Pyrot UZP GB 05-2013

PYROT
Wood boiler 100 to 540 kW

Pyrot rotation combustion system
Fully automatic wood boiler
For the combustion of dry woodchips and pellets
5822 516 GB 5/2013
Technical guide
Index
1. Principles of wood combustion 1. 1 Principles of wood combustion for generating heat .................................................. 6
General principles ................................................................................................. 6
Determining the wood fuel requirement ................................................................ 7
Energy density of various fuel types compared with fuel oil (standard values) ..... 8
1. 2 Principles of pellet combustion for generating heat .................................................. 8
What are pellets? .................................................................................................. 8
Fuel requirements ................................................................................................. 8
Delivery methods .................................................................................................. 9
1. 3 Principles of woodchip combustion for generating heat ........................................... 9
What are woodchips? ........................................................................................... 9
Definition of woodchip size classes according to NORM M 7133 ...................... 9
Definition of woodchip size classes according to QM-Holzheizwerke [quality man-
agement for wood heating plants] regulations and EN 14961 .............................. 9
Fuel requirements ................................................................................................. 10
1. 4 Minimum wood fuel requirements ............................................................................. 10
Content ................................................................................................................. 10
Non-wood biomass fuels ....................................................................................... 10
Wood fuel regulations and standards ................................................................... 10
2. PYROT rotation combustion sys-
tem
2. 1 Product description ................................................................................................... 12
Benefits at a glance .............................................................................................. 12
Delivered condition ............................................................................................... 12
2. 2 Specification ............................................................................................................. 13
Specification .......................................................................................................... 13
3. Control unit 3. 1 Specification for ECOTRONIC .................................................................................. 18
Design and function .............................................................................................. 18
3. 2 Accessories for Ecotronic ......................................................................................... 19
Modules and data cables ...................................................................................... 19
Optional combinations .......................................................................................... 19
Overview: Possible Ecotronic controllers .............................................................. 19
Controller, additional heat source parallel KP1 ..................................................... 20
Central heating controller ...................................................................................... 20
Adjacent building controller ................................................................................... 21
Room controller QAA 35 ....................................................................................... 21
Safety thermostat RAK-TW.1000B ....................................................................... 21
Long-distance line controller ................................................................................. 22
Controller, space heater ........................................................................................ 22
Controller, DHW cylinder B1 ................................................................................. 23
Controller, DHW cylinder B2 ................................................................................. 23
Controller, DHW circulation ................................................................................... 24
Controller, solar DHW cylinder .............................................................................. 24
Controller, solar/DHW and central heating ........................................................... 25
3. 3 Accessories for ECOTRONIC output management .................................................. 27
Cylinder management 3 sensors .......................................................................... 27
Cylinder management 5 sensors ......................................................................... 27
External demand ON/OFF .................................................................................... 27
Operating message potential-free ......................................................................... 27
Output signal 0-10 V ............................................................................................. 27
3. 4 Accessories for ECOTRONIC remote transfer/remote monitoring ........................... 28
Fault message device, analogue with battery ....................................................... 28
Export of Ecotronic operating data ........................................................................ 28
Internal Pyrot visualisation .................................................................................... 28
Visualisation, additional functions ......................................................................... 28
Data cable for internal visualisation ...................................................................... 28
External Pyrot visualisation via modem (hardwired) ............................................. 29
3. 5 Mastercontrol for two-boiler systems ........................................................................ 30
Information on the Mastercontrol .......................................................................... 30
Standard delivery: ................................................................................................. 30
Visualisation with touchscreen .............................................................................. 30
Schematic diagram ............................................................................................... 31
3. 6 Accessories for Mastercontrol .................................................................................. 32
Heat meter signal .................................................................................................. 32
Requirement, additional heat source .................................................................... 32
Fault message device, analogue with battery ....................................................... 32
Export of Mastercontrol operating data ................................................................. 32
External Mastercontrol visualisation via modem (hardwired) ................................ 33
Index
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4. Installation accessories 4. 1 Boiler accessories ..................................................................................................... 34
Pneumatic cleaning .............................................................................................. 34
Feed screw conveyor, 2-stage .............................................................................. 34
Insulation, flue gas recirculation ............................................................................ 34
4. 2 Boiler safety equipment ............................................................................................ 35
Thermally activated safety valve 100 C ............................................................... 35
Thermally activated extinguishing valve ", 50-90 C .......................................... 35
Pyrot safety valves (3 bar) .................................................................................... 35
4. 3 Accessories, motorised valves ................................................................................. 36
Motorised three-way valve for Pyrot 100 kW ........................................................ 36
Motorised three-way valve for Pyrot 150-540 kW ................................................. 36
4. 4 Accessories, pumps .................................................................................................. 37
Pumps ................................................................................................................... 37
4. 5 Accessories for flue gas routing ................................................................................ 38
Flue gas dust extractor ......................................................................................... 38
Metal mesh filter .................................................................................................... 40
Flue bend 0-90 .................................................................................................... 45
Flue pipe, L = 1000 mm ........................................................................................ 45
4. 6 Accessories, ash removal ......................................................................................... 46
Ash removal to external container ........................................................................ 46
Ash removal to base container ............................................................................. 48
4. 7 Burn-back protection ................................................................................................. 49
Rotary lock valve ................................................................................................... 49
Shut-off gate valve MA 220 ................................................................................... 49
Drop chute L = 1.0 m ............................................................................................ 50
Special adaptor ..................................................................................................... 50
4. 8 Accessories for mobile cleaning ............................................................................... 51
Cleaning set with ash vacuum cleaner ................................................................. 51
WS 2320 ash vacuum cleaner .............................................................................. 51
DS 1750 ash vacuum cleaner ............................................................................... 51
Specification .......................................................................................................... 51
Ash vacuum cleaner accessories ......................................................................... 52
5. Fuel discharge 5. 1 Applications of the discharge systems according to fuel .......................................... 53
Overview ............................................................................................................... 53
5. 2 Fuel discharge with screw conveyor ......................................................................... 54
Pellet discharge screw conveyor, D = 120 mm ..................................................... 54
Pellet discharge screw conveyor drive .................................................................. 55
5. 3 Fuel discharge with agitators .................................................................................... 56
AF flexible agitator discharge ................................................................................ 56
AF discharge screw conveyor to flexible agitator discharge ................................. 58
AH horizontal discharge ........................................................................................ 58
AH discharge screw conveyor for horizontal discharge ........................................ 61
AH substructure .................................................................................................... 62
Protective panel AH for bunker wall ...................................................................... 62
AH cover panel for pellets ..................................................................................... 62
5. 4 Fuel delivery by funnel discharge ............................................................................. 63
Fuel delivery by funnel discharge ......................................................................... 63
5. 5 Fuel discharge by means of a push floor .................................................................. 65
Number and length of the pushrods with a maximum dumping height ................. 65
Specification for the pushrod drives ...................................................................... 65
Forces on the building ........................................................................................... 66
Slot discharge, for pulling ...................................................................................... 66
Centre discharge ................................................................................................... 68
Slot discharge with fill function .............................................................................. 70
Pushrod drive, individual ....................................................................................... 72
Weld base, pushrod drive, individual .................................................................... 72
Pushrod drive, twin .............................................................................................. 72
Weld base, pushrod drive, twin ............................................................................. 72
Weld base, bunker ................................................................................................ 72
Pushrod ................................................................................................................. 73
Hydraulic unit, AS single ....................................................................................... 73
Hydraulic drive, AS twin ........................................................................................ 74
Push floor screw conveyor D = 190 mm ............................................................... 74
Push floor screw conveyor D = 250 mm ............................................................... 74
Push floor screw conveyor drive, standard ........................................................... 75
Drive, push floor screw conveyor, high power ...................................................... 75
Cover, push floor screw conveyor ......................................................................... 75
Index (cont.)
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6. Fuel transportation 6. 1 Application options for the transportation systems according to fuel ........................ 76
Overview ............................................................................................................... 76
6. 2 Fuel transportation by means of screw conveyor ..................................................... 77
Trough screw conveyor ......................................................................................... 77
Standard trough screw conveyor drive ................................................................. 77
Pipe screw conveyor ............................................................................................. 78
Pipe screw conveyor drive, pellets ........................................................................ 79
Pipe screw conveyor drive, standard .................................................................... 80
Pipe screw conveyor drive, high power ................................................................ 80
7. Fuel storage 7. 1 Fuel storage in on-site pellet store ............................................................................ 81
Information on sizing the pellet storage room ....................................................... 81
Pellet storage room design and required system components ............................. 82
Additional safety instructions for pellet stores ....................................................... 82
Protective boards with Z brackets ......................................................................... 83
Fill connector and return air connector ................................................................. 83
Accessories for the on-site pellet store ................................................................. 85
7. 2 Filling the on-site fuel store ....................................................................................... 87
Manual silo cover FDM 2.9/1.3 m ......................................................................... 87
FDH hydraulic bunker cover ................................................................................. 88
Fall protection grille 120 for FDH ......................................................................... 89
Fall protection grille 200 for FDH ......................................................................... 89
FDB bunker cover that can be driven over ........................................................... 89
Fall protection grille 120 for FDB .......................................................................... 91
Fall protection grille 200 for FDB ......................................................................... 91
Shaker motor for fall protection grille .................................................................... 91
Hydraulic unit, ASH bunker charging cover .......................................................... 91
Cover drives for ASH hydraulic unit ..................................................................... 92
Silo filling screw conveyor FS 300 ........................................................................ 92
Silo filling screw conveyor drive ........................................................................... 92
8. Heating water buffer cylinder 8. 1 Heating water buffer cylinder HPM ........................................................................... 94
Heating water buffer cylinder HPM ....................................................................... 94
8. 2 Heating water buffer cylinder WDW 2000 l ............................................................... 96
Heating water buffer cylinder WDW 2000 l ........................................................... 96
8. 3 Heating water buffer cylinder WDW 2900 l ............................................................... 97
Heating water buffer cylinder WDW 2900 l ........................................................... 97
9. Design information 9. 1 System design .......................................................................................................... 98
Selecting the rated heating output ........................................................................ 98
Flow temperatures ................................................................................................ 98
Safety temperatures .............................................................................................. 98
9. 2 Delivery ..................................................................................................................... 98
9. 3 Handling .................................................................................................................... 98
9. 4 Siting ......................................................................................................................... 99
Boiler room requirements ...................................................................................... 99
Requirements of the Muster-Feuerungsverordnung [Sample Combustion Ordi-
nance - Germany] ................................................................................................. 100
Combustion air supply .......................................................................................... 100
Safety precautions ................................................................................................ 101
Minimum clearances ............................................................................................. 101
9. 5 Water connection ...................................................................................................... 101
Heating connections ............................................................................................. 101
Boiler circuit and shunt pumps .............................................................................. 102
Safety equipment according to DIN EN 12828 ..................................................... 102
System example ................................................................................................... 102
9. 6 Electrical installation ................................................................................................. 104
Positioning of the programming module and control panel ................................... 105
Index (cont.)
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9. 7 Safety equipment ...................................................................................................... 105
Expansion ............................................................................................................. 105
Extinguishing devices ........................................................................................... 105
Automatic extinguishing device ............................................................................. 105
Extinguishing device with cold water supply ......................................................... 106
Prevention of combustion chamber overfilling ...................................................... 106
Reignition protection (RZS) ................................................................................... 106
Fuel supply burn-back protection (RSE) ............................................................... 106
Shut-off gate valve ................................................................................................ 106
Rotary lock valve ................................................................................................... 107
Low water indicator ............................................................................................... 107
Maximum pressure limiter ..................................................................................... 107
Minimum pressure limiter ...................................................................................... 107
Safety valve .......................................................................................................... 107
Expansion vessel .................................................................................................. 107
9. 8 Fire safety ................................................................................................................. 107
Fire safety in the fuel store .................................................................................... 107
9. 9 Commissioning ......................................................................................................... 107
Fuel for commissioning ......................................................................................... 108
Filling the heating system ..................................................................................... 108
9.10 Fuels ......................................................................................................................... 108
Suitable fuels ........................................................................................................ 108
9.11 Connection on the flue gas side ............................................................................... 108
Chimney ................................................................................................................ 108
Flue pipe (sizing) ................................................................................................... 109
9.12 Sound insulation ....................................................................................................... 109
Supports ................................................................................................................ 109
9.13 Frost protection ......................................................................................................... 110
9.14 Prevention of damage through corrosion on the water side ..................................... 110
Prevention of damage through corrosion on the water side ................................. 110
10. Appendix 10. 1 Sizing the expansion vessel ..................................................................................... 110
Selection example ................................................................................................. 111
10. 2 General information regarding low pressure hot water boilers with safety tempera-
tures of up to 110 C ................................................................................................. 111
10. 3 Pipe connections ...................................................................................................... 112
10. 4 Electrical installation ................................................................................................. 112
10. 5 Operating instructions ............................................................................................... 112
10. 6 Flue system .............................................................................................................. 112
10. 7 Checks as part of the building inspectorate approval process ................................. 112
11. Keyword index .............................................................................................................................................. 113
Index (cont.)
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1.1 Principles of wood combustion for generating heat
General principles
Net calorific value of wood biomass as a function of water content
The energy content of wood is generally given as the net calorific value
H
u
. The net calorific value is the energy that can be obtained from
burning one kilogram of damp wood. The water contained in the flue
gas is present in the form of water vapour. The gross calorific value
H
o
additionally takes account of the latent heat of condensation in the
water vapour, which is released as it cools back down to the initial
temperature.
The water content of a fuel charge is the main factor that influences
combustion. It determines the energy content and therefore the energy
exchange that can be achieved during combustion. In practice, the net
calorific value of wood fuels is between 5.0 kWh/kg (18 MJ/kg) at a
water content of 5 % and 1.5 kWh/kg (5.4 MJ/kg) at a water content of
60 %. This depends on the type of wood and, more importantly, on the
water content or moisture level in the wood. The water content is cru-
cial for the controllability of partial load and the emissions from the
system.
Determining the water content
The water content is generally determined with reference to the so-
called drying cabinet procedure, on which the CEN standard is also
based. In this procedure, a fuel sample is weighed when wet, dried in
a drying cabinet at approx. 105 C for several hours and then weighed
again. The proportion of water in the fuel is given as the water content
W.
Application range of fuel according to water content
The Pyrot can be operated with wood biomass with a water content
between 5 and 35 %.
0 10 20 30 40 50 60
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
5.5
0 11 25 43 67 100 150
0
2
4
6
8
10
12
14
16
18
20
N
e
t

c
v

(
H
u
)

i
n

M
J
/
k
g
Water content (w) in %
Moisture level (u) in %
N
e
t

c
v

(
H
u
)

i
n

k
W
h
/
k
g
A
B
A Softwood
B Hardwood
Water content in % 0 5 10 15 20 25 30 35
Type of tree Unit of measurement
Spruce kWh/kg 5.20 4.91 4.61 4.32 4.02 3.73 3.44 3.14
kWh/smt 1971 1957 1942 1925 1906 1885 1860 1832
kWh/stcm 1380 1370 1360 1348 1334 1319 1302 1282
kWh/tcm 788 783 777 770 763 754 744 733
Pine kWh/kg 5.20 4.91 4.61 4.32 4.02 3.73 3.44 3.14
kWh/smt 2241 2226 2209 2189 2168 2144 2116 2083
kWh/stcm 1569 1558 1546 1533 1518 1500 1481 1458
kWh/tcm 896 890 883 876 867 867 816 833
Principles of wood combustion
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Water content in % 0 5 10 15 20 25 30 35
Type of tree Unit of measurement
Beech kWh/kg 5.00 4.72 4.43 4.15 3.86 3.58 3.30 3.01
kWh/smt 2790 2770 2748 2723 2695 2664 2627 2586
kWh/stcm 1953 1939 1923 1906 1887 1864 1839 1810
kWh/tcm 1116 1108 1099 1089 1078 1065 1051 1034
Oak kWh/kg 5.00 4.72 4.43 4.15 3.86 3.58 3.30 3.01
kWh/smt 2355 2835 2812 1786 2758 2726 2689 2646
kWh/stcm 1999 1984 1968 1951 1931 1908 1882 1852
kWh/tcm 1142 1134 1125 1115 1103 1090 1075 1058
Poplar kWh/kg 5.00 4.72 4.43 4.15 3.86 3.58 3.30 3.01
kWh/smt 1765 1752 1738 1723 1705 1685 1662 1636
kWh/stcm 1236 1227 1217 1206 1193 1179 1163 1145
kWh/tcm 706 701 605 680 682 674 665 654
Relation of water content to moisture level in fuel
The proportion of water in wood fuels is given as either the water con-
tent or the fuel moisture level. The water content (in %) is relative to
the moist fuel mass or the fresh substance (FS); the fuel moisture level
is relative to the absolute dry fuel mass (TS). The specifications for
Kb products use the water content W.
Example:
If 100 kg of fuel contains 50 kg water, it has a water content of 50 %
(W50) and a fuel moisture level of 100 % (u=100).
0 20 40 60 80 100 120 140 160 180 200
0
10
20
30
40
50
60
70
Fuel moisture level (u) in %
W
a
t
e
r

c
o
n
t
e
n
t

(
w
)

i
n

%
Determining the wood fuel requirement
The amount of wood fuel required can be calculated on the basis of
the net calorific value and the required rated heating output. It is influ-
enced significantly by the water content of the fuel and the efficiency
of the system.
B =
Pn
PC x i
B Amount of fuel required in kg/h
Q Required rated heating output in kW
Hu Net calorific value kWh/kg
System efficiency in %
Principles of wood combustion (cont.)
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Energy density of various fuel types compared with fuel oil (standard values)
Tip/
Stack density
Fuel oil equivalent
Kilogram
Fuel oil equivalent
litre
840 kg/m
0.84 kg
1.00 l
F
u
e
l

o
i
l
860 kg/t.m
1.28 kg
1.49 l
A
n
t
h
r
a
c
i
t
e
650 kg/t.m
2.16 kg
3.33 l
W
o
o
d

p
e
l
l
e
t
s
459 kg/t.m
2.35 kg
5.11 l
B
e
e
c
h

l
o
g
s
297 kg/t.m
2.30 kg
7.73 l
S
p
r
u
c
e

l
o
g
s
217kg/tipped m
2.25 kg
10.36 l
W
o
o
d
c
h
i
p
s
1.2 Principles of pellet combustion for generating heat
What are pellets?
Pellets are made from 100 % natural wood remnants. This raw material is waste matter created by the wood industry in large volumes through
planing or sawing. Wood remnants are compressed under high pressure and formed into pellets, i.e. pressed into a cylindrical shape.
The raw material is stored and transported in completely dry conditions. The system user should also ensure completely dry storage conditions.
This is the only way to guarantee optimum and effective combustion.
Fuel requirements
For combustion in the Pyrot, use pellets that have the following prop-
erties:
Diameter of 6 mm
Length of 5 to 30 mm (20 % to 45 mm)
Max. water content of 10 %
The pellets used for combustion in the Pyrot must meet the require-
ments of DINplus or NORM M 7135 [or local regulations].
Demand ENplus-A1 DIN plus and Norm
M7135
DIN 51731
Diameter mm 6 (+/- 1) 4 to 10 4 to 10
Length mm 3.15 L 40 5 x D < 50
Raw density kg/dm - > 1.12 1.0 to 1.4
Bulk density kg/dm 600 - -
Net calorific value MJ/kg 16.5 > 18 17.5 to 19.5
Water content % by mass 10 < 10 < 12
Percentage of fines % by mass 1 < 1 -
Mechanical strength % by mass 97.5 97.7 -
Ash content % 0.7 < 0.5 < 1.5
Ash softening temperature C 1200 - -
Chlorine content % by mass 0.02 < 0.02 < 0.03
Sulphur content % by mass 0.05 < 0.04 < 0.08
Nitrogen content % by mass 0.3 < 0.3 < 0.3
Copper content mg/kg 10 - -
Chromium content mg/kg 10 - -
Arsenic content mg/kg 1 - -
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Demand ENplus-A1 DIN plus and Norm
M7135
DIN 51731
Cadmium content mg/kg < 0.5 - -
Mercury content mg/kg 0.1 - -
Lead content mg/kg 10 - -
Nickel content mg/kg 10 - -
Zinc content mg/kg 100 - -
Abrasion resistance % - 2.3 -
Compression additive % - 2 -
Ext. production control - - Yes -
Additional requirements for fuel specified by Kb
*1
:
Alkali oxides in the ash
(K
2
O and Na
2
O)
g/kg max. 1.0
SB start of ash sintering C min. 1000
Quality characteristics
High quality pellets:
Smooth shiny surface
Uniform length
Low proportion of dust
Sink in water

Low quality pellets:
Cracked rough surface
Severely fluctuating length
High proportion of dust
Float in water
Delivery methods
In their loose form, pellets are transported by silo tanker and pumped
into the storage room via a hose system.
Careful handling of pellets enables a low proportion of dust, trouble-
free boiler charging and a constant wood boiler heating output.
1.3 Principles of woodchip combustion for generating heat
What are woodchips?
Woodchips are made from 100 % natural wood from forests and plantations. This raw material comes in the form of trunks or branches. The
wood is then processed with high speed cutting tools in accordance with NORM M 7133.
Definition of woodchip size classes according to NORM M 7133
Total mass
100 %
Woodchip size classes
G 30
Fine
G 50
Medium
G 100
Coarse
Coarse percentage
max. 20 %
Max. cross-section cm 3 5 10
Max. length cm 8.5 12 25
Coarse sieve nominal mesh
width
mm 16 31.5 63
Main percentage
60 to 100 %
Medium sieve nominal mesh
width
mm 2.8 5.6 11.2
Percentage of fines
(incl. ultra-fine content)
max. 20 %
Fine sieve nominal mesh width mm 1 1 1
Definition of woodchip size classes according to QM-Holzheizwerke [quality management for wood heating
plants] regulations and EN 14961
Woodchips or shredded wood
P16 P45 P63 P100 P300
Main fraction
> 80 % of mass
mm 3.15
16
*2
45
8
*2
63
11.2
*2
100
3.15
300
Percentage of fines
< 5 % of mass
mm < 1 < 1 < 1 < 1 < 1
Coarse percentage
Max. particle length
< 1 % of mass
mm > 45
all < 85
> 63 > 100 > 200 > 400
Maximum length mm -
125
*2
200
*2
250
*2
-
*1
See also chapters "Minimum requirements of wood fuel" and "Fuel".
*2
Values to QM-Holzheizwerke differ from EN 14961
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Fuel requirements
For combustion, use woodchips with a maximum coarse percentage
of 20 %, a maximum cross-section of 5 cm and a maximum length of
12 cm (5 % with max. 16 cm).
Bulk density S (kg/m, water content W (%), size: G (mm) to NORM M 7133
and to QM-Holzheizwerke
S 130 W10 to W20 G30/G50
P45/P63
*3
Natural sawdust
S 130 < W15 G30/G50
P45/P63
*3
Dry, mixed shavings, woodchips from wood remnants
S 200 < W15 G30/G50
P45/P63
*3
S 200 W20 G30/G50
P45/P63
*3
Soft natural woodchips
S 200 W20 to W35 G30/G50
P45/P63
*3
Natural sawdust
S 250 < W15 G30/G50
P45/P63
*3
S 250 W20 to W35 G30/G50
P45/P63
*3
Soft natural woodchips
S 300 W20 to W35 G30/G50
P45/P63
*3
Soft/hard natural woodchips
S 350 W20 to W35 G30/G50
P45/P63
*3
Hard natural woodchips
Quality characteristics
Good woodchips:
As per NORM M 7133
Size G30 or G50
Max. 5 % anomalies
Smooth surfaces
Low quality woodchips:
Frayed surface
More than 5 % anomalies
Coarse percentage higher than 20 %
Greater than G30 or G50
1.4 Minimum wood fuel requirements
Content
When procuring wood for combustion, it is important to ensure that
foreign matter (e.g. stones, metal parts, brick fragments, plastics, etc.)
is avoided. This would change the composition of the fuel and there-
fore the critical parameters of the combustion process. The same
applies to all wood-based fuels: they must not contain foreign bodies
such as metal parts, stones, brick fragments or plastics.
The values must not exceed or fall below the following limits (per kg of
dry fuel) for the non-combustible content (ash at an analysis temper-
ature of 815 C):
Limit Comparison with natural wood from forests
Chlorine Cl mg/kg max. 300 10
Sulphur S mg/kg max. 1000 120
Total Cl, S mg/kg max. 1000 130
Ash content total g/kg max. 15.0 5.0
Alkali oxides in the ash (K
2
O and Na
2
O) g/kg max. 1.0 0.35
SB start of ash sintering C min. 1000 approx. 1200
Exceeding the above limits will shorten the service life of the combus-
tion chamber and wood boiler. This also means that maintenance work
is increased and service intervals are reduced.
The proportion of dust-like and fine-grained materials should also be
minimised (in accordance with NORM M 7133).
Max. percentage of finest chippings, dust (wood particles < 1.0 mm as
per NORM M 7133): 10.0 % of total mass
Non-wood biomass fuels
Non-wood fuels made from biomass such as needles, leaves, cereals,
straw, husks, fruit stones, etc. are generally unsuitable as fuel for fault-
free operation, and are therefore not permissible.
In some cases, the fuel properties (elemental composition, ash sinter-
ing point, etc.) differ considerably from those of wood. Combustion in
a Pyrot may lead to impairment of the combustion characteristics and
to greater stress on the fireclay lining and the heat exchanger surfaces.
Warranty claims can therefore only be asserted when using approved
fuels.
Wood fuel regulations and standards
Germany Revised 1st version of BImSchV dated 22/03/2010
TA-Luft edition 24/07/2002
Austria FAV dated 18/11/1997 "Ordinance for Combustion Systems" para. 3.(1) 3. Solid fuels
15a B-VG agreement on saving energy
15a B-VG agreement on safety measures for small combustion appliances
*3
With coarse content limitation < 1 % to a length of up to 125 mm
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Switzerland LRV clean air regulations dated 16/12/1985 (version 28/03/2000)
NORM M 7133 Woodchips for energy purposes (1998)
NORM M 7135 Compressed pellets consisting of natural wood or natural bark (1998)
NORM M 7136 Quality assurance of pellets in transport and storage logistics
EN 303-5 Boilers for solid fuels, table 8 "Test fuels"
EN 14961 Solid biofuels
QM-Holzheizwerke Regulations and technical guide
DIN 51731 Pellets consisting of natural wood (1993)
EN 14961-1 Solid biofuels - fuel specifications and categories - part 1: General requirements
EN 14961-2 Fuel specifications and categories - part 2: Pellets for non-industrial use
EN 14961-4 DRAFT: Solid biofuels - fuel specifications and categories - part 4: Woodchips for non-industrial use
pr TRVB H 118/03 Technical fire safety guideline (Austrian guideline)
PYROT 11
5
8
2
2

