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This paper was prepared for presentation at the 2010 SPE Improved Oil Recovery Symposium held in Tulsa, Oklahoma, USA, 24-28 April 2010. Nanotechnology has the potential to transform EOR mechanisms and processes. A new focus within nanotechnology is emerging which could be called geomimetics.
This paper was prepared for presentation at the 2010 SPE Improved Oil Recovery Symposium held in Tulsa, Oklahoma, USA, 24-28 April 2010. Nanotechnology has the potential to transform EOR mechanisms and processes. A new focus within nanotechnology is emerging which could be called geomimetics.
This paper was prepared for presentation at the 2010 SPE Improved Oil Recovery Symposium held in Tulsa, Oklahoma, USA, 24-28 April 2010. Nanotechnology has the potential to transform EOR mechanisms and processes. A new focus within nanotechnology is emerging which could be called geomimetics.
A.J.P. Fletcher, SPE, Parr Systems Pty. Ltd., and J.P. Davis, University of Bristol Copyright 2010, Society of Petroleum Engineers
This paper was prepared for presentation at the 2010 SPE Improved Oil Recovery Symposium held in Tulsa, Oklahoma, USA, 2428 April 2010.
This paper was selected for presentation by an SPE program committee following review of information contained in an abstract submitted by the author(s). Contents of the paper have not been reviewed by the Society of Petroleum Engineers and are subject to correction by the author(s). The material does not necessarily reflect any position of the Society of Petroleum Engineers, its officers, or members. Electronic reproduction, distribution, or storage of any part of this paper without the written consent of the Society of Petroleum Engineers is prohibited. Permission to reproduce in print is restricted to an abstract of not more than 300 words; illustrations may not be copied. The abstract must contain conspicuous acknowledgment of SPE copyright.
Abstract Nanotechnology has the potential to transform EOR mechanisms and processes. At present there are two major nanotechnology paradigms derived from mechanical engineering and the biological sciences perspectives. However, a new focus within nanotechnology is emerging which could be called geomimetics. We can define geomimetics as employing the principles of geosystems to create and develop new and novel processes and materials. In a wider sense this involves copying the principles of geosystems into technology to compliment the natural environment. This geomimetic perspective of nanotechnology incorporates the long and distinguished history of colloid and surface science that has underpinned oil recovery and EOR. We give a concise definition of nanotechnology and demonstrate how it is applicable to EOR. Through consideration of complexity and systems thinking, we develop a process based method of representing complicated phenomena to help identify the critical processes which control EOR. We construct a hierarchy from fundamental surface forces leading up to processes such as coalescence, phase swelling and film drainage. This hierarchy constitutes a mapping from fundamental molecular forces onto petroleum engineering concepts. In general this hierarchy is spatially-temporally ordered, although particular attention to the overall context and fluid / rock history is needed when mapping wetting and spreading phenomena. We identify critical processes and identify performance measurement criteria to monitor these processes. We present a conceptual study and demonstrate how nanoscale processes can impact flow behaviour. We introduce the concept of Q analysis and highlight the importance of metaphorical discourse. Processes at the nanometre micrometre scale including wettability, coalescence, Marangoni phenomena, mass transfer effects and transient phenomena are related to EOR. We argue it is at this scale, and with these phenomena, that an understanding of oil phase distribution, oil drop mobilisation, oil bank formation and oil bank migration is to be achieved for EOR processes. We outline the potential of nanotechnology to transform the design and execution of chemical EOR. Through nanotechnology, we make explicit the connection between the disciplined study of fundamental molecular forces and the practical application of petroleum engineering.
Introduction
In many oil producing regions of the world we have reached the stage where the total rate of production is nearing the decline phase [Hite et. al., 2005]. The older and larger fields face abandonment with 50%+ of the original oil in place (OOIP) un-recovered. This situation provides a major challenge: how to extract more oil economically and delay abandonment. Chemical enhanced oil recovery (EOR) has been a tantalising possibility for decades, but sustained low oil prices for much of the 1980s and 1990s made the technology too expensive and risky as a commercial proposition [Thomas, 2005]. The most common method for secondary oil recovery throughout the world is water flooding implemented early during the primary production phase [Thomas, 2005]. In water flooding, water is forced down injection wells in order to a) maintain reservoir pressure above the bubble point, and b) sweep the oil towards the producing wells. The oil is swept slowly (30 cm/day) through microscopic (1-100m) porous media and channels that constitute the reservoir. Many areas are missed at the macroscopic scale (1-10m) due to poor sweep efficiency, and much oil is retained at the microscopic scale due to poor displacement efficiency. The three main categories of EOR are thermal, chemical and miscible or immiscible gas [Lake et. al., 1992]. Chemical enhanced oil recovery (EOR) has a substantial history [Lake et. al., 1992; Thomas, 2005; Du and Guan, 2004; Hite et. al. , 2005] and a track record of application. Much of the application was undertaken in the 1980s during the last period of 2 SPE 129531 sustained high oil prices. Some contemporary projects have yielded impressive technical and commercial success at todays moderately high oil prices. EOR techniques are designed to increase oil recovery above the secondary oil-recovery base line. Chemical EOR includes the use of polymers, surfactants and alkali. Even small amounts of some surfactants can drastically lower the surface tension of the oil / water interface, which greatly improves the microscopic displacement efficiency (increasing the capillary number) and allows much lower pressures to be used to push the oil through the pores. Polymer additives can increase the viscosity of water (increasing the capillary number and mobility ratio), which is needed to increase macroscopic sweep efficiency. Polymer also acts to improve conformance of water floods in reservoir rocks exhibiting permeability heterogeneity, particularly in layered and channeled systems. Processes occurring at the solid / fluid interfaces are also important. The formation of thick interstitial-water films and the adsorption of surfactants and polymers lead to changes in the wettability of the rock surface [Morrow, 1990a]. In summary, chemical EOR aims to either a) increase the capillary number (Nc) to mobilise residual oil, or b) decrease the mobility ratio (M) for better sweep efficiency, or c) improve conformance in heterogeneous reservoirs for better sweep efficiency. In this paper we focus on systems thinking. A system is an integration of elements from which new behaviour emerges [Davis and Fletcher, 2000; Fletcher and Davis, 2002; Davis and Hall, 2003; Fletcher and Davis, 2008]. Systems thinking addresses how things fit together and interact, of what makes a collection of parts different from a whole, and what happens when you consider the whole rather than the parts. It looks at both entities and relationships but is much more interested in the relationships than the entities.
