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Data Sheet No. Title : S.

No 1 2 3 4

1.3.1 Sheet No.: 1\8 BOILER PREDICTED PERFORMANCE AT MCR UNDER BAGASSE FIRING Unit Bagasse Imported Description 100% 75% 110000 82500 MCR of Boiler kg/hr kg/hr Max./shift Deg.C 121000 30 minutes 540 90750 30 minutes 540

Peak Capacity of Boiler Maximum possible duration for Peak Capacity Steam outlet temperature from superheater at MCR alongwith the variation Range of load (as a percentage of MCR) during which the superheated steam outlet temperature is maintained constant within allowable variation Steam pressure at main steam stop valve Maximum SO2 content in flue gases at chimney outlet

60 to 100%

80 to 100%

6 7

kg/cm(g) mg/Nm & kg/hr mg/Nm & TPH mg/Nm & TPH mg/Nm % BMCR % BMCR

109.0 0.0 0.00 115 0.019 2674 0.439 Traces 30 30

109.0 616.8 72.8 115 0.014 5037 0.594 Traces

Maximum dust content in flue gases at chimney outlet

Maximum dust content in flue gases at chimney oulet considering outage of ESP Maximum NOx content in flue gases at chimney outlet Minimum stable operating load of the boiler Minimum Continuous Rating of the boiler with automatic Controls Quantity of fuel fired at MCR Excess air co-efficient at furnace Excess air co-efficient at boiler outlet Oxygen content in flue gas at boiler outlet Carbon-di-Oxide in flue gas at boiler outlet Carbon-mono-oxide in flue gas at boiler outlet Moisture content in flue gases

10 11 12

13 14 15 16 17 18 19

kg/hr % % % by volume % by volume % by volume % by volume

41803 30 30 3.55 11.12 Nil 26.83

12127 50 50 6.34 10.36 Nil 10.94

Signature Of The Bidder :

Data Sheet No. 1.3.1 Sheet No.: 2\8 Title : BOILER PREDICTED PERFORMANCE AT MCR UNDER BAGASSE FIRING S.No Unit Description 20 Percentage of ash (W/W) leaving furnace with flue gases % 70 70 21 22 23 Percentage of Carbon in furnace bottom ash Percentage of Unburnt Carbon in fly ash Fuel Analysis a. Carbon b. Hydrogen c. Oxygen d. Sulphur e. Nitrogen f. Moisture g. Ash h. GCV (kcal/kg) 24 25 26 27 28 29 30 Ambient air temperature for performance design Relative humidity for performance design Air density Altitude (above MSL) Barometric pressure Boiler efficiency based on G.C.V. Losses - Dry Gas Loss - Fuel Moisture Loss - Moisture due to Hydrogen Combustion Loss % 4.98 13.96 8.11 5.91 2.42 5.94 C % kg/Nm M mmHg 71.0 80.2 1.293 % % % by weight 23.50 3.25 21.75 0.00 0.00 50.00 1.50 2272 30.0 60.0 1.293 55.45 5.49 10.76 0.30 1.00 20.00 7.00 5200 5 to 10 20 to 30 10 to 15 25 to 40

Signature Of The Bidder :

Data Sheet No. Title : S.No

1.3.1 Sheet No.: 3\8 BOILER PREDICTED PERFORMANCE AT MCR UNDER BAGASSE FIRING Unit Description 0.15 1.25 0.37 0.10 0.10 MMkcal/hr MMkcal/hr MMkcal/mhr MMkcal/mhr C C 830 757 757 611 595 531 531 390.5 390.5 730 680 680 578 565 495 495 370 370 94.98 83.30 0.0777 0.1146 830.0 0.18 4.00 0.38 0.50 0.50 63.060 60.86 0.0516 0.0837 730