5
1
6

G
B
1

2.1 Product description
A Controlled secondary air with rotary fan
B Rotary combustion chamber
C Boiler heat exchanger
D Safety heat exchanger
E Flue gas fan with Lambda probe and temperature sensor
F Pneumatic cleaning
G Flue gas recirculation, controllable
H Regulated primary air
K Ignition fan
L Fully moving grate
M Ash removal
With its patented rotation combustion system, the Pyrot wood boiler
represents state of the art wood combustion. A feed screw conveyor
continuously guides the wood fuel onto a moving grate on which the
fuel combustion takes place. Continuous gasification takes place
under air starvation. A rotary fan is used to mix rising combustion
gases with the secondary air displaced in a rotary motion. This ensures
thorough mixing with the combustion gases.
Clean and efficient combustion
The proven combustion technology in the Pyrot achieves similar emis-
sions values to those of a modern gas combustion system and keeps
the release of CO, NO
X
and dust particles to a minimum, subject to
fuel type. The combination of combustion technology and digital mod-
ulating output control enables efficiency levels of up to 92 %.
Mobile containerised heating centre
Pyrot wood boilers are available as containerised complete solutions
for situations where there are no boiler houses available or where the
on-site building costs have to be reduced to a minimum. This complete
solution incorporates the pre-assembled wood boiler inside a special
container with all auxiliary appliances. In addition to finished container
solutions, individual versions can be specially matched to your
needs.
Benefits at a glance
High efficiency and low emissions in output mode (up to 92 %) due
to controlled primary and secondary air supply, and low particle
combustion
Two-pass heat exchanger and modulating output control (4:1 control
range)
Automatic ignition avoids the need to maintain the firebed and saves
fuel
Easy servicing thanks to fully automatic ash removal, optional pneu-
matic cleaning system and flue gas dust extractor
Highly developed safety equipment ensures safe and reliable oper-
ation
Individual planning of your system by our team of experts
Available as a complete ready-to-use containerised solution
Delivered condition
Fully assembled steel boiler for pellets and woodchips to DINplus and
NORM M 7135.
Combustion chamber door, ash doors, ash pans, cleaning device.
1 feed screw conveyor with barrier layer, incl. extinguishing valve with
dirt trap
1 flue gas fan
1 extinguishing water container with retainer
1 automatic ignition system
1 set displacer rods
1 flue gas recirculation device
1 draught stabiliser (draught controller); for on-site installation in the
flue pipe
Sensors:
Infrared light barrier for level monitoring, barrier layer, feed screw
conveyor
Safety limit switch on inspection cover of feed screw conveyor
Contact sensor Pt100 on the feed screw conveyor
Infrared light barriers for level monitoring of the fuel in the combus-
tion chamber
Zirconium dioxide probe with measured value transducer
Flue gas temperature sensor Pt100
Return temperature sensor KTY
Boiler water temperature sensor KTY
High limit safety cut-out (STB)
Temperature sensor, rotary fan
Sensor KTY with sensor well
PYROT rotation combustion system
12 PYROT
2
5
8
2
2

5
1
6

G
B

2.2 Specification
Specification
Trade name Pyrot rotation combustion system
Rated heating output kW 100 150 220 300 400 540
Part no.: 7423 656 7423 657 7423 658 7423 659 7423 660 7423 661
Output data
Rated heating output with standard fuel
W35
*4
kW 100 150 220 300 400 540
Continuous output with standard fuel
W35
*5
kW 90 135 200 270 360 480
Minimum heating output Q
min
*6
kW 30 45 60 80 100 140
Heating data
Content on hot gas side l 325 374 744 883 1340 1613
Permissible shutdown temperature of the
high limit safety cut-out.
C 100 100 100 100 100 100
Minimum return temperature C 65 65 65 65 65 65
Ash box capacity, grate ash l 26 32 45 55 75 91
Ash box capacity, flue gas dust extractor l 90 90 90 90 90 90
Boiler water content l 395 432 794 903 1326 1510
Boiler pressure drop on the water side
Pressure drop on the water side (diff.
10 K)
Pa 2344 5274 2100 3905 2434 4437
15 K)
Pa 1042 2344 933 1736 1081 1972
20 K)
Pa 586 1318 525 976 609 1109
Water flow rate
Flow rate (diff. 10 K) m/h 8.6 12.90 18.92 25.80 34.40 46.44
Permiss. operating pressure
Test pressure bar 5 5 5 5 5 5
Maximum operating pressure bar 3 3 3 3 3 3
Heating surface m
2
8.28 10.78 16.4 20.72 28.76 39.36
CE designation CE CE CE CE CE CE
Boiler class to DIN EN 303-5 3 3 3 3 3 3
Overall dimensions
Total length (with door open) mm 2870 3120 3424 3780 4004 4232
Total width mm 1050 1050 1330 1330 1570 1570
Total width (with feed screw conveyor) mm 2070 2180 2350 2350 2590 2590
Total height mm 1825 1825 2084 2084 2422 2492
Total height (with flue gas fan) mm 2236 2266 2526 2534 2832 2902
Weight
Boiler
*7
kg 1278 1451 2119 2441 3235 3671
Combustion block kg 432 477 581 641 778 937
Displacer rods kg 68 87 141 163 220 289
Flue gas fan kg 37 40 40 45 62 62
Feed screw conveyor kg 143 143 143 143 143 149
Total weight
Total dry weight
*8
kg 1958 2198 3024 3433 4438 5108
Total weight with water kg 2353 2630 3818 4336 5764 6618
*4
With a clean boiler and combustion system, boiler equipped with pneumatic boiler cleaning and a runtime (time between 2 boiler cleaning
processes) of 80 hours.
*5
Levelled output when boiler is used as base load boiler in continuous operation, fitted with pneumatic boiler cleaning and a runtime (time
between 2 cleaning operations of the boiler) of 160 hours
*6
Q Q
min
: Output operation modulating control (variable output control)
Q Q
min
: Low load with ON Q
min
/ OFF (stop and go operation)
*7
Incl. door and refractory concrete lining
*8
Incl. displacer rods
PYROT rotation combustion system (cont.)
PYROT 13
5
8
2
2

5
1
6

G
B
2
Part no.: 7423 656 7423 657 7423 658 7423 659 7423 660 7423 661
Max. power consumption
During ignition W 1600 1600 1600 1600 1600 1600
Electrical connections (total) W 2670 2670 2850 3600 3980 3630
Feed screw conveyor W 370 370 550 1100 1100 750
Rotary fan W 120 120 120 120 120 120
Flue gas fan W 550 550 550 750 1100 1100
Grate drive W 30 30 30 30 60 60
Electrical power consumption with Q
N
W 850 1032 1108 1521 1868 1753
Electrical power consumption with Q
min
W 280 355 369 434 480 460
Boiler connections
Boiler flow and return G 2 fem. 2 fem. DN80 PN6 DN80 PN6 DN100 PN6 DN100 PN6
Extinguishing water connection R
Boiler drain valve Rp 1 1 1 1 1 1
Safety heat exchanger 2x R
Sensor well for thermally activated safety
valve (TS)
Rp
Flue gas
*9

Average temperature (gross)
*10

Average flue gas temperature at Q
N
*11
C 160 160 160 160 160 160
Average flue gas temperature at Q
min
C 130 130 130 130 130 130
Mass flow rate
Q
N
; W5; O
2
6 % g/s 53.6 80.4 117.9 160.8 214.4 289.44
Q
W35
; W35; O
2
8 % g/s 71.3 106.9 156.9 213.9 285.2 385.1
Flow rate
Q
N
; W5; O
2
6 %; 150 C m
3
/s 0.06 0.09 0.14 0.19 0.25 0.35
Q
W35
; W35; O
2
8 %; 150 C m
3
/s 0.08 0.12 0.19 0.25 0.34 0.46
Flue outlet 7 mm 200 250 250 300 350 350
Required draught Pa 0 0 0 0 0 0
Efficiency
At full load % 90 90 90 90 90 90
At partial load % 92 92 92 92 92 92
*9
Values for calculating the size of the flue system to DIN EN 13384, based on 12.0 % CO
2
.
*10
Actual flue gas temperature as average gross value as per EN 304 at 20 C combustion air temperature.
*11
Flue gas temperature: Can be increased by removing the displacer rods (Q
N
+ 30 C; Q
min
+ 10 C)
14 PYROT
2
5
8
2
2

5
1
6

G
B

Dimensions
4
4
.
8
4

m
m
7
.
0
1

m
m
9.04 mm 23.53 mm
77.57 mm
4
2
.
7
4

m
m
2
4
.
1
1

m
m
5
.
9
6

m
m
4
1
.
5
1

m
m
8.22 mm 38.51 mm
h
l k
m n
a b
c
d
f
e
KR KV
2.67 mm
g
23.03 mm
19.57 mm
1
1
.
6
0

m
m
r
p
q
.
1
2
.
0
5

m
m
o
KR Boiler return
KV Boiler flow
Dimensions
a mm 392 392 406 406 466 466
b mm 1291 1541 1525 1875 1800 2030
c mm 345 358 358 352 375 375
d mm 1891 1908 2168 2182 2457 2527
e mm 303 303 316 316 319 319
f mm 1093 1093 1179 1179 1219 1219
g mm DN 80 DN 80 DN 80 DN 125 DN 125 DN 125
h mm 2870 3120 3424 3780 4004 4232
k mm 320 370 370 440 480 548
l mm 870 870 1150 1150 1390 1390
m mm 1765 1765 2024 2024 2262 2262
n mm 1825 1825 2084 2084 2422 2492
o mm 700 700 700 700 700 742
p mm 870 870 1150 1150 1390 1390
q mm 673 673 673 673 673 750
r mm 1050 1050 1330 1330 1570 1570
PYROT 15
5
8
2
2

5
1
6

G
B
2

54,17 mm6,68 mm
5,30 mm
70,02 mm
4
,
5
2

m
m
K
A B C E F G
H
263
2
2
0
b
a
330
D
A Sensor well for TS
B Boiler return
C Return temperature sensor
D Safety heat exchanger
E High limit safety cut-out (STB)
F Boiler water temperature sensor
G Boiler flow
H Safety heat exchanger
K Ash removal, combustion block
Dimensions
a mm 2785 3035 3059 3415 3457 3685
b mm 2000 2250 2274 2630 2614 2842
KR KV
A
B
C
D
E F
G
A Pneumatic cleaning
B Cleaning cover, flue gas collector
C Cover with sight glass (standard version), flange for connecting
the burner changeover panel
D Recirculation gas line, line routing variable
E Boiler drain valve
F Ignition unit
G Rotary fan
16 PYROT
2
5
8
2
2

5
1
6

G
B
KV Boiler flow
KR Boiler return
A B
K
F H E D
C
G
A Flue gas fan
B Boiler door with rotary fan
C Extinguishing water connection
D Feed screw conveyor
E Drive, infeed grate
F Ash doors of the grate ash container (2 pce)
G Drive, ash removal
H Maintenance cover, combustion block
K Ash removal, steeply inclined screw conveyor
PYROT 17
5
8
2
2

5
1
6

G
B
2

3.1 Specification for ECOTRONIC
Design and function
Part no. 7423 672 with a rated boiler heating output of 100 to 300 kW
Part no. 7423 673 with a rated boiler heating output of 400 to 540 kW
Modular design
The Ecotronic system control unit is a decentralised microprocessor
system (CAN BUS). To control the boiler system, the Ecotronic com-
prises a module (PCB) integrated into the boiler, and the programming
module. 3-sensor cylinder management is part of the standard Eco-
tronic version. Controller modules can be added to the Ecotronic (mod-
ular structure). It is therefore possible to extend operation individually
according to customer requirements.
Programming module
The programming module is included in the standard delivery for the
boiler and is used to operate the heating system. The backlit screen
offers an extensive text display. A data cable connects the program-
ming module with the control panel.
F10 F9 F12 F11 F13 F14 F15 F16
>
F2 F1 F4 F3
<
>
F5 F6
Wrme aus Holz KB
>
F7
-
OK
F8
+
Ecotronic 800
Functions:
Automatic ignition
Output control circuit with modulating output operation (25-100 %)
Air-controlled by means of variable speed flue gas fan subject to
flow temperature.
Exact fuel supply via the feed screw conveyor from dosing con-
tainer with barrier layer
Topping up of the dosing container with level monitoring
Limitation and distribution of the mass to be burned in the com-
bustion chamber by means of level monitoring in the combustion
chamber and movement of the infeed grate.
Emission-optimised control circuit: Optimisation of the air supply
through motorised air dampers using Lambda probe measurement
to ensure optimum combustion
Keeping up the return temperature with the boiler mixer ensures a
long boiler service life
Control unit for oil burner on the PYROT
Safety functions for:
Excessive temperature
Burn-back
Opening a charging cover
Forced heat transfer
Potential-free output (fault message)
Operation:
Operation is carried out via a programming panel with touch-sensitive
keypad and plain text display. All operating data can be read from the
display. The set values of all important parameters can be entered
easily with a keyboard. Fault messages are displayed in plain text and
output in the sequence of occurrence.
Standard delivery:
Microprocessor control unit (programming panel with backlit plain
text display), CE-tested, real time clock, battery backup, serial inter-
face RS 232 for PC connection.
Data cable from the programming module to the control panel; length
10 m
Control panel, surface powder-coated in textured RAL 7035 (grey).
Version as per VE/VDE guidelines fully wired to terminal strips,
feed 3x 400 V 50 Hz; control voltage 230 V or 24 V
Update-compatible software
Starttec motor starter for all charging drives (3x400 V) according
to separate price items
Motor overload relay for boiler pump
Outputs for stepper motors (air dampers)
Inverter (EMC operating class 3) for flue gas fan
In the control panel door:
4-pole mains isolator
Documentation incl. fixed wiring diagram, terminal connection dia-
gram with cable designation, operating and maintenance instruc-
tions, and installation instructions in the guide folder
Sensors and switches installed on the feed screw conveyor:
Infrared light barrier, level monitoring, barrier layer, feed screw
conveyor
Safety limit switch on inspection cover of feed screw conveyor
Contact sensor Pt100 on the feed screw conveyor
Sensors and switches on the combustion block, the combustion sys-
tem and in the flue outlet (installation on site):
Infrared light barriers, fuel level monitoring in combustion chamber
Zirconium dioxide probe with measured value transducer (Lambda
probe)
Flue gas temperature sensor Pt100
Sensors and switches installed at top of boiler:
Boiler water temperature sensor KTY in connector flow
Return temperature sensor KTY in connector return
High limit safety cut-out (STB)
Temperature sensor, rotary fan
Sensor supplied
1 sensor KTY with sensor well 1/2 " x 280 mm (B28.1)
Control unit
18 PYROT
3
5
8
2
2

5
1
6

G
B

3.2 Accessories for Ecotronic
Modules and data cables
The standard Ecotronic version can be customised with additional
controller modules or controllers and data cables. Additional heat
sources, heat consumers or DHW cylinders can be incorporated into
the control system with or without solar heating circuit backup.
Data cables
The data cable connects the individual modules to the overall system
control unit. Data cables can be connected to one another (max. 2
cables). The total length of all CAN BUS cables must not exceed
200 m.
Note
Every time the system is extended, it is necessary to check whether a
data cable is required. Each additional controller module requires a
corresponding data cable.
Designation Part no.
Data cable with connector 10.0 m standard 7387 587
Data cable with connector 2.0 m 7387 858
Y distributor 7387 948
Controller module
The controller module is supplied in a plastic casing (length 325 mm,
height 195 mm, depth 75 mm) incl. outside temperature sensor (QAC
31).
The control keys for the controller module are available on the pro-
gramming module and are enabled according to the number of con-
trollers.
Cylinder management with 3 or 5 sensors is available as an option. 5-
sensor cylinder management requires an additional controller mod-
ule.
Optional combinations
Additional controller modules for an additional charge
Programming module with
key extension
1 controller module 2 controller modules 3 controller modules
12 controller keys Max. 4 controllers and
7 sensors possible
Max. 8 controllers and
14 sensors possible
Max. 12 controllers and
21 sensors possible
Overview: Possible Ecotronic controllers
Controller Part no. Keys Number of
controllers
Number of sensors See page
Controller, additional heat source
Additional heat source parallel KP1 7387 908 1 2 1 Page 20
Central heating controller
Central heating (heating circuit with mixer) 7379 402 1 1 1 Page 20
Adjacent building 7387 865 1 2 2 Page 21
Long-distance line 7379 401 1 1 1 Page 22
Space heater 7387 825 1 1 1 Page 22
Room controller QAA 35 (remote control)
*12
7379 405 1 Page 21
Safety thermostat
*13
7387 940 Page 21
Controller, DHW
DHW cylinder B1 (without flow rate control) 7387 853 1 1 1 Page 23
DHW cylinder B2 (with flow rate control) 7379 400 1 1 2 Page 23
DHW circulation 7387 849 1 1 Page 24
Controller, solar
Solar DHW cylinder 7387 818 1 1 2 Page 24
Solar/DHW and central heating 7387 786 1 2 2 Page 25
Controller, buffer cylinder management
Buffer cylinder management, 3 sensors 7387 828 - - - Page 27
Buffer cylinder management, 5 sensors (QM) 7387 852 1 1 4 Page 27
*12
Only in conjunction with controller for central heating or controller for adjacent building.
*13
For limiting the heating circuit flow temperature.
Control unit (cont.)
PYROT 19
5
8
2
2

5
1
6

G
B
3

Controller, additional heat source parallel KP1
A
B
C
D
A Mixing valve
B Pump
C Return temperature sensor
D Burner
Part no. 7387 908
The additional heat source is switched on automatically when required.
This can take place:
In single mode: after heat has been drawn from the heating water
buffer cylinder, the additional heat source is operated to cover the
entire heat demand.
In parallel mode: the additional heat source covers a peak in heat
demand.
Note
A boiler assembly is required for heat transfer in parallel mode. This
also ensures the return remains high.
On request the additional heat source can heat the DHW cylinder.
Standard delivery:
Key, additional heat source
Controller output for mixing valve A, pump B and burner D
Return temperature sensor QAD 21 C, loose
Note
In a Pyrot dual system, the additional heat source is controlled via the
higher ranking control unit Mastercontrol. For this, order the corre-
sponding controller for the Mastercontrol instead of the Ecotronic con-
troller. See from page 32.
Central heating controller
A Contact sensor QAD 21
B Pump
C Mixing valve
Part no. 7379 402
Weather-compensated heating control unit with digital time switch for
setback mode according to individual day and seven-day program,
with pump control unit, frost protection function, eco mode and limited
flow temperature.
Standard delivery
Key, central heating
Controller output for pump and mixing valve
Contact sensor QAD 21
20 PYROT
3
5
8
2
2

5
1
6

G
B

Adjacent building controller
A Diverter valve
B Adjacent building
C Contact sensor QAD 21
D Pump
E Mixing valve
F Sensor QAZ
Part no. 7387 865
The cable to the adjacent building is controlled with weather compen-
sation via the heating circuit control unit. The DHW cylinder is heated
with the selected maximum flow temperature. For this, the heating
water is diverted to the DHW cylinder via a valve. Via the time switch,
the DHW cylinder is reheated in the downtimes (setback periods).
Standard delivery
Key, adjacent building
Controller output for pump, mixing valve and diverter valve
Sensor QAZ 21.5220 with sensor well " x 200 mm
Room controller QAA 35
Part no. 7379 405
Addition to the controller for central heating and controller for adjacent
building. The room controller can be connected as a remote control
and as a room temperature sensor (room temperature compensa-
tion).
Standard delivery:
Room controller QAA 35
Safety thermostat RAK-TW.1000B
A Safety thermostat RAK-TW.1000B
Part no. 7387 940
For safe limitation of the flow temperature of a heating circuit.
Standard delivery
Safety thermostat RAK-TW.1000B
PYROT 21
5
8
2
2

5
1
6

G
B
3

Long-distance line controller
A Sub-distributor
B Bypass
D Pump
E Control valve
Part no. 7379 401
Via a long-distance line, a building is supplied with separate heat dis-
tribution. The long-distance line is controlled upstream according to
the demand of the heating circuits. The heating circuits of the separate
heat distribution must be controlled via the Ecotronic.
Standard delivery
Key, long-distance line
Controller output for pump and control valve
Note
The long-distance line controller module can only be used while a Kb
controller in the sub-distributor is also being used.
Controller, space heater
A Pump
B Mixing valve
Part no. 7387 825
The space heaters are supplied by the boiler cylinder system with the
maximum flow temperature.
The switching of the fan is carried out by on-site switches or controllers.
The flow rate of the heating water is controlled via the return temper-
ature and matched to the heating output of the space heater (flow
control). This results in optimum cylinder stratification with sustained
high temperature at the cylinder flow. The heating periods (individual
day and seven-day program) can be adjusted via the integrated time
switch.
Standard delivery
Key, space heater group
Controller output for pump and mixing valve
Restrictor, bypass
22 PYROT
3
5
8
2
2

5
1
6

G
B

Controller, DHW cylinder B1
A Pump
B Two-way valve
C Sensor QAZ 21.5220
Part no. 7387 853
When its temperature drops, the DHW is reheated via the integral heat
exchanger directly by the boiler or by the buffer cylinder. This is
dependent on a corresponding difference in temperature (either dif-
ferential temperature or fixed temperature control).
The heating periods (individual day and seven-day program) can be
individually adjusted via the integral time switch.
Standard delivery
Key, DHW cylinder
Controller output for pump and two-way valve
Note
The standard delivery does not include positions A and B, or the
two-way valve.
Controller, DHW cylinder B2
T
A Pump
B Control valve
C Sensor QAZ 21.5220
D Contact sensor QAD 21
Part no. 7379 400
When its temperature drops, the DHW is reheated via the integral heat
exchanger directly by the boiler or by the buffer cylinder. This is
dependent on a corresponding difference in temperature (either dif-
ferential temperature or fixed temperature control).
The flow rate of the heating water is controlled via the return temper-
ature (flow control). This results in optimum buffer cylinder stratification
with sustained high temperature at the cylinder flow. The heating peri-
ods (individual day and seven-day program) can be adjusted via the
integrated time switch.
Standard delivery
Key, DHW cylinder
Controller output for pump and control valve
Note
The standard delivery does not include positions A or B.
PYROT 23
5
8
2
2

