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(Steam Tracer Design Standard)

2.9

Project :
AA

(1). Pocket
Steam Pressure
(kg/cm 2G)

1.0 ~ 1.8
(Drainage to ATM)
3.5
4.0
7.0
10.5
14.0

Tracer
Size
3/8"~1/2"
3/4"~1"
3/8"~1/2"
3/4"~1"
3/8"~1/2"
3/4"~1"
3/8"~1/2"
3/4"~1"
3/8"~1/2"
3/4"~1"
3/8"~1/2"
3/4"~1"

Effective Tracer
Length(M) (Note1)

Allowable Total Depth


of Pocket (M) (Note2)

60
90
60
120
60
120
60
120
60
120
60
120

3
3
6
6
7
7
12
12
18
18
24
24

(2). (Unit : M)
Steam
Pressure
(kg/cm2G)

3.5
7.0
10.5
14.0

Tracer
Size
3/8"
1/2"
3/8"
1/2"
3/8"
1/2"
3/8"
1/2"

Process Line Size


1"

1-1/2"

2"

3"

4"

6"

8"

52.5
60
54
60
60
60
60
60

42
60
48
60
54
60
60
60

39
60
42
60
51
60
57
60

33
51
36
54
42
60
48
60

27
45
30
48
36
60
42
60

27
42
28.5
45
36
60
39
60

22.5
36
24
42
33
51
36
57

(3). Pocket
Steam Pressure
(kg/cm 2G)

1.4 ~ 1.8
(Drainage to ATM)
3.5 ~ 4.0
5.0
7.0 ~ 10.5

Tracer
Size

Effective Tracer
Length(M) (Note1)

Allowable Total Depth


of Pocket(M) (Note2)

3/8"

18

1.5

3/8"
3/8"
3/8"

30
30
30

3.5
5
7

Note : 1. ()
2. Pocket = A + B + C

C
B

Steam Tracer Design Standard_AA_R0.xls - Criteria Page-4


(Steam Tracer Design Standard)

Project :
AA

2.10
(1).
Tracer
Size
3/8"

1/2"

3/4"

1"

Amount of Tracers
(Note 1)

1 ~2
3~5
6~8
9 ~18
1
2~3
4~6
7 ~12
1
2~3
4~6
7 or More
1~2
3~4
5 or More

Steam Supply Line


Size Required (Note 2)

1/2"
3/4"
1"
1-1/2"
1/2"
3/4"
1"
1-1/2"
3/4"
1"
1-1/2"
(Note 3)

1"
1-1/2"
(Note 3)

(2).
Tracer
Size

3/8"

1/2"

3/4"

1"

(Note 1)

Steam Condersate
Return Line Size
Required (Note 2)

1 ~4
5~7
8 ~ 16
17 ~28
1~2
3~4
5~9
10 ~16
1
2
3~4
5~ 7
1
2
3~4

3/4"
1"
1-1/2"
2"
3/4"
1"
1-1/2"
2"
3/4"
1"
1-1/2"
2"
1"
1-1/2"
2"

Amount of Tracers

Note : 1. Tracer
2. Tracer,Tracer,Header
3.

Steam Tracer Design Standard_AA_R0.xls - Criteria Page-5


(Steam Tracer Design Standard)

Project :
AA

2.11
(1).

Steam Tracer Design Standard_AA_R0.xls - Criteria Page-6


(Steam Tracer Design Standard)

Project :
AA

(2). ,
Spare Nozzle
a). Steam Header:
1 : Header,,

Steam Tracer Design Standard_AA_R0.xls - Criteria Page-7


(Steam Tracer Design Standard)

Project :
AA

2 : Header,,

Typical Arrangement for (12) Station - 3" Class 150 - Steam Distribution Manifold
Unit : Inch (mm)

Steam Tracer Design Standard_AA_R0.xls - Criteria Page-8


(Steam Tracer Design Standard)

Project :
AA

b). Steam Condensate Header:


1 : Header,,

2 : Header,,

Typical Arrangement for (12) Station - 3" Class 150 - Condensate Manifold
Unit : Inch (mm)
Steam Tracer Design Standard_AA_R0.xls - Criteria Page-9


(Steam Tracer Design Standard)

