing, physical vapor deposition, chemical vapor deposition, Electroless
coating.
Imperfections in solids, diffusion mechanisms, dislocations and plastic deformation, strengthening mechanisms. Brittle fracture, Ductile fracture, Fatigue, S-N
diagram, theories of fatigue, cumulative fatigue damage, crack initiation and propagation, Effect of different variables on fatigue, Creep, mechanisms of
creep, creep fracture. Mechanical Vibrations, Potential Energy Method, Ritz Method, Rayleigh & Ritz Method, Collocation Method, Transfer Matrix Method,
FEM approach Central Difference Method, FDM, Random & Nonlinear Vibrations, Holzers Method, Stodla Method .Matrix Iteration & inversion method.
Introduction to problems in structural mechanics using two dimensional elements; Plane stress, plane strain, Axis-symmetric analysis; three dimensional stress
analysis; Friction, wear and lubrication, Types of Engg. Types of motion: rubbing sliding, oscillating, Rolling, Surface of interactions: elastic and plastic
deformations, properties of materials, surface energy and flash temperature theory. Laws of sliding friction, concept of adhesion, sliding & rolling friction,
measurement of friction. Laws of wear, types of wear such as adhesive, declamation, abrasive, fatigue, corrosive, fretting, erosive. Prevention and control of
wear and friction in machines, wear of cutting tool and dies, study of abrasion in grinding, lapping and honing. Mechanics of lubrication, Boundary, squeeze
film hydrodynamic and elasto-hydrodynamic and elasto-hydrodynamic and hydrostatic lubrications, plasto-hydrodynamic lubrication, solution of Reynolds
equation in two and three dimensional flow, Pressure distribution load carrying capacity friction forces in oil film and co-efficient of friction in journal bearing,
Solid lubricants, types and application. Design of Bearings: Clearance in journal bearing, minimum film thickness, Sommarfield Number, Oil grooves and flow
of oil in axial and circumferential grooves cavitation and turbulence in oil bearing. Heat generation and cooling or bearing hydrostatic and hydrodynamic and
their application in machine tools. Design of air bearing and other gas bearings. Reynolds slip, Heathe Cote concept, selection of roller bearings and their
methods of lubrication, design aspects and modes of bearing failures and elasto-hydrodynamic lubrication, their applications in metal forming processes.

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