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Demo
T123
Demo
C:\Users\...\Tank\Tank.emvd
(2014-05-16)
Description :
Drawing No :
T123
procal V33.2.1.8
1 prodia2 V33.1.0.8
2014-06-03
Revision :
My Company
Design Calculations
My Address
My City
Demo
T123
procal V33.2.1.8
2 prodia2 V33.1.0.8
2014-06-03
Revision :
C:\Users\...\Tank\Tank.emvd
(2014-05-16)
Table of Contents
Plate
Design Conditions.
Internal pressure :
Required MAWP :
Design Temperature :
Height of liquid :
Operating fluid spec. gravity :
Corrosion :
External pressure :
External temperature :
Test Pressure :
Test fluid spec. gravity :
Insulation Thickness :
Weight/density of insulation :
Construction Category :
Nominal stress :
Compartment 1
0.05 MPa
30 C
11,500 mm
1
2 mm
1
0 mm
35 kg/m3
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Excluding
bolting
Bolting
Materials
Carbon steel
Austenitic stainless
steel
Copper
Aluminium
Nickel
Titanium
Carbon steel
Austenitic stainless
steel
Hydrostatic Pressure
Type of
compone
nts
Operating
Specific
Gravity
Test
liquid level
hydrostatic
height
Hydrostatic
pressure
(mm)
(mm)
(MPa)
Specific
Gravity
liquid level
hydrostatic
height
Hydrostatic
pressure
(mm)
(mm)
(MPa)
Shell(s)
0
1
44
0.00
11,500.00
0.1128
0.00
11,500.00
0.1128
0
2
31.05
3,000.00
11,500.00
0.1128
3,000.00
11,500.00
0.1128
0
3
31.06
3,000.00
8,500.00
0.0834
3,000.00
8,500.00
0.0834
0
4
31.07
3,000.00
5,500.00
0.0539
3,000.00
5,500.00
0.0539
0
5
31.08
2,500.00
2,500.00
0.0245
2,500.00
2,500.00
0.0245
0
6
45
0.00
0.00
0.0000
0.00
0.00
0.0000
Tank Design
Shell design
5.6.3 Calculation of Thickness by the 1-Foot Method
4.9 D( H 0.3) G
4.9 D( H 0.3)
+ CA
Sd
St
tt =
td =
td = Shell thickness
H = Liquid Level
Sd = Allowable stress at Temp.
CA = Corrosion allowance
D = Nominal Diameter = 18.5 m
Course
1
2
3
4
H (m)
11.5
8.5
5.5
2.5
G
1
1
1
1
St (MPa)
165
165
165
165
CA (mm)
2
2
2
2
td (mm)
8.907
7.057
5.207
3.357
tt (mm)
6.153
4.505
2.857
1.209
tmin (mm)
6
6
6
6
tuse (mm)
9
8
6
6
CA = Corrosion allowance = 2 mm
Provided Bottom Plate Thickness = 8 mm
Supported Roof
tn = thickness = 7 mm
D = Nominal Diameter = 18.5 m
CA = Corrosion allowance = 2 mm
Insulation : thickness = 0 mm ; Density = 35 kg/m3
5.2.1
Lr = Minimum Roof Live Load
DL = dead load
S = Snow load
5.2.2
Pe = External Pressure
Sb = 0.84S
Su = 1.5Sb
}
e 2 = max{ DL + Pe + 0.4 max( Sb ; Su ; Lr )}
Pe (kPa)
0
0
Operation
test
S (kPa)
0
0
Lr (kPa)
1
0
DL (kPa)
0.5389
0.5389
Sb (kPa)
0
0
Su (kPa)
0
0
e1 (kPa)
1.5389
0.5389
e2 (kPa)
0.9389
0.5389
Top Stiffener (Internally Set) = L80x10 80 10 (Z = 15,796 mm3) ; Location = 11,500 mm ; Material = SA516GR60
Minimum Top Angle Size
5.1.5.9 (e) : L75x75x10 (Z = 13,782 mm3)
5.9.3 : L65x65x6 (Z = 6,444 mm3)