Project :
AA

(3). ,,,

Steam Tracer Design Standard_AA_R0.xls - Criteria Page-10


(Steam Tracer Design Standard)

Project :
AA

(4). Plot Plan


(5). ,,
(6). ,Pocket,
Pocket, Pocket2.9
(7). ,
(8). , Trap
(9). (),
(10). Steam Steam Trap
(11). Steam Trap Strainer
(12). Steam Trap , , Drain Valve
(13). ,Steam Trap,
(),Steam Trap

Steam Tracer Design Standard_AA_R0.xls - Criteria Page-11


(Steam Tracer Design Standard)

Project :
AA

3.
3.1
(1). SS304 #16 gage ,, 450 mm
(2). ,,
(3). , PipeTracerSpacer
(a). Caustic Fluids
(b). Acid Fluids and Amine
(c). Heat Sensitive and Volatile Fluids
(d). Fluids where hot spots will accelerate the corrosion rate of the carrier pipe.

(4). Tracer 15 m , 50 mm , Expansion Loop


(5). PipeFitting(Flange), Tracer UnionFlange,
Pipe, TracerUnionFlange
(6). PipeTube,,,
ChannelClamp
(7). Tube,, ,,
(8). TracerFitting, ,
Pump,Safety Valve,Control Valve, Tracer,

(9).

Steam Tracer Design Standard_AA_R0.xls - Criteria Page-12


(Steam Tracer Design Standard)

3.2

Project :
AA

Tracer
(1). Steam Tracing

(2). Steam Tracing

(3). Flanges Steam Tracing

Steam Tracer Design Standard_AA_R0.xls - Criteria Page-13


(Steam Tracer Design Standard)

Project :
AA

(4). Valve Steam Tracing

Socket Welded Valve

Flanged Valve

(5). Bend Steam Tracing

(6). Tracer Loop ; Vents,Drains and PG Connections Steam Tracing

Steam Tracer Design Standard_AA_R0.xls - Criteria Page-14


(Steam Tracer Design Standard)

Project :
AA

(7). Control Valve Steam Tracing

(8). Flowmeter Steam Tracing

Steam Tracer Design Standard_AA_R0.xls - Criteria Page-15


(Steam Tracer Design Standard)

Project :
AA

(9). Instrument Steam Tracing

Notes: :
1. Displacement type level controllers
2. Gage glasses
3. Pressure and differential pressure transmitters

Steam Tracer Design Standard_AA_R0.xls - Criteria Page-16


(Steam Tracer Design Standard)

Project :
AA

(10). Vessel External Steam Tracing


a). vessel :
) . -1

). -2

Steam Tracer Design Standard_AA_R0.xls - Criteria Page-17


(Steam Tracer Design Standard)

Project :
AA

). (Cone) Vessel

b). vessel

Notes: 1. Vessel ,
, Vessel2~3
,,
2. Vessel, (Head)Tracer

Steam Tracer Design Standard_AA_R0.xls - Criteria Page-18


(Steam Tracer Design Standard)

Project :
AA

(11). Tank External Steam Tracing


a). -1 ()

Steam Inlet

Steam Inlet

to Trap

to Trap

Notes: 1. Tank ,
, Tank2~3
,,
2. Tracer Support, Tracer, Tracer

3. TracerSupportTracer,
Tracer
4. Steam Trap ,2.8
5. , (),
()(Coil)

Steam Tracer Design Standard_AA_R0.xls - Criteria Page-19


(Steam Tracer Design Standard)

Project :
AA

b). -2

Steam Tracer

Notes: 1. Tank ,
, Tank2~3
,,
2. Tracer SupportVertical Flat-Bar Support
3. TracerSupportTracer,
Tracer
4. Steam Trap ,2.8
5. , (),
()(Coil)

Steam Tracer Design Standard_AA_R0.xls - Criteria Page-20

Appendix - B
Steam Tracers - part 1 of 2
Case 1: S4 Steam (P = 4.0 kg/cm 2G) Tracing
Traced
Line
Sizes
Inches
-51
3/8"
1
1
1-1/2
1/2"
1
2
3
4
6
8
10
12
14
16
18
20
24
30
36
Traced
Line
Sizes
Inches
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36

-29
-29

-7

DMT (Design Maintenance Temperature), , oC [P&ID ]