- Air Moisture Loss - Unburnt Carbon Loss - Radiation Loss - Unaccounted Losses - Manufacturer's Margin 31 32 33 34 35 36 Heat Fired (based on GCV) Net Heat Input Furnace Volumetric Heat Release Rate Furnace Net Heat Release Rate Flue gas temperature leaving furnace at MCR Flue Gas Temperature a. Entering Superheater 2nd stage (RSH) b. Leaving Superheater 2nd stage (RSH) c. Entering Superheater 3rd stage (FSH) d. Leaving Superheater 3rd stage (FSH) e. Entering Superheater 1st stage (PSH - 2) f. Leaving Superheater 1st stage (PSH -2) e. Entering Superheater (LTSH - PSH - 2) f. Leaving Superheater (LTSH - PSH -1) g. Entering Boiler Bank h. Leaving Boiler Bank i. Entering Economiser

Signature Of The Bidder :

Data Sheet No. 1.3.1 Sheet No.: 4\8 Title : BOILER PREDICTED PERFORMANCE AT MCR UNDER BAGASSE FIRING S.No Unit Description j. Leaving Economiser 283.5 264 k. Entering Airpreheater l. Leaving Airpreheater 37 Water Temperature a. Economiser Inlet b. Economiser Outlet 38 39 Feed water pressure at economiser inlet Steam Temperature a. Entering and leaving 1st Stage Superheater (PSH - 1) b. Entering and Leaving 1st Stage Superheater (PSH-2) c. Entering 2nd Stage Superheater d. Leaving 2nd Stage Superheater e. Entering 3rd Stage Superheater f. Leaving 3rd Stage Superheater 40 41 42 Air temperature entering Airheater Air Temperature Leaving Airheater Air Pressures at a. FD Fan Outlet b. Airheater Inlet c. Airheater Outlet d. Grate Air Plenum e. SA Fan Inlet f. SA Fan Outlet Signature Of The Bidder : C C mmWC 239 205 120 80 550 219 191 113.0 80 550 kg/sq.cm(g) C 319 / 400 400 / 460 385.0 465.0 405.0 540.0 30.0 230.0 318 / 370 370 / 415 405 465 450 540 30.0 223.3 C 210.0 278.8 137.4 210.0 263.8 135.1 283.5 150 264 140

Data Sheet No. 1.3.1 Sheet No.: 5\8 Title : BOILER PREDICTED PERFORMANCE AT MCR UNDER BAGASSE FIRING S.No Unit Description 43 ( - ) mmWC Flue Gas Pressures at a. Furnace Outlet b. Superheater Inlet c. Superheater Outlet d. Bank Inlet e. Bank Outlet f. Economiser Inlet g. Economiser Outlet h. Low efficiency grit seperator inlet I. Low efficiency grit seperator outlet j. Airheater Inlet k. Airheater Outlet l. ESP Inlet m. ESP Outlet n. Chimney inlet 44 Flue Gas Velocities a. Combustion Chamber b. Superheater Zone c. Bank Tube d. Economiser e. Air Preheater m/s 3.78 7.69 8.7 9.7 2.87 5.21 6.04 7.19 5.0 11.0 64.0 69.0 100.0 110.0 140.0 150.0 175.0 + 10 5.0 10.0 41.0 46.0 64.0 74.0 103.0 113.0 138.0 +6

Signature Of The Bidder :

Data Sheet No. 1.3.1 Sheet No.: 6\8 Title : BOILER PREDICTED PERFORMANCE AT MCR UNDER BAGASSE FIRING S.No Unit Description 45 Heat absorptions in MMkcal/h a. Furnace b. Water Cooled Screens c. Steam Cooled Screens d. 3rd Stage Superheater - Due to direct furnace radiation - Due to non-luminous radiation - Due to convection e. 2nd Stage Superheater - Due to direct furnace radiation - Due to non-luminous radiation - Due to convection f. 1st Stage Superheater - Due to direct furnace radiation - Due to non-luminous radiation - Due to convection 46 47 48 49 50 51 Total combustion air quantity Air Quantity through SA fan Air Quantity through FD fan Total Flue Gas Quantity Flue gas density at site altitude Superheater Steam Side Pressure Drop a. 1st Stage b. 2nd Stage c. 3rd Stage d. Desuperheater Link Signature Of The Bidder : kg/hr kg/hr kg/hr kg/hr kg/Nm kg/cm 1.20 3.90 1.90 1.34 0.90 3.10 1.20 1.00 12.44 158672 63469 95203 199701 1.217 8.253 140902 56361 84541 151869 1.287 1.35 4.82 1.062 2.301 0.34 9.47 0.265 4.440 31.45 1.26 29.27 0.652 Inc.above