5.10.4.1 : the slope of the roof (tan q = 0.2126) shall be 1:16
5.10.4.4 Rafter spacing
bmax = actual roof plate span = 2,010.619 mm
12
b = t (1.5Fy p )
bmax min( b ; 2,100 mm)
t = corroded roof thickness
b = maximum allowable roof plate span
Fy = specified minimum yield strength of roof plate
p = uniform pressure as determined from load combinations = max(e1,e2) (5.2.2)
t (mm)
5
7
Operation
test
Fy (MPa)
221
221
p (kPa)
1.5389
0.5389
b (mm)
2,320.652
5,490.294
lR = Length
M max = wR lR2 8 b = vM max I
Maximum Bending
Moment :
Fb = allowable bending stress
wu
(daN/mm)
1,001.181
1,001.181
I (mm4)
0.016
0.016
6,050,000
6,050,000
wu
I (mm )
1,635.87
1,635.87
(daN/mm)
0.016
0.016
6,050,000
6,050,000
Material = SA516GR60
wR
v (mm)
70
70
(daN/mm)
(daNmm)
0.17
0.07
869,240.7
356,636.3
Material = SA516GR60
wR
v (mm)
70
70
lR = 6,400 mm
Mmax
sb (kPa)
Fb (kPa)
100,573.3
41,263.7
147,000
165,000
lR = 2,886 mm
Mmax
(daN/mm)
(daNmm)
0.267
0.104
278,442.9
108,128.4
sb (kPa)
Fb (kPa)
32,216.54
12,510.73
147,000
165,000
lG = Length
Maximum Bending
Moment :
Fb = allowable bending stress
Girder (B) : 5 (UPN300)
wR
Operation
test
wu
(daN/mm)
(daN/mm)
2.964
1.183
0.045
0.045
I (mm )
4
Material = SA516GR60
wG
v (mm)
80,300,000
80,300,000
150
150
lG = 7,524 mm
Mmax
(daN/mm)
(daNmm)
3.009
1.228
21,292,290
8,688,749
sb (kPa)
Fb (kPa)
397,739
162,305.3
147,000
165,000
22 E
Fy
( Kl r ) 2
Q 1
Fy
2Cc2
Fa =
3
5 3( Kl r ) ( Kl r )
+
3
3
8Cc
8Cc
Fa =
Kl/r Cc
Kl/r > Cc
122 E
2
23( Kl r )
r (mm)
74.689
74.689
Material = SA516GR60
E (MPa)
Fy (MPa)
202,350
221
202,350
221
l = 12,786 mm
l/r 180
Cc
sc (MPa)
Fa (MPa)
134.437
20.4796
35.5547
134.437
8.4025
35.5547
r (mm)
74.689
74.689
Material = SA516GR60
E (MPa)
Fy (MPa)
202,350
221
202,350
221
l = 11,126 mm
l/r 180
Cc
sc (MPa)
Fa (MPa)
134.437
42.6713
46.9557
134.437
17.4129
46.9557
Frangible Roof
5.10.2.6 (a)
The slope of the roof should not exceed 2:12. (false) (0.2126 > 0.1667)
The support elements of the roof must not be attached to the roof. (unknown)
The roof is attached to the top angle with a single continuous fillet weld on the top side (only) that should not exceed
5 mm. (unknown)
The Roof-to-Top angle compression ring is restricted to details a-e in Figure F-2. (true)
The roof-to-shell joint cross-sectional area is less than the limit: DLS / (2Fytan). (false)
The roof joint is not frangible
Wind Girders
D = Nominal tank diameter
p=
= 0.38 kPa
qz G
17 190 Z =
min
I = 0.87
G = 0.8513
Kd = 0.95
V = 113.5 km/h
H = H2 = Total height
KZ = 0.748
KZt = 1
t 190
9.47t
Pratio Eratio
D V
H1,max =
t
W uniform
t actual
D 2 H1 V
0.5
17 190 13.4( Dt ) Z
t
(m
m)
Op
erat
4
ion
Course
1
2
3
4
Girde
r
top
min
D
(m)
V
(km
/h)
Pratio
H1,ma
18.5
113.