-12
4
21
() -- 24
16
-51
-29
-7
16
-51
-29
-7
16
-51
-29
-7
16
3/8"
3/8"
3/8"
1 3/8"
1
1 3/8"
1 3/8"
1
1 3/8"
1 3/8"
1 3/8"
1
1/2"

1 1/2"

1/2"

1/2"

1 1/2"

1 1/2"

1/2"

1 1/2"

1/2"

1/2"

1 1/2"

1 1/2"

DMT (Design Maintenance Temperature), , oC [P&ID ]


38
54
71
88
() -- 24
-51
-29
-7
16
-51
-29
-7
16
-51
-29
-7
16
-51
-29
-7
16
3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 1/2"
2 1/2"
1 3/8"
1 3/8"
1
1/2"
2 1/2"
1
1/2"
1/2"
1 1/2"
1 1/2"
1 1/2"
1 1/2"
1 1/2"
1 1/2"
1 1/2"
1 1/2"
2 1/2"
1 1/2"
1 1/2"
1
2 1/2"
1
1/2"
1/2"
1/2"

1/2"
1/2"

1/2"

1/2"
1/2"

2 1/2"

3 1/2"
4

1/2"
1/2"

1/2"
1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

4 1/2"

1/2"

1/2"
1/2"

2 1/2"
1/2"

1/2"

5 1/2"
6 1/2"

4
5

5 1/2"
6

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

6 1/2"
1/2"

1/2"
5
6 1/2"
1/2"

Tracer 3 , , Tracers . Tracers .


1.
2. 1/2"
3. , (Heat transfer cement).
12~3

Steam Tracer Design Standard_AA_R0.xls - Appendix B-1 Page-22

Appendix - B
Steam Tracers - part 2 of 2
Case 2: S8 Steam (P = 8.0 kg/cm 2G) Tracing
o
Traced
DMT (Design Maintenance Temperature), , C [P&ID ]
Line
4
21
38
Sizes
() -- 24
Inches
-51
-29
-7
16
-51
-29
-7
16
-51
-29
-7
16
-51
-29
3/8"
3/8"
1
1 3/8"
1 3/8"
1
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1-1/2
1/2"
1/2"
1 1/2"
1 1/2"
1
1 1/2"
1 1/2"
1 1/2"
1 1/2"
1 1/2"
1 1/2"
1 1/2"
1 1/2"
1 1/2"
2
3
4
6
8
1/2"
10
2
12
1/2"
1/2"
2
14
16
18
20
1/2"
2
24
1/2"
1/2"
2
3
30
1/2"
1/2"
1/2"
2
2
36

Traced
Line
Sizes
Inches
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36

54
-7
16
1 3/8"
1 3/8"
1
1 1/2"

1 1/2"

1/2"

1/2"

DMT (Design Maintenance Temperature), , oC [P&ID ]


71
88
104
121
() -- 24
-51
-29
-7
16
-51
-29
-7
16
-51
-29
-51
-29
-7
16
-7
16
3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 1/2"
1 1/2"
1 3/8"
1 3/8"
1 1/2"
2 1/2"
2 1/2"
1 1/2"
1
1/2"
1/2"
1/2"
1/2"
1
2
1
2 1/2"
2
1/2"
1/2"
1/2"
1/2"
1 1/2"
1 1/2"
1 1/2"
1
1 1/2"
1 1/2"
1
2
1
1/2"
1/2"

1/2"
1/2"

1/2"

2 1/2"

1/2"
1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"
1/2"

1/2"

1/2"

1/2"
1/2"

1/2"
3 1/2"

3 1/2"

1/2"

1/2"

1/2"

5
6 1/2"
1/2"

5
6

4
4

1/2"

3
1/2"

2 1/2"

3
4 1/2"
1/2"

3
1/2"

1/2"

1/2"
2 1/2"

3
1/2"

1/2"

1/2"

1/2"

3
1/2"

5
6 1/2"
1/2"

1/2"

5
6 1/2"

4
1/2"

1/2"

1/2"

6 1/2"
1/2"

Tracer 3 , , Tracers . Tracers .


1.
2. 1/2"
3. , (Heat transfer cement).
12~3

Steam Tracer Design Standard_AA_R0.xls - Appendix B-2 Page-23