Data Sheet No. 1.3.1 Sheet No.: 7\8 Title : BOILER PREDICTED PERFORMANCE AT MCR UNDER BAGASSE FIRING S.No Unit Description 52 C Maximum Steam Temperature considering unbalance in a. 1st Stage Superheater (PSH - 1) b. 1st Stage Superheater (PSH - 2) c. 2nd Stage Superheater (RSH) d. 3rd Stage Superheater (FSH) 53 Calculated maximum metal temperature in a. 1st Stage Superheater (PSH-1) b. 1st Stage Superheater (PSH-2) c. 2nd Stage Superheater (RSH) d. 3rd Stage Superheater (FSH) 54 Desuperheater Spray quantity (Spray 1 / Spray 2) a. 100% MCR b. 60% MCR 55 Gas Mass Flow in a. Superheater b. Boiler Bank c. Economiser d. Airpreheater 56 57 Air mass flow in airheater Power Consumption at 100% MCR a. FD Fan b. ID Fan c. SA Fan kg/mhr kW 73.9 170.8 113.3 61.8 102.8 103.52 17027 23802 21653 kg/mhr 9608 Nil 12949 18101 14421 7307 kg/hr 18243 10946 1997 C 433.0 493 515 580 403 448 515 580 405.0 465 470.0 545.0 375 420 470 545.0

Signature Of The Bidder :

Data Sheet No. 1.3.1 Sheet No.: 8\8 Title : BOILER PREDICTED PERFORMANCE AT MCR UNDER BAGASSE FIRING S.No Unit Description d. Boiler Feed Pump 625.9 461.4 e. Feed Water Transfer Pump f. HP / LP dosing System g. Bagasse Feeding System h. Hydraulic Drive of Travelling Grate I. ESP j. Other Continuous Running Equipment k. Total Power Consumption at 100% MCR 58 Provided Heat Transfer Areas a. Furnace (EPRS) b. Screens c. Boiler Bank d. Economiser e. Superheater i. 1st Stage ii. 2nd Stage iii. 3rd Stage 59 60 Overall circulation ratio Evaporation Rate (The total heat transfer area of evaporative sections only) Air heater heat transfer area Drum operating pressure Grate area (effective) Grate area loading kg/m h 127.5 2698 284 1068 10.0 95.7 m 727 136 1646

61 62 63 64

m kg/cm(g) m MMkcal/m h 2.30 118.8

6772 116.1 41.2 1.53

Signature Of The Bidder :

Data Sheet No. 1.5 Title : BOILER PRESSURE PARTS S.No Description 1 BOILER DRUMS 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 Internal Dia Drum Length (Tan to Tan) Drum Shell Plate Thickness Drum Shell Material Drum Dished End Type & Thickness Drum Dished End Material Drum Manhole Size Type of Drum Support & Material of Construction Type of Drum Internals Drum operating pressure at MCR Drum Design Pressure Drum Design Temperature Drum Design Code Number of direct level gauges on drum Number of remote level gauges on drum Number / Type of Safety Valves on the drum Steam space Steam space loading Water holding capacity (between NWL & trip level) Type of bank tube connection to drum Type of steam drier / seperator provided

Sheet No.: Unit

1\7

Steam Drum Water Drum

mm mm mm

1372 7220 90.00 SA 515 Gr 70

mm

Hemispherical SA 515 Gr 70

mm

410 Top support

kg/cm(g) kg/cm(g) C

118.8 126 322 IBR Two (2) One (1)

116.1 126 322 IBR

Two (2) - Spring Loaded m m/m/h m 5.675 285.4 3.10 Not applicable

Signature Of The Bidder :