5
1
6

G
B
3

Controller, DHW circulation
T
A Pump
Part no. 7387 849
The DHW circulation periods (individual day and seven-day program)
can be adjusted via the integral time switch.
The start-up duration of the DHW circulation pump can be adjusted via
timed cycling.
Standard delivery
Key, DHW circulation
Controller output for pump
Note
Only in conjunction with a DHW cylinder controller B1 or B2.
Controller, solar DHW cylinder
T
T
T
KW
WW
KW
HV
HR
RL
VL
HR Heating return
HV Heating flow
KW Cold water
RL Return (solar)
VL Flow (solar)
WW DHW
A Solar collector
B Collector temperature sensor
C Solar station with solar circuit pump
D Thermostatic water mixer
E Cylinder temperature sensor QAZ 21.5220
Part no. 7387 818
Use for single solar thermal system as a single circuit control unit for
heating the water in the solar DHW cylinder.
If the temperature of the DHW (in the lower section of the DHW cylin-
der) falls below the collector temperature, the DHW is heated by the
solar collector (adjustable differential temperature: 2 - 20 C).
Note
The controller for the solar DHW cylinder can only be used in con-
junction with a controller for a DHW cylinder (B1 or B2).
Run-on time of the solar circuit pump adjustable from 0 to 120 s (sub-
ject to line length).
Maximum DHW temperature adjustable from 20 to 90 C.
Safety: the solar circuit pump switches off at 140 C collector temper-
ature; restarts at 120 C
Standard delivery:
Key, solar
Collector temperature sensor Pt1000
Cylinder temperature sensor QAZ 21.5220
Controller output for the solar circuit pump
24 PYROT
3
5
8
2
2

5
1
6

G
B

Controller, solar/DHW and central heating
Part no. 7387 786
Used for a larger solar thermal system for heating the DHW in the solar
DHW cylinder and for heat supply to the heating water buffer cylinders
as a three-circuit control unit.
The first circuit is used to heat the DHW, the second heats the heating
water buffer cylinder at the back/bottom and the third heats the heating
water buffer cylinder at the top/bottom. The heating water buffer cyl-
inder is heated with an external plate heat exchanger. Changing over
from the DHW cylinder to the heating water buffer cylinder starts the
secondary pump. This then operates with the solar circuit pump. For
optimum functioning, the flow rate in the secondary circuit must be
matched to the primary circuit (e.g. with flow meter in the primary and
secondary circuits).
Differential temperature, collector/DHW 2-20 C
The following differential temperatures are freely adjustable:
Differential temperature, collector/cylinder at the top/bottom 2-20 C
Note
Controller, solar/DHW and central heating can only be used in con-
junction with a controller for a DHW cylinder (B1 or B2).
Run-on time of the solar circuit pump adjustable from 0-120 s (subject
to line length)
Shutdown safety:
at 140 C collector temperature
at 95 C cylinder temperature
Optimised DHW priority (either absolute or no DHW priority)
Cylinder heating with stratification in accordance with the cylinder tem-
peratures via a charging valve for the cylinder front/back
Standard delivery:
Key, solar
Collector temperature sensor Pt1000
Cylinder temperature sensor QAZ 21.5220
Controller output for the solar circuit pump
Controller output, charging valve, DHW cylinder
Controller output for secondary pump
Controller output, charging valve, cylinder back/cylinder front
PYROT 25
5
8
2
2

5
1
6

G
B
3

KW
WW
--M20--
--Y20--
-
-
-
--Y6X.1--
-
-
Y
6
X
.
2
-
-
-
-
Y
6
X
.
1
-
-
--M6X.1--
--B6X.2--
--B6X.1--
-
-
M
6
X
.
1
-
- ---
-
-
B
6
X
.
1
-
-
--B28.1--
--B28.2--
--B28.3--
CAN
B
-
-
B
6
X
.
2
-
-
--M6X.2--
2
4
2
2
3
4 3
2
2
4 3
2
4
2 2 4
3
E
A
D
B
C
G
F
H
KW Cold water
WW DHW
A Solar collector
B Solar station with solar circuit pump
C Thermostatic water mixer
D Plate heat exchanger
F Secondary pump
G Charging valve, buffer cylinder front/back
H Boiler
26 PYROT
3
5
8
2
2

5
1
6

G
B

3.3 Accessories for ECOTRONIC output management
Cylinder management 3 sensors
Part no. 7387 828
Modulating output operation of the PYROT rotation combustion sys-
tem is optimised with the use of a buffer cylinder. Short term heat
demand peaks are also covered. The temperature sensors record the
heating of the buffer cylinder. The combustion output is matched to the
charging level of the buffer cylinder.
Standard delivery:
2 additional KTY sensors with sensor well 1/2" x 280 mm
Cylinder management 5 sensors
Part no. 7387 852
Modulating output operation of the PYROT rotation combustion sys-
tem is optimised with the use of a buffer cylinder. Short term heat
demand peaks are also covered. The temperature sensors record the
heating of the buffer cylinder. The specification of the charging level of
the buffer cylinder is weather-compensated and carried out via the
outside temperature sensor. The combustion output is matched to the
charging level of the cylinder.
Standard delivery:
4 additional KTY sensors with sensor well 1/2" x 280 mm
Note
Part no. 7379 403 controller module and
part no. 7387 587 data cable required.

External demand ON/OFF
Part no. 7387 855
Input for automatically switching the system on/off via an external
floating N/O contact.
Operating message potential-free
Part no. 7387 934
If the Pyrot boiler is operating via a higher ranking control system, the
operating condition "Load operation" (potential-free output) is issued.
Standard delivery:
Potential-free output (operating message)
Output signal 0-10 V
Part no. 7387 800
Issuing of boiler output as voltage signal and a connection to receive
a maximum limit of the boiler output included in standard delivery.
Functions:
Issue of the output signals
Receipt and processing of an external output restriction.
0 - 3 V... Minimum power
3.1 - 10 V... Output operation
Note
Note: The installation of "Output signals 0 - 10 V" according to QM-
Holzheizwerke is possible irrespective of additional control modules
used.
Note
The boiler can only be connected externally via "external demand
ON/OFF". This should be ordered separately.

PYROT 27
5
8
2
2

5
1
6

G
B
3

3.4 Accessories for ECOTRONIC remote transfer/remote monitoring
Fault message device, analogue with battery
Part no. 7387 994
4 different voice messages are possible, as the fault message modem
has 4 independent digital inputs.
Standard delivery:
Analogue modem for wall mounting
Battery pack (also works in the event of a power failure)
To be carried out by the customer:
Electrical connection of the phone line to the modem
Configuration in accordance with the documentation
Export of Ecotronic operating data
Part no. 7388 038
Output of relevant boiler system operating data and fault messages as
ASCII data set via serial interface to an on-site, higher ranking control
system. If permitted by the control technology, the higher ranking con-
trol system can change all adjustable parameters.
Standard delivery:
Interface RS 232 at the programming panel
Software module
Documentation
MOD BUS protocol
Note
An additional analogue fault message device with battery pack, part
no.: 7387 994, is possible
Additional hardwired visualisation is not possible

Internal Pyrot visualisation
Part no. 7387 839
With a data cable (max. 30 m), all data can be fed via the serial inter-
face RS 232 from the programming module to the PC. The current
operating data for the boiler system is displayed visually on a function
screen. All options for inputting values and functions and reading out
the operating conditions are shown (exception: "Start boiler"). All oper-
ating data is archived cyclically and can be evaluated graphically by
very simple means.
Note
The PC and data cable are not included in the price.
Standard delivery:
CD with visualisation software and installation instructions
Note
Requirements for on-site PC:
Operating system: Windows 98 / 2000 / XP
At least 50 MB free hard disk memory
At least 128 MB RAM
1 free serial interface per boiler

Visualisation, additional functions
Part no. 7387 821
Extension of visualisation ("internal Pyrot visualisation" or "external
Pyrot visualisation via modem (hardwired)") with the functions of the
additionally enabled keys (from F4). Additional functions include each
heating controller (heat source, heat consumer, solar) and automatic
charging. Every key function is shown on a separate function screen
with all options for entering values, reading out the operating condi-
tions and archiving. Price per piece for additionally enabled key on
programming module.
Standard delivery:
Extension of the visualisation software CD
Data cable for internal visualisation
Part no. 7379 404
Data cable comprising:
D-SUB connector for connecting programming module to data cable,
soldered
30 m data cable 3-pole (cut to length as required on site)
D-SUB connector with threaded fittings, 9-pole for connection to the
PC
28 PYROT
3
5
8
2
2

5
1
6

G
B

External Pyrot visualisation via modem (hardwired)
Part no. 7387 792
Package for the transmission of relevant data to an EDP workstation
(internal and/or external) for visualisation, remote maintenance and
operating data archiving of the Pyrot boiler system. Hardware and
software are integrated into the Ecotronic control unit. All adjustable
parameters can be changed from the EDP workstation.
Standard delivery:
Industrial PC with interfaces for screen, keyboard and PC mouse for
EDP workstation close to boiler room
Analogue modem in control panel
Windows operating system, pcAnywhere remote maintenance soft-
ware and visualisation/archiving software installed and tested on the
industrial PC.
Images on the screen:
Cross-sectional image of boiler, 3D with display fields
Installation scheme for heat source with display fields
Table of parameters (with change option)
EDP workstation for remote maintenance together with modem and
installation of pcAnywhere is to be set up independently by the cus-
tomer.
Note
Option of additional fault message device, analogue with battery pack,
part no. 7387 994
Additional export of operating data, part no.: 7388 038, not possible
PYROT 29
5
8
2
2

5
1
6

G
B
3

3.5 Mastercontrol for two-boiler systems
The Mastercontrol optimises the entire heat production by two biomass
boilers (PYROT dual system), incl. control of an oil, gas or electric
boiler as backup and/or as a peak load boiler.
Information on the Mastercontrol
Function:
Heat management:
Optimum division of the required heating output between the two
biomass boilers with the main load on the lead boiler and the remain-
ing load on the lag boiler by means of a default output value. The
default output value is calculated in accordance with QM Holzheiz-
werke in line with the required set temperature in the common low
loss header. Automatic changeover possible between the lead boiler
and the lag boiler. This ensures an even boiler load over a long
operating time (e.g. weekly changeover).
Charging:
If fuel for the two biomass boilers is taken from a common fuel store,
charging is controlled up to fuel distribution by the Mastercontrol.
Archiving operating data:
Relevant operating data from the last 31 days is stored in a ring buf-
fer and can easily be displayed graphically on the Mastercontrol
touchscreen.
Operation:
Operation is carried out via a 10" touchscreen integrated into the con-
trol panel.
Note
The switching of an additional heat source (e.g. oil boiler) is not inclu-
ded as part of the standard delivery.
Standard delivery:
Control panel, loose
Surface powder-coated in textured RAL 7035 (grey). Version as per
VE/VDE guidelines fully wired to terminal strips, feed 3x 400 V
50 Hz; control voltage 230 V or 24 V.
Freely programmable control unit, CE-tested, program and real time
clock have battery backup
Contactor/motor overload relay combinations for all common charg-
ing drives (3 x 400 V) according to separate price items
Ethernet interface (network connection) on touch panel
Potential-free output (fault message)
10" touchscreen
4-pole mains isolator
Documentation incl. fixed wiring diagram
Terminal connection diagram with cable designation in guide folder
Cylinder management, 5 sensors (according to QM-Holzheizwerke)
5 Pt1000 sensors with sensor well 1/2" x 280 mm
1 Pt1000 weather sensor
Default output value for both biomass boilers for processing in the
subordinate boiler control units via CAN BUS
Note
Installation on the water side and electrical side on site.
Note
Ethernet is not possible.
Visualisation with touchscreen
Operating data archive
Display and archiving of the relevant
Operating data of both wood boiler systems and the Mastercontrol
Simple operation of the wood boiler systems on the Mastercontrol
touchscreen
Table of parameters (with parameter setting options)
Fault history
30 PYROT
3
5
8
2
2

5
1
6

G
B

Schematic diagram
M
T
T
T
T
T
M
M
T
1
PYROT 1 PYROT 2
2
ECOTRONIC ECOTRONIC
MASTER-
CONTROL
A
B
C
D
B28.1
B28.5
B28.4
B28.3
B28.2
ECOTRONIC
1
ECOTRONIC
2
E F
1
2
G
MASTER-
CONTROL
Schematic diagram of a two-boiler system with Mastercontrol
A Additional heat source
B Flow consumers
C Buffer cylinder as low loss header
D Return consumers
E Exclusively charging boiler 1 in control unit boiler 1
F Exclusively charging boiler 2 in control unit boiler 2
G Common charging, control unit modules
PYROT 31
5
8
2
2

5
1
6

G
B
3

3.6 Accessories for Mastercontrol
Heat meter signal
Part no. 7387 975
Note
Only for Mastercontrol
With this analogue input (0-10 V signal), the external heat meter can
be read into the Mastercontrol. The current values can be displayed
on the screen. The heat meter data is archived in the display.
Note
Specify the heat meter range when ordering.
Requirement, additional heat source
Part no. 7510 234
Function:
The additional heat source supplies heat (alone or together with the
wood boiler) to the heating water buffer cylinder. The hydraulic con-
nection of the heating water buffer cylinder is designed as a low loss
header.
In parallel operation of the two boilers, the additional heat source cov-
ers the peak load. Due to its inertia, the wood boiler is used to cover
the base load.
For demands to the additional heat source, a floating contact is out-
put.
Standard delivery:
Submenu on touchscreen
Floating contact for switching of an additional heat source
Fault message device, analogue with battery
Part no. 7387 840
Transmits the boiler system fault messages as phone messages. The
fault messages must be acknowledged. 4 different voice messages
are possible, as the fault modem has 4 independent digital inputs.
Standard delivery:
Battery pack (also works in the event of a power failure)
Electrical connection of the phone line to the modem
Configuration in accordance with the documentation
Export of Mastercontrol operating data
Part no. 7387 890
Output of relevant boiler system operating data and fault messages
via MOD BUS as ASCII data set via serial interface to an on-site, higher
ranking control system. If the option is available, the higher ranking
control system can change all adjustable parameters.
Standard delivery:
Interface at the programming panel
Software module
MOD BUS protocol
Documentation
Note
Additional fault message device, analogue with battery pack possi-
ble (part no. 7387 840)
Additional hardwired visualisation (part no. 7387 997) possible
32 PYROT
3
5
8
2
2

5
1
6

G
B

External Mastercontrol visualisation via modem (hardwired)
Part no. 7510 286
Package for the transmission of relevant data to an EDP workstation
(internal and/or external) for visualisation, remote maintenance and
operating data archiving of the Pyrot boiler system. Hardware and
software are integrated into the Mastercontrol control unit. All adjust-
able parameters can be changed from the EDP workstation.
Standard delivery:
Industrial PC with interfaces for screen, keyboard and PC mouse for
EDP workstation close to boiler room
Windows operating system, pcAnywhere remote maintenance soft-
ware and visualisation/archiving software installed and tested on the
industrial PC.
Images on the screen:
Overview of the 2 biomass boilers
Overview of heating water buffer cylinder
Cross-sectional image of boiler, 3D with display fields
Table of parameters (with change option)
EDP workstation for remote maintenance together with modem and
installation of pcAnywhere is to be set up independently by the cus-
tomer.
Note
Option of additional fault message device, analogue with battery pack,
part no. 7387 994
Note
2 visualisation data cables are required for "external Mastercontrol
visualisation via modem (hardwired)". This should be ordered sepa-
rately.
PYROT 33
5
8
2
2

5
1
6

G
B
3

4.1 Boiler accessories
Pneumatic cleaning
The whole tubular heat exchanger is cleaned with periodic
blasts of compressed air during operation. The process of cleaning
itself is carried out in consecutive blasting of the individual sections.
Ash is removed from the heat exchanger pipes by means of a very
short but extremely intensive pressure pulse. The device is installed
on the back of the boiler. The compressor should preferably be instal-
led in a cool place in the boiler room.
The number of cleaning processes within a unit of time (e.g. per hour)
is adapted accordingly to the boiler load. An individual, complete
cleaning process comprises a sequence of pressure pulses across all
sections of the heat exchanger.
Standard delivery:
Nozzle part integrated in the flue gas collector; incl. connectors with
heat deflection discs
Compressed air distributor with container and valves, with heat-
resistant hoses connected to the nozzle part
Compressor (rotation compressor) for local applications
Supply output 160 l/min
Container 90 l
Pressure max.10 bar
Motor 1.5 kW
1450 rpm
3 x 400 V
Incl. pressure regulator and pressure switch
Sound level 68 dB(A)
Compressed air hose up to max. 4.0 m in length
Valves fully wired on terminal strip
Software module in the controller
Provision of a socket 400 V / 16 A
Connector for compressor 400 V / 16 A
Specification
Part no.: 7423 666 7423 667 7423 668 7423 669 7423 670 7423 671
Number of zones/valves pce 3 4 4 4 5 6
Size of valves G 1 1 1 1 1 1
Max. air consumption under full load l/h 1300 1300 2500 2500 3300 4500
Feed screw conveyor, 2-stage
Part no. 7387 831
Version with two-level feed screw conveyor. This enables operation
matched to the fuel used. It is optimised for shavings/woodchips (high
level) on the one side and for pellets (low level) on the other.
Standard delivery:
Geared motor, feed screw conveyor, pole-changing 750/ 300 rpm
Starttec motor starter for geared motor, pole-changing
Software module in the controller
Insulation, flue gas recirculation
High temperature-resistant insulation, 35 mm thick, made from mineral
wool with aluminium lamination and side adhesive strips for straight
elements of the flue gas recirculation line. Aluminium foil adhesive
strips for the faces are also supplied.
Insulation, flue gas recirculation line, per m, DN
80
7387 421
Insulation, flue gas recirculation line, per m, DN
125
7388 023
Note
Thermal insulation of the flue gas recirculation line is essential. It can
also be carried out on site.
Installation accessories
34 PYROT
4
5
8
2
2

5
1
6

G
B

4.2 Boiler safety equipment
Thermally activated safety valve 100 C
Part no. 7387 405
Standard version for fixed response temperature approx. 100 C, con-
nection R
Standard delivery:
Thermally activated safety valve incl. sensor well
Note
We recommend using the thermally activated safety valve even if it
is not required by local safety regulations.

Thermally activated extinguishing valve ", 50-90 C
Part no. 7387 521
Thermally opening extinguishing valve with adjustable opening tem-
perature for on-site connection to a pressurised water line or an extin-
guishing water container.
Standard delivery:
Extinguishing valve Danfoss AVTA, adjustable 50-90 C with dirt trap
Pyrot safety valves (3 bar)
Part no. 7143 783 7143 783 9572 991 9572 991 9572 992 9572 992
Installation accessories (cont.)
PYROT 35
5
8
2
2

5
1
6

G
B
4

4.3 Accessories, motorised valves
Motorised three-way valve for Pyrot 100 kW
Designation Rated heating output Part no.
Motorised three-way valve, VXG 48.40/SQS 35.0 100 kW 7388 204
Precise control characteristics and an airtight seal without leaks.
Rated heating output DN
[mm]
Kvs
[m
3
/h]
Servomotor 230 V Incl. complete fit-
ting
100 kW 40 20 SQS 35.00 R 1 G 2
Note
No individual issue: delivery only as part of an overall system
Motorised three-way valve for Pyrot 150-540 kW
Designation Rated heating output Part no.
Motorised three-way valve, VBF 21.50/SQK 33 150 kW and 220 kW 7388 100
Motorised three-way valve, VBF 21.65/SQL 33 300 kW 7388 160
Motorised three-way valve, VBF 21.80/SQL 33 400 kW and 540 kW 7388 260
Rated heating output DN [mm] Kvs [m
3
/h] Servomotor 230 V Incl. complete fitting
150 kW and 220 kW 50 40 SQK 33 Mating flanges, gaskets
300 kW 65 63 SQL 33 Mating flanges, gaskets
400 kW and 540 kW 80 100 SQL 33 Mating flanges, gaskets
Note
No individual issue: delivery only as part of an overall system
36 PYROT
4
5
8
2
2

5
1
6

G
B

4.4 Accessories, pumps
Pumps
Wilo Stratos high efficiency pumps
EC motor and automatic output matching
Thermal insulation as standard for heating applications
Pump body with cataphoresis coating to prevent corrosion due to the
formation of condensate
System extension by retrofitting communication modules LON,
CAN, PLR, etc.
Remote control via infrared interface (IR module/IR monitor)
ErP READY
System temperature from -10 C to +110 C (non-freezing)
1 230 V~, 50/60 Hz
IP rating: IP 44
Designation Part no. DN/Rp
mm
Installed length
mm
Nominal pressure
Wilo Stratos 30/1-8 7199 335 Rp 1 180 PN 10
Wilo Stratos 40/1-8 9566 230 DN 40 250 PN 6/10
Note
We reserve the right to select the pump manufacturers and types.
Delivery only as part of an overall system or as a spare part.
Note
The pump is selected according to the minimum prerequisites (see
specification on page 13), as well as the requirements of the relevant
application.
PYROT 37
5
8
2
2

5
1
6

G
B
4

4.5 Accessories for flue gas routing
Flue gas dust extractor
The flue gas dust extractor minimises dust emissions and is designed
as a multi cyclone with axial function. The dust extractor is fully insu-
lated and has three covers for cleaning.
The raw gas space is cleaned via the side cleaning cover. The clean
gas space is cleaned via the upper or back cleaning cover (unused fan
connection).
The ash container is equipped with a carriage and is connected to the
dust extractor with quick-action fasteners. It can easily be pulled out
for emptying. The fan can be installed either on the side or the top.
Note
The flue gas dust extractor is required for fuels with an increased per-
centage of fines. (Percentage of fines >4 %)
Part number 7423 662 7423 662 7423 663 7423 663 7423 664 7423 665
Standard delivery:
1 flue gas dust extractor
1 ash container, volume 90 litres
Note
Additional ash containers must be ordered separately.
Ash container 90 l, reserve
Part no. 7388 045
38 PYROT
4
5
8
2
2

5
1
6

G
B

3
4
,
0
5

m
m
7
,
6
9

m
m
1
4
,
7
0

m
m
2
3
,
3
4

m
m
1
0
,
0
5

m
m
2
,
1
9

m
m
2
9
,
9
3

m
m
4
7
,
9
2

m
m
c
g
d
e
f
a
b
<

2
0
0
D
C
B
1
6
,
6
8

m
m
1
4
,
1
2

m
m
6,02 mm
10,57 mm
14,12 mm 8,26 mm 8,86 mm
31,22 mm 4,07 mm
2
1
,
7
0

m
m
8
2
0
r
p
r
820 n m
l < 200
h
q
k
2
5
,
4
4

m
m
2
9
,
4
5

m
m
28,23 mm
820
7
5
0d
90 l
2
8
,
2
3

m
m
28,23 mm
820
8
2
0
A
Positioning in 4 x 90 possible. (Ash container removal)
A Flue gas fan (with variable rotation)
Either at the top or side
Unused connection as cleaning cover, clean gas space
B Cleaning cover (raw gas space)
C Dust extractor (axial cyclone)
D Ash station
k Recirculation gas to boiler
q Flue gas to chimney
Dimensions
Rated heating output kW 100 and 150 220 and 300 400 540
Part no. 7423 662 7423 663 7423 664 7423 665
Dimensions
a mm 1521 1628 1671 1741
b mm 2285 2552 2702 2776
c mm 1518 1775 1875 1949
d mm 846 846 846 920
e mm 899 1156 1256 1256
f mm 540 550 600 600
g mm 430 424 447 447
h mm 545 530 977 977
l mm 1640 1440 1790 1790
m mm 414 414 480 480
n mm 280 370 370 370
o mm 614 614 620 620
r mm 780 780 1260 1260
Weight
Weight with flue gas fan kg 295 315 350 350
Weight without flue gas fan kg 258 270 310 288
PYROT 39
5
8
2
2

5
1
6

G
B
4

Metal mesh filter
The metal mesh filter separates dust and fine dust out of the flue gas
from the Pyrot rotation combustion. It is characterised by a particularly
high degree of dust collection. This means a dust content of less than
20 mg/Nm is guaranteed in the clean gas of the filter. The flue gas
dust extractor (cyclone separator) does not need to be included in the
design.
The metal mesh filter comprises one block-shaped unit. From a rated
heating output of the Pyrot rotation combustion of 220 kW, it comprises
2 or 3 units joined together. The compact design enables it to also be
used in low level boiler rooms. The filter cartridges are robust and
resistant to a shower of sparks.
1
9
,
2
8

m
m
4
,
1
1

m
m
A
B
C
D
E
F
K
H
D
L
P
M
N
O
1
9
,
2
8

m
m
A
B
C
D
E
F
H
G
D
K
O
L
M
F
A Clean gas collector
B Raw gas distributor (connection possible on both sides)
C Recirculation gas connection
D Clean gas to chimney
E Raw gas from boiler (connection possible on both sides)
F Flue gas fan (with variable rotation)
G Control panel Ecotronic
H Power supply 3 x 400 V, 25 A
K Pressure bars for pneumatic cleaning
L Control panel door
M Compressed air connection
N Raw gas door
Function description
The filter is operated with underpressure. With the cylindrical filter car-
tridges, the flow is from outside in. The filter cartridges are protected
against condensation by means of a heater and are therefore protec-
ted against corrosion. In the case of boiler demand, the filter cartridges
are preheated. When the set operating temperature is reached, boiler
start-up operation is enabled. In heating mode, the filter heater only
starts below the set filter temperature.
The filters are cleaned automatically using the countercurrent princi-
ple. This means that the dust layer on the mesh is regularly discarded
into the ash box.
Filter operation is controlled via the Ecotronic control unit of the rele-
vant Pyrot boiler. Settings are made via the programming module of
the Ecotronic control unit.
Benefits at a glance
Lowest dust emissions guaranteed. A dust content of below 20 mg/
Nm is guaranteed.
Minimum space requirement
Can be adapted to suit the installation location thanks to modular
design.
40 PYROT
4
5
8
2
2