Table 1: Concepts of Systems Thinking
Uncertainty A property of information randomness, fuzziness, conflict, incompleteness and relevance Risk The likelihood of an uncertain event or behaviour, and its consequences for our intended purpose or objectives, set in a context that needs to be understood Vulnerability Susceptibility to disproportionate damage from an event or behaviour Hazard A set of incubating preconditions for failure Surprise An unexpected event an unrecognised risk
A systems methodology that is both quantitative and qualitative has been developed [Davis and Fletcher, 2000; Fletcher and Davis, 2003; Davis, Shenton and Fletcher, 2004; Marashi and Davis, 2005; Marashi and Davis, 2006a and Marashi and Davis, 2006b]. On one side we are professional engineers, scientists and managers looking for numbers that capture a definite external reality of the world; on the other side we realize that some concepts simply cannot be meaningfully expressed in numerical terms. The basis of our systems approach is that we try to reconcile these two positions in one framework using concepts such as risk, uncertainty, vulnerability, hazard and surprise as defined in Table 1.
Table 2: The Nature of Uncertainty
Randomness Lack of a specific pattern in the data or evidence.
E.g. there is noise in the log response, digital photograph or message. Vagueness Imprecision of definition E.g. are we talking about low permeability, 10mD, 10.07mD, or a low permeability streak in a high permeability matrix? Or will it be a minor cost, or $10,000, or $8,472.95? Conflict Equivocation, ambiguity, anomaly or inconsistency in the data or evidence. E.g. there is a major difference in the log and core derived permeability Incompleteness That which we do not know, know we do not know, do not know we do not know E.g. we are unable to define all the possible alternatives, an effect left out of our model. Relevance Issues and information that may or may not impact on the proposition addressed. E.g. data becomes evidence only when it is relevant to one or more of the hypotheses being considered. Evidence is relevant on some hypothesis if it either increases or decreases the likeliness of the hypothesis.
Risk is an important concept. However, quantitative risk assessment methodologies are often highly challenged when there are major uncertainties; such as in the application of new technologies [Davis and Fletcher, 2000; Fletcher and Davis, 2002; Davis and Hall, 2003; Hall et. al., 2004]. There are many faces of uncertainty as summarised in Table 2. Traditional science and engineering tends to focus on randomness as the cause of uncertainty. However, in complex problems such as the scale up and application of new technologies, issues of human judgment, interpretation and choice are critical elements in the process. In reality, most of the uncertainty we experience about decision-making in the real world cannot usually be attributed to the influence of random mechanisms at all, which seriously undermines the general applicability and dependability of probabilistic reasoning approaches. Rather it seems to stem from an inherent vagueness, or lack of information [Casti, 1992; Casti, 1994], either in the linguistic description or in other circumstances surrounding the situations we find ourselves confronting.
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3 The key concept of systems thinking in our approach is that a hierarchy is constructed of wholes which are built up of smaller entities which are themselves wholes; each level in the hierarchy defining the level of description of the system. The hierarchically organised whole, having emergent properties, is able to survive in a changing environment if it has communication and control in place. It means that the Holons (the term for the wholes coined by Koestler [1968]) should be able to transfer information among themselves and retain their identity and performance under changing circumstances. In this way, a system can be defined as an entity that maintains its existence and functions as a whole through the interaction of its parts. A systems representation of EOR screening is shown in Figure 1. The process of selecting the EOR approach is decomposed into various issues, options and arguments.
Figure 1: Systems Representation of EOR Screening Process
A system is not only a composition of unity out of diversity, but also a composition of internal diversity out of unity [Morin, 1992]. Systems thinking can be extended to include human factors. In this way we can begin to see a way of capturing the complexity of the organisation. Hierarchy gives a handle on complexity, emergence allows the social functioning of the organisation to be captured; communication takes the form of strategy down, consequences up, while control begins to touch on the issues of performance management. In this paper we distinguish two aspects of nanotechnology. Firstly, we acknowledge the importance of nanotechnology in general, where the application of nano-devices and materials could transform oil production. Secondly, we focus on defining and explicating what nanotechnology means in terms of petroleum engineering. Thus we identify how oil recovery depends on nano-scale processes. The next section defines and explains nanotechnology as it impacts upon oil recover. We then discuss why EOR processes are so complicated and stress the scale-up of these processes from the nano-scale to the macro-scale. We address the key question of how to represent EOR and nanotechnology. Concepts of complexity and hierarchy are explained and we introduce Q analysis as a way of representing the problem structure. An illustrative application is presented where use is made of these concepts in the context of chemical EOR.
Nanotechnology and Oil Recovery Nanotechnology, in engineering terms, is concerned with the fabrication and use of devices so small that the convenient unit of measurement is the nanometre (10-9 metre). We can define nanotechnology [Bueno, 2004], in engineering terms, as the direct control of materials and devices on the molecular and atomic scale. Nanotechnology thus covers a wide range including fabrication of functional nanostructures with engineered properties, synthesis and processing of nanoparticles, supramolecular chemistry, self assembly and replication techniques, sintering of nanostructured alloys, use of quantum effects, creation of chemical and biological templates and sensors, surface modification and films. Table 3 shows the major disciplines that have contributed to nanotechnology. Underpinning the engineering focus above has been a convergence of traditional fields of chemistry, physics and biology into nanoscience. However, this convergence has highlighted a split between the science and engineering paradigms of nanotechnology.
