specialised applications such as splash zones on risers EPDM can also be used as a thermal barrier underneath thermal insulation coatings such as polyurethane-based systems Customised Application Processes PCP and EPDM coating systems can be applied as external coatings through extrusion and by hand wrapping PCP (polychloroprene) can also be internally applied to spools, and can be used as a lining for riser clamps or as an external anti-fouling coating by the application of a 3 mm thick outer layer of PCP containing copper nickel granules (this system is called cupoprene) Engineered Solutions The PCP and EPDM systems allow for a wide range of technical performance designs based on the specific requirements of each project Can be used for coating straight lengths of pipe, field joints and custom parts such as bends and fabricated spools. Product Description Bredero Shaw offers two rubber-based custom coating systems: PCP (polychloroprene) coatings for operating temperatures up to 95C and EPDM coatings for temperatures up to 130C. Both systems can be applied onto straight lengths of pipe, field joints, bends, fabricated spools and other custom structures. PCP can also be internally applied to spools. PCP and EPDM are proven solutions for specialized applications such as splash zones, internal linings for riser clamps, anti-fouling coating projects. PCP and EPDM Rubber-Based Anti-Corrosion Systems 1. Primer 2. Bonding Agent 3. PCP/EPDM Applications Custom Coatings Onshore Locations Offshore Installation 1 2 3 P R O D U C T
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B e n e f i t s ANTI- CORROSION brederoshaw.com the GLOBAL LEADER in pipe coating solutions. PCP and EPDM Rubber-Based Anti-Corrosion Systems Extrusion Process (For Straight Lengths) Hand Application Process Internal Coating Process BLASTING SURFACE INSPECTION PRE-HEATING PRIMER APPLICATION BONDING AGENT APPLICATION RUBBER EXTRUSION COOL SURFACE INSPECTION NYLON TAPE WRAP AUTOCLAVE BLASTING SURFACE INSPECTION PRE-HEATING PRIMER APPLICATION BONDING AGENT APPLICATION COOL SURFACE INSPECTION NYLON TAPE WRAP HAND WRAP RUBBER AUTOCLAVE BLASTING SURFACE INSPECTION PRE-HEATING PRIMER APPLICATION BONDING AGENT APPLICATION COOL SURFACE INSPECTION HAND LINING AUTOCLAVE CC_PCP & EPDM_rev012 Custom Coating Locations Typical Application Capabilities Capability/Property PCP (Polychloroprene) EPDM Maximum Operating Temperature ...........................................95C (203F) ....................................... 130C (266F) Maximum Water Depth..................................................................unlimited ............................................... unlimited Maximum Thickness ................................................................... 25 mm (1) ............................................25 mm (1) OHTC (U Value) .................................................................... 15 W/m2*K ........................................... 15 W/m2*K (2.6 BTU/ft2 *hr*F) (2.6 BTU/ft2 *hr*F) K-Value .................................................................................... 0.35 W/(m*K) ....................................... 0.35 W/(m*K) (0.2 BTU/ft*hr*F) (0.2 BTU/ft*hr*F) Density .......................................................................... 1340 kg/m 3 (84 pcf) ...............................1340 kg/m 3 (84 pcf) Values shown may vary based on specific design parameters and coating materials used. Consult Bredero Shaw for any project requirements. Ellon, Scotland brederoshaw.com the GLOBAL LEADER in pipe coating solutions. The information contained herein is indicative of the types of coatings provided by Bredero Shaw, and is not intended to be a guarantee that a particular coating will be suitable for a given application. Since many unique environmental, operating, and design conditions must be considered, the user shall determine the suitability of the coating for the intended use and assume all the risks and liabilities in connection therewith. Bredero Shaws liability is stated in our standard conditions of sale. About Bredero Shaw Bredero Shaw is the global leader in pipe coating solutions. With more than 80 years of experience, the largest team of dedicated pipe coating professionals, the most extensive network of strategically located plants worldwide and with proven innovative coating technologies, the company has protected more pipelines in virtually every environment and operating condition than anyone in the industry. Bredero Shaw offers technologically advanced solutions for anti-corrosion coatings, protective and weight coatings, thermal flow assurance coatings, internal coatings, custom coatings and field joints for both onshore and offshore applications. This broad range of products and services provides Bredero Shaw with the unique capability to service the full spectrum of pipeline protection and flow assurance requirements. Consult your Bredero Shaw representative for your unique project requirements. R e g i o n a l
O f f i c e s HEAD OFFICE & AMERICAS Bredero Shaw 3838 N. Sam Houston Pkwy E. Suite 300 Houston, Texas 77032, USA Phone: +1-281-886-2350 solutions@brederoshaw.com EUROPE, MIDDLE EAST, AFRICA & RUSSIA Bredero Shaw Lakeside House 1 Furzeground Way Stockley Park, Uxbridge UB11 1BD, United Kingdom Phone: +44-208-622-3071 EMAR@brederoshaw.com ASIA PACIFIC Bredero Shaw 101 Thomson Road #17-01/02 United Square Singapore 307591 Phone: +65-6732-2355 asiapacific@brederoshaw.com