5
1
6

G
B

Delivered condition
Two-part, insulated filter casing with:
Hinged raw gas doors, lockable by means of a quick-action fas-
tener and lock
Maintenance cover for clean gas space
Filter cartridges
Ash box
Electric heater
Pneumatic cleaning
Flue gas fan for boiler and filter
Control panel, loose, not wired
On-site tasks:
Provision of a compressor or connection to a compressed air line
system (pressure level 4-6 bar)
Power supply 3x400 V, 25 A
Note
The flue gas fan (fitted at the top or side) can be freely rotated.
Specification
Rated output range kW 80-100 135-150 200-220 270-300 360-400 480-540
Part no. 7424 948 7424 949 7423 697 7423 698 7423 699 7424 950
Flue gas flow rate
Q
N
; W5; O
2
6 %; 150 C m
3
/s 0.06 0.09 0.14 0.19 0.25 0.35
Q
W35
; W35; O
2
8 %; 150 C m
3
/s 0.08 0.12 0.19 0.25 0.34 0.46
Dust content in clean gas mg/Nm < 20 < 20 < 20 < 20 < 20 < 20
Volume of ash box l 2x45 2x45 4x45 4x45 4x45 6x45
Pressure drop Pa 1200 1200 1200 1200 1200 1200
Number of cartridges pce 3 4 6 7 8 12
Number of filter modules pce 1 1 2 2 2 3
Weight
Transport weight kg 470 490 470 + 470 470 + 490 490 + 490 3 x 490
Total weight kg 470 490 940 960 980 1470
Sensor technology
Temperature sensor pce 1 1 2 2 2 3
Differential pressure cells pce 2 2 2 2 2 2
Electrical connections
Flue gas fan kW 0.75 0.75 0.75 1.1 1.5 1.5
Filter heating kW 4.5 4.5 9.0 9.0 9.0 13.5
Power consumption/cold
start
kWh 2.25 2.25 4.5 4.5 4.5 6.75
PYROT 41
5
8
2
2

5
1
6

G
B
4

Dimensions
Dimensions of metal mesh filter for a rated heating output range from 80-100 and 135-150 kW
f
g
h
t
>
s
ae
uv
k
n
l
m
o p q
>
s
b
d
>
r
c >r
Dimensions
Rated output range kW 80-100 135-150
Part no. 7424 948 7424 949
a mm 2097 2097
b mm 1072 1072
c mm 896 896
d mm 790 790
e mm 1714 1714
f mm 1413 1413
g mm 1833 1833
h mm 485 485
k mm 1272 1272
l mm 1707 1707
m mm 1757 1757
n mm 2093 2093
p mm 786 786
q mm 1192 1192
r mm 200 200
s mm 200 200
t 7 flue connection mm 250 250
u mm 2222 2222
v mm 2654 2654
42 PYROT
4
5
8
2
2

5
1
6

G
B

Dimensions of metal mesh filter for a rated heating output range from 200-220, 270-300 and 360-400 kW
>
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Dimensions
Rated output range kW 200-220 270-300 360-400
Part no. 7423 697 7423 698 7423 699
a mm 2097 2097 2097
b mm 1072 1072 1072
c mm 2196 2196 2196
d mm 790 790 790
e Height of raw gas door mm 1714 1714 1714
f mm 1413 1413 1413
g mm 1833 1833 1833
h mm 485 485 485
k mm 1272 1272 1272
l mm 1707 1707 1707
m mm 1757 1757 1757
n mm 2093 2093 2093
p mm 786 786 786
q mm 896 896 896
r mm 200 200 200
s mm 200 200 200
t 7 flue connection mm 300 300 350
u mm 2222 2222 2222
v mm 2654 2654 2654
PYROT 43
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5
1
6

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4

Dimensions of metal mesh filter for a rated heating output range from 480-540 kW
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Dimensions
Rated output range kW 480-540
Part no. 7424 950
a mm 2097
b mm 1069
c mm 3496
d mm 790
e mm 1714
f mm 1413
g mm 1833
h mm 485
k mm 1272
l mm 1707
m mm 1757
n mm 2093
p mm 786
q mm 1192
r mm 200
s mm 300
t 7 flue connection mm 350
u mm 2222
v mm 2654
44 PYROT
4
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5
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B

Flue bend 0-90
Version: black, without insulation
Flue bend 0-90 Part no.
D = 200 mm 7388 176
Flue bend 0-90 Part no.
D = 250 mm 7388 169
D = 300 mm 7388 203
D = 350 mm 7387 424
Flue pipe, L = 1000 mm
Version: black, without insulation
Flue pipe, L = 1000 mm Part no.
D = 200 mm 7388 233
D = 250 mm 7388 194
D = 300 mm 7388 148
D = 350 mm 7387 425
PYROT 45
5
8
2
2

5
1
6

G
B
4

4.6 Accessories, ash removal
Ash removal to external container
Complete screw conveyor ash removal from the ash chamber of the
combustion block into an external, mobile and zinc-plated ash con-
tainer (standard 240 litres). The light barrier control keeps the ash level
constant via the screw conveyor. In this way, the ash can cool down
in the ash trough under the combustion system and only cooled ash is
fed into the box in standard mode.
Standard delivery:
Boiler ash trough with ash level control and ash removal screw con-
veyor made from heat-resistant steel
Driven by geared screw conveyor motor
Steeply inclined screw conveyor as a pipe conveyor with direct
transfer from the ash removal conveyor
Driven by geared screw conveyor motor
Docking point with mobile ash container
Activation of the screw conveyor drives
Infrared light barrier for monitoring the level of ash in the combustion
chamber
A B
C D
Standard versions (B also possible as mirror image)
Docking point with mobile ash container can also be installed rotated
90. It is possible to select the direction in which the ash container is
pulled out.
Note
Special solutions on request.
46 PYROT
4
5
8
2
2

5
1
6

G
B

Ash removal to 240 l ash container
1
5
,
9
1

m
m
2
4
,
5
6

m
m
10,42 mm 4,72 mm
1
,
9
8

m
m
1
3
9
a 742
1
1
1
8
1
7
2
7
1
6
,
9
9

m
m
14,61 mm
3,21 mm
6
,
1
2

m
m
4
3
8
b
742
450
7
1
0
1
4
,
0
6

m
m
Ash removal into an external container with a volume of 240 l
Dimensions
Ash container volume l 240 240 240 240 240 240
Part no.: 7387 918 7387 918 7387 918 7387 918 7387 918 7387 918
a mm 249 249 319 319 301 301
b mm 953 1023 1023 1193 1273 1408
Part no.: 7387 993 7387 993 7387 993 7387 993 7387 993 7387 993
Ash removal to 800 l ash container
1
6
,
9
9

m
m
6
,
1
2

m
m
4
3
8
b
1000
510
1
0
0
0
5,89 mm
10,71 mm
1
3
,
4
4

m
m
4,72 mm
1
,
9
8

m
m
1
3
9
a 1000
1
5
0
0
2
4
6
0
9,83 mm
1
4
,
7
4

m
m
2
4
,
7
0

m
m
Ash removal into an external container with a volume of 800 l
Dimensions
Ash container volume l 800 800 800 800 800 800
Part no.: 7387 950 7387 950 7387 950 7387 950 7387 950 7387 950
a mm 249 249 319 319 301 301
b mm 953 1023 1023 1193 1273 1408
PYROT 47
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6

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B
4

Part no.: 7387 783 7387 783 7387 783 7387 783 7387 783 7387 783
Extension, ash removal screw conveyor
Part no. 7387 886
Extension, steeply inclined screw conveyor
Part no. 7388 032
Ash removal to base container
Complete screw conveyor ash removal from the combustion block ash
chamber into the base container located under the boiler with maxi-
mum capacity. The light barrier control keeps the ash level constant
via the screw conveyor. In this way, the ash can cool down in the ash
trough under the combustion system and only cooled ash is fed into
the box in standard mode. The large base container ensures maximum
maintenance-free intervals (runtimes).
Standard delivery:
Trough for boiler ash with ash level control and ash removal screw
conveyor made from heat-resistant steel; driven via geared screw
conveyor motor
Base container with a maximum capacity and two maintenance
doors for the removal of ash by means of a vacuum cleaner or stok-
ing device
Control of ash removal with light barrier
8,72 mm 17,54 mm 14,23 mm 13,70 mm
426 a
b
c
C
A
B
A Boiler ash trough door
B Base container
C Ash removal screw conveyor
Dimensions
Part no.: 7387 911 7388 031 7387 789 7387 835 7388 029 7388 021
Dimensions
a mm 640 740 740 880 960 1096
b mm 448 450 513 787 456 551
c mm 593 593 680 680 800 800
Base container, volume l 220 240 360 380 600 700
Additional weight to the boiler kg 300 320 340 360 380 400
48 PYROT
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B

4.7 Burn-back protection
Rotary lock valve
Rotary lock valve for fire-safe separation of the combustion system
from the fuel store with overpressure, and with simultaneous material
transportation for installation in a drop section. The rotary valve is
made entirely from steel and is permissible as a fire protection between
the combustion system and woodchip silos in wood processing oper-
ations with overpressure. The drive device is a spur geared motor with
sprung torque support. If the woodchips are extremely coarse, briefly
running the system in reverse avoids jamming.
Fire safety: RSE according to TRVB and VKF
Max. permissible overpressure in the fuel store: + 500 Pa
Max. permissible underpressure in the fuel store: 0 Pa
Standard delivery:
Rotary lock valve as per order data
Activation of spur geared motor for both rotational directions accord-
ing to boiler control unit
Positioning:
Directly above the feed screw conveyor
Exception funnel discharge: directly at the discharge
Note
Rotary lock valve 190 for conveyor device D 120 mm
Rotary lock valve 260 for conveyor device D 150 mm and D 190 mm
Application:
MZ 190: Use only with pellets or conveyor device D = 120 mm
MZ 260: Use only with fuel up to G30 to NORM M 7133 and conveyor
device D = 150 mm/190 mm
1
0
,
6
7

m
m
1
3
,
2
4

m
m
27,93 mm
7,86 mm
7,86 mm
14,00 mm
d
e
f
c
b
a
Trade name Rotary lock valve
Type MZ 190 MZ 260
Part no.: 7388 022 7387 888
a mm 260 330
b mm 7193 7264
c mm 662 709
d (Di) mm 150 202
e (Da) mm 200 250
e (Di) mm 150 202
e (Da) mm 200 250
f mm 274 346
Drive rating kW 0.75 0.75
Drive speed rpm 25 25
Shut-off gate valve MA 220
Part no. 7387 959
Fire safety tested device for installation in a drop section, for mechan-
ical separation of combustion system from unpressurised fuel store.
The shut-off gate valve is opened by a motor and closed by spring
balancer with zero current in the event of burnout, risk of burn-back or
power failure.
Material: steel/brass
Drive: spring return motor; fire safety: RSE according to TRVB and
VKF
Standard delivery:
Shut-off gate valve as per order data
Activation of shut-off gate valve according to boiler control unit
Spring return motor (torque 30 Nm)
PYROT 49
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B
4

3
4
1
5
8
3
5
0
1
2
,
3
6

m
m
13,91 mm
2
4
0
2
2
0
x
2
2
0
230
410
605
785 230
1015
2
8
7
B
A
A Shut-off gate valve closed
B Shut-off gate valve open
Drop chute L = 1.0 m
Part no. 7387 942
Connection of a drop section between the discharge system or con-
veyor device and an onward conveyor device by means of a drop
chute.
Note
The drop chute is 1 m long.
Version (diameter, profile) of the drop chute is tailor-made at the fac-
tory to suit the specific project.
Special adaptor
Part no. 7387 939
Connection of a drop section between the external discharge system
and an onward conveyor device by means of a special adaptor.
Note
The design (diameter, profile) of the special adaptor is matched to the
relevant project at the factory.
Note
The existing on-site flange must be described (dimensions, hole pat-
tern) when ordering.
50 PYROT
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4.8 Accessories for mobile cleaning
Cleaning set with ash vacuum cleaner
Part no. 7508 738
Boiler cleaning set, incl. ash vacuum cleaner and 90 l ash container.
Standard delivery
WS 2220 ash vacuum cleaner
Cyclone cover for 90 l ash container
90 l ash container
Trolley with toggle fastener
Metal hose, 2 m
Metal hose, 3 m
Vacuum gun, DN 50
90 l ash container, reserve
Part no. 7388 045
Reserve ash container. 90 litre capacity.
Note
The room cleaning accessory set is offered as a complement to the
ash vacuum cleaners. S. S.
WS 2320 ash vacuum cleaner
Part no. 7388 190
Ash vacuum cleaner with body made from GRP and with low filter
loading on the pocket filter. Motors are cooled separately.
DS 1750 ash vacuum cleaner
Part no. 7508 741
Ash vacuum cleaner with body made from GRP and with low filter
loading on the pocket filter. Motors are cooled separately.
Specification
Ash vacuum cleaner WS 2220 WS 2320 DS 1750
Power consumption W 2 x 1200 3 x 1200 1 x 7500
Rated voltage V 230 230 400
Weight kg 48 65 114
Vacuum mm WC 2140 2060 3300
Air flow rate m/h 290 465 490
Filter surface area m 1.2 2.6 2.6
Sound level dB(A) 67 72 78
Maximum total length of permanently installed pi-
pework for the flue gas extraction system
m
*14
20 100
Nominal diameter of permanently installed pipe-
work for the flue gas extraction system
from the ash vacuum cleaner to the pre-separator
DN
*14
76 76
Nominal diameter of permanently installed pipe-
work for the flue gas extraction system
from the pre-separator to the suction point
DN
*14
76 76
Max. height differential
from the suction point to the pre-separator
m
*14
5 10
*14
Permanently installed pipework is not permissible.
PYROT 51
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8
2
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6

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4

Ash vacuum cleaner accessories
Cyclone cover for 240 l ash container
Part no. 7508 742
The cyclone cover is intended for the connection of the ash vacuum
cleaner hoses to the ash container. It is equipped with a spark arrestor
[sieve]. Supply air and extract air connections: DN 76
240 l ash container
Part no. 7387 993
800 l ash container with cover
Part no. 7508 744
Standard delivery
800 l zinc-plated ash container with hinged cover
Cover gasket
Supply air and extract air connection to the cover (DN 76)
Spark arrestor [sieve]
Vacuum gun, DN 50
Part no. 7388 151
The vacuum gun is connected with the metal hose. It is used to clean
the heat exchanger pipes. For this purpose, the cleaning brush is
attached to the vacuum gun, and the vacuum gun to the heat
exchanger pipe. Movement of the cleaning brush cleans the surfaces,
whilst the dirt is removed by the ash vacuum cleaner.
Vacuum hose, plastic, DN 50
Part no. 7388 139 for vacuum hose, plastic 3 m long
Part no. 7388 201 for vacuum hose, plastic 5 m long
The vacuum hose can be used for general cleaning. It is unsuitable
for hot ash.
Vacuum hose, metal, DN 50
Part no. 7508 748 for vacuum hose, metal 2 m long
The vacuum hose can be used for general and boiler cleaning.
General cleaning accessory set
Part no. 7508 751
Standard delivery
Vacuum hose, plastic, DN 50, 3 m long, incl. connection
Bent mouth piece, DN 50
Hand-held pipe, 1 m
Terminal piece for industrial floors, 500 mm with rubber strip
Coarse suction nozzle
Crevice nozzle, 500 mm, metal
Circular brush, 100 mm, V2A
Pipe, DN 76 for permanent installation of the flue gas extraction
system, incl. mounting materials
Part no. 7508 752
Pack for permanently installed pipework (9 m) for the flue gas extrac-
tion system.
Standard delivery
9 m pipe, DN 76
3 pce 90 bend
8 pce pipe joiner
1 pce branch (coupling)
Fixing materials (every 2 to 3 m)
Connection set for pipe connections
Part no. 7508 753
Standard delivery
1 pce coupling for pipe terminal, DN 50
1 pce coupling for pipe terminal, DN 76
2 pce coupling for pipe start, DN 76
1 pce pipe reducer from DN 76 to DN 50
1 pce vacuum hose connector, DN 50
3 pce vacuum hose connector, DN 76
3 pce vacuum hose, metal, DN 70, 2 m long
52 PYROT
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5.1 Applications of the discharge systems according to fuel
Overview
Discharge system Page Fuel (pellets or woodchips)
Pellets G 30 G 50 G 100 P 16 P 45
P 63
*15
P 63
Pellet discharge screw conveyor from p. 54 X
AF flexible agitator discharge from p. 56 X X X X
AH horizontal discharge from p. 58 X X X X X X
Funnel discharge from p. 63 X X X X X X
Push floor from p. 65 X X X X X X
*15
With coarse content limitation (< 1 %) to 125 mm
Fuel discharge
PYROT 53
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5.2 Fuel discharge with screw conveyor
Pellet discharge screw conveyor, D = 120 mm
As pellet transportation from a rectangular room with the possibility of
filling from the top. The pellets trickle via a tilted intermediate floor into
the screw conveyor channel. The screw conveyor located in this chan-
nel transports the pellets to the outlet.
Standard delivery:
Discharge screw conveyor for pellets as per project drawing
Delivery and installation of the intermediate floor (preferably made of
wood) incl. static calculation and design. The forces resulting from the
weight of the combustion material (approx. 650 kg/m) should be
transferred to the silo floor and not through the discharge screw con-
veyor. Observe this particularly when designing the intermediate
floor.
Note
Price specified per m; total length in m = length of conveyor channel
Note
For inclines of 0 to 8; exclusively for pellets; boiler output up to max.
1250 kW
Specification
Pellet discharge screw conveyor D=120 mm
Part no. 7837 954
a mm < 9250
b mm > 750
c mm < 10000
d mm approx. 500
e mm 166

b > 200
>

1
0
0180 x 180
a
C
C
> 250 d e 500
5
4
0
2
6
0
1
3
0
c
>

3
0
250
0
-
8
50
A
B
B
A Possible outlet into a bunker
B Drive, either on the left or right
Fuel discharge (cont.)
54 PYROT
5
5
8
2
2

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1
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G
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Standard version
C - C
4
5
4
5
A
A Intermediate floor (on site)
Version with sound insulation
5
8
7
5
454
274
115
>

3
0
2
0
1
110 66
2
4
2
4
A
A
A Intermediate floor with sound insulation (on site)
Pellet discharge screw conveyor drive
Part no. 7388 041
The system is driven by a spur geared motor and chain in a dust-proof
chain guard. The geared motors are sized at the factory.
Standard delivery:
Drive unit
Spur geared motor matched to boiler size and pump rate
Switching the spur geared motor 3 x 400 V according to boiler control
unit
Discharge with inspection cover, safety limit switch and drop chute/
adaptor for the following conveyor device
PYROT 55
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8
2
2

5
1
6

G
B
5

5.3 Fuel discharge with agitators
AF flexible agitator discharge
Part no. 7387 846 for flexible agitator discharge 3.5 m
Part no. 7387 906 for flexible agitator discharge 4.5 m
Silo or bunker discharge with bottom agitator in a lightweight design,
especially for smaller bunker volumes and/or lower boiler outputs. The
fuel is discharged via a bottom agitator with two leaf spring arms, which
fills a screw conveyor channel set into the floor (or intermediate floor).
If the silo is full, the leaf spring arms move to the cover disk. The system
is driven by a geared screw conveyor motor to the discharge screw
conveyor and via an angular gear to the agitator. The flexible agitator
discharge is suitable for round, square and rectangular spaces.
Standard delivery:
Flexible agitator discharge as per project drawing
Bottom agitator with two leaf spring arms
Drive unit with geared screw conveyor motor 3 x 400 V
Switching according to boiler control unit, enabled by the conveyor
device downstream; speed/output:
project-related and subject to boiler output and fuel
Light barrier for monitoring the fill level at the end of the sealed screw
conveyor channel
Outlet with inspection cover and safety limit switch
Installation of an intermediate floor required (preferably wooden
boards)
Note
1. Discharge screw conveyor must be ordered for this.
2. Speed/output of the drives: sizing by KB design department.
Dimensions
AF flexible agitator discharge AF 3.5 m AF 4.5 m
Part no. 7387 846 7387 906
a Max. length of discharge screw conveyor m 6 6
b Discharge circuit m 3.5 4.5
Max. rated heating output as a function of angle of inclination and fuel
Part no. 7387 846 7387 906
Angle of inclination (d) 0 - 15 0 - 15
Max. rated heating output with pellets as fuel S 650 kW 540 540
Max. rated heating output with woodchips as fuel S 200 kW 300 220
Max. rated heating output with wood shavings as fuel kW 220 150
Max. fill heights for flexible agitator discharge
Part no. 7387 846 7387 906
Pellets S 650 m 2.7 2.7
Forest woodchips S 200 m 5.0 5.0
56 PYROT
5
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8
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1
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B

Sizing
4
,
4
7

m
m
4
7
,
2
4

m
m
7
3
,
8
5

m
m
<
6
0
0
0
c
d
1
6
0
F E D
G
2
,
2
0

m
m
9
,
9
3

m
m
3
,
8
5

m
m
5
,
4
2

m
m
1
3
,
7
5

m
m
6
,
8
8

m
m
8
,
2
5

m
m
13,20 mm 8,80 mm
22,00 mm
7
,
5
6

m
m
1
0
,
5
9

m
m
1
8
,
9
3

m
m
24,75 mm
3
,
0
3

m
m
900

a
8
0
3
6
1
2
0
5
1
4
0
5
0
0
2
5
0

1
1
0
3
0
0
480 320
800
2
7
5
3
8
5
7
0
0
C
4,14 mm
4
,
4
0

m
m
11,89 mm 72,64 mm
52,24 mm
8
,
2
5

m
m
1
,
1
6

m
m
1
1
,
0
0

m
m
4
,
4
0

m
m
1
6
0
150
1
7
0
440 < 6000
b
4
0
0
>

4
2
>

2
5
0
B
a
A
A Second leaf spring
B Installation opening
(seal with fire-retardant panel)
C Rotational direction
D Shavings
E Remnants
F Pellets
G Base (height adjustable)
PYROT 57
5
8
2
2

5
1
6

G
B
5

Note
1. Installation position, horizontal:
preferably in concrete with recess for screw conveyor and central
gear
2. Installation position, angled:
exclusively with intermediate floor, preferably made from wood
3. Suitable for woodchips up to G30/50; not suitable for wood bri-
quettes and shredded matter from used or residual wood
4. Sloping installation position reduces the discharge output and the
degree of emptying (by approx. 2.3 % per 1 degree slope)
5. Speed/output: project-specific and subject to boiler output and fuel;
sizing by KB design department.
AF discharge screw conveyor to flexible agitator discharge
Part no. 7388 035
The fuel is moved by the flexible agitator discharge arms into the open
conveyor channel in the silo. Outside the bunker, the screw conveyor
channel is sealed.
Standard delivery:
Conveyor channel with specially adapted discharge screw conveyor
Note
Article price per m; always round up to whole numbers.
The maximum length of the AF discharge screw conveyor is 6 m.
Total price = total length a in metres (max. 6 m) x unit price
AH horizontal discharge
Part no. 7387 965 for horizontal discharge up to D = 5.0 m
Part no. 7387 845 for horizontal discharge up to D = 6.5 m
Horizontal discharge with bottom agitator as a heavy-duty version,
especially for larger bunker volumes and/or high boiler output. The two
agitator arms each comprise one or two (depending on size) articula-
ted arms and an externally fitted leaf spring package. The agitator is
driven subject to the fill level of the discharge screw conveyor (control
via light barrier).
The discharge screw conveyor itself is started independently of the
agitator by a separate drive unit in accordance with boiler demand. The
result is trouble-free operation and a long service life. In pellet appli-
cations, a cover panel is required over the screw conveyor channel.
Maximum fill level and maximum slope must be observed.
Standard delivery:
Horizontal discharge as per project drawing
Bottom agitator with two arms and external drive with shaft routed to
inside
Drive for bottom agitator 3 x 400 V, with geared screw conveyor
motor and torque support; switching according to boiler control unit
which enables the discharge screw conveyor
Drive unit for discharge screw conveyor with spur geared motor 3 x
400 V and chain drive; activation according to boiler control unit with
enabling of the following conveyor device; speed/output: project-
related and subject to boiler output and fuel
Light barrier for monitoring the fill level in the sealed screw conveyor
channel
Outlet with inspection cover and safety limit switch
Installation of an intermediate floor required (preferably made from
wooden boards).
Note
1. Discharge screw conveyor (part no.: 7387 603) must also be
ordered.
2. Speed/output of the drives: sizing by KB design department.
Specification
AH horizontal discharge AH up to 5 m AH up to 6 m
Part no. 7387 965 7387 845
Discharge circuit f m 3.8 4.5 5.0 5.0 5.5 6.0
Weight excluding conveyor channel kg 480 480 480 500 500 500
Torque of the drives
A Nm ~2900 ~2900 ~2900 ~2900 ~2900 ~2900
B Nm ~800 ~800 ~800 ~800 ~800 ~800
58 PYROT
5
5
8
2
2