5
Eratio
(m)
tactual (mm)
7
6
4
4
10.6
69
1
W (mm)
3,000
3,000
3,000
2,500
Wtr =
Wtr
(m)
7.32
9
Wtr (mm)
740.502
1,088.662
3,000
2,500
H (m)
wshell (mm)
Zmin (cm3)
Z (cm3)
11.5
144
95
18.4
Overturning Stability
V = design wind speed = 113.5 km/h
P = Design pressure = 50 kPa
tins = Insulation Thickness = 0 mm
H = Height = 11.5 m
D = Diameter = 18.5 m
tb = corroded thickness of the bottom plate = 6 mm
Fby = yield stress of the bottom plate = 221 MPa
HL = Height of liquid = 11.5 m
G = Fluid specific gravity = 1
Wb = Weight of the tank bottom = 165,544.1 N
ASCE/SEI 7-05
ps = qz G Cf = 0.26 kPa ; Cf = 0.8 ; G = 0.851
pr = qz(GCpGCpi) = 0.36 kPa ; GCp = -0.765 ; GCpi = 0.18
5.11.1 + 5.2.1(k)
Pws = design wind pressure on vertical projected areas of cylindrical surfaces
Pws = ps = 0.26 kPa
Pwr = design wind pressure uplift on horizontal projected areas of conical or doubly curved surfaces
Pwr = min( pr + P ; 1.6 PF4.1 ) P = 0 kPa
Aps = vertical projected area of shell = H (D+2tins) = 212.75 m2
Apr = horizontal projected area of roof = p(D/2)2 = 268.803 m2
Xws = moment arm of wind force on shell = H /2 = 5.75 m
Xwr = moment arm of uplift wind force on roof = D/2 = 9.25 m
Mws = moment of wind force on shell = Pws Aps Xws = 314,109.2 Nm
Mwr = moment of wind force on roof= Pwr Apr Xwr = 0 Nm
MHu = Overturning Moment (user defined) = 0 Nm
MVu = Overturning Moment (user defined)= 0 Nm
5.11.2
DLS = nominal weight of the shell and any framing (but not roof plates) supported by the shell and roof = 510,426.1 N
DLR = nominal weight of roof plate plus any attached structural components = 148,087.1 N
FP = pressure combination factor = 0.4
Mw = overturning moment from horizontal plus vertical wind pressure
Mw = Mws + Mwr = 314,109.2 Nm
MPi = moment from design internal pressure
MPi = p(D/2)2 D/2 P = 124.3212106 Nm
MDL = moment from the weight of the shell and roof supported by the shell which is not attached to roof plate
MDL = DLS D/2 = 4,721,442 Nm
MDLR = moment from the weight of the roof plate plus the structure
MDLR = DLR D/2 = 1,369,806 Nm
wL = weight of band of liquid at the shell
)w
L = = 17,846.3 N/m
MF = moment from liquid weight = p D wL D/2 = 9,594,263 Nm
Criteria 1 : 0.6Mw+MPi MDL/1.5+MDLR
Criteria 2 : Mw+FP MPi (MDL+MF)/2+MDLR
Criteria 3 : Mws+FP MPi MDL/1.5+MDLR
5.11.4
Fws = Wind load = Pws Aps = 54,627.7 N
FHu = Equivalent horizontal load (user defined)= 0 N
WL = weight of liquid = p(D/2)2 HL G = 30,314,600 N
Sliding friction criteria : Fws 0.4 ( DLS + DLR + Wb + WL ) = 12,455,460 N
An anchorage is required per 5.11
Appendix F
Figure F-1 Decision tree
P = internal pressure = 50 kPa
Does tank have internal pressure ?
Does internal pressure exceed weight of roof plates ?
Does internal pressure exceed the weight of the shell, roof and attached framing ?
Does internal pressure exceed 18 kPa ?
Use API 620
An anchorage is required per Appendix F
Appendix F Figure F-2 Detail a
ta = thickness of angle leg
tb = thickness of bar
tc = thickness of shell plate
wc = 0.6 (Rc tc)1/2
Rc = inside radius of tank shell
Le = 250ta / (Fy)1/2
Aa = stiffener area
Ar = roof area
Yes
Yes
Yes
Yes
Operation
test
Operation
ta (mm)
8
10
10
tb (mm)
0
0
0
tc (mm)
4
6
6
th (mm)
5
7
7
ts (mm)
0
0
0
tf (mm)
12
16
16
Rc (mm)
9,246
9,244
9,244
R2 (mm)
44,470.8
44,461.18
44,461.18
Operation
test
Operation
wc (mm)
115.387
141.305
141.305
wh (mm)
141.463
167.364
167.364
Le (mm)
134.535
168.168
168.168
Fy (MPa)
221
221
221
Aa (mm2)
1,216
1,500
1,500
As (mm2)
461.55
847.83
847.83
Ar (mm2)
707.32
1,171.54
1,171.54
A (mm2)
2,384.87
3,519.37
3,519.37
F.4.1
A = area resisting the compressive force = 0.002 m2
Fy = lowest yield strength of the materials in the roof-to-shell junction = 221 MPa
q = Angle = 12
D = Diameter = 18.5 m
DLR = nominal weight of roof plate plus any attached structural components = 148,087.1 N
AFy tan
200 D 2
0.00127 DLR
D2
PF4.1 = = 2.19 kPa
F.4.2
D = Diameter = 18.5 m
DLS = nominal weight of the shell and any framing (but not roof plates) supported by the shell and roof = 510,426.1 N
DLR = nominal weight of roof plate plus any attached structural components = 148,087.1 N
Mw = overturning moment from horizontal plus vertical wind pressure = 314,109.2 Nm
0.000849 DLS 0.00127 DLR 0.00153M w
+
D2
D2
D3
PF4.2 = Pmax = = 1.74 kPa
F.4.3
Pmax 0.8 Pf
F.5.1
A = total compression area required at the roof-to-shell junction = 2,384.87 mm2
Pi = internal pressure = 50 kPa
DLR = nominal weight of roof plate plus any attached structural components = 148,087.1 N
D = Diameter = 18.5 m
Fy = lowest yield strength of the materials in the roof-to-shell junction = 221 MPa
q = Angle = 12
0.00127 DLR
200 D 2 Pi
D2
Fy tan
F.6
P = under internal pressure = 50 kPa
DLR = nominal weight of roof plate plus any attached structural components = 148,087.1 N
D = Diameter = 18.5 m
1.6 P
0.000746 DLR
D2
Pf = = 79.68 kPa
Summary
[01]
[44]
[45]
Shell
Bottom Plates
Roof
Summary of Stiffeners.