Data Sheet No. 1.5 Title : BOILER PRESSURE PARTS S.No Description 1.22 Normal water level with reference to centreline of drum 1.23 1.24 Trip level with reference to centreline of drum Number & Size (OD x thk) of saturated steam outlet pipes from steam drum Steam velocity through saturated steam outlets from steam drum BOILER FURNACE Furnace Width Furnace Depth Furnace average height from grate top level Furnace EPRS Area Furnace Volume (upto top of furnace) Furnace volume upto centreline of superheater Furnace wall construction type Furnace wall tube size (OD x THK.) Furnace wall tube pitch Furnace wall tube material Furnace wall fin thickness Furnace wall fin material Residence time upto top of furnace Residence time upto centreline of Superheater BANK TUBES AND DOWN COMERS Bank tube pitch along and across gas flow

Sheet No.: Unit 0.0 mm Nos. / mm 6nos / 285.8

2\7

114.3 x 13.49

1.25

m/s

11.92

2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 3 3.1

mm mm mm m m m

7220 7790 25750 726.7 1222 1069 Membrane

mm mm

63.5 x 4 95
SA 210 Gr. A1

mm

6.00 IS 2062

Sec. Sec.

5.75 5.03

mm

NA

Signature Of The Bidder :

10

Data Sheet No. 1.5 Title : BOILER PRESSURE PARTS S.No Description 3.2 Number of bank tubes wide 3.3 3.4 3.5 3.6 3.7 3.8 3.9 Number of bank tubes depth Size of bank tubes (OD x THK.) Bank tubes material Boiler Bank Duty Type of Flow LMTD Overall Heat Transfer Co-efficient

Sheet No.: Unit mm MMkcal/h C kcal/m 2hC -

3\7

3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18

Total provided heating surface of bank tubes Details of gas side baffles (if provided) Number of down comers (mud drum to furnace headers) Down comers size (OD x THK.) Down comers material Number of furnace wall headers Size of furnace wall headers Material of furnace wall headers Size / No.of riser tube connection between furnace wall headers and drum SUPERHEATERS Location of Superheater

mm

mm

4 4.1

2nd pass - upstream of economiser Yes / No mm Yes 150 / 95

4.2 4.3

Whether first stage of superheater in drainable? First stage superheater pitch along and across gas flow

Signature Of The Bidder :

11

Data Sheet No. 1.5 Title : BOILER PRESSURE PARTS S.No Description 4.4 First stage superheater number of tubes for steam flow 4.5 4.6 4.7 4.8 4.9 4.10 4.11 No.of tubes wide / deep First stage superheater tube size (OD x THK.) First stage superheater tube material First Stage Superheater Duty Type of Flow LMTD Steam side HTC

Sheet No.: Unit 74 Nos. mm 74 / 61 50.8 x 4

4\7

SA 213 Gr. T11 & SA 213 Gr. T22

MMkcal/h

12.438 Counter

8.253

C kcal/m 2hC

99.7 -

92.2 -

4.12

Overall Heat Transfer Co-efficient

kcal/m 2hC

47.21

34.80

4.13 4.14 4.15 4.16

First stage superheater provided heating surface First stage superheater method of support/suspension Whether second stage superheater is drainable ? Second stage superheater pitch along and across gas flow Second stage superheater number of tubes for steam flow No.of tubes wide / deep Second stage superheater tube size (OD x THK.) Second stage superheater tube material Second Stage Superheater Duty Type of Flow LMTD Steam side HTC

2698
Water cooled hanger support

No 54 / 380

4.17 4.18 4.19 4.20 4.21 4.22 4.23 4.24

nos. Nos. mm

36 18 / 24 44.5 x 4.5 TP 347H

MMkcal/h

6.171 Counter

3.363

Deg.C kcal/m 2hC

368.5 -

270.0 -

Signature Of The Bidder :

12

Data Sheet No. 1.5 Title : BOILER PRESSURE PARTS S.No Description 4.25 Overall Heat Transfer Co-efficient 4.26 4.27 4.28 Second stage superheater provided heating surface Second stage superheater method of support/suspension Percentage of excess heating area provided over required area Details of superheater spacing arrangement