5
1
6

G
B

1490
a
g
f
e
> 200
2
4
6
h
d c b
C
D
585
2
8
7
410
A
B
A Agitator axis
B Screw conveyor axis
C Rotational direction
D Agitator centre
Sizing of the AH horizontal discharge with agitator and discharge screw conveyor
a Min. length of protective panel for bunker walls
b Sealed channel
c Open conveyor channel downstream of agitator centre
d Open conveyor channel upstream of agitator centre max. 2.8 m
e Wall clearance to centre
f Discharge circuit from 3.9 to 6.1 m depending on bunker situation
g Effective scope 0.8 to 0.95 x f
Depending on: fuel, installation position, compression, etc.
PYROT 59
5
8
2
2

5
1
6

G
B
5

3,65 mm
4
,
8
5

m
m
4
,
0
0

m
m
76,25 mm
B A
B A
B
4
,
8
1

m
m4
0
6
<

3
3
0
> 200
3
6
1
10000
< 170 287
4
6
< 600
=
=
<

3
0
0
D E
1
3
,
5
9

m
m
1
4
,
6
7

m
m
33,67 mm
1
3
6
0
1
2
6
0
L1 + 200
C
C
K
0
,
9
6

m
m
1,52 mm
50
3
0
<

3
3
0
630 630
1260
H
H
> 200
< 10000
a
C
B
A
A
>

3
3
0
<

7
2
5
E D
F
A
A
G
<
60 PYROT
5
5
8
2
2

5
1
6

G
B
A Installation position, horizontal (version 1)
B Installation position, sloping (version 2)
C Finished floor, concrete-lined (concrete block out for recessed
installation)
A Finished floor
B Seal installation opening with fire-retardant panel
C Base (height adjustable)
D Screw conveyor axis
E Agitator axis
F Substructure
G Building floor
H Agitator centre
K Concrete block out (for recessed installation)
Fuel-specific limits
Maximum fill level
Pellets S 650 m 4.5
Briquettes S 350 m 6.0
Forest woodchips S 250 m 8.0
Max. boiler output
Pellets S 650 kW 2000
Briquettes S 350 kW 720
Forest woodchips S 250 kW 720
a Angle of inclination max.
Pellets S 650 6
Briquettes S 350 0
Forest woodchips S 250 15
Note
For pellets, the cover panels (part no. 7387 895) are required.
AH discharge screw conveyor for horizontal discharge
Part no. 7387 603
The fuel is moved by horizontal discharge agitator arms into the con-
veyor channel, which is open along the entire bunker length. Outside
the bunker, the screw conveyor channel is sealed.
Standard delivery:
Conveyor channel running through the entire system with specially
adapted discharge screw conveyor
Note
Article price per m
The maximum length is 10 m. Total price:
Total length L in m (max. 10) x unit price

PYROT 61
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5

AH substructure
Part no. 7494 862
Substructure for horizontal discharge, for installation in a fuel store with
no concrete plinth for horizontal discharge.
Dimensions
5
1
0
800
1200
3
5
0
(340)
520
2
5
2
2
0
1
2
2
4
5
Protective panel AH for bunker wall
Part no. 7387 985
Metal cover to protect the bunker wall from damage by the agitator
arms. Mounting on the internal wall of the silo.
Standard delivery:
Protective panel, painted
Length and number matched to the project
Rawl plugs and screws
AH cover panel for pellets
Part no. 7387 895
Metal cover of the open screw conveyor area to reduce the inlet cross-
section.
Note
Observe the following when changing the fuel:
1. Changeover from pellets to woodchips:
Before filling the silo with woodchips, remove the cover panels from
the discharge screw conveyor.
2. Changeover from woodchips to pellets:
The discharge system must be extended by means of cover panels.
Standard delivery
Cover panel, painted
Length and number matched to the project
Screws
62 PYROT
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5.4 Fuel delivery by funnel discharge
Fuel delivery by funnel discharge
Funnel discharge
Material is discharged from round silos by means of an agitator inte-
grated in the discharge casing. In its centre, the discharge screw con-
veyor is driven via a solid universal joint. When the silo is full, the screw
conveyor inclines towards a vertical position. The funnel limits the
angle of the screw conveyor when the silo is empty. The system is
driven by a spur geared screw conveyor motor to the agitator. In the
case of material compression in the discharge casing, as a result of
increased drive power consumption, the supply direction of the screw
conveyor is changed automatically for a period set at the factory. This
releases the compression, preventing a fault.
Standard delivery:
Funnel discharge as per order data with drive unit 3 x 400 V
Automatic switching of the drive for the spur geared screw conveyor
motor for both rotational directions
Safety limit switch installed on inspection cover of discharge casing.
Version and drives
Funnel discharge AP-11 AP-12
Part no. 7387 794 7387 958
Max. discharge circuit diameter m 6.0 7.5
Boiler outputs with
Pellets S 650 kW 3000 2500
Forest woodchips S 200 kW 1250 2500
Shavings S 130 kW 1250 2500
Screw conveyor torque Nm ~1500 ~3000
b
a
95 95
c

<

1
,
8

x

a
320
>

6
0
0
d
2
1
0
c
4
0
11,22 mm
e
1
7
,
9
4

m
m
5
,
1
5

m
m
6
,
6
9

m
m
1
8
,
8
6

m
m
2,26 mm 57,48 mm 2,21 mm
8,32 mm
4
0
,
0
0

PYROT 63
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5

Version and drives
Funnel discharge AP-11 AP-12
AP-Z02
*16
Part no. 7387 794 7387 958 7388 042
a m 6.0 7.5 7.5
b mm 2205 3005 3005
c mm 708 1030 1030
d mm 282 310 -
e Nm 431 469 -
Additional outlet flange
Part no. 7387 520
Additional connection option for conveyor devices on discharge casing
for twin-boiler systems.
Funnel, large
Part no. 7388 042
Surcharge for a funnel diameter of 3000 mm. Note
The AP-12 funnel discharge requires a funnel diameter of 3000 mm.
*16
Option for article AP-11. Required for AP-12.
64 PYROT
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5.5 Fuel discharge by means of a push floor
Number and length of the pushrods with a maximum dumping height
Applies to pushrods for single pushrod drive (AS) and for the pushrod
with discharge function of the AS-twin (standard version). Permissible
dumping heights below are maximum values and must not be excee-
ded.
Special version as individual rod with a width of up to 3.00 m possible
on request.
Note
For push floors that can be driven over:
Driving over the push floor requires a material cover of at least
40 cm.
Maximum permissible dumping height and length of the pushrods for S200
Trade name Pushrod
Type AS-2.50 AS-2.25 AS-2.0 AS-1.75 AS-1.5 AS-1.25 AS-1.0
Part no.: 7387 992 7387 995 7387 836 7387 956 7387 989 7441 448 7441449
Width m 2.50 2.25 2.0 1.75 1.5 1.25 1.0
Max. dumping height for length:
12 m 3.1 3.6 4.0 4.6 5.4 6.4 8.0
10 m 3.9 4.3 4.9 5.6 6.5 7.8 9.8
8 m 5.0 5.5 6.2 7.2 8.3 10.0 12.5
6 m 6.9 7.7 8.6 9.9 11.5 13.8 17.3
Max. permissible dumping height and length of the pushrods for S350
Trade name Pushrod
Part no.: 7387 992 7387 995 7387 836 7387 956 7387 989 7441 448 7441 449
Width m 2.5 2.25 2.0 1.75 1.5 1.25 1.0
10 m 2.7 3.0 3.5 3.9 4.6 5.5 6.8
8 m 3.5 3.9 4.4 5.0 5.8 7.0 8.7
6 m 4.9 5.4 6.0 6.9 8.0 9.7 12.0
Trade name Pushrod
Part no.: 7387 992 7387 995 7387 836 7387 956 7387 989 7441 448 7441 449
Width m 2.5 2.25 2.0 1.75 1.5 1.25 1.0
10 m 2.1 2.4 2.7 3.0 3.5 4.25 5.3
8 m 2.7 3.0 3.4 3.9 4.5 5.43 6.79
6 m 3.8 4.2 4.7 5.4 6.3 7.52 9.40
Trade name Pushrod
Part no.: 7387 992 7387 995 7387 836 7387 956 7387 989 7441 448 7441 449
Width m 2.5 2.25 2.0 1.75 1.5 1.25 1.0
12 m 1.2 1.3 1.4 1.7 2.0 2.4 3.0
10 m 1.5 1.7 1.8 2.1 2.5 3.0 3.7
8 m 1.9 2.1 2.4 2.7 3.2 3.8 4.7
6 m 2.6 2.9 3.3 3.8 4.3 5.2 6.5
Specification for the pushrod drives
Trade name Pushrod drive
Type Single standard Twin standard
Part no.: 7387 978 7387 915
Piston diameter mm 180 180
Piston rod diameter mm 90 90
Lift mm 600 600
Test pressure bar 240 240
Pressure force at 190 bar FZD kN 484 484
Tensile force at 190 bar FZZ kN 362 362
Length from centre of cylinder piston boss
mm
Type K
1080
Type L
1230
PYROT 65
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5

Forces on the building
In the case of pushrod drives for discharge push floors with several
pushrods, the hydraulic cylinders have pipes laid in opposite flow
directions, i.e. the first cylinder pulls, the second cylinder pushes, the
third cylinder pulls, etc. Normally, the cylinder with the lowest resist-
ance is the first to move to the end position, then the next one.
When all cylinders are in the end position, the oil pressure increases
up to the response pressure for the pressure diverter valve (set to 190
bar at the factory) and this switches to the opposite direction.
Note
There are various forces to be taken into consideration during the
design (depending on the project). Consult the Kb planning depart-
ment.
FG1 Maximum tensile force on the weld base of the bunker upwards
per metre length
FS Total standard forces on the front panel (slot discharge)
FR Total standard forces on the back panel
FR1 Standard force of a pushrod on the back panel
FS1 Standard force of a pushrod on the front panel
FZD Maximum pressure force on the weld base for the pushrod
drive
FZZ Maximum tensile force on the weld base for the pushrod drive
Number of pushrods 1 2 3
FS mm 1x FS1 1x FS1 2x FS1
FR mm 1x FR1 1x FR1 2x FR1
FS1 FR1 FZZ FZD FG1 FM1 Z
Standard version
AS-001/2
160 kN 130 kN 362 kN 484 kN 12 kN 100 kN 125 mm
Heavy-duty version
Y article
240 kN 195 kN 542 kN 722 kN 15 kN 150 kN 150 mm
Slot discharge, for pulling
The drawing below is a schematic diagram and must not be used for
construction design. A project-specific drawing must be produced for
construction design.
Note
Only original KB weld bases are permitted for the pushrod drive.
66 PYROT
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8
2
2

5
1
6

G
B

Specification
Slot discharge, for pulling Screw conveyor
D = 190 mm
Screw conveyor
D = 250 mm
a mm 650 700
b mm 380 480
c mm 350 400
d For max. dumping height, see page 65 For max. dumping height, see page 65
e mm > 1200 > 1200
f mm > 1500 > 1500
7
,
9
2

m
m
10,29 mm
6,02 mm
9,50 mm 19,48 mm 0,89 mm
27,72 mm
5
,
5
4

m
m
1
,
9
8

m
m
5
0
0
a
b
600 1230 50
> 1750
1
2
5
c
0,48 mm
1
5
,
8
4

m
m
d
50 - 150
A B
A - A
A A
4
9
,
4
4

m
m
1
9
,
8
0

m
m
0
,
7
9

m
m
1
,
1
9

m
m
1
9
,
6
8

m
m
0
,
7
9

m
m
4
2
,
3
6

m
m
>

1
0
0
>

1
0
0
1
5
0
0

-

2
5
0
0
1
5
0
0

-

2
5
0
0
>

1
5
0
e
f
FS1
FR1
FZZ
FZD
D
C
E
C
A
K
D F
G H
3
0
0
(4000 - 10000)
PYROT 67
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Required order data for the above example:
Position Part no. Quantity Unit Designation
A 7387 978 2 pce Single AS pushrod drive with hydraulic cylinder type L
B 7387 924 1 pce Cover for push floor screw conveyor (optional)
C 7387 952 2 pce Weld base, AS single
D 7387 830 2 pce Weld base, bunker
E Hydraulic compartment
F Corresp. to length
See pricelist
2 pce Pushrod (incl. stop wedges)
G Corresp. to dimensions
See pricelist
1 pce Push floor screw conveyor
H 7387 904 1 pce Version and drive, AQ standard
K Corresp. to boiler output
See pricelist
1 pce Hydraulic drive, ASH single
Centre discharge
Note
Only KB original weld bases are permitted for the pushrod drive.
Specification
Centre discharge Screw conveyor
D = 190 mm
Screw conveyor
D = 250 mm
a mm 350 400
b mm 270 360
c For max. dumping height, see page 65 For max. dumping height, see page 65
d In the middle third of the silo length In the middle third of the silo length
e mm > 1200 > 1200
68 PYROT
5
5
8
2
2

5
1
6

G
B

A - A
3
,
9
6

m
m
9,50 mm 17,10 mm 0,84 mm
33,26 mm
2
,
0
9

m
m
2
5
0
600 1080 50
1
2
5
> 2100
8
,
0
7

m
m
12,67 mm
5
,
5
4

m
m
4,28 mm
5
0
0
800
a
b
+10
0
FM1
95,02 mm
(5000 - 12000)
1
5
,
8
4

m
m
0,43 mm
c
50 - 150
A
A A
46,86 mm 0,51 mm
1
9
,
6
9

m
m
1
,
3
0

m
m
1
9
,
7
3

m
m
0
,
7
9

m
m
1
,
5
8

m
m
4
3
,
1
6

m
m
e
1
5
0
0

-

2
5
0
0
>

1
5
0
1
5
0
0

-

2
5
0
0
d 50 - 150
E D
K
H
F
C
B
G
>

1
0
0
>

1
0
0
Position Quantity Unit Designation
A 2 pce AS single pushrod drive with hydraulic cylinder type K
B 2 pce Weld base, bunker
C Centre discharge cover (on site)
D 1 pce Push floor screw conveyor
E 4 pce Pushrod (incl. stop wedges)
F 1 pce Version and drive, AQ standard
G Hydraulic compartment
H 1 pce Hydraulic drive, ASH single
K 2 pce Weld base, AS single
PYROT 69
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5

Slot discharge with fill function
Note
Only KB original weld bases are permitted for the pushrod drive.
Specification
Slot discharge with fill function Screw conveyor
D = 190 mm
Screw conveyor
D = 250 mm
a mm 650 700
b mm 380 430
c mm 350 400
d Charging chute
e For max. dumping height, see page 65
f mm > 1200 > 1200
70 PYROT
5
5
8
2
2

5
1
6

G
B

7
,
7
0

m
m
5,86 mm
9,71 mm
a
5
0
0
b
9,32 mm 16,78 mm 3,57 mm
46,60 mm
600 1080 235
> 3000
5
,
4
4

m
m
2
,
0
4

m
m
3
,
5
7

m
m
2
3
0
1
2
5
c
B A
A - A
46,60 mm 46,60 mm
93,20 mm
0,50 mm
< 8000 < 12000
(< 20000)
50 - 150
C
1
,
9
0

m
m
1
5
,
5
3

m
m
15,53 mm
d
e
2
3
0
FR1 FS1
FZZ
FZD
390 50 - 150
>

1
0
0
1
5
0
0

-

2
5
0
0

1
5
0
0

-

2
5
0
0
>

1
5
0
f
>

1
0
0
A A
g
F E
H
G
C D
3
0
0
PYROT 71
5
8
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2

5
1
6

G
B
5

Position Quantity Unit Designation
A 2 pce AS twin pushrod drive with hydraulic cylinder type K
B 1 pce Cover for push floor screw conveyor (optional)
C 2 pce Weld base, bunker
D 2 pce Pushrod (incl. stop wedges)
E 1 pce Push floor screw conveyor
F 1 pce Version and drive, AQ standard
G 1 pce Hydraulic drive, ASH twin
H 2 pce Weld base, AS twin
Pushrod drive, individual
Part no. 7387 978
Pushrods, to which transport wedges are attached, are moved for-
wards and backwards with hydraulic cylinders. Stop wedges are fixed
to the floor between the transport wedges. As a result of this move-
ment, the wood fuel is dispensed from the bunker and fed into the
trough of the push floor screw conveyor.
Standard delivery:
Bearing block with hinge lug connection for the cylinder
Hydraulic cylinder with 2 HP ball valves and 2 hydraulic hoses
Pushrod up to bunker wall with hinge lug connection
Material for complete hydraulic pipework
Weld base, pushrod drive, individual
Part no. 7387 952
Solid steel structure for installation in concrete to secure the pushrod
drive. The structure has been structurally tested and permanently
withstands the dynamic stress. This is conditional on the prescribed
embedding in concrete.
Standard delivery:
1 weld base per pushrod drive
Location, positioning and connecting of the weld base with the steel
reinforcement on site
Embedding the weld base in concrete
Structural analysis and sizing of steel reinforcement on site
Note
Only KB original weld bases are permissible.
Pushrod drive, twin
Part no. 7387 915
Pushrods, to which transport wedges are attached, are moved for-
wards and backwards with hydraulic cylinders. Stop wedges are fixed
to the floor between the transport wedges.
In the case of a twin pushrod drive, each longitudinal section of the
bunker is moved with two pushrods working independently of one
another.
Charging pushrod for quick removal of the fuel filled at the bunker
end in the direction of the bunker centre.
Discharge pushrod for controlled discharge of the wood fuel into the
trough of the push floor screw conveyor.
The two pushrod drives are located one above the other and are sup-
ported by a bearing block.
Standard delivery:
Bearing block for two cylinders, each with a hinge lug connection
Two hydraulic cylinders, each with 2 HP ball valves and 2 hydraulic
hoses
Discharge pushrod up to bunker wall with hinge lug connection
Charging pushrod up to start of level charging function with hinge
lug connection
Material for complete hydraulic pipework
Weld base, pushrod drive, twin
Part no. 7387 916
Solid steel structure for installation in concrete to secure the pushrod
drive. The structure has been structurally tested and withstands the
dynamic stress. This is conditional on the structure being embedded
in concrete as prescribed.
Standard delivery:
1 weld base per pushrod drive
Location, positioning and connecting of the weld base with the steel
reinforcement on site
Embedding the weld base in concrete
Structural analysis and sizing of steel reinforcement on site
Note
Only KB original weld bases are permissible.
Weld base, bunker
Part no. 7387 830
Steel profiles for welding the pushrod guide elements and the trough
of the push floor screw conveyor. The weld base in the bunker is also
the slide rail for the pushrod.
Standard delivery:
UNP 240 rolled profiles with anchoring irons per pushrod over the
entire length
50/50/5 angle profiles with anchoring irons over the entire width
(push floor screw conveyor)
Production of the concrete floor
Installation of the profiles level with the concrete floor (max. deviation
of 5 mm in 10 m)
72 PYROT
5
5
8
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1
6

G
B

Note
Article price per m
Total price is calculated as follows:
For pushrod drive, single: (pushrod drives in pce x length of bunker in
m) + (1 x width of bunker in m) x article price
For pushrod drive, twin: (pushrod drives in pce x length of bunker in
m) + (2 x width of bunker in m) x article price
Pushrod
Pushrod in a solid design with crosswise transport wedges, side con-
nection profiles, stop wedges and guide elements.
Standard delivery:
Pushrod dismantled into rod, transport wedges and guide elements
(welded during installation)
Stop wedges incl. fixing materials
Note
Width of transport wedge in m; article price per m
Total price: length in m x article price (for max. length, see table 3)
Specification
Pushrod B 1.50 B 1.75 B 2.00 B 2.25 B 2.50
Part no. 7387 989 7387 956 7387 836 7387 995 7387 992
Width m 1.50 1.75 2.00 2.25 2.50
Hydraulic unit, AS single
Hydraulic unit for actuating single pushrod drives with discharge func-
tion. When the required fill level of the push floor screw conveyor is
reached, the discharge function switches off.
Hydraulic unit comprising:
Gear pump 3x 400 V
Oil container
Non-return valve
Pressure limiter valve
Pressure diverter valve
Return filter
Oil level indicator
Pressure gauge
Shut-off valve
Oil filling
Hydraulic hoses
Wall mounting supports
Activation:
According to the boiler control unit, fuse protected with temperature
and level switch in the oil container
Use of the hydraulic units for various push floors (drives plus rods)
*17
Hydraulic unit, AS single V9 V18 V40
Rated heating output of the boiler(s) kW 100-720 750-1250 1250-2500
Part no. 7387 877 7387 009 7387 896
Gear pump rating
*18
kW 4 4 7.5
Supply volume
Stage 1
l/min 9 9 20
Draught
Stage 1
bar 200 200 200
Supply volume
Stage 2
l/min - 18 40
Draught
Stage 2
bar - 100 100
Oil content l 30 55 80
Max. number of pushrods
*19
pce 3 3(4) 3(4)
*17
Additional equipment possible for driving hydraulically actuated silo covers.
*18
Information on function: With a two-stage gear pump, the pump runs in standard mode at stage 2, which means that the pushrods move
quickly. Only when resistance increases (e.g. in the case of forward movement by the discharge pushrod with a high fill level) does the pump
switch to stage 1.
*19
Values in brackets: Option only in coordination with project management at the factory.
PYROT 73
5
8
2
2

5
1
6

G
B
5

Hydraulic drive, AS twin
Hydraulic unit for the actuation of the twin pushrod drives with dis-
charge and fill function. When the required fill level of the push floor
screw conveyor is reached, the discharge function switches off. If there
is free space above the discharge push floor to accommodate top-up
fuel, the top and back pushrod carries out the fill function. When fuel
is required by the heating system, the fill function is interrupted and
switched to the discharge function of the bottom and front pushrod.
Hydraulic drive unit comprising:
Gear pump 3x 400 V
Oil container
4/2-way solenoid valve
Non-return valve
Return filter
Oil level indicator
Pressure gauge
Shut-off valve
Oil filling
Hydraulic hoses
2 infrared light barriers for level monitoring, bunker
Activation of discharge function:
According to the boiler control unit, fuse protected with temperature
and level switch in the oil container
Activation of fill function:
According to enabling of the light barrier in the bunker
Use of the hydraulic units for various push floors (drives plus rods)
*20
Hydraulic drive, AS twin V18 V40
Rated heating output of the boiler(s) kW 100-1250 1250-2500
Part no. 7387 013 7387 893
Gear pump rating
*21
kW 4 7.5
Supply volume
Stage 1
l/min 9 20
Draught
Stage 1
bar 200 200
Supply volume
Stage 2
l/min 18 40
Draught
Stage 2
bar 100 100
Oil content l 55 80
Max. number of pushrods
*22
pce 3(4) 3(4)
Push floor screw conveyor D = 190 mm
Part no. 7387 811
In order to remove the fuel discharged by the pushrods, the push floor
screw conveyor extends over the entire push floor width as an open
trough screw conveyor. For further transportation, the push floor screw
conveyor is designed, depending on the transfer situation, as a sealed
trough or a pipe.
Standard delivery:
Push floor screw conveyor as per project drawing
Note
Article price per m
Push floor screw conveyor D = 250 mm
Part no. 7387 887
In order to remove the fuel discharged by the pushrods, the push floor
screw conveyor extends over the entire push floor width as an open
trough screw conveyor. For further transportation, the push floor screw
conveyor is designed, depending on the transfer situation, as a sealed
trough or a pipe.
Standard delivery:
Push floor screw conveyor as per project drawing
Note
Article price per m
*20
Additional equipment possible for driving hydraulically actuated silo covers.
*21
Information on function: With a two-stage gear pump, the pump runs in standard mode at stage 2, which means that the pushrods move
quickly. Only when resistance increases (e.g. in the case of forward movement by the discharge pushrod with a high fill level) does the pump
switch to stage 1.
*22
Values in brackets: Option only in coordination with project management at the factory.
74 PYROT
5
5
8
2
2