Stiffener
1
Location
(mm)
Area
(mm2)
11,500.0
1,500.00
Inertia
(mm4)
889,833
Remarks
L80x10 80 80 10
Summary of Geometry.
Type
Tag
Diameter
outside
(mm)
Length
Cumulativ
e height
Thickne
ss
Ang
le
Mass
(mm)
(mm)
(mm)
()
(kg)
Flange
s
ratings
Speci
fic
Gravi
ty
01[44 44
18,500.0
0.0
0.0
8.000
0 16,880.
7.85
]
8
02[01 31.05
12,312.
18,500.0
3,000.0
3,000.0
9.000
0
7.85
]
4
03[01 31.06
18,500.0
3,000.0
6,000.0
8.000
0
10,945
7.85
]
04[01 31.07
18,500.0
3,000.0
9,000.0
6.000
0 8,209.6
7.85
]
05[01 31.08
18,500.0
2,500.0
11,500.0
6.000
0 6,841.3
7.85
]
06[45 45
15,100.
18,500.0
0.0
11,500.0
7.000
12
7.85
]
7
Angle : half angle at apex for a concentric cone ; maximum angle between cone and cylinder for an eccentric cone.
Material
SA516GR60
SA516GR60
SA516GR60
SA516GR60
SA516GR60
SA516GR60
18.5 m
11.5 m
11.5 m
0 0 mm
0 mm
Weight
Shell
Bottom
Roof
Nozzles
Rafter
Girder
Column
Top Stiffener
Stiffeners
Ladder & Stair
Platforms
Anchor
Insulation
Weight of liquid
Total empty weight
new
37,568 daN
16,554 daN
14,809 daN
0 daN
3,370 daN
1,703 daN
2,794 daN
671 daN
0 daN
708 daN
11,416 daN
0 daN
0 daN
3,031,460 daN
89,593 daN
Corroded
27,284 daN
12,416 daN
10,578 daN
0 daN
70,940 daN
additional weight
0 daN
0 daN
0 daN
Operating weight
Hydrostatic test weight
External Force & Moment
Equivalent horizontal load
Overturning Moment
Equivalent vertical load
Overturning Moment
3,121,053 daN
3,121,053 daN
FHu =
MHu =
FVu =
MVu =
0 daN
0 daNm
0 daN
0 daNm
Wind loads
Base Shear Force
Base Moment
Fw =
Mw =
5,463 daN
31,411 daNm
Seismic loads
Base Shear Force
Base Moment
Base Moment
V=
Mrw =
Ms =
0 daN
0 daNm
0 daNm
3,102,400 daN
C:\Users\Public\Documents\Microprotol\Ficmod\Material.emdm (?)
C:\Users\Public\Documents\AutoPIPE Vessel\Config\dimsha.doc (Thu Mar 27 16:28:42
2014)
C:\Users\Public\Documents\AutoPIPE Vessel\Config\dimsha.emsd (Thu Mar 27 16:28:42
2014)
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Explanation
( the number is used for technical support support@bentley.com)
Error (s) :
811
ROOF : insufficient girders.
776
WIND (Top Girder): section modulus not maintened.
799
Overturning Stability : an anchorage is required per 5.11
Warning (s) :
768
ROOF: the roof is not frangible.
Total: 3 error(s) and 1 warning(s).