Sheet No.: Unit kcal/m 2hC

5\7

47.66 283.5

32.15

Top Spring support

4.29

Enclose Sketch Yes / No Yes No 100 / 95 nos. Nos. mm 76 76 / 20 44.5 x 4.5


T11/T22/TP304H

4.30 4.31 4.32 4.34 4.35 4.36 4.37 4.38 4.39 4.40 4.41 4.42 4.43 4.44 4.45

Whether space provided for 10% addition of coils Whether third stage superheater is drainable ? 3rd stage superheater pitch along and across gas flow Third stage superheater number of tubes for steam flow No.of tubes wide / deep Third stage superheater tube size (OD x THK.) Third stage superheater tube material Third Stage Superheater Duty Type of Flow LMTD Steam side HTC Overall Heat Transfer Co-efficient Third stage superheater provided heating surface Third stage superheater method of support/suspension Percentage of excess heating area provided over required area

MMkcal/h

9.803 Counter

4.706

C kcal/m 2hC kcal/m 2hC

211.45 45.35 1068

133.91 33.05

Top Spring support

13

Data Sheet No. Title : S.No

1.5 BOILER PRESSURE PARTS Description

Sheet No.: Unit

5\7

5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9

ECONOMISERS Type of economisers Location of economisers Number of blocks for economiser Economiser Duty Type of Flow LMTD Overall Heat Transfer Co-efficient Total provided heating surface Tube arrangement C kcal/m 2hC m Inline / Staggered mm 91.3 44.00 1646.2 In line 77.18 36.46 MMkcal/h 6.312 4.332 Plain Tube Upstream of airheater

5.10 5.11 5.12 5.13 5.14 5.15 5.16

Size of economiser tubes (OD x THK.) Material of economiser tubes Economiser tube pitch along and across gas flow Total number of parallel paths on water side Size of economiser headers (OD X THK.) Material of economiser header Percentage of excess heating area provided over required area Whether space provided for 10% addition of coils Economiser casing material

50.8 x 4
SA 210 Gr. A1

150 / 95 74 mm 50.8 x 4 SA 106 Gr.B

5.17 5.18

Yes / No

Yes

Signature Of The Bidder :

14

Data Sheet No. Title : S.No

1.5 BOILER PRESSURE PARTS Description

Sheet No.: Unit

6\7

5.19 5.20 5.21 6 6.1 6.2 6.3 6.4 6.5 6.6

Economiser casing thickness Water Velocity inside the tubes Economiser Coil Side Pressure Drop DESUPERHEATER FOR SUPERHEAT CONTROL Type of Desuperheater Location of desuperheater along steam path Chosen tapping location for spray water Size of desuperheater housing Material of desuperheater housing Details of sealing arrangement at pressure part penetration? Stainless steel lining inside pipe at the point of spray

mm m/s kg/cm 0.25 0.1

6 0.22 0.1

Direct Spray Type


Between 1st and 2nd stage Between 2st and 3rd stage

mm

NB 250

Enclose Sketch Provided / Not provided Not Provided

6.7

7 7.1 7.2 7.3

BOILER VALVES AND FITTINGS Whether boiler valves and fitting schematics enclosed? Whether boiler valves and fittings schedule enclosed? Please bring out the changes / modifications considered from the tender schedule for steam and water Yes / No Yes / No

Signature Of The Bidder :

15

Data Sheet No. 1.6 Title : AIRHEATERS S.No Description 1 Type of Airheater envisaged - Tubular 2 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 Orientation of Airheater - Vertical TUBULAR AIRHEATERS Number of blocks of airheater Number of tubes per block Height of tubes per block Material of tubes Size of tubes (OD x THK.) Tube side fluid envisaged - Flue Gas Pitch of tubing along and across fluid flow Number of parallel paths available for Air Type of cleaning provisions envisaged Airheater duty LMTD Air side heat transfer coefficient Gas side heat transfer coefficient Overall heat transfer coefficient Total provided heat transfer area Thickness of tube sheets Tube sheet material