5
1
6

G
B

Push floor screw conveyor drive, standard
Part no. 7387 904
Standard version for push floor screw conveyor with pulling drive and
discharge into a drop section. The system is driven by a spur geared
motor and chain in a dust-proof chain guard.
Standard delivery:
Drive unit with spur geared motor 400 V and chain drive
Light barrier across the entire open area for monitoring the fill level
(overfill protection)
adaptor for the following conveyor device (not required in pushing
version)
Standard push floor screw conveyor drive
Part no. 7387 904
Screw conveyor torque Nm ~800 ~800 ~800
Push floor screw conveyor Type AQ-L150 AQ-L150 AQ-L190
Push floor screw conveyor, function Pulling Pushing Pulling
Push floor screw conveyor, max. length m 10 8 10
Max. boiler output with woodchips kW 300 300 1250
Drive, push floor screw conveyor, high power
Part no. 7387 866
Special powerful version of the push floor screw conveyor for more
difficult applications (high pump rate and/or pushing function). The
system is driven by a more powerful version of a spur geared motor;
bearing and chain in a dust-proof chain guard.
Standard delivery:
Drive unit in a powerful design with additional axial bearing for push-
ing function with 400 V spur geared motor and chain drive; project-
specific coordination and activation
Light barrier across the entire open area for monitoring the fill level
(overfill protection)
version)
Drive, push floor screw conveyor, high power
Part no. 7387 866
Push floor screw conveyor Type AQ-L190 AQ-L250 AQ-L250
Push floor screw conveyor, function Pulling Pushing Pulling
Push floor screw conveyor, max. length m 10 8 10
Max. boiler output with chippings kW 1500 2500 2500
Cover, push floor screw conveyor
Part no. 7510 168
Cover for the open trough of the push floor screw conveyor and the
bunker slot. The cover is mounted on the front bunker panel and
opened via a hinge. It is designed to protect maintenance personnel
against contact.
Standard delivery:
Cover of the push floor screw conveyor with wall mounting support
and hinge as per project drawing
Limit switch for emergency stop of the push floor and the push floor
screw conveyor when opening the cover
Note
Article price per m
Total price: length A in m x article price [A = width of bunker]
PYROT 75
5
8
2
2

5
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6

G
B
5

6.1 Application options for the transportation systems according to fuel
Overview
Transportation system Page Fuel (pellets or woodchips)
Pellets G 30 G 50 G 100 P 16 P 45
P 63
*23
P 63
Trough screw conveyor D = 150 mm from p. 77 X X X X X X
Pipe screw conveyor D = 120 mm from p. 78 X
Pipe screw conveyor D = 190 mm from p. 78 X X X X X X
Pipe screw conveyor D = 250 mm from p. 78 X X X X X X
*23
With coarse content limitation (< 1 %) to 125 mm
Fuel transportation
76 PYROT
6
5
8
2
2

5
1
6

G
B

6.2 Fuel transportation by means of screw conveyor
Trough screw conveyor
Part no. 7387 941 for trough screw conveyors D = 150 mm
The trough screw conveyor is a very reliable means of transportation
for all granulated wood fuels. Observe the restriction on the angle of
inclination.
Standard delivery:
Trough screw conveyor as per project drawing
Note
Article price per m. Total price: length L in m x article price

58,32 mm
8,75 mm
6,40 mm 1,11 mm
2
,
3
2

m
m
4,53 mm
5,10 mm 14,52 mm
1,47 mm
6,38 mm
2
,
3
2

m
m
8
,
3
0
500
176
< 10000
166
> 30 a/b
8
0
300
50
8
0
a
c
A
A
5,80 mm
8
,
1
2

m
m
7,54 mm
7
,
3
1

m
m
5,51 mm
c
d
b
e
g
f
A - A
13,77 mm4,82 mm 14,51 mm
3
,
7
7

m
m
7
,
5
4

m
m
1
5
,
6
7

m
m
7
,
5
4

m
m
~ 500 166 500
l
k
h
e
A
A B
A Drive (optionally left or right)
B Inspection clearance
Trade name Trough screw conveyor
Type MF 150 MF 190 MF 250
Part no.: 7387 941 7387 873 7387 955
a mm 180x180 220x220 280x280
b mm 7180 7200 7200
c (woodchips) 45 45 45
c (pellets) 20 20 20
d mm 140 280 380
e mm 220 260 352
f mm 216 256 317
g mm 150 190 250
h mm 130 130 154
k mm 260 260 350
l mm 540 540 665
Standard trough screw conveyor drive
Proven version for the trough screw conveyor with pulling drive and
discharge into a drop section. The system is driven by a spur geared
motor and chain in a dust-proof chain guard.
Standard delivery:
Drive unit with spur geared motor 3 x 400 V and chain drive
Inlet with light barrier for monitoring the fill level (overfill protection)
Fuel transportation (cont.)
PYROT 77
5
8
2
2

5
1
6

G
B
6

Trade name Trough screw conveyor drive
Part no.: 7387 971
Screw conveyor diameter mm 7150 7190 7250
Function Pulling Pulling Pulling
Max. length m 10 10 8
Max. boiler output (pellets) kW 2000 3200 -
Max. boiler output (woodchips) kW 600 1500 2500
Pipe screw conveyor
Part no. 7387 990 for pipe screw conveyors D = 120 mm
The pipe screw conveyor is ideal for conveying pourable wood fuels
and/or in the case of steep inclines.
Standard delivery:
Pipe screw conveyor as per project drawing
Note
Article price per m
Total price: length L in m x article price
Trade name Pipe screw conveyor
Part no.: 7387 990 7387 962 7387 928
Max. screw conveyor diameter mm 120 190 250
Trade name Pipe screw conveyor
Type MR-L120 MR-L190 MR-L250
Part no.: 7387 990 7387 962 7387 928
a mm 140 280 380
b mm 150x150 220x220 280x280
c mm 140 220 324
d mm 120 190 250
Max. angle of inclination with pushing screw conveyor
e mm - 90 90
Max. angle of inclination with pulling screw conveyor
e 50 50 50
f mm 7150 7200 7200
g mm 140 280 380
h mm 540 540 665
k mm 130 130 154
l mm 260 260 350
78 PYROT
6
5
8
2
2

5
1
6

G
B

5
1
,
9
4

m
m
4
,
0
8

m
m
d
c
2
,
5
8

m
m
5,99 mm
4
6
,
2
7
6
,
2
3

m
m
2,56 mm
3
,
7
7

m
m
b
1
6
8
<

1
0
0
0
0
a
g
f
e
2
5
0 1
2
,
2
6

m
m
4
,
3
5

m
m
1
2
,
9
2

m
m
3,36 mm 10,55 mm
13,90 mm
5
0
0
1
6
6
~

5
0
0
k l
h
A
4,60 mm
1
,
9
4

m
m
7
6
,
9
2

m
m
4
,
2
9

m
m
9
,
3
0

m
m
4
,
6
1

m
m
5,25 mm
b
a
1
6
8
<

1
0
0
0
0
g
f
3
5
5
B
C
D
E
3
,
7
2

m
m
5
,
5
5

m
m
d
c
4
5
,
5
8
e
A Drive (optionally left or right)
B Distributing container
C Distributing screw conveyor
D Vertical pipe screw conveyor, pushing
E Horizontal pipe screw conveyor, pushing
Pipe screw conveyor drive, pellets
Part no. 7387 949
Simple version of the pipe screw conveyor MR 120 with pulling drive
and only approved for use with pellets. The system is driven by a spur
geared motor and chain in a dust-proof chain guard.
Standard delivery:
Inlet/discharge in simple version for pellets; incl. drop chute/adaptor
for the following conveyor device
Trade name Pipe screw conveyor drive, pellets
Type MR-11
Part no.: 7387 949
Max. screw conveyor diameter mm 120
Screw conveyor torque Nm ~800
Function pushing or pulling
Max. screw conveyor length m 10
Max. boiler output kW 1200
PYROT 79
5
8
2
2

5
1
6

G
B
6

Pipe screw conveyor drive, standard
Part no. 7387 814
Standard version for pipe screw conveyor with pulling drive and dis-
charge into a drop section. The system is driven by a spur geared
motor and chain in a dust-proof chain guard. Also available as pushing
version for MR 150, exclusively for use with pellets.
Standard delivery:
Inlet with light barrier for monitoring the fill level (overfill protection)
version)
Trade name Pipe screw conveyor drive, standard
Type MR-12
Part no.: 7387 814
Function Pulling Pushing Pulling
Max. screw conveyor length m 10 8 10
Max. boiler output (pellets) kW 1250 1250 3200
Pipe screw conveyor drive, high power
Part no. 7388 002
Special, powerful version of the pipe screw conveyor for more difficult
applications (high pump rate and/or pushing function). The system is
driven by a more powerful version of a spur geared motor; bearing and
chain in a dust-proof chain guard.
Note
This drive is required for a direct transition (forced transfer).
Standard delivery:
Drive unit in a powerful design with additional axial bearing for push-
ing function with spur geared motor 3 x 400 V and chain drive
Inlet with light barrier for monitoring the fill level
Trade name Pipe screw conveyor drive, high power
Type MR-13
Part no.: 7388 002
Function Pulling Pushing Pulling
Max. screw conveyor length m 10 8 10
80 PYROT
6
5
8
2
2

5
1
6

G
B

7.1 Fuel storage in on-site pellet store
Information on sizing the pellet storage room
Size the storage room differently depending on the heat load of the
building and the logistics concept for supplying fuel.
2
0
0

m
m
500 mm
45
A B
C
D
E
F G
A Fill connector
B Return air connector
C Air space
D Sloping floor
E Empty space
F Discharge system
G Available volume = of the room
Fuel storage
PYROT 81
5
8
2
2

5
1
6

G
B
7

Pellet storage room design and required system components
B D
H
G
K
A C
F
E < 9250
<10000
100
A Protective boards at the entrance to the storage room
B Discharge area, screw conveyor system
C Deflector
D Discharge to feed screw conveyor
E Min./max. length of discharge area
F Max. storage room length
G Return air connector
H Fill connector
K Slanted panel to compensate for the length of the storage room/
discharge area
The pellet storage room must be dry, as pellets will swell up markedly
if exposed to moisture. This leads to substantial difficulties in deliv-
ering the fuel to the boiler.
The pellet storage room must be sealed and solid as dust is pro-
duced in the storage room during filling. Furthermore, the pellets put
significant pressure on the walls.
Doors or access hatches into the pellet storage room must open
outwards and must be dust-tight (with an all-round seal). In the case
of pellet storage weights greater than 6.5 tonnes, doors must be self-
closing and fire-retardant to T30.
Fit protective boards on the inside of doorways so that pellets do not
press against the door (see page 83).
Avoid electrical installations in the pellet storage room. Required
electrical installations must be explosion-proof in accordance with
applicable regulations.
a In Austria, surrounding walls and ceilings in the storage room
must be designed in accordance with fire resistance class F90, and
doors or access hatches in accordance with T30. Observe fire reg-
ulations according to TRVB H118 and the respective legal require-
ments.
Avoid the installation of water pipes inside the storage room because
of condensation and the risk of burst pipes.
Pellet stores must always be equipped with a fill connector H and
a return air connector G with a coupling 4" DW100 (fire hose con-
nector) with extension pipes leading into the pellet store. Pipes must
be metal (not plastic), connected to the brickwork and earthed.
Fit a deflector C opposite the fill connector to protect the pellets and
the brickwork.
The pellet storage room must be free from foreign bodies (small
stones, wood particles, etc.).
Seal the wall ducts for room discharge against the storage room side
with fireproof material (e.g. render).
The screw conveyor system can be designed with a max. length of
10 m.
Note
Also see Norm M7137 and EN 303-5
Additional safety instructions for pellet stores
For operating the pellet store, we also recommend observance of the
following safety instructions:
1 Access by unauthorised persons is forbidden and doors must be
kept locked
2 Smoking, fires and other sources of ignition are prohibited
3 Risk to life due to odourless carbon monoxide (CO) and a lack of
oxygen
4 Before entering, ensure sufficient ventilation is in place keep
door open
5 Entry is only permitted under the supervision of a person standing
outside the storage room
6 Risk of injury caused by moving parts
7 Ensure filling is carried out under the conditions stipulated by the
heating system installer and pellet supplier
8 Protect the pellets from moisture
Fuel storage (cont.)
82 PYROT
7
5
8
2
2

5
1
6

G
B

Protective boards with Z brackets
A B A
C
A Z bracket (length 2000 mm)
B Protective board (30 mm thick; on site)
C Door to the storage room
Z brackets are available as accessories for mounting the protective
boards.
Never install Z brackets up to the ceiling, as this would prevent removal
and addition of protective boards.
Fill connector and return air connector
Arrange the connectors so that no overpressure can develop in the
pellet storage room during the filling process. Keep the return air con-
nector unrestricted, even when the maximum filling level in the storage
room has been reached (see page 81). The connectors should be
located as high as possible in the storage room, so it can be filled to
its maximum level. To prevent pellets hitting the ceiling, the fill con-
nector must be at least 20 cm below the ceiling (fit a protective board
if the ceiling is plastered). The connectors should be located along the
narrow side of the storage room. If the fill connector is straight, the
filling width is approx. 4 - 5 m. Where a 2x 45 bend is located before
the intake into the storage room, fit at least 0.5 m of straight pipe on
the other side to protrude into the storage room. This enables the pel-
lets to reach the required filling velocity and therefore the required
"blow-in" depth.
Earth
The connectors must be earthed to prevent static charging during the
filling process. In principle, the connection of each pipe element to the
equipotential bonding of the building is recommended. At the very
least, connect each pipe element securely to the brickwork, either by
setting them into the brickwork (without thermal insulation) or by
means of a pipe clip set into the brickwork.
Connector length and location
The length of the fill connector depends on the distance to the return
air connector. Connector spacing of < 500 mm may occur if both con-
nectors are set into a cellar window.
~ 100

5
0
0
Connector spacing 500 mm
A Fill connector
~ 100
500
<

5
0
0
Connector spacing < 500 mm
A Fill connector
A
B A
B
approx. 100 mm
200 mm
Alternating filling
A Deflector
B Fill and return air connectors
PYROT 83
5
8
2
2

5
1
6

G
B
7

If connectors have to be located on the long side of the storage room,
we recommend alternate filling. This ensures more efficient filling of
the storage room. In any case, earth both connectors. Install a deflec-
tor opposite the two connectors.
Internal pellet storage room
If the fill and return air connectors have to be routed through an adja-
cent room, clad them with a material with a fire rating of F90 (rock wool
or similar). Earth each extension pipe using pipe clips. Plastic pipes
must not be used as extension pipes.
A B C D
A Connector
B Fire-resistant cladding (F 90)
C Extension pipe
D Pipe clip
Connector installation options
Setting into brickwork
The connector is bricked into the outlet without thermal insulation.
A Fill connector
B Wall outlet 150 mm
Wall installation with screws
The connector is secured to the outside wall with screws and earthed
with a pipe clip.
B D
C
A
A Fill connector
B Screws
C Pipe clip for earthing
D Wall outlet 110 mm
84 PYROT
7
5
8
2
2

5
1
6

G
B

Window installation with screws
A plate is set into the window opening. The connector is fitted through
the plate with screws and earthed with a pipe clip.
B
C
A
D
E
A Fill connector
B Screws
C Pipe clip for earthing
D Outlet 110 mm
E Window opening
Installation in the light well
Wall installation and installation in the window opening are both pos-
sible. The shortened fill and return air connectors are each inserted
into a 45 bend. The bend is inserted into an extension pipe routed
through the wall or the window opening.
D
C
A
E
B
A Fill connector
B Pipe clip for earthing
C Extension pipe
D Wall outlet 110 mm
or
Outlet 110 mm
E 45 bend
Accessories for the on-site pellet store
Deflector 1.42 x 1.25 m
Part no. 7388 188
The deflector comprises 4.0 mm thick rubber particle board with a fab-
ric insert for high strength.
Install deflector B at a distance of at least 100 mm from the wall
opposite the fill connector. This deflector protects the pellets as well
as the brickwork and the plaster/render.
Pieces of plaster/render or wall that have been prised off can hinder
the pellet supply and ash removal from the boiler combustion cham-
ber.
Standard delivery
Deflector 1.4 x 1.25 m
Section anchor with snap link for fastening
200 mm
A B
C
A Fill connector
B Deflector (1000 x 1200 mm)
C "Blow-in" depth approx. 4 - 5 m
PYROT 85
5
8
2
2

5
1
6

G
B
7

Fill connector and return air connector, straight
Part no. 7388 213
Standard delivery:
Blow-in connector with 4" Storz coupling
Mounting flange 200 x 200 x 2 mm
Zinc-plated steel pipe with male thread M 107 x 2.0
Dummy coupling with imprint and padlock
Fill connector and return air connector, 45
Part no. 7388 154
Standard delivery:
Blow-in connector with 4" Storz coupling
Mounting flange 200 x 200 x 2 mm
Zinc-plated steel pipe with male thread M 107 x 2.0
Dummy coupling with imprint and padlock
Extension of fill connector and return air connector
Part no. 7388 056
Standard delivery:
Extension DN 100, length 700 mm, zinc-plated
Union nut for fitting
Clip for fastening
86 PYROT
7
5
8
2
2

5
1
6

G
B

7.2 Filling the on-site fuel store
Manual silo cover FDM 2.9/1.3 m
Part no. 7387 782
Cover for secure sealing of openings for wood fuel delivery. The cover
is actuated manually with leg springs as an opening aid. The opening
has a fall protection grille to prevent anyone falling in when the cover
is open.
Note
For the filling process (opening, filling, closing), the local accident pre-
vention regulations must be observed (e.g. enclosure, safety person-
nel).
Standard delivery:
Steel supporting structure
Permissible load 250 kg/m
Sand-blasted
Primed with zinc dust and painted
Welded fall protection grille with 150 mm bar spacing
Cover
Surface, aluminium button plate
Watertight, welded
Leg springs as opening aid
Preparation of the ceiling recess with concrete collar
Seal between cover frame and concrete collar bearing surface
Padlock to protect against incorrect operation
A All-round seal required. Not included in the standard delivery.
Recommendation: Kemperol combi roof seals
B Bar spacing, fall protection grille
C Secured with 10 screws
PYROT 87
5
8
2
2

5
1
6

G
B
7

FDH hydraulic bunker cover
Cover for secure sealing of openings for wood fuel delivery. The cover
is actuated by means of a hydraulic cylinder. The silo cover is preven-
ted from falling shut in the event of a hose break.
Note
For the filling process (opening, filling, closing), the local accident pre-
vention regulations must be observed (e.g. enclosure, safety person-
nel). The cover must not be opened in windy conditions (stronger than
10 m/s).
Standard delivery:
Supporting structure: permissible load 250 kg/m, made from steel,
sand-blasted, primed with zinc dust and painted
Cover surface: aluminium button plate, watertight, welded
Hydraulic cylinder with hinge lug connection, pipe break protection,
mount and hydraulic hoses 1 m long
Rubber apron to deflect chippings on the hinge side
Preparation of the ceiling recess with concrete collar
Seal between cover frame and concrete collar bearing surface
4
0
,
5
5

m
m
62,77 mm
h
g
A
B
C
A Fall protection grille (optional)
B Rubber apron
C All-round seal, required, not included in standard delivery
Recommendation: Kemperol combi roof seals
Specification
Type
*24
Part no.
FDH 4.0/2.4
7388 011
FDH 5.5/2.4
7387 903
FDH 7.0/2.4
7387 834
FDH 8.5/2.4
7387 884
Opening length x width
a mm 4020 5520 7020 8520
c mm 2400 2400 2400 2400
*24
Type 7.0/2.4 and 8.5/2.4 with covered expansion joint for thermal expansion
88 PYROT
7
5
8
2
2

5
1
6

G
B
Type
*24
Part no.
FDH 4.0/2.4
7388 011
FDH 5.5/2.4
7387 903
FDH 7.0/2.4
7387 834
FDH 8.5/2.4
7387 884
Opening length x width
Concrete collar dimensions
b mm 4420 5920 7420 8920
d mm 2800 2800 2800 2800
e mm 250 250 250 250
External cover dimensions
f mm 3025 3025 3025 3025
g mm 4500 6000 7500 9000
h mm 2924 2924 2924 2924
Number of hydraulic cylinders pce 1 1 1 2
Cover weights kg 1029 1231 1516 1823
Fall protection grille 120 for FDH
Fall protection grille for corresponding bunker cover in several ele-
ments to prevent anyone falling in when the cover is open. Each ele-
ment is prepared for installation of a shaker motor (shaker motor at an
additional charge).
Max. load 200 kg/m
Standard delivery:
Support profile for installation in ceiling recess
Fall protection grille in several elements, mesh size: 200 x 120 mm
Specification
Fall protection grille, type 120 for FDH 4.0/2.4 FDH 5.5/2.4 FDH 7.0/2.4 FDH 8.5/2.4
Part no. 7387 914 7387 817 7388 014 7387 922
Number pce 2 2 3 4
Weight per pce kg 117 161 133/141 124/120
Fall protection grille 200 for FDH
Fall protection grille to prevent anyone falling in when the cover is
open. Suitable for corresponding bunker cover in several elements.
Each element is prepared for installation of a shaker motor (shaker
motor at an additional charge).
Max. load 200 kg/m
Standard delivery:
Fall protection grille in several elements, mesh size: 200 x 200 mm
Specification
Fall protection grille, type 200 for FDH 4.0/2.4 FDH 5.5/2.4 FDH 7.0/2.4 FDH 8.5/2.4
Part no. 7387 910 7387 824 7387 930 7387 983
Number of elements pce 2 2 3 4
Weight per pce kg 104 143 118/125 110/106
FDB bunker cover that can be driven over
Cover for secure sealing of openings set into travelling planes for wood
fuel delivery. The surface of the cover is flush with the travelling plane.
The substructure is equipped with a drain channel. The cover is actu-
ated by means of a hydraulic cylinder. The silo cover is prevented from
falling shut in the event of a hose break.
Standard delivery:
Supporting structure:
Permissible axle load: FDB 3.0/2.0: 7.5 tonnes; FDB 3.8/2.4 and
FDB 3.2/3.2: 10.0 tonnes; steel, sand-blasted, primed with zinc dust
and painted.
Cover surface:
For filling with asphalt or concrete by the customer.
Substructure:
with drain channel and 2 DN 100 drain connectors.
Hydraulic cylinder:
with hinge lug connection, pipe break protection, mount and
hydraulic hoses 1 m long
If the travel surface is sloping, the water flowing to the cover must
be drained away upstream of the cover frame by means of a drain
channel
Drain line for rainwater, channel heating
Seal between cover frame and supporting surface of cover frame
Filling of the cover surface with a bitumen layer and asphalt or con-
crete, watertight design (max. permissible specific weight of the fill-
ing 2200 kg/m
3
)
*24
PYROT 89
5
8
2
2

5
1
6

G
B
7

56,10 mm
1,90 mm
102
a
A
C B
58,53 mm 1,87 mm 1,87 mm
5
,
3
0

m
m
4
0
,
2
0

m
m
1
,
6
8

m
m
4
7
,
3
1

m
m
d 90 90
2
9
0
e
f
9
0
C
C D
< 10%
H
0,0
3
9
,
7
1

m
m
2
,
2
6

m
m
3
1
,
9
7

m
m
37,68 mm
8
6
,
0
8
8
6
b
1
2
0
~

1
7
3
0
c
E
F
G
6
,
7
8

m
m
(
1
2
0
)
A Filling on site (concrete or asphalt)
B Channel for rainwater
C Rainwater drain (on site)
D Fitting
E Filling level
F Fall protection grille (optional)
G All-round seal (required) (on site)
H Drain channel, running water (on site)
*24
90 PYROT
7
5
8
2
2