4 SPE 129531 It is often asserted that the starting point for nanotechnology was the classic talk given by Feynman [Bueno, 2004] in which he said: "The principles of physics, as far as I can see, do not speak against the possibility of maneuvering things atom by atom...It would be, in principle, possible (I think) for a physicist to synthesize any chemical substance that the chemist writes down. Give the orders and the physicist synthesizes it. How? Put the atoms down where the chemist says, and so you make the substance." Today's champions of nanotech add: "We need to apply at the molecular scale the concept that has demonstrated its effectiveness at the macroscopic scale: making parts go where we want by putting them where we want!"
Table 3: Traditional Disciplines Important for Nanotechnology
Discipline Inorganic Organic
Physics Mesoscopic physics Molecular Electronics
Lasers Scanning electron microscopy Atomic force microscopy Electronics Chemistry Inorganic chemistry Supramolecular chemistry
Medicine Mechanical Engineering Precision engineering
Materials science
However, it was Drexler who initiated the nanotechnology debate, and consequent split between the science and engineering paradigms of nanotechnology, with his 1986 extreme vision of self-replicating nanobots based on molecular assemblers. The irony is that, as an engineer, Drexler only provides theoretical artifacts, rather than physical ones. Smalley, as a chemist, insists on the production of detectable and controllable effects, emphasising the need for accommodating the actual chemical details that are part of the phenomenon [Bueno, 2004]. As a consequence, nanotechnology is split into two incommensurate camps: an engineering perspective grounded on manufacturing philosophies and a science perspective grounded, in the main, on biomimetic principles. Biomimetics is defined as the copying the principles of life into technology, so as to re-integrate technology into life. This perspective has underpinnings with the philosophy of sustainability. NANOTECHNOLOGY NANOTECHNOLOGY GEOMIMESIS ENGINEERING R E S O U R C NANOCHEMISTRY E S Physical Sciences S E C BIOTECHNOLOGY T BIOMIMESIS O R Life Sciences MEDICAL & AGRICULTURAL SECTORS
Figure 2: Nanotechnology for the Resources Sector Introducing the Concept of Geomimesis
However, this focus on biomimetics versus manufacturing engineering has resulted in some marginalisation of those areas of porous media science upon which oil recovery depends. These areas include much of colloid and interface science in SPE 129531
5 porous media upon which chemical EOR depends [Morrow, 1990(a); Morrow, 1990(b); Hirasaki, 1990]. Just as petroleum engineering and reservoir engineering are distinctly not grounded on the mechanical engineering manufacturing principles, so the nanotechnology underpinning oil recovery is not grounded on nano-manufacturing principles. Chemical EOR depends on the assembly of dispersed, disconnected residual oil into macroscopic, mobile oil banks; a very different concept from device manufacture but completely in line with traditional petroleum and reservoir engineering. In one sense, as illustrated in Figure 2, we propose to resituate chemical EOR into a nanotechnology perspective through the identification of an alternative paradigm geomimetics. We can define geomimetics as: copying the principles of geosystems into technology, so as to re-integrate technology into the environment. There are environmental and sustainability issues associated with this perspective, but the key technical focus is on how forces act within porous media in processes such as chemical EOR. There are six principle forces as shown in Table 4. Reviews [Krishnamoorti, 2006; Saggaf, 2008; Amanullah and Al-Tahini, 2009] have highlighted the potential of nanotechnology in general for the oil industry. The focus is on nanotechnology devices and materials. Nanostructured materials include drilling fluids (polymers and surfactants), chemical EOR (polymer, surfactant and alkali) and wettability alteration. A major role for sensors markers for imaging the reservoir at the nanoscale is discussed. A recent comprehensive survey [Pourafshary et al., 2009], including a detailed technology tree has outlined in detail the potential of nanotechnology. Another review [Evdokimov et. al., 2006] shows how the oil can be regarded as a colloidal system, introducing the concepts of association nano-colloids. Traditional oil recovery understanding focuses on three forces: capillary, viscous and gravity. Nanotechnology focuses on the nano-scale forces of coulombic interaction and disjoining forces as shown in Table 4. We have included the Marangoni forces in this fundamental list. Marangoni forces (forces that arise due to a gradient in a property such as concentration or interfacial tension) highlight the importance of transient phenomena in EOR.
Table 4: Six Forces Relevant in EOR
Force Nature of Force Coulombic The intermolecular forces. These comprise van der Waals forces: induced dipole (London), dipole-dipole and hydrogen bonding forces. If polar molecules and ions are present then ion-dipole and ionic bonding forces exist. Disjoining Forces associated with thin films due to the departure from bulk properties arising from the influence of the surfaces. Includes steric and double layer forces as well as van der Waals forces Marangoni Forces that arise due to a gradient in a property such as concentration or interfacial tension. An example of Marangoni forces is tears of wine the roll up of wine into droplets when swirled around a clean glass. Capillary Forces resulting from the curvature of fluid interfaces which yields pressure differences between the different fluid phases Viscous Forces associated with the viscosity contrast of fluids and responsible for the displacement efficiency of one fluid by another Gravity Forces responsible for water / oil separation on the macroscopic scale due to density differences, and hence buoyancy effects
The geomimetic perspective incorporates the six forces as set out in table 4. The interrelationships of these six forces give rise to the complexity and issues of scale that are characteristic of EOR processes. This complexity is the focus of the next section.
Complexity and Scale-Up of EOR Processes As a general observation, EOR processes are considerably more complex as observed compared to the theories and computer simulations employed to describe them. These processes are scale depended from the nano-scale through to the macro-scale.