Sheet No.: Unit Tubular Vertical

1\2

3.0 3060 mm 3700 CS / Corton steel mm 63.5 x 2.2 Flue Gas mm 123 / 43 Later MMkcal/hr C kcal/m 2hC kcal/m 2hC kcal/m 2hC m mm 7.62 82.3 43.0 23.4 15.2 6772 DDE IS2062 4.903 65.5 32.8 19.18 12.09

Signature Of The Bidder :

16

Data Sheet No. 1.6 Title : AIRHEATERS S.No Description 3.18 Details as to how the cold end corrosion of tube is avoided 3.19 Tube to tube sheet joint type a. Plain tubes b. Stay tubes 3.20 Airheater tube inside metal temperature at cold end (Justify with calculation)

Sheet No.: Unit

2\2

Corten steel tubes for the cold end

Expanded Welded C

Signature Of The Bidder :

17

Data Sheet No. Title : S.No 1.0 GENERAL 1.1

1.8 ELECTRO STATIC PRECIPITATOR Description

Sheet No.: Unit

1\7

Total estimated shipping weight of items offered by the Bidder General Arrangement drawings showing major diemsnions and clearances for ESP system Electrical Single Line Diagram GAS CONDITION a. Gas flow rate at ESP exit (Design) b. Gas flow rate at ESP exit (Operating) Operating Temperature at ESP exit Dust load at ESP inlet Mechanical design temperature Dust Load (concentration) at ESP exit Pressure drop across ESP for design conditions Gas velocity at electrode zone on total area Effective migration velocity Treatment time Overall dust collection efficiency with all fields in service (guaranteed) Overall dust collection efficiency with (n-1) fields in services (guaranteed) GENERAL DATA ON ESP No. of ESP offered per boiler No. of gas path per boiler No. of working field (in series in each gas pass) Nos. Nos. 1 1 Actual Design m/s m/s C gm/Nm C mg/Nm mmWC m/s m/s sec. % 95.70 97.72 Bagasse Firing 84.78 70.65 150 2.67 6.0 250 115 25 Imported Coal Firing 60.93 50.77 140 5.04

1.2

1.3 2.0 2.1.1

2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.1.7 2.1.8 2.1.9 2.1.10

2.1.11

3.0 3.1 3.2 3.3

Signature Of The Bidder :

18

Data Sheet No. 1.9 Title : BOILER STRUCTURALS AND DUCTING S.No Description 1 Width of platforms provided around boiler 2 3 4 Total area of platforms provided around boiler Maximum inclination of stairways to horizontal Loading considered for boiler platforms

Sheet No.: Unit mm m kg/m 45

1\1

1000

Fireman's floor 1000 Others 500 Yes Yes

5 6

Whether wind loading considered in designing structures? Whether earthquake loading considered in designing structures? Whether column foundation bolts included in supply? Velocity (at MCR) adopted for cold air ducting Velocity (at MCR) adopted for hot air ducting Velocity (at MCR) adopted for flue gas ducting Material and thickness of hot air ducting Material and thickness of flue gas ducting between boiler and economiser Material and thickness of other flue gas ducting Whether chimney breaching flange included in supply? Type / material of expansion joint considered for the air ducts Type / material of expansion joint considered for the flue gas ducts Duct Design Pressure - Flue Gas Duct - Hot Air Duct MMWG m/s m/s m/s mm mm

7 8 9 10 11 12

Yes 12 18 18 5 6

13 14 15

IS 2062 - 6.0 mm Yes / No C.S

16

C.S

17

400 600

Signature Of The Bidder :

19

Data Sheet No. 1.10 Title : BOILER DRAFT SYSTEM S.No Description 1 INDUCED DRAFT SYSTEM 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 Number of fans per boiler Type of fan Size and make of Fan Type of fan control Design quantity to be handled by each fan Operating flue gas temperature Flue gas temperature for mechanical design Design head to be developed by the fan Quantity handled by each fan at boiler MCR Head developed by the fans at boiler MCR Type of drive adopted for the fan Power Rating of the drive for fan Power required by each fan at boiler MCR Efficiency of fan at boiler MCR Fan speed at boiler MCR Type of fan blading Type of fan bearings Thickness of fan impeller Whether impeller is hard faced to resist erosion Fan Characteristic curve enclosed (Flow Vs Head, Efficiency, Power Consumption & Vane Opening)