5
1
6

G
B

Specification
FDB bunker cover that can be driven over FDB 3.0/2.0 m FDH 3.8/2.4 m FDH 3.2/3.2 m
Part no. 7387 850 7387 793 7387 974
a mm 3000 3800 3200
b mm 2110 2510 3310
c mm 2000 2400 3200
d mm 3150 3950 3350
e mm 2530 2930 3730
f mm 2150 2550 3310
FDB cover weight kg 1520 2360 2680
Max. permissible axle load t 7.5 10 10
Fall protection grille 120 for FDB
motor for additional charge).
Max. load 200 kg/m
Standard delivery:
Fall protection grille in several elements
Mesh size:
200 x 120 mm
Specification
Fall protection grille, type 120 for FDB 3.0/2.0 m FDH 3.8/2.4 m FDH 3.2/3.2 m
Part no. 7387 889 7388 016 7387 868
Number of elements pce 2 2 2
Weight per pce kg 130 205 230
Fall protection grille 200 for FDB
motor for additional charge).
Max. load 200 kg/m
Standard delivery:
Fall protection grille in several elements
Mesh size:
200 x 200 mm
Specification
Fall protection grille, type 200 for FDB 3.0/2.0 m FDH 3.8/2.4 m FDH 3.2/3.2 m
Part no. 7387 798 7387 801 7388 019
pce 2 2 2
Weight per pce kg 120 180 210
Shaker motor for fall protection grille
Part no. 7387 810
The shaker motor sets the fall protection grille in an oscillating motion.
This prevents the delivered fuel from bridging the fall protection grille
and therefore ensures a steady material flow during filling.
Standard delivery:
Shaker motor, 3 x 400 V incl. control, thermal relay and installation
material
Key switch
Electrical connection of shaker motor and key switch
Note
One shaker motor is required per fall protection grille element. In addi-
tion, when using shaker motors, a large control panel must be included
in the plans.
Hydraulic unit, ASH bunker charging cover
Part no. 7388 856
The hydraulic unit is designed exclusively for actuating a bunker cover
that must be opened hydraulically. The cover is opened by the
hydraulic cylinder when the key switch is actuated. When the key
switch is released, the load holding valve fixes the cover in position.
Standard delivery:
Hydraulic unit comprising:
Gear pump 4 l/min incl. motor 1.5 kW 3x 400 V
Oil container 12 l, non-return valve
Return filter
Oil level indicator
Pressure gauge
Shut-off valve
Oil filling
PYROT 91
5
8
2
2

5
1
6

G
B
7
Hydraulic hoses
Activation:
According to the boiler control unit, fuse protected with tempera-
ture and level switch in the oil container
Key switch OPEN/OFF/CLOSED for installation of a locking cylinder
on site (installation close to cover)
Note
Application in the case of silo discharge systems without hydraulic
actuation (AF, AG, AP, external discharge)

Cover drives for ASH hydraulic unit
Type ASH 1 ASH 2 ASH 3
Part no. 7388 034 7387 851 7387 807

Auxiliary equipment for the ASH hydraulic unit of the pushrod dis-
charge for actuating hydraulically opening bunker covers. The covers
are opened by the hydraulic cylinder when the key switch is actuated.
When the key switch is released, the load holding valve fixes the cover
in position.
Standard delivery:
One valve block per cover, each equipped with:
2 solenoid valves
1 load holding valve
2 non-return throttle valves
Activation:
According to the boiler control unit
One key switch OPEN/OFF/CLOSED per cover for installation of a
locking cylinder on site
(installation close to bunker cover so that the motion process can be
monitored).
Silo filling screw conveyor FS 300
Part no. 7387 808
Screw conveyor in an open design for filling a fuel store located inside
a building from an external tipping trough. Usually, at least two silo
filling screw conveyors are required. The silo filling screw conveyors
are routed through the fuel store in such a way as to maximise filling.
Standard delivery:
Silo filling screw conveyor as per order data
Mounting brackets for wall mounting
Duct for routing through a wall
Note
Screw conveyor length with drive unit up to 10 m
Note
Price per m:
Total length = wall inner up to end of screw conveyor in drop area (silo
cover)
Note
The load bearing capacity of the walls must be verified on site by a
structural engineer.
Silo filling screw conveyor drive
Part no. 7388 012
The drive is located inside the building but outside the fuel store. This
means that the silo filling screw conveyor has a pulling effect. For
safety reasons, the key switch must be located close to the tipping
trough. The operator must permanently monitor the filling process from
outside. Releasing the button stops the screw conveyor immediately.
Standard delivery:
Drive unit, silo filling screw conveyor
Spur geared motor with matched torque and pump rate, 3 x 400 V
Activation of screw conveyor drive according to boiler control unit
Key switch ON/OFF for installation of a locking cylinder on site
(installation close to cover).
92 PYROT
7
5
8
2
2

5
1
6

G
B

<
1
0
0
0
0
>
1
5
0
0
> 1500
2
8
6
0
3
0
0

<

1
0
A-A
>

8
0
0
1
0
0

%
350 1300 200
PYROT 93
5
8
2
2

5
1
6

G
B
7

8.1 Heating water buffer cylinder HPM
Heating water buffer cylinder HPM
Buffer cylinder for integration in a wood combustion system with a
maximum rated heating output of 150 kW. Type HPM 2500
and HPM 3000 can be used for a rated heating output of up to
220 kW.
Version:
Steel S 235 JRG2, untreated inside, anti-rust coating outside
Operating pressure: max. 3.0 bar; test pressure: 4.5 bar.
Max. temperature: 95 C
Connections: 8 female connections R 1 or 2; 4 female connections
R ; 1 sensor pipe 14 x 1.5 mm; 1 female connection top R 1; air
vent valve R 1
Flexible foam insulation to HPM
The insulation is made from 100 mm thick flexible PUR foam elements
with a skai jacket.
Fire safety category B3.
Note
On the inside, there are deflector plates at the connections marked 01.
Immersion heaters can be inserted here.
e
a
b
c
d
03
f
01
01
01
01
01
01
01
01
02
02
02
02
01
02
01
04
o
k
l
m
n
g
h
Part no. buffer cylinder HPM 7424 130 7424 131 7424 132 7424 133 7424 134 7424 135
Part no. flexible foam insulation to buffer cyl-
inder HPM
7424 136 7424 137 7424 138 7424 139 7424 140 7424 141
Type 1000 1250 1500 2000 2500 3000
Capacity l 887 1266 1500 2021 2304 2912
Type of support Support ring Support ring Support feet Support feet Support feet Support feet
Weight
Total weight kg 136 190 203 238 281 335
Weight of heating water buffer cylinder kg 106 155 165 198 236 282
Weight of insulation kg 30 35 38 40 45 53
Dimensions
Height when tilted mm 2085 2070 2195 2420 2395 2830
a mm 310 310 380 320 535 380
b mm 745 745 825 900 975 1020
c mm 1250 1250 1350 1490 1415 1680
d mm 1710 1710 1760 2020 1855 2330
f Height excl. insulation mm 2040 2010 2150 2370 2280 2770
Height incl. insulation mm 2090 2060 2200 2420 2330 2820
g Diameter without insulation mm 790 950 1000 1100 1250 1250
h Diameter with insulation mm 990 1150 1200 1300 1450 1450
Heating water buffer cylinder
94 PYROT
8
5
8
2
2

5
1
6

G
B
Part no. buffer cylinder HPM 7424 130 7424 131 7424 132 7424 133 7424 134 7424 135
Part no. flexible foam insulation to buffer cyl-
inder HPM
7424 136 7424 137 7424 138 7424 139 7424 140 7424 141
Type 1000 1250 1500 2000 2500 3000
Connections
k 50 50 50 50 50 50
l 28.2 31.9 32.9 34.3 36.2 36.3
m 50 50 50 50 50 50
n 70 70 70 70 70 70
o Length of female connections mm 100 100 100 100 100 100
01 Female connections, flow/re-
turn
R 1 1 1 1 2 2
02 Female connections, sensor R
03 Air vent valve R 1 1 1 1 1 1
04 Sensor pipe 14xL1400 14xL1400 14xL1400 14xL1700 14xL1250 14xL1700
Heating water buffer cylinder (cont.)
PYROT 95
5
8
2
2

5
1
6

G
B
8

8.2 Heating water buffer cylinder WDW 2000 l
Heating water buffer cylinder WDW 2000 l
Part no. 7424 538
maximum rated heating output of 540 kW.
Version
Operating pressure: max. 3.0 bar; test pressure: 4.5 bar; max. tem-
perature: 95 C
Connections: 4 flanges DN 80 / PN 6; 3 female connections R ; 1
female connection R 1; 1 female connection R ; air vent valve
R
Rigid foam insulation to WDW 2000 l
Part no. 7424 540
The insulation is made from approx. 90 mm thick rigid foam shells
(single part or multi part polystyrene) incl. cover.
Fire safety category B2.
01
f
e
d
c
b
a
h
k
g
02
03
04
02
02
01 01
01
m
l
o n
p
05
Part no. buffer cylinder WDW 2000 l 7424 538
Part no. rigid foam to buffer cylinder WDW 2000 l 7424 540
Capacity l 2000
Weight kg 220
Dimensions
Height when tilted mm 2170
a mm 280
b mm 750
c mm 1165
d mm 1265
e mm 1400
f mm 1500
g mm 1680
h mm 2025
k Total height mm 2040
l Diameter without insulation mm 1200
m Diameter with insulation mm 1400
n 90
o Flange length mm 150
p Length of female connections mm 100
Connections
01 Flow/return flange to DIN 2573 DN80/PN6
02 Female sensor connections R
03 Female sensor connection R
04 Spare, immersion heater R 1
05 Air vent valve R 1
96 PYROT
8
5
8
2
2

5
1
6

G
B

8.3 Heating water buffer cylinder WDW 2900 l
Heating water buffer cylinder WDW 2900 l
Part no. 7439 106
maximum rated heating output of 540 kW.
Version
Operating pressure: max. 3.0 bar; test pressure: 4.5 bar; max. tem-
perature: 95 C
Connections: 4 flanges DN 80 / PN 6; 5 female connections R ; 1
female connection R 1; 1 female connection R ; 1 air vent valve
R 1
Rigid foam insulation to WDW 2900 l
Part no. 7439 107
The insulation is made from approx. 90 mm thick rigid foam shells
(single part or multi part polystyrene) incl. cover. Fire safety category
B2.
s r
q
t
a
b
c
d
e
f
g
h
k
l
m
n
m
o
p
01
02
03
02
04
02
02
02
01
01
01
05
u
Capacity l 2900
Weight kg 295
Dimensions
Height when tilted mm 2890
a mm 265
b mm 745
c mm 1155
d mm 1560
e mm 1785
f mm 1920
g mm 2130
h mm 2230
k mm 2465
l mm 50
m mm 280
n mm 2200
o mm 20
p mm 2830
q Flange length mm 150
r mm 1400
s mm 1200
t 90
u Length of female connections mm 100
PYROT 97
5
8
2
2

5
1
6

G
B
8
Connections
01 Flow/return flange to DIN 2573 DN80/PN6
02 Female sensor connections R
03 Female sensor connection R
04 Electric immersion heater R 1
05 Air vent valve R 1
Design information
9.1 System design
Selecting the rated heating output
Select the wood boiler according to the required heat load. The Pyrot
should always be operated in conjunction with a buffer cylinder (man-
agement). The correct system design point therefore does not depend
on the nominal load specification (i.e. the building heat load), but rather
on the required duration of use (length of the heating period, heat
demand).
Note
For locations higher than 1800 metres above sea level, the project
enquiry must include details about the precise geographical location
(altitude and address of the location).
Flow temperatures
To minimise distribution losses, we recommend that you size the heat
distribution system and the DHW heating to a max. flow temperature
of 70 C.
For wood boilers supplied with a boiler control unit, the max. boiler
water temperature is limited to 85 C. The flow temperature may be
increased by adjusting the temperature controller.
Safety temperatures
The boilers comply with EN 303 and DIN 4702, and are all CE-desig-
nated and can be used in sealed heating systems as per EN 12828.
Permissible flow temperatures (= safety temperatures):
up to 110 C
Max. possible flow temperature:
Approx. 15 K below the safety temperature
High limit safety cut-out of the boiler control unit:
Delivered condition 110 C
Adjustable to 100 C
9.2 Delivery
KB delivers to the site. The system is unloaded on site.
A special crane is required on site for unloading.
The personnel carrying out transportation must be aware of accident
hazards and take appropriate measures to prevent them. The boiler
should only be lifted when it is completely empty (water, fuel, ash).
Pyrot with a rated heating output of 100 300 kW: lift by lifting eye.
Pyrot with a rated heating output of 400 540 kW: lift by flow and return
connectors with tie-bar.
9.3 Handling
A number of lifting eyes will be provided on each boiler and flue gas/
water heat exchanger where lifting gear may be attached.
To lift the boiler by the flow and return connectors, a tie-bar is required
if the rated boiler heating output is between 400 and 540 kW.
Kb experts undertake handling and siting on prepared foundations.
The boilers may be placed onto concrete without special foundations.
Observe the installed boiler height.
Minimum clearances to walls for installation and maintenance work
must be observed.
Note
The following details are important to ensure that project planning and
installation run smoothly:
Description of the route along which the boiler must be transported
in the building to the installation location
Height of rooms
Stairs
Width and height of doors
98 PYROT
9
5
8
2
2

5
1
6

G
B

4
5
,
3
1
4
4
,
1
5
4
5
4
5
F1/2 F1/2
A
9
0
,
0
0
9
0
A Lifting eyes
(The Pyrot 400-540 kW boilers do not have lifting eyes. As the
transport hooks are fitted on the boiler flow and return, a tie-bar
is required for these boilers.)
9.4 Siting
Boiler room requirements
A separate dry boiler room must be provided for the system. No com-
bustible materials may be stored in the boiler room. The wood boiler
may only be installed on a fire- and temperature-resistant floor. No
temperature-sensitive pipes or lines may be routed through the floor
under the boiler. The load bearing capacity of the boiler room floor
must be designed for the system weight plus that of the water and the
fuel it will contain. Floor load bearing capacity in the area of the boiler
supporting surface: 3500 kg/m.
The minimum clearances to the walls and ceiling required for cleaning
and maintenance must be observed. These can be found on the
dimensions sheet. An adequate fresh air supply must be ensured
directly from the open air into the boiler room. In the case of narrow
and/or internal boiler rooms, forced ventilation is required. The tem-
perature in the boiler room when operating the system must not exceed
+40 C (measurement point: boiler environment approx. 1 m from the
boiler). The temperature in the boiler room when operating the system
must not fall below +10 C (measurement point: inner side of external
wall).
Avoid air contamination by halogenated hydrocarbons (e.g. as in
sprays, paints, solvents and cleaning agents)
Avoid very dusty conditions
Avoid high levels of humidity
Prevent frost and ensure good ventilation
In rooms where air contamination by halogenated hydrocarbons can
occur, install the boilers and flue gas/water heat exchangers only if
adequate measures can be taken to provide a supply of uncontami-
nated combustion air.
Failure to observe these instructions invalidates the warranty for any
losses related to any of these causes.
If in doubt, please contact us.
Design information (cont.)
PYROT 99
5
8
2
2

5
1
6

G
B
9

aA
B
2
5
0 250
b
2
5
0
250
c e f
d
g
250
A Floor of a heat-resistant design
B Supply side
Grey central area Boiler supporting surface
Foundation properties
Part no.: 7423 656 7423 657 7423 658 7423 659 7423 660 7423 661
Dimensions
a mm 1570 1570 2050 2050 2460 2460
b mm 870 870 1150 1150 1390 1390
c mm 620 620 680 680 800 800
d mm 2803 2850 3130 3613 3738 4103
e mm 423 520 520 723 448 543
f mm 640 740 740 880 960 1095
g mm 870 870 1150 1150 1390 1390
Requirements of the Muster-Feuerungsverordnung [Sample Combustion Ordinance - Germany]
The installation room must meet the standards laid down by the "Mus-
ter Feuerungsverordnung". Observe the building regulations and com-
bustion equipment ordinances of the relevant country of installation.
Combustion air supply
The combustion air supply is deemed to have been verified for open
flue combustion equipment with a total rated heating output of more
than 35 kW. This applies if the combustion equipment is sited in rooms
with an aperture or line leading to the outside.
At 35 kW rated heating output, the cross-section of the aperture must
be at least 150 cm
2
. For every kilowatt rated heating output in excess
of 35 kW, the aperture must be 2 cm
2
larger than stated above.
Pipes must be sized to provide equivalent flow rates. The required
cross-section may be split over a maximum of 2 apertures or pipes.
A
100 PYROT
9
5
8
2
2

5
1
6

G
B

A

= 150 cm + 2
kW
cm
x (
n
35 kW)
n
= sum of all rated heating outputs in kW
Never close or obstruct combustion air apertures and lines. Use spe-
cial safety measures to ensure that the combustion equipment can
only be operated when the aperture is open.
The required cross-section must not be blocked by any closure or
grille.
Safety precautions
For gas combustion equipment, fuel lines must be equipped with the
following safety equipment immediately upstream of the gas combus-
tion equipment:
The fuel supply must automatically shut off in the case of an external
thermal load in excess of 100 C.
Up to a temperature of 650 C and over a period of at least 30 min,
not more than 30 l/h (measured as air flow rate) must be able to flow
through or out of the fuel line.
Combustion equipment must be installed far enough away from com-
bustible materials and built-in furniture or be shielded from such mate-
rial/furniture, so that at the rated heating output of the combustion
equipment, no temperatures exceeding 85 C will occur. Alternatively,
maintain a distance of at least 40 cm.
Minimum clearances
Dimensions and clearances
Trade name Pyrot grate combustion system
Part no.: 7423 656 7423 657 7423 658 7423 659 7423 660 7423 661
Dimensions
a mm 700 700 900 900 1100 1100
b mm 1920 1920 2200 2200 2440 2440
9.5 Water connection
Heating connections
Existing systems
Before connecting to the wood boiler, thoroughly flush the existing
heating system to remove dirt and sludge.
Otherwise, these dirt and sludge residues would be deposited in the
wood boiler and could lead to local overheating, noise and corrosion.
Boiler damage caused by such deposits is excluded from our warranty.
Where necessary, install dirt traps.
Connections on the water side
On site, ensure that there is a water supply independent of the power
supply. This (redundant) design guarantees that the boiler is reliably
cooled via the thermally activated safety valve in the event of a power
failure. We also refer to the standards and regulations listed in this
document.
Connect all heat consumers and heating circuits to the boiler flow and
return connectors. Never make any connections to the safety flow or
to other connections.
PYROT 101
5
8
2
2

5
1
6

G
B
9

We recommend you install shut-off valves in the heating flow and
return lines, so that the entire water content will not have to be drained
if work is required on the wood boiler or the heating circuits.
Easy installation
For safety temperatures up to 110 C, the boiler requires no inter-
mediate flow piece for the connection of safety equipment.
All connections required for the various pieces of equipment, e.g. for
water level or pressure limiters, are provided on the boiler.
Boiler circuit and shunt pumps
In order to reliably prevent boiler corrosion caused by flue gas con-
densation, the boiler return temperature must never fall below 65 C.
The boiler has variable output-dependent control. This requires a con-
stant boiler flow rate of the water to be heated. The boiler circuit with
boiler pump and boiler mixer must therefore be installed in accordance
with the design recommendations.
The boiler circuit should be designed in such a way that the tempera-
ture differential between the flow and return is 15 C or less. Activation
of the boiler pump and boiler control valve is integrated in the supplied
control unit.
Safety equipment according to DIN EN 12828
Safety equipment for the heating system must be installed by the
authorised heating contractor.
EN 12828 applies to engineering hot water heating systems with safety
temperatures up to 110 C.
This standard contains safety requirements for heat sources and boiler
systems.
Sealed expansion vessel.
A safety valve at the highest point of the boiler or on a pipe connected
to this point.
It must not be possible to shut off the connection line between the
boiler and the safety valve. No pumps, fittings or constrictions may
be present in this line.
The discharge pipe must be designed in such a way that no pressure
increase is possible. Any expelled heating water must be drained off
safely. The outlet point of the discharge pipe must be arranged in
such a way that any water expelled from the safety valve can be
drained off safely and visibly.
Thermometer and pressure gauge
Low water indicator: see p. 107
System example
General information
In order to reliably prevent boiler corrosion caused by flue gas con-
densation, the boiler return temperature must never fall below 65 C.
A boiler circuit pump with boiler mixer should be provided in accord-
ance with the system scheme.
The boiler circuit must be designed in such a way that the tempera-
ture differential between flow and return is 15 C or smaller.
Integrating heat consumers
The expansion vessel must be connected to the boiler, without shut-
off devices, via the boiler flow.
102 PYROT
9
5
8
2
2

5
1
6

G
B

Design recommendation for systems with sealed expansion, buffer cylinder circuit if required
T
T
T
T
T
T
T
T
T
T
T
T
M M
3 3
3 3
B28.1
B28.3
B28.2
ExH
22
2
2
2
1
1
EL
SV
VL
AL SL
DAZ
TAZ
1
1
1
1
2
2
RL
Y20
M20
B
P
TS131
KW
Z
L
M
PYROT
B28.3
B28.2
B28.1
ExH
3
3
B28.1
2
2
3
3
1
1
1
1
A
B
D
C
E
D F
G
H
K
L
A Additional heat source
B Heating water buffer cylinder as low loss header (version A)
(3 sensors, optionally 5 sensors)
C Heat consumer distributor
D Heating water buffer cylinder 1
E Heating water buffer cylinder as low loss header (version B)
(3 sensors, optionally 5 sensors)
F Heating water buffer cylinder 2
G Low loss header (version C)
(possible with large water volume in mains)
H With additional heat source, dual mode - oil, gas, electric
K Additional heat source controlled with a max. retaining valve for
oil/gas boiler
L Additional heat source controlled with a max. retaining valve for
- Oil/gas boiler
- Electric heater
PYROT 103
5
8
2
2

5
1
6

G
B
9

Pyrot safety heat exchanger
Pyrot safety heat exchanger 100 to 300 kW
A C D
E
G
F
H
B
A Boiler return
B Boiler flow
C Expansion, safety heat exchanger
D Supply line (ZL)
E Cold water connection (KW)
F Supply line (ZL)
G Thermally activated safety valve
H Drain line (AL)
Pyrot safety heat exchanger 400 and 540 kW
A C D
E
G
F
H
B
A Boiler return
B Boiler flow
C Expansion, safety heat exchanger
D Supply line (ZL)
E Cold water connection (KW)
F Supply line (ZL)
G Thermally activated safety valve
H Drain line (AL)
Design recommendation
Boiler circuit DN 40 DN 50 DN 50 DN 65 DN 80 DN 80
Thermally activated safety valve TS-131 pce 1 1 1 1 1 1
Required water flow rate at min. 2.5 bar to
max. 3.5 bar
l/h 620 915 1230 1500 1880 2266
Cylinder capacity l 1500 1500 2200 2500 3200 4300
Supply line ZL R
Drain line AL R 1 1 1 1 1 1
Safety valve type SV 68M R 1 1 1 1 1 1
Safety line SL DN 32 DN 40 DN 40 DN 50 DN 50 DN 65
9.6 Electrical installation
The electrical installation should be carried out in accordance with the
wiring diagram. In the vicinity of hot parts (flue gas fan, flue pipe),
cables must be routed in steel pipes and with appropriate clearances
for temperature protection.
The cable entries for the motors and equipment must be dust-proof
and provided with strain relief.
104 PYROT
9
5
8
2
2

5
1
6

G
B

Positioning of the programming module and control panel
The programming module should be installed by the electrical com-
pany responsible for installation in a place that is easily accessible for
operation. Optimal positioning of the control panel can minimise cable
lengths and therefore reduce costs. The location of the programming
module and control panel should be selected so that the negative
influence caused by thermal radiation (boiler front panel, boiler back
panel with flue gas collector and flue gas fan, as well as flue pipe) and
exposure to dust during cleaning is minimised.
The ambient temperature of the control panel (approx. 10 cm away
from the control panel) must not exceed 40 C during system opera-
tion. In case of doubt, locating the control panel outside the boiler room
near the boiler room door is preferred.
Note
The regulations of the local power supply utility must be observed.
9.7 Safety equipment
Expansion
In the case of sealed expansion, the pre-charge pressure of the expan-
sion vessel should be equal to the maximum system height plus 0.2
bar.
Extinguishing devices
Generally, an extinguishing device is required near the feed screw
conveyor. This device is used in the event of a fault (e.g. power failure)
to safely prevent burn-back. For safety reasons and in order to avoid
damage caused by flooding, it is not advisable to connect the extin-
guishing device directly to the water mains.
This extinguishing device is equipped with a 25 l extinguishing water
container with float switch and an adjustable Danfoss extinguishing
valve. In accordance with TRVB 118, the container should be equipped
with fill level monitoring. The PYROT rotation combustion system
automatically switches off in the event of a water shortage. In the event
of excessive temperature, the feed screw conveyor is safely flooded,
but to a limited extent.
Automatic extinguishing device
Part no. 7387 785
<

5
0
0
D
A
B
C
E
A N25 fill level monitoring
B 25 l extinguishing water container
C Material supply
D Combustion
Standard delivery:
Extinguishing valve Danfoss AVTA, adjustable 50-90 C with dirt trap
Extinguishing water container, 25 l, with retainer and water level
monitoring (float switch)
Note
The extinguishing water container is included in the standard delivery
of the boiler.
Note
Valve setting 5090 C
3 corresponds to 80 C
The lines must be secured in metal pipes (").
PYROT 105
5
8
2
2