How the Nano-Scale Impacts on the Macro-Scale It is well established that the wettability of reservoir rock plays a vital role in determining the recovery efficiency of the displacement process. Wettability affects both the distribution of hydrocarbon and aqueous phases within the rock matrix and the dynamics of displacement. Thus, when macroscopic petrophysical parameters such as relative permeability and capillary pressure, are derived for given crude oil/brine/rock systems, the forms of these are quite different for different wettability conditions [Morrow, 1970; Morrow, 1990a; Abdallah et. al., 1997]. Wettability is central to the concept of geomimetic nanotechnology. Films are held at surfaces by intermolecular forces, which act over a short range. As opposed to bulk liquid forces held by capillary forces, these films are unlikely to be >100nm thick, and often 10-100 times smaller [Morrow, 1990a; Morrow, 1990b]. Stability of water films is dependent on the pH, brine composition and capillary pressure. Water soluble components such as soaps and asphaltenes, that can alter the chemical charge at the s/f or f/f interfaces, can destabilise the thin water films. Stable water films are typically only 1% or less of the pore volume. However, the importance of the outermost molecules, whether water or adsorbed crude oil 6 SPE 129531 components, on the wetting properties of a surface is critical. Stability is dependent on the balance between Van der Waals attractive forces and electrical repulsive forces. Hydration forces may also play a role. Contact angles of crude oil on mineral surfaces are strongly dependent on the stability and properties of the water film between the oil and the solid. Wetting behaviour of reservoir rock surfaces is strongly dependent on adsorption of crude oil components [Cuiec, 1990]. At the nano-scale, the pore shape, mineralogy, roughness, water distribution and surface film behaviour dominate oil recovery [Morrow, 1990a]. Because surface areas are small, measurements can be seriously affected by equilibrium procedures and contaminants that alter adsorption behaviour. The problem in modeling the effect of wettability on displacement is the great variety of recovery behaviour that has been observed that, qualitatively, can be ascribed to wettability effects. In mixed wet and oil wet systems connectivity is never completely lost. Oil continues to be produced making displacement efficiency a continuous function of pore volumes injected [Morrow, 1990b]. Gravity plays an important role in the movement of reservoir fluids both the wetting and non-wetting phase. For processes that worked in the lab but failed in the field, the value of residual oil saturation as calculated from material balance (reservoir or core laboratory measurements) was often in question [Morrow, 1990b]. EOR is dependent on processes at the nano-scale in addition to micro and macro scales. Although oil recovery needs to overcome capillary forces it is the boundary conditions (pore geometry and wettability) and effects of instabilities of the associated interfaces that govern the oil displacement at the microscale. Trapping of oil in water wet systems happens because the viscous / buoyancy forces acting locally cannot overcome the large capillary forces at small pore throats within the rock that exist when the interfacial tension is high. From numerous experiments, including micromodel studies, it is becoming clear that the role of transient effects in oil displacement may be critical. Chemical EOR and wettability are more complex than traditionally conceived and modeled. Traditional science often ignores transients and evolutionary systems. The role of Marangoni forces in chemical EOR may be central.
Visualisation of Processes Flow visualization is one valuable approach to understand and model complex pore level behaviour the multiplicity of causes yielding a great variety of effects. The complexity of porous media interactions is illustrated in Table 5, an augmented version of a figure derived from consideration of micro-modeling [Dawe and Grattoni, 1998; Dawe, 1990]. Successful application of chemical EOR in the field depends on understanding how the EOR processes act and scale in this complex environment. The key experimental tools for determining the critical nano-scale and micro-scale oil displacement mechanisms are adsorption and chemical potential, atomic force microscopy (AFM), nuclear magnetic resonance (NMR), micromodels, CT augmented core flooding.
Table 5: Interactions and Forces in Oil recovery and EOR
Cold water injection Fluid configurations Capillary Salinity variations Thin films
Roll-up and spreading
Viscous Reservoir history Fluid Fluid Interactions
Sequences of fluid Density contrast
displacements and pressure / Viscosity ratio
temperature variations Interfacial tensions Gravity Mass transfer
Interfacial and concentration gradients Coalescence
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7 Observations indicate that many hypotheses, descriptions and mechanistic assumptions previously accepted are too simplistic. That the physical processes need to be understood at a lower scale than that required to be predicted, as well as the actual level and possibly even one higher level [Dawe and Grattoni, 1998; Dawe, 1990]. This is especially so for EOR processes where dynamic and non-equilibrium interfacial effects are very important for the remobilization of the residual oil phase. The roles of wettability and fluid spreading characteristics are critical for multiphase flow in porous media and have often been neglected in the main. That micromodels can employ binary systems with lower critical solubility temperatures to study multi-contact miscible processes, where the chemicals either dissolve the oil/water interfaces on first contact, or after a period of mass transfer involving initial diffusion and interfacial instabilities (Marangoni effects) followed by swelling, coalescence and other solubilisation effects including spontaneous emulsification of EOR reagents Key questions that can be addressed through micro-modeling [Dawe and Grattoni, 1998; Dawe, 1990] are: 1. How are fluids distributed in the pore space (the role of wettability, fluid spreading etc.) 2. How does the oil move within the pore structure to the wellbore (mobilisation) 3. Why and when do the fluids stop moving (residual saturations, phase entrapment etc.) 4. Can the entrapped phase be remobilised (i.e. improved oil recovery)
One key element in characterising the mechanisms of oil displacement is the visualization of the processes. Studies incorporating atomic force microscopy (AFM) and micromodeling are important when investigating the following mechanisms: mass transfer; roll-up; swelling; coalescence; emulsification and interfacial instabilities; film thinning (breaking and spreading) and transport processes. In addition, the following phenomena can be investigated: transients; irreversibility; fluid flow history and inter-relationships; and chemical, mineralogical and topological complexity. Ultrafast video AFM can now image processes in the milli-second range [Humphris et. al., 2005].