Sheet No.: Unit

1\3

2 x 50 Centrifugal

IGV / VFD Cu.m/s C C mmWC Cu.M/sec. mmWC 35.32 185 VFD kW kW % rpm DDE DDE DDE 750 Backward 44.15 150 250 241 24.79 148

mm

8 Yes Yes/No

Signature Of The Bidder :

20

Data Sheet No. 1.10 Title : BOILER DRAFT SYSTEM S.No Description 2 FORCED DRAFT FAN 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16 2.17 2.18 2.19 Number of fans per boiler Type of fan Size and make of fan Type of fan control Design quantity to be handled by each fan Operating air temperature Air temperature for mechanical design Design head to be developed by the fan Quantity handled by each fan at boiler MCR Head developed by the fans at boiler MCR Type of drive adopted for the fan Power Rating of the drive for the fan Power required by each fan at boiler MCR Efficiency of fan at boiler MCR Fan speed at boiler MCR Type of fan blading Type of fan bearings Thickness of fan impeller Fan characteristic curves enclosed (Flow Vs Head, Efficiency, Power Consumption, & Vane opening)

Sheet No.: Unit

2\3

2 x 50 Centrifugal

IGV / VFD Cu.m/s C C mmWC Cu.M/sec. mmWC 11.35 239 VFD kW kW % DDE DDE DDE 1440 Backward 13.62 30 50 298.75 10.08 219

mm

Signature Of The Bidder :

21

Data Sheet No. 1.10 Title : BOILER DRAFT SYSTEM S.No Description 3 SECONDARY AIR FAN 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 Number of fans per boiler Type of fan Size and Make of fan Type of fan control Type of coupling Design quantity to be handled by each fan Design head to be developed by the fan Operating air temperature Air temperature for mechanical design Quantity handled by each fan at boiler MCR Head developed by the fan at boiler MCR Type of drive adopted for the fan Power rating of the drive for the fan Power required by each fan at boiler MCR Efficiency of the fan at the boiler MCR Fan speed at boiler MCR Thickness of fan impeller Fan Characteristic Curve enclosed (Flow Vs Head, Efficiency, pow Power Consumption and Vane Opening)

Sheet No.: Unit

3\3

2 x 50

IGV / VFD

Cu.M/S mmWC C C Cu.M/S mmWC 7.57 550

8.70 660 30 50 6.72 550 VFD

kW kW

DDE DDE DDE

rpm mm

1440 6

Signature Of The Bidder :

22

Data Sheet No. 1.11 Title : BOILER SOOT BLOWING SYSTEM S.No Description 1 Location of steam tapping point for soot blowing system 2 3 4 5 6 7 8 9 10 Pressure of steam at tapping point Temperature of steam at tapping point Pressure of steam after pressure reduction Temperature of steam after pressure reduction Number of long retractable soot blowers Blowing radius of retractable soot blowers Lance length of long retractable soot blower Type of operation of long retractable soot blower Duration of cycle of operation of long retractable soot blower Steam consumption rate per long retractable soot blower Number of rotary soot blower Blowing radius of rotary soot blowers Type of operation of rotary soot blower Duration of one cycle of a rotary soot blower Duration of cycle of operation of all rotary soot blower Steam consumption rate per rotary soot blower Capacity of drive motors used on long retractable soot blower (KW) Capacity of drive motors used on rotary soot blowers

Sheet No.: Unit

1\1

Kg/Sq.Cm(g) C Kg/Sq.Cm(g) C

118.00 319.3

6.0 mm m 2500 3560 Motorised One in a shift

11

Kg/Hr

12 13 14 15 16 17 18

mm

1500 Motor

Min Min kg/hr

19

KW

Signature Of The Bidder :