5
1
6

G
B
9

Extinguishing device with cold water supply
Part no. 7388 521
System example with funnel discharge
A B
KW
KW
A B
A Combustion
B Dosing container with barrier layer
KW Cold water supply DN 15 " min. 2.0 bar, max. 3.0 bar
Note
The lines must be secured in metal pipes (").
The cold water supply must not be capable of being shut off without
the aid of tools.
Note
A shut-off gate valve is required as standard for an unpressurised
material store or a rotary lock valve for a material store with overpres-
sure or underpressure (charging with fan, e.g. wood processing oper-
ations).
Prevention of combustion chamber overfilling
In accordance with TRVB 118, a fill level monitor must be installed to
prevent overfilling of the combustion chamber. The boiler has two light
barriers for firebed monitoring. A sensor directly on the insert pipe is
used to detect any indication of a burn-back risk and to counteract this
in good time by means of a short term increase in output (increase in
material feed).
As a result, the activation of any prescribed protection device is pre-
vented and standard mode is maintained to ensure extremely reliable
heat supply.
Reignition protection (RZS)
In accordance with TRVB 118, reignition protection is prescribed for
all systems over 150 kW. If a spark detection and extinguishing device
is not used, TRD 414 prescribes a constantly available barrier layer
(TRD 414 relates primarily to wood remnants from the preparation and
distribution of wood and wood materials). There are simpler ways of
achieving this for woodchips from the forestry and sawmill sector.
Generally, the boiler is equipped with a barrier layer and operated per-
manently with underpressure. The boiler is then considered as being
equipped with reignition protection (RZS) in accordance with both
TRVB 118 and TRD 414.
Fuel supply burn-back protection (RSE)
Additional "material transport burn-back protection" depends on the
respective requirements (location, size of the fuel store, material, pres-
sure, regulations) and is a separate item from the standard delivery
ordered.
Shut-off gate valve
The shut-off gate valve is approved for use in all unpressurised fuel
stores and considered as suitable burn-back protection in accordance
with TRVB 118 (test certificate BV 2979/89).
106 PYROT
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Rotary lock valve
If the wood remnants are introduced into fuel storage rooms with fans,
due to the pressure load, at least one rotary lock valve is required to
reduce pressure between the fuel store and the boiler. The rotary lock
valve is approved for reducing pressure and is recognised by the
TRVB 118 (test certificate BV 2979/89) as burn-back protection.
Max. permissible overpressure in the fuel store: + 500 Pa
Max. permissible underpressure in the fuel store: + 0 Pa
Low water indicator
prDIN EN 12828 specifies that boilers must be equipped with a low
water indicator.
Up to a rated heating output of 300 kW, the low water indicator
should be provided by means of a water level limiter or a suitable
device (see prDIN EN 12828, point 4.6.2.3).
When the rated heating output exceeds 300 kW, the low water indi-
cator must be implemented via a water level limiter.
Maximum pressure limiter
If the rated heating output of the wood boiler is more than 300 kW, a
maximum pressure limiter is required for each boiler in a system.
For installation purposes, the wood boilers have an R female con-
nection at the top.
Minimum pressure limiter
Recommended for flow temperatures in excess of 100 C. One
required per multi boiler system.
Safety valve
Equip the boilers to EN 12828 with a type-tested safety valve. For all
other operating conditions, this must be identified in accordance with
TRD 721 with "D/G/H".
It must not be possible to shut off the connection line between the boiler
and the safety valve. No pumps, fittings or constrictions may be
present in this line.
Note
The safety valve is not part of the Kb standard delivery.
Expansion vessel
For boilers above 300 kW, an expansion vessel with discharge and
drain line must be installed in the immediate vicinity of the safety valve.
In order to prevent hazards caused by escaping steam, the discharge
pipe must be routed to the open air.
The discharge pipe from the safety valve must be designed in such a
way that no pressure increase is possible. The outlet point of the drain
line must be arranged in such a way that any water expelled from the
safety valve can be drained off safely and visibly.
Replacement for expansion vessel
An additional expansion vessel and the discharge pipe are not required
if a second high limit safety cut-out and a second maximum pressure
limiter are installed.
9.8 Fire safety
The fire safety regulations for wood combustion systems vary from
country to country.
In principle, the regulations applicable to the respective installation
location must be observed.
Fire safety in the fuel store
In principle, the measures required for this purpose are not included
in standard deliveries from KB Holzheizsysteme GmbH.
Note
In this regard, the conditions of the local planning office must be fulfilled
by the operator.
9.9 Commissioning
Initial commissioning of a newly installed system may only be carried
out by KB Holzheizsysteme GmbH or another heating contractor
trained and authorised by KB. Prior to commissioning, the system
must be filled with water, fuel must be stored for commissioning and
the installation must be monitored.
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Fuel for commissioning
As the boiler system is cold and residual moisture is also extracted
from the refractory concrete during commissioning, the fuel for com-
missioning must be at least air dry. The heat-up process should be
carried out in the first 3 hours with low output. There should not be too
much fuel in the silo when the silo discharge function is tested. If there
is a fault, the discharge can quickly be cleared to remove the cause of
the fault. For commissioning, dry fuel (max. W 20 %) should be stored
in sufficient quantity for approx. 10 24 full operating hours.
Fuel volumes to be stored for commissioning:
Rated heating output Quantity
100 kW approx. 800 kg
Filling the heating system
The heating system is first filled with raw water that has not been
chemically treated. This raw water must be filtered so it is free of sus-
pended solids. Particular attention must be paid to thorough ventilation
during filling. In the case of difficult water conditions (extreme hard-
ness, etc.) and/or large water volumes, VDI guideline 2035 "Prevention
of damage through corrosion and scaling in hot water heating sys-
tems" must be observed. Measures recommended by the guideline for
water treatment must be implemented.
Note
The charge pressure of the cold hydraulic seal should be approx. 0.1
bar higher than the pre-charge pressure of the sealed expansion ves-
sel. However, it must not exceed a maximum of 3 bar.
9.10 Fuels
The Pyrot was developed for processing dry wood remnants from the
wood processing industry. This includes dry residual wood, shavings,
sawdust, etc. and conditioned fuels (high grade, homogeneous quality
fuels). The combustion system is ideal for the combustion of pellets.
Suitable fuels
The Pyrot is suitable for the following dry wood fuels:
Woodchips up to a water content of 35 % (W35, G50)
Industry pellets, with an ash content of max. 1.0 %
Pellets to DIN EN 14961-2, class A1, with the DINplus quality seal
or to NORM M 7135
Note
The following are unsuitable types of fuel: fossil fuels and those con-
taining sulphur, such as anthracite and coke, as well as plastics,
grain, straw, material soaked in flammable liquids and wood rem-
nants treated with plastics or wood preservatives.

Note
Also refer to the information on fuels in chapter 1 from page 8.
9.11 Connection on the flue gas side
Chimney
The system is equipped with a flue gas fan and therefore the combus-
tion equipment does not require a draught. The chimney must be
designed in the same way as for combustion equipment with a pres-
sure-jet oil or gas burner without draught requirement (flue gas tem-
perature at rated load 160 - 200 C). The PYROT rotation combustion
system has variable output control modulating between 30-100 % of
the rated heating output. This results in flue gas temperatures in the
range of min. 100 C and max. 250 C. To prevent the risk of soot
contamination, provision must be made for an insulated chimney. The
route from the flue gas fan to the chimney should be as short as pos-
sible. 90 bends must be avoided wherever possible. Flue pipes more
than 1 m long must be thermally insulated. The chimney connection
should be made rising at an angle of 30 - 45. The flue pipe, including
inlet to the chimney, must be gas-tight. For the operation of the Pyrot
rotation combustion system in accordance with the regulations, a
draught stabiliser (chimney draught limiter) is required in the chim-
ney.
A chimney compliant with regulations relevant to the rated boiler heat-
ing output is required for efficient boiler operation.
Verification must be provided according to DIN EN 13384.
Note that in the lower output range, flue gas temperatures below
90 C may be generated. Therefore, connect the boiler to a moisture-
resistant chimney (thermal resistance class I according to DIN 18160
T1).
If the boiler is not to be connected to a moisture-resistant chimney,
carry out a chimney calculation or request a chimney assessment
(values for a chimney calculation, see page 14).
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Flue pipe (sizing)
Acoustic transmission may arise from the flue gas fan, which can lead
to excessive noise. We therefore recommend making the connection
to the chimney with a flexible flue pipe inlet.
Observe the following when connecting the flue pipe:
5
,
5
7

m
m6
,
9
0

m
m
6,64 mm 20,54 mm
6
,
1
6

m
m
d
c
b
a > 1000
A
B
F
C
D
E
A Recommended installation position of the draught stabiliser
(chimney draught limiter)
B Alternative installation position to A of the draught stabiliser
(chimney draught limiter)
C Recirculation
D Lambda probe with measured value transducer
E Flue gas temperature sensor
F Flue gas fan
Install the flue pipe rising to the chimney (at 45 if possible).
Never push the flue pipe too far into the chimney.
Ensure the entire flue gas path (including cleaning aperture) is gas-
tight.
Never seal the flue pipe into the chimney. Connect the flue pipe with
a flexible flue pipe inlet.
Provide a cleaning aperture.
Wall liners to adapt to flue systems from other manufacturers.
Provide the flue with thermal insulation of at least 30 mm thickness.
Part no.: 7423 656 7423 657 7423 658 7423 659 7423 660 7423 661
a mm 292 292 292 323 323 442
b mm 200 250 250 300 350 350
c mm 245 232 257 277 355 355
d mm 345 358 358 352 375 375
9.12 Sound insulation
Supports
To avoid the transmission of structure-borne noise during the opera-
tion of the fuel transportation equipment, the braces and the anchors
of the relevant conveyor device are placed on high quality Sylomer
bases (plastic anti-vibration mounts for noise attenuation) or anchored
with a Sylomer support and a fixing plate in the building structure. The
anchor points with heavy load anchors are separated from the sup-
ports with Sylomer washers.
Standard delivery:
Sylomer washer
Sylomer pad
Sylomer base
Fixing plate for the supports of the respective equipment
Trade name Support, sound insulation
Type Discharge
screw con-
veyor
Supply
screw con-
veyor
Feed Flexible agita-
tor
discharge
Horizontal
discharge
Ash removal Flue gas
dust extractor
Part no.: 7419 991 7419 992 7419 994 7419 996 7419 997 7419 998 7419 999

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Note
For each different means of fuel transportation, the sound insulation
article should be used once. Example: 1 AH + 1 sound insulation
AH-AS
Installation room characteristics relating to the physical building
structure largely determine the transmission of structure-borne noise
in the building. It is important to note that the specified measures
cannot provide complete sound insulation.
Building related measures (wall openings, fire barriers, floating
screeds, etc.) must be coordinated with structural engineers and
architects and are not included in the standard delivery and therefore
not within our area of responsibility.
9.13 Frost protection
An antifreeze additive suitable for heating systems can be added to
the fill water. The antifreeze manufacturer must verify its suitability,
since otherwise damage to gaskets and diaphragms can occur as well
as noise during heating operation. Kb accepts no liability for any
resulting damage or consequential losses.
9.14 Prevention of damage through corrosion on the water side
The service life of any boiler as well as that of the complete heating
system is influenced by the quality of the water.
In any event, the cost of a water treatment facility is less than the cost
of repairing defects on your heating system.
Observing the following requirements is necessary to safeguard your
warranty rights. The manufacturer's warranty excludes damage due to
corrosion and scaling.
The following is a summary of essential water qualities.
A chemical water treatment can be ordered from Viessmann for fill-
ing.
Prevention of damage through corrosion on the water side
The corrosion resistance of ferrous materials on the heating water side
of heating systems and boilers depends on the absence of oxygen in
the heating water.
The oxygen introduced into the heating system with the first fill and the
top-up water reacts with the system materials without causing dam-
age.
The characteristic blackening of the water after some time in use indi-
cates that free oxygen is no longer present.
The technical rules and in particular VDI Directive 2035-2 therefore
recommend that heating systems are designed and operated so that
a constant ingress of oxygen into the heating water is prevented.
Opportunities for oxygen ingress during operation:
Through open expansion vessels overflowing
Through negative pressure in the system
Through gas-permeable components
Sealed unvented systems, e.g. with a diaphragm expansion vessel,
offer good protection against the ingress of airborne oxygen into the
system, if correctly sized and operating at the correct pressure.
At every part of the heating system, even at the suction side of the
pump, and under all operating conditions, the system pressure should
be above ambient atmospheric pressure.
The pre-charge pressure of the diaphragm expansion vessel should
be checked at least during the annual service.
The use of permeable components, e.g. plastic pipes that are perme-
able to gas in underfloor heating systems, should be avoided. Provide
system separation if such components are nevertheless used. This
must separate the water flowing through the plastic pipes from other
heating circuits, e.g. from the heat source, by the provision of a heat
exchanger made of corrosion-resistant material.
No further anti-corrosion measures are required for sealed hot water
heating systems subject to the above points being observed.
However, take additional precautions where there is a risk of oxygen
ingress, for example by adding oxygen binder sodium sulphite (5 - 10
mg/litre into the excess). The heating water should have a pH value
between 9.0 and 10.5.
Different conditions apply to systems that contain aluminium compo-
nents.
Where chemicals are used as part of the corrosion protection, we rec-
ommend that the manufacturer of the chemicals issues a certificate of
suitability of the additives with regard to the boiler materials and the
materials of the other heating system components.
We recommend you refer questions of water treatment to Viessmann
industrial services or an appropriate specialist.
Further details can be found in VDI Directive 2035-2 and EN 14868.
a: In Austria, detailed information can be found in the
NORM H 5195-1: Heat exchanger for domestic systems, part 1
Appendix
10.1 Sizing the expansion vessel
In accordance with EN 12828, water heating systems must be equip-
ped with a diaphragm expansion vessel. The size of the expansion
vessel is subject to the heating system specification and should be
checked in each case.
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Quick selection table for calculating the vessel size V
n
Safety valve
p
sv
bar 3.0 V
n

Pre-charge
pressure
bar 1.0 1.5 1.8 litres
System vol-
ume V
A
litres 220 25
340 200 35
510 320 200 50
840 440 260 80
1050 540 330 100
1470 760 460 140
2100 1090 660 200
2630 1360 820 250
3150 1630 990 300
4200 2180 1320 400
5250 2720 1650 500
Selection example
Datum:
p
sv
= 3 bar (response pressure of the safety valve)
H = 13 m (static ceiling of the system)
Q = 18 kW (rated output of the heat source)
v = 8.5 l/kW (specific water capacity)
panel radiators 90/70 C
V
PH
= 1000 l (volume of buffer cylinder)
The specific water capacity v was determined as follows:
Radiators: 13.5 l/kW
Panel radiators: 8.5 l/kW
Underfloor heating: 20 l/kW
Calculation:
V
A
= Q x v + 1000
V
A
= 18 kW x 8.5 l/kW + 1000 l
= 1153 l

If possible, when calculating the gas pre-charge pressure, select a
supplement of 0.2 bar:
p
0
H/10 + 0.2 bar
p
0
(13/10 + 0.2 bar) = 1.5 bar
From the table:
With p
sv
= 3 bar, p
0
= 1.5 bar, V
A
= 1153 l
V
n
= 250 l (for V
A
max. 1360 l)
Selected:
1 x diaphragm expansion vessel N 250 (from Vitoset pricelist)
All details relate to a flow temperature of 90 C.
The tables have allowed for a hydraulic seal to DIN 4807-2.
Recommendations:
Select a sufficiently high safety valve response pressure:
p
sv
p
0
+ 1.5 bar
For circulation pumps, due to the inlet pressure required, select at
least 0.3 bar above the pre-charge pressure even for attic/roofspace
installations: p
0
1.5 bar
Set the water side filling/starting pressure of vented systems in their
cold state at least 0.3 bar above the pre-charge pressure:
p
F
p
0
+ 0.3 bar
Conversion factor for flow temperatures other than 90 C
Flow temperature C 50 55 60 65 70 75 80 85 90 95 100
Conversion factor 3.03 2.50 2.13 1.82 1.59 1.39 1.24 1.11 1.00 0.90 0.82
Divide the vessel size found in accordance with the above tables by the conversion factor.
10.2 General information regarding low pressure hot water boilers with safety tempera-
tures of up to 110 C
The pressure vessel (hot water boiler) is built in accordance with
TRD 702 and must be equipped in line with this directive. Observe the
operating conditions in this directive. Depending on the type, the boiler
meets the following standards regarding the stated rated heating out-
put and technical requirements:
DIN 4702 or EN 303
EN 297
EN 483
EN 677
(see details on the type plate and in the enclosed documentation).
During installation and commissioning of this wood boiler, observe all
local Building Regulations and regulations concerning combustion
systems, as well as the following Standards, Regulations and Direc-
tives:
DIN 18160-1: Flue systems (design versions).
DIN 1988: Technical Regulations for Drinking Water Installations
(TRWI).
DIN 4753: Water heating systems for DHW and process water.
EN 12828: Heating systems in buildings Design of hot water heat-
ing systems.
EN 13384: Flue systems Thermal and flow calculations
TRD 702: Equipment level for steam boiler systems with class II hot
water boilers
Also observe EN 12953 in the case of:
Low pressure hot water boilers with safety temperatures > 110 to
120 C.
EN 12953-1: Shell boilers General information.
EN 12953-6: Shell boilers Equipment requirements.
EN 12953-7: Shell boilers Requirements for combustion systems
using liquid or gaseous fuels for the boiler
Appendix (cont.)
PYROT 111
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10
EN 12953-8: Shell boilers Safety valve requirements
EN 12953-10: Shell boilers Requirements for feedwater and boiler
water quality
Use of oil combustion
DIN 4755: Oil combustion equipment.
DIN 4787-1: Atomising oil burner (in excess of 100 kg/h throughput).
DIN 51603-1: Liquid fuels; fuel oil EL, minimum requirements.
EN 230: Atomising oil burners in a monobloc design Equipment
for safety, monitoring and control, as well as safety times.
EN 267: Pressure-jet oil burners.
TRD 411: Oil combustion for steam boilers (where applicable).
Use of gas combustion
EN 298: Burner control units for gas burners and gas boilers with or
without fans.
EN 676: Pressure-jet gas burners.
DVGW Code of Practice G 260/I and II: Technical rules for gas
quality.
DVGW-TRGI 2008: Technical rules for gas installations.
TRD 412: Gas combustion for steam boilers (where applicable).
TRF 1996: Technical rules for LPG.
10.3 Pipe connections
All pipe connections to the wood boilers should be free of load and
torque stress.
10.4 Electrical installation
Carry out the electrical connection and installation in accordance with
VDE regulations (DIN VDE 0100 and DIN VDE 0116), local regulations
and the technical connection requirements laid down by your electricity
supply company.
DIN VDE 0100: Installation of HV systems with rated voltages up to
1000 V.
DIN VDE 0116: Electrical equipment for combustion systems.
10.5 Operating instructions
According to EN 12828 section 5 and EN 12170/12171, the system
installer must provide operating instructions for the whole system.
10.6 Flue system
Only flue pipes approved by the building inspectorate may be used
with condensing systems.
10.7 Checks as part of the building inspectorate approval process
As part of the building inspectorate approval process, condensing
combustion equipment is tested by the flue gas inspector (where appli-
cable) for adherence to Building Regulations and any general recog-
nised technical rules to be observed.
The State Building Regulations, their implementation orders and the
combustion equipment ordinances, as well as the general building
inspectorate approvals and permits of the higher supervisory authority,
in individual cases, are part of the Building Regulations require-
ments.
Appendix (cont.)
112 PYROT
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A
Accessories
Ash removal..................................................................................46
Boiler.............................................................................................34
For control unit......................................................19, 27, 28, 30, 32
Motorised valves...........................................................................36
Pumps...........................................................................................37
Safety equipment..........................................................................35
Agitators...........................................................................................56
Flexible agitator discharge............................................................56
Horizontal discharge.....................................................................58
Anti-corrosion measures................................................................110
Ash removal
Ash container 240 l.......................................................................47
Ash container 800 l.......................................................................47
Base container..............................................................................48
External container.........................................................................46
Position of base container.............................................................48
B
Boiler circuit pump..........................................................................102
Boiler drain valve..............................................................................16
Boiler room.......................................................................................99
Boiler room requirements.................................................................99
Building inspectorate approval process.........................................112
Bunker cover
Bunker filling.................................................................................88
Can be driven over........................................................................89
Burner changeover panel
Flange on boiler............................................................................16
C
Chemicals for corrosion protection.................................................110
Chimney.........................................................................................108
Clearances.....................................................................................101
Combustible materials....................................................................101
Combustion air...............................................................................100
Commissioning...............................................................................107
Fuel volumes to be stored...........................................................108
Connection on the flue gas side.....................................................108
Content
Limits.............................................................................................10
Control unit
Accessories.................................................................19, 27, 28, 32
Specification, function.............................................................18, 30
Corrosion........................................................................................110
Corrosion on the water side...........................................................110
D
Delivered condition...........................................................................12
Delivery............................................................................................98
Design..............................................................................................98
Flow temperatures........................................................................98
Selecting the rated heating output................................................98
Design of pellet storage room..........................................................82
Diaphragm expansion vessel.........................................................110
E
ECOTRONIC....................................................................................18
Electrical installation.......................................................................104
Expansion vessel...................................................................107, 110
Replacement...............................................................................107
Extinguishing devices.....................................................................105
Extinguishing water connection
Position ........................................................................................17
F
Fall protection grille
Bunker filling.................................................................................89
Feed screw conveyor, 2-stage.........................................................34
Feed systems
Application options by fuel............................................................53
Fire safety
Fuel store....................................................................................107
Flexible agitator discharge
AF.................................................................................................56
Flow temperature.............................................................................98
Flue gas fan.....................................................................................12
Flue gas recirculation
Insulation.......................................................................................34
Flue pipe........................................................................................109
Foundation properties....................................................................100
Fuel............................................................................................9, 108
Limits.............................................................................................10
Pellets.............................................................................................8
Principles........................................................................................6
Suitable fuels..............................................................................108
Volume for commissioning..........................................................108
Fuel discharge
Application options........................................................................53
Overview.......................................................................................53
With agitators................................................................................56
With screw conveyor.....................................................................54
Fuel transportation
Application options........................................................................76
Overview.......................................................................................76
H
Halogenated hydrocarbons..............................................................99
Handling...........................................................................................98
Heating connections.......................................................................101
Heating system
Filling...........................................................................................108
Horizontal discharge
AH.................................................................................................58
I
Installation
Electrical.....................................................................................104
L
Low water indicator........................................................................107
M
Mastercontrol.............................................................................30, 32
Maximum pressure limiter..............................................................107
Minimum clearances......................................................................101
Minimum pressure limiter...............................................................107
Minimum wood fuel requirements....................................................10
O
Output management........................................................................27
P
Pellets
Delivery methods............................................................................9
Quality characteristics.....................................................................9
Requirements..................................................................................8
Pneumatic cleaning..........................................................................34
Pyrot
Safety heat exchanger................................................................104
R
Remote monitoring...........................................................................28
Remote transfer...............................................................................28
Rotary lock valve............................................................................107
Keyword index
PYROT 113
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S
Safety equipment...................................................................102, 105
Safety heat exchanger...................................................................104
Safety precautions.........................................................................101
Safety temperature...........................................................................98
Shunt pump....................................................................................102
Siting................................................................................................98
Minimum clearances...................................................................101
Sizing the pellet storage room..........................................................81
Sound insulation.............................................................................109
Specification, boiler..........................................................................13
Specification, control unit.................................................................18
System example.............................................................................102
T
Transportation system
Application options by fuel............................................................76
Two-boiler systems....................................................................30, 32
W
Water treatment.............................................................................110
Woodchips.........................................................................................9
Classification to EN 14961..............................................................9
Classification to NORM M 7133...................................................9
Classification to QM-Holzheizwerke...............................................9
Quality characteristics...................................................................10
Requirements................................................................................10
Size classes....................................................................................9
Wood fuel
Regulations and standards...........................................................10
Keyword index
114 PYROT
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PYROT 115
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116 PYROT
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B
Subject to technical modifications.
Viessmann Limited
Hortonwood 30, Telford
Shropshire, TF1 7YP, GB
Telephone: +44 1952 675000
Fax: +44 1952 675040
E-mail: info-uk@viessmann.com
Viessmann Werke GmbH&Co KG
D-35107 Allendorf
Telephone: +49 6452 70-0
Fax: +49 6452 70-2780
www.viessmann.com

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Wood boiler 100 to 540 kW

Fuel discharge (cont.)

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