Nanotechnology and EOR The traditional roles of petroleum science and petroleum engineering are highlighted blue in Table 6. A column representing nanotechnology has been added on the left. This includes nanoscience in the top left hand corner. A lower row has been added to represent EOR and wettability. This incorporates issues from the nanoscale up to the field scale. The tools appropriate for various scales are included in the figure.
Table 6: Nanoscience, EOR and Wettability in Relation to Traditional Petroleum Engineering
Baseline waterflood Wettability Alteration Oil drop mobilisation Oil bank formation EOR processes in the field Oil bank mobility Explicit and tacit knowledge
8 SPE 129531 Table 6 includes tools, techniques and concepts appropriate for nano-science, petroleum science and petroleum engineering. Key concepts include the use of equations from colloid and interface science. These are those of Gauss, Laplace, Young and Kelvin, and are believed to be valid down to nano-scales, and are shown in the top left box. The central lower box of EOR and wettability at the pore core scale, is the heart of the EOR approach. The physics and chemistry that underpin the mobilization of oil droplets to form an oil bank, together with the engineering that ensures the oil bank remains mobile, are underpinned by nanotechnology together with transient phenomena. The bottom right hand box summarises the petroleum engineering issues for EOR. These include the key questions of residual oil location and saturation, understanding the waterflood (or gas flood) and understanding the EOR processes in the field, along with their scaling. The scale up of science to engineering requires integration of all 6 boxes Table 6. It is essential to understand how the oil displacement mechanisms scale up to the practical macroscopic petroleum engineering level.
Figure 3: Process Model of Oil Bank Formation: Focus on Hydrodynamic Instabilities and Ganglion Mobilisation
A systems representation of oil bank formation is shown in part in Figure 3. The process of oil bank formation is decomposed into three sub-processes: understanding why flow has stopped and the oil phase broken up; how to mobilize the oil ganglion; and how to coalesce the ganglion into a flowing oil bank [Dawe, 1990]. The ganglion mobilisation process is broken down into three processes: understanding capillary effects; understanding hydrodynamic instabilities; and understanding Marangoni effects. In this model we focus on hydrodynamic instabilities. We address issues of equilibrium verses non-equilibrium behaviours, together with uniform and non-uniform phase distributions. These issues depend, in part, on hydrodynamic dispersion; concentration gradients and rate of change of concentration; and inhomogeneous permeabilitys. The complexity of EOR processes, and their dependence in part on transient phenomena, is illustrated in Figure 3. In the next section we present of techniques and methods of representing complexity of EOR processes.
Representing Complexity of EOR and Nanotechnology Introduction of Concepts It is important to recognise and represent the complexity of EOR processes, and nanotechnology in general. In this Section we summarise some important approaches to the representation, and hence communication and application, of EOR processes. Some of the key problems and difficulties associated with describing EOR processes can be related to the structure of the problem. Here we focus on how structural considerations can assist in characterising EOR processes from the nano to the macro scales. We use two contrasting aspects of Complexity Theory:
The language of complexity theory as metaphorical discourse (as discussed in Table 7). The mathematics of Q analysis to describe structure.
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9 Model, Analogy and Metaphor The use of analogy and metaphor in both business and technical sides of the oil industry has been discussed in detail [Takeuchi and Nonaka, 2004; Jackson, 2000]. Many Japanese companies attribute their technical and commercial success to creativity and innovation resulting from figurative language including metaphor and analogy. In nanotechnology, the old discipline based concepts of science and engineering are replaced. Instead of the vertically structured disciplines with ever greater precision and detail the deeper one proceeds, emphasis is placed on the horizontal communication between disciplines with the focus on nano-scale processes. It is clearly impossible for any individual to master in-depth knowledge in all science and engineering disciplines, hence the need to communicate concepts at higher levels. Hence communication between specialists will increasingly rely on metaphor and analogy. Nonaka has described [Takeuchi and Nonaka, 2004] the use of metaphor : One kind of figurative language that is especially important is metaphor. Metaphor is a distinctive method of perception. It is a way for individuals grounded in different contexts and with different expressions to understand something intuitively through the use of imagination and symbols without the need for analysis or generalization. Through metaphors, people put together what they know in new ways and begin to express what they know but cannot yet say. As such, metaphor is highly effective in fostering direct commitment to the creative process in the early stages of knowledge creation. Metaphor accomplishes this by merging two different and distant areas of experience into a single, inclusive image or symbol. By establishing a connection between two things that seem only distantly related, metaphors set up a discrepancy or conflict. Often, metaphoric images have multiple meanings, appear logically contradictory or even irrational. But far from being a weakness, this is in fact an enormous strength. For it is the very conflict that metaphors embody that jump-starts the creative process. Table 7: Use of Metaphor, Analogy and Model in Oil Recovery
Metaphor Allows intuitive understanding through the use of imagination and symbols. It is a way for individuals grounded in different contexts and with different expressions to understand something intuitively through the use of imagination and symbols without the need for analysis or generalization. Metaphorical discourse is a key component in the use of Q analysis. E.g. Theory of oil field evolution - identification of oil production and EOR with processes usually associated with biology. (This metaphor has been used in the automobile industry [Takeuchi and Nonaka, 2004]) Analogy Clarifies how two ideas or objects are alike or not alike. Analogy is a more structured process of reconciling contradictions and making distinctions. Analogy is an intermediate step between pure imagination and logical thinking. E.g. Selection of oilfield analogues where one field is believed to exhibit a range of characteristics in common with another (often well characterized) field. Model Relates concepts and ideas in a logical (sometimes mathematical) framework. Includes geological and reservoir models where scientific and engineering concepts are related in a detailed and rigourous framework. E.g. The traditional geological and reservoir engineering models used in oil production, including reservoir simulations.