23

Data Sheet No. 1.12 Title : DEAERATOR S.No Description 1 Number Provided 2 3 4 5 6 7 8 9 10 11 12 13 Type Pressure of steam at inlet of pressure control station Capacity of Deaerator (Max.) Size of Deaerator (OD x Height - Tan to Tan) Operating Pressure Size of Storage Tank (OD x Length - Tan to Tan) Temperature of Incoming Water Temperature of deaerated Water Dissolved Oxygen in deaerated Water Normal water level with reference to centreline of tank Low water level with reference to centreline of tank Low low water level (Trip level) with reerence to centreline of tank Capacity of Storage Tank (between NWL & LWL) Storage Time (between NWL & LWL) Design Pressure Height of bottom of storage tank above Ground Level. Material of Tray Material of Spray Nozzle Material of Storage Tank Type of dished end for deaerator / storage tank Design Code Adopted

Sheet No.: Unit One

1\2

Kg/Sq.cm(a) Cu.M/Hr mm Kg/Sq.Cm(a) mm C C ppm

2.5 139 Later 1.75 Later

0.007

14 15 16 17 18 19 20 21 22

Cu.M Minutes Kg/Sq.Cm(g) M

40.0 20.0

Stainless Steel Stainless Steel Carbon Steel

ASME Sec.VIII / IBR

Signature Of The Bidder :

24

Data Sheet No. 1.12 Title : DEAERATOR S.No Description 23 Quantity of Steam required 24 25 26 27 28 Type of control envisaged Type and thickness of insulation on vessels Plate thickness of deaerator shell and ends Plate thickness of storage tank shell & ends Corrosion Allowance Considered

Sheet No.: Unit Kg/Hr

2\2

mm mm mm

Signature Of The Bidder :

25

Data Sheet No. 1.13 Title : FEED WATER PUMPS S.No Description 1 Pump Manufacturer 2 2 3 4 5 6 7 8 9 10 11 12 13 Pump Tag No. Model / Size Pump Type Fluid Fluid Temperature Normal Flow Rated Flow Differential head at normal condition Differential head at rated condition NPSH required (at strainer inlet) NPSH required (at suction flange inlet, top of flange) Proposal curve No. Speed - Rated speed - Minimum safe operating speed - Time allowed to attain minimum safe speed 14 15 16 17 18 Number of Stages Cold Efficiency at Normal Flow Hot Efficiency at Normal Flow Cold Efficiency at Rated Flow Hot Efficiency at Rated Flow

Sheet No.: Unit

1\5

C Cu.M/Hr Cu.M/Hr MLC MLC M M 1301.9 1578.0 61.78 77.00 1278.2 46.40

rpm rpm sec.

2900

% % % %

Signature Of The Bidder :

26

Data Sheet No. 1.13 Title : FEED WATER PUMPS S.No Description 19 BKW at rated flow with Cold Efficiency 20 21 21 22 23 BKW at rated flow with Hot Efficiency BKW at normal flow with Hot Efficiency Motor KW / Speed Impeller Diameter (Maximum / Rated / Minimum) Casing Thickness - Suction Casing - Stage Casing - Discharge Casing 24 25 26 27 Maximum head with rated impeller Maximum power with rated impeller with cold efficiency Maximum power with rated impeller with hot efficiency Minimum Continuous Flow - Thermal - Stable 28 29 30 31 32 33 Pump Shut Off Head Rotation viewed from coupling end Critical Speed Minimum safe operating speed of the pump Time required to attain minimum safe speed GD Square Value

Sheet No.: Unit KW KW KW KW / RPM mm mm 350

2\5

Cu.M/Hr Cu.M/Hr M

RPM RPM secs

Signature Of The Bidder :

27

Data Sheet No. 1.17 Title : SAFETY VALVES S.No Description Note: Furnish itemwise the following data 1 2 3 4 5 6 7 8 9 10 Location Number provided Make Type Orifice Designation Inlet / Outlet Size Relieving Capacity (Each) Set Pressure Selection Basis (Code) Material - Body - Bonnet - Spring - Nozzle / Disc 11 12 13 14 Hydraulic Test Pressure Seat Leakage Pressure Over Pressure Blow Down Pressure

Sheet No.: Unit

1\1

Drum 2

MS pipe 1

mm Kg/Hr Kg/Sq.cm(g) 45375 126 & 127 30250 115.0

% %

Signature Of The Bidder :

28

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