Table 7 summarises the characteristics of metaphor, analogy and model as used in this paper. The concepts of analogy (as in field analogues) and model (as in geological or reservoir model) are more familiar in the oil industry. The key point we note is that deep mathematics based models are neither necessary nor sufficient for the communication and application of complex scientific and engineering processes. Four Types of Complexity Complexity Theory identifies different kinds of complexity. Complexity as it relates to EOR is summarized in Table 8, where four distinct types of complexity are identified. The oil industry traditionally focuses on static complexity in geological and reservoir simulation modeling. Some attention is drawn to dynamic complexity [Saleri, 1996] in reservoir simulation. However, using metaphorical discourse we can relate some EOR processes to both evolutionary complexity and self organizing complexity. For example, the physico-chemical changes of the reservoir during waterflood and the irreversible fluid flooding history dependent nature of these changes are evolutionary complexity. Likewise, formation of a flowing oil bank from mobilization and coalescence of individual oil ganglion in EOR processes is self organizing complexity.
Hierarchy and Holons Hierarchy is a disarmingly simple concept, but one which encompasses an enormous degree of both illumination and complexity. As we start to define the sets of elements of a problem we notice the ideas and concepts take on a hierarchical arrangement. Some of the terms and concepts we use seem to be at a higher or more general level than those lower down. However, we do not necessarily construct a tree, where each element at the N level is connected exclusively to one element at the higher N+1 level. For example, whilst a person is composed of various systems including a nervous system, a circulatory system and a skeletal system, that person is a whole an individual. Also, a person is also part of a family, company or university, and a nation state. 10 SPE 129531 A partial hierarchy of EOR processes is given in Table 3. In this example the static reservoir properties such as temperature (T), pressure (P) and chemical potential () lay below the porous media related elements. Thus chemical potential () connects to the concepts of curvature (C) and stress state (). The dynamic properties such as mass transfer (MT) and Marangoni (M) effects reside above the porous media elements, with the evolutionary properties such as fluid history (FH) at the highest level. However, this structure is not unique. We argue that the difficulty in constructing a generally applicable hierarchy of EOR processes at the nano-scale is indicative of process complexity.
Table 8: Complexity of EOR Processes
Static Focuses on the complex structure of static, fixed systems. Static complexity can often be associated with complicated systems.
E.g. Complex geological systems where the complexity arises from structural, depositional or mineralogical heterogeneity. Dynamic Adds the fourth dimension of time to the static structure above. Traditionally, reproducible cyclic processes are valued more than transient or ephemeral processes.
E.g. Oil displacement by brine in porous media. Also includes coalescence, Marangoni phenomena, mass transfer effects and transient phenomena in EOR processes Evolutionary System that evolve through time. Traditionally associated with organic systems (life) but can also be associated metaphorically with the irreversible and history dependent processes of waterflooding and gas flooding.
E.g. The physico-chemical changes of the reservoir during waterflood. The irreversible and fluid flooding history dependent nature of these changes.
Self Systems through which processes of attraction and repulsion lead to increases in complexity and Organising organization without outside guidance or management. In chemistry this is identified with self-assembly: in Complexity physics with phase transitions such as crystallization.
E.g. Formation of a flowing oil bank from mobilization and coalescence of individual oil ganglion in EOR processes. Many EOR processes assume an oil bank forms naturally.
In this paper we make use of the concept of holons [Fletcher and Davis, 2002; Fletcher and Davis, 2008]. Koestler [1968] was the first to suggest the term holon to describe the idea that something can simultaneously be a whole and yet part of something larger. We regard holons as processes and as parts of other holons. Simultaneously a holon is a whole and made up of sub-process holons. All holons have action and reaction, whilst some (social holons) have intentionality. Holons change through time and a description at a point in time is a snapshot of the state of the process.
FH Evolutionary MT Dynamic C
PM Structural
Static T P
Figure 4: Schematic for EOR Process Hierarchy with: Temperature (T), Pressure (P), Chemical Potential (), Curvature (C), Stress State (), Mass transfer (MT) and Fluid History (FH).
Complexity in EOR is often associated with the many to many mappings between the hierarchical layers. In particular, wettability has numerous complex causes and many complex effects, as discussed earlier. We summarise the value of holonic modeling [Fletcher and Davis, 2003; Fletcher and Davis, 2008] as:
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11 Helping us describe complex systems simply; Can be used for both hard physical systems and soft systems involving people, and to combine them; Enables us to clarify relationships and accountability; Useful in mapping paths of change from where we are now to where we want to get to; Are a means of identifying added value as an emergent property in dialectical argument; Are particularly useful in managing co-operative systems.
Q Analysis and Structure Q analysis, as developed by the mathematician Ron Atkins during the 1970s [Atkin, 1974; Atkin, 1981a, and Atkin, 1981b] can address the complexity of EOR and nanotechnology. Unlike most mathematical systems used in the oil industry derived from the classical dynamical system based Newtonian paradigm, Atkins approach is based on geometry. Instead of the systems local dynamics we are interested in the global geometry. The Q analysis we discuss here has nothing to do with Q-mode factor analysis, or Q-sort technique, or q applications in seismic. Q analysis is a descriptive and analytical language of structure focusing on definitions, set relations and hierarchical structures. Q analysis employs algebraic topology to represent high dimensional structural problems in terms of simplicial complexes. In mathematics, a simplicial complex is a topological space of a particular kind, built up of points, line segments, triangles, and their n-dimensional counterparts. Informally, a simplicial complex is made of a set of simplices that intersect with each other only by their common faces. In algebraic topology these spaces are found to be the easiest to deal with, in terms of concrete calculations. Q analysis, like much of Complexity Theory, is not without controversy. Nevertheless Q analysis has an impressive record of application to complex problems in many diverse disciplines. Excellent introductions to Q analysis are given available [Casti, 1992; Casti, 1994]. The wider potential of the approach is discussed in detail [Gould, 1980]. A succinct summary of both the mathematics and the role of metaphorical discourse have been published [Legrand, 2002]. There are a number of applications of Q analysis in a variety of fields [Albrecht, 1997; Pattison and Wasserman, 1999; Robins and Pattison] Q Analysis can be summarised as follows. Mathematical languages of traditional differential and integral calculus, of inferential and descriptive statistics, are essentially quantitative languages employing real numbers extensively. The algebraic languages (such as Q analysis) are essentially non-quantitative, and measurement in a well defined metric sense is not a prerequisite for their use. They are available to describe in precise and well defined terms, the structure of things, how things are connected together, but the use of numbers is a descriptive option, available when we need it, but not essential to our analyses. Good description is explanation, for the intellectual content and meaning of the word explanation implies a description of relation between things. The algebraic languages rest upon definitions rooted in the value-laden, pragmatic soil of human utility and curiosity. Q analysis is above all a language; a language making severe demands of definition, forcing the researcher to clarify, to define, to sort out the observations before the analysis even begins. Q Analysis can be contrasted with more conventional statistical techniques [Gould, 1980]. One can construct the multi-dimensional geometry of relations contained in a scatter diagram. But conventional approaches usually invoke a theory of error from physical sciences, and fit a line, a linear function, that is meant to represent the relation which is actually and truly described by the multi-dimensional geometry. Thus we have replaced our rich geometry with a series of n, zero-dimensional, completely disconnected simplices that lookalike.
Application and Case Study of EOR and Nanotechnology This case study is a constructed case from a number of field case histories [Fletcher, 1978; Fletcher and Rogers, 1989; Fletcher et. al., 1991; Fletcher et. al., 1992a; Fletcher et. al., 1992b; Fletcher et. al., 1992c; Lund et. al., 1992; Fletcher and Morrison, 2008; Fletcher and Davis, 2008] in order to illustrate the following. Firstly, we illustrate the concept of in-depth flow diversion as an EOR approach. This approach exploits geomechanical, fluid chemistry and nanotechnology interrelationships. Secondly, we demonstrate the value of metaphorical discourse and Q analysis in creative and innovative application of nanotechnology in EOR.
The Problem Some fields prove particularly difficult to select an appropriate EOR process for application. Their properties do not lend themselves to any obvious technique. Table 9 shows the properties of field Z. Application of chemical, thermal or miscible EOR techniques present major problems as assessed by traditional screening criteria [Taber, 1997a; Taber, 1997b]. Table 9 assesses the field in terms of which particular techniques are appropriate for a given field characteristic. We can represent the techniques and field characteristics as the columns and rows of an incidence matrix, and see how each element or field characteristic is related to the various EOR approaches. Each field characteristic is defined for the specific purpose at hand, namely the analysis of which EOR technique is suited to the set of field characteristics, as a subset of points in the set of EOR techniques. Thus we can represent each EOR technique as a geometric figure called a simplex [Gould, 1980]. For example, A is defined as a three dimensional simplex or 3 simplex representing surfactant EOR with field characteristics 2, 4, 12 SPE 129531 7 and 14. F is the one dimensional simplex representing thermal EOR. Figure 5 is the simplicial complex [Gould, 1980] for the set of simplexes of EOR techniques. The simplicial complex can be interpreted. Firstly the simplexes are of low dimensionality. A readily applicable EOR technique would be expected to exhibit very high dimensionality [Gould, 1980] of at least 14+. Thus we conclude, as already known, that field Z is not readily amenable to EOR. The simplex E is the key to the problem. The simplex is made up of field characteristics that do not readily fit into any conventional EOR approach. These are: low permeability (3), high salinity and hardness (5), large well spacing (8), high clay content (11) and thermally fractured (13). In addition, the field is too shallow for miscible EOR and very light oil for thermal EOR.
Table 9: Properties of Field Z and Possible EOR Processes
Property No Surfactant CO2 Low salinity Polymer New EOR Thermal
A B C D E F Environmental Impact 1 0 1 0 0 0 0 Low Viscosity Oil 2 1 0 1 0 0 0 Low Permeability 3 0 0 0 0 1 0 Med-High Temperature 4 1 0 0 0 0 0 High Salinity / Hardness 5 0 0 0 0 1 0 Major Carb. Cementation 6 0 1 0 0 0 1 High Oil Gravity 7 1 0 0 0 0 0 Large Well Spacing 8 0 0 0 0 1 0 Poor Geological Definition 9 0 0 1 1 0 1 CO2 Availability 10 0 1 0 0 0 0 High Clay Content 11 0 0 0 0 1 0 Layered Reservoir 12 0 0 0 1 0 0 Extensive Thermal Fractures 13 0 0 0 0 1 0 Low Sal Brine Available 14 1 0 1 0 0 0 High Res Heterogeneity 15 0 0 0 1 0 0 Moderate Pressure 16 0 0 0 0 0 1
The problem is thus defined. Can we construct an EOR approach that takes the negative characteristics of low permeability, high salinity and hardness, large well spacing, high clay content and thermally fractured reservoir, and make them positives for the application?
Figure 5: Simplicial Complex from Q Analysis of EOR processes for Field Z
The Solution We addressed the problem of EOR for field Z with creative and critical thinking approaches. Table 10 lists the hierarchy of approaches that can be used as defined by Boje [1991]. We adopted a deconstruction approach (level 4 in the table) where we deconstructed the polymer EOR mobility control criteria and juxtaposed this with the known reservoir parameters and problems. Part of the deconstruction approach forces one to identify parameters or issues that are sidelined or marginalized in the primary hierarchy. We believe Q analysis and deconstruction exhibit many similarities in method. Several elements of hitherto unrelated research ideas were brought together:
1. The interrelationship between adsorption and mechanical properties has been known for some time. Benedicts [1951] notes that surfactant solutions can alter the surface stress of glass. Dunning [1961] demonstrates that surface tension is directly equivalent to the surface free energy, but surface tension does not equal the surface stress. In small crystals SPE 129531
13 surface stress is relieved by dislocations near the surface. Adsorption of surfactant will alter surface stress and hence mechanical properties [Fletcher, 1978] of the medium. The tensile strength of solids decreases with increase in the surface tension of liquids wetting them [Dunning, 1961]. In addition, if dislocations are generated more easily at the surface than in the bulk, the ease of creation will depend on surface energetics. Table 10: Levels of Creative and Critical Thinking
Creative Approach Mathematical Equivalents of Work Reported in this Paper
Level 1 Undialectic - debate Traditional Approaches Level 2 Systems thinking Interval Probability Level 3 Dialectic Interval Probability Level 4 Deconstruction Q Analysis Level 5 Nietzschean Not applicable this paper Level 6 Integrating Qualitative Not applicable this paper and Quantitative
2. The interrelationships of fluid chemistry, stress state and microseismics were investigated in the early 1990s [Elphick, et. al., 1992]. In fact it was recognized that the stress state of a reservoir impacts on both the geology and fluid flow properties as illustrated in Figure 6. Figure 6 was originally presented as a schema for investigating how geology impacts on reservoir performance [Brown, 1992; Fletcher, 1992c]. We now present this as a possible schema for integrating nanoscience and geoscience into reservoir engineering. The top left hand of the triangle is focused on fluid flow and chemistry in porous media including nanoscience. The bottom left hand of the triangle is focused on geoscience. The interaction between top and bottom can be dialectical as discussed previously [Fletcher and Davis, 2003; Fletcher and Davis, 2008]. As we progress from left to right we move from science to reservoir and petroleum engineering. The appropriate handling of uncertainty is key to successful field application of chemical EOR. A systems framework which can incorporate the tacit knowledge and experience from the 1980s is one way of reducing uncertainty.
Fluid Bulk liquid EOR process design for field application Wetting/ Thin films Ta Electric double c layer Re it ser / H v a EOR process Adsorption oi rd r K understanding in a New and viable Field EOR application and Disjoining Str n complex reservoir e o EOR processes ss wl setting e Precipitation St d a g Crystallization t e e Microseismics Dislocations Bulk solid Rock
Figure 6: Schema for Investigating how Stress State Impacts on Fluid Flow and Geology
3. The importance of fractures on polymer injectivity was investigated in the early 1990s [Fletcher, et. al., 1992a] both experimentally and through reservoir simulation. Recent studies have confirmed the importance of fractures on polymer injectivity [Seright, et. al., 2008]. The existence of thermal fractures was found to significantly enhance the injectivity of polymers and avoid blockage of the formation. 4. The use of polymer gels for in-depth profile modification was also investigated in the early 1990s [Fletcher et. al., 1992b] in work unrelated to the thermal fracturing work above. It proved possible to utilize thermal gradients to initiate gelation, but control and propagation of low concentrations of polymer cross-linker proved problematic. The effectiveness of in-depth profile modification was demonstrated by reservoir simulation in 2002 [Woods et. al., 2002].
14 SPE 129531 Deconstructing the problem highlighted the importance of the fracture network. The waterflood was reconstructed with the fracture network assigned central importance in the conceptual model. With this new conceptual understanding we revisited EOR screening criteria. With the importance of fractures highlighted, we discover that many of the reservoir parameters which initially presented problems for polymer EOR were in fact ideal for a new and novel approach. In fact the five parameters (low permeability, high salinity and hardness, large well spacing, high clay content and thermally fractured) that constituted the EOR approach E were all now beneficial to an in-depth profile modification strategy. This approach utilized the fact that most of the brine entered the reservoir via the fracture network entering the rock matrix some distance from the injectors. If we could control this leak-off, redirecting the waterflood into previously unswept zones, we could design an effective EOR project. In summary, when induced fractures are taken into account with the heterogeneity and waterflood configuration, we were able to construct a strong conceptual case for the implementation of polymer EOR for in-depth profile modification. The high resistance factors (RF), residual resistance factors (RRF) and adsorption resulting from the low permeability rock matrix and other geological parameters, can interact positively with the fractures in the waterflood and the reservoir heterogeneity resulting in significant unswept zones deep within the reservoir.
Summary We have outlined the potential of nanotechnology to transform the design and execution of chemical EOR. Two aspects of nanotechnology were distinguished. Firstly, we acknowledged the importance of nanotechnology in general, where the application of nano-devices and materials could transform oil production. Secondly, we focused on defining and explicating what nanotechnology means in terms of petroleum engineering. A new focus within nanotechnology was discussed a focus which could be called geomimetics. We defined geomimetics as employing the principles of geosystems to create and develop new and novel processes and materials. In a wider sense this involves copying the principles of geosystems into technology to compliment the natural environment. This geomimetic perspective of nanotechnology incorporates the long and distinguished history of colloid and surface science that has underpinned oil recovery and EOR. It was outlined how oil recovery depends on nano-scale processes. We discussed why EOR processes are so complicated and stress the scale-up of these processes from the nano-scale to the macro-scale. Concepts of complexity and hierarchy were explained and Q analysis was proposed as a way of representing the problem structure. The importance of metaphorical discourse in both communication and innovation was argued. Traditional oil recovery understanding focuses on three forces: capillary, viscous and gravity. Nanotechnology focuses on the nano-scale forces of coulombic interaction and disjoining forces. We included Marangoni forces (forces that arise due to a gradient in a property such as concentration or interfacial tension) in our description to highlight the importance of transient phenomena in EOR. As a general observation, EOR processes are considerably more complex as observed compared to the theories and computer simulations employed to describe them. These processes are scale depended from the nano-scale through to the macro-scale. A case study was constructed from a number of field case histories in order to illustrate the following. Firstly, we illustrated the concept of in-depth flow diversion as an EOR approach. This approach exploits geomechanical, fluid chemistry and nanotechnology interrelationships. Secondly, we demonstrated the value of metaphorical discourse and Q analysis in creative and innovative application of nanotechnology in EOR.
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