FICHTNER Consulting Engineers ( ndia ) Private Limited.

Subject Doc. No. Rev. VoI. / Sec.

/ Annex-7
Sheet No.
ADITYA
CEMENT
EPC TENDER SPECIFICATION
FOR 2 x 23 MW TPP
7456-PM-SPC-700-001 R0
1

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A AN NN NE EX X - - 7 7

W WA AT TE ER R T TR RE EA AT TM ME EN NT T P PL LA AN NT T

FICHTNER Consulting Engineers ( ndia ) Private Limited.
Subject Doc. No. Rev. VoI. / Sec.
/ Annex-7
Sheet No.
ADITYA
CEMENT
EPC TENDER SPECIFICATION
FOR 2 x 23 MW TPP
7456-PM-SPC-700-001 R0
2

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ANNEX - 7

WATER TREATMENT PLANT


CLAUSE NO. DESCRIPTION SHEET NO.


1.0.0 DESGN CRTERA 3
2.0.0 DESGN RAW WATER ANALYSS 3
3.0.0 SOFTENNG PLANT 4
4.0.0 PERFORMANCE PARAMETERS 13
Z
FICHTNER Consulting Engineers ( ndia ) Private Limited.
Subject Doc. No. Rev. VoI. / Sec.
/ Annex-7
Sheet No.
ADITYA
CEMENT
EPC TENDER SPECIFICATION
FOR 2 x 23 MW TPP
7456-PM-SPC-700-001 R0
3

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ANNEX - 7

WATER TREATMENT PLANT

1.0.0 DESIGN CRITERIA

1.1.0 Raw water source : From cement plant

1.2.0 Raw water analysis : Refer clause 2.0.0 below

1.3.0 Softening pIant

1.3.1 Min. capacity of the plant : 2 x 12 m/hr (Net)
net continuous (1W+1S)


1.3.2 Operation / : Manual / ndoor
Location of the plant

1.3.5 Stream components : Refer Section 7, Volume

1.4.0 DM PIant

1.4.1 Demineralisation
Plant net continuous capacity : 2 x 15 m/hr (Net)
(Both working)

1.4.2 Operation/Location of the plants : Manual / ndoor

1.4.3 Stream operation cycle of each : Once in 7 days (140 hrs in service and 4 hrs.
MB unit between two regeneration. Regeneration).

1.4.5 Stream components : Refer Section 7, Volume

1.4.6 Requirement of Piping : To be sized both for the stream in service
Headers


2.0.0 DESIGN RAW WATER ANALYSIS
EvaIuated as VaIue

a. pH at 25
0
C unit 7.8
b. Colour Hazen Unit < 5
c. Odour - Normal
d. Total suspended matter mg/l 10
e. Turbidity NTU 5 -10
FICHTNER Consulting Engineers ( ndia ) Private Limited.
Subject Doc. No. Rev. VoI. / Sec.
/ Annex-7
Sheet No.
ADITYA
CEMENT
EPC TENDER SPECIFICATION
FOR 2 x 23 MW TPP
7456-PM-SPC-700-001 R0
4

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f. M alkalinity as CaCO3 (mg/l) 280
g. P alkalinity as CaCO3 (mg/l) 66
h. Calcium as CaCO3 (mg/l) 300
i. Magnesium as CaCo3 (mg/l) 206
j. Sodium as Na (mg/l) 254
k. Potassium as K (mg/l) 1
l. Chlorides as Cl (mg/l) 365
m. Sulphates as SO4 (mg/l) 141
n. Nitrates as NO3 (mg/l) 21
o. Phosphates as PO4 (mg/l) 0.3
p. ron (Total) as Fe (mg/l) 0.5
q. ron (Solution) as Fe (mg/l) 0.2
r. Silica ( dissolved ) as SiO2 (mg/l) 13
s. Conductivity at 25 deg. C Micro mho/cm 1183
t. Total dissolved solids as such (mg/l) 820
u. Coliform count (25 deg. C) No. / 100 ml 35
v. Bacterial count (25 deg.C) No. / ml 4800
w. Colloidal silica ppm 2.5
x. COD ppm 14.0
y. BOD 3 days @ 27 C ppm 4.0

3.0.0 MuIti grade fiIter/ACF

3.2.1 Vessel design std : S 2825

3.2.2 Type : Vertical Filter

3.2.3 No. of units : Two (2) Nos. (both working)

3.2.4 Capacity of each filter : 100% capacity of each stream

3.2.5 Design Pressure : Suitable considering the shut off pressure of
MGF feed pump.
FICHTNER Consulting Engineers ( ndia ) Private Limited.
Subject Doc. No. Rev. VoI. / Sec.
/ Annex-7
Sheet No.
ADITYA
CEMENT
EPC TENDER SPECIFICATION
FOR 2 x 23 MW TPP
7456-PM-SPC-700-001 R0
5

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3.2.6 Hydrostatic test pressure : 1.5 times design pressure

3.2.7 Specific normal flow rate : m
3
/hr/m (max)

3.2.8 Min. back wash flow rate : m
3
/hr/m (max)

3.2.9 Filtering medium : Sand / Gravel

3.2.10 Minimum bed depth : 1000 mm

3.2.11 Minimum shell thickness : 6mm

3.2.12 Minimum free board : 50% of bed depth

3.2.13 Material of construction : S:2062

3.2.14 Tolerance : 2 mm corrosion allowance, 0.2mm mill tolerance
for dished ends.

3.2.15 Type of under drain : As per manufacturers' standard distributor
system

3.2.16 nternal coating : As per specifications

3.2.17 External painting : As per tender painting specification

3.2.18 Filtered water quality : TSS not to excees 2.0 mg/l. Turbidity less than
0.5 NTU.

3.8.0 Soft water transfer Pump (Common for 2 x 23 MW)

3.8.1 Design standard : S : 5120

3.8.2 Type : Centrifugal, horizontal, parallel operation

3.8.3 No. of pumps : 3 Nos. (2 working + 1 standby).

3.8.4 Capacity of each pump : As per gross output required for 1 x 25 MW TPP

3.8.5 Head : Suitable considering pressure drop across line
and static head upto Cooling tower forebay.

3.8.6 Material of construction : SS 316

3.9.0 Soft water storage tank

3.9.1 Design standard : S : 803

3.9.2 Type : Atmospheric

3.9.3 Material of construction : CS with rubber lined
FICHTNER Consulting Engineers ( ndia ) Private Limited.
Subject Doc. No. Rev. VoI. / Sec.
/ Annex-7
Sheet No.
ADITYA
CEMENT
EPC TENDER SPECIFICATION
FOR 2 x 23 MW TPP
7456-PM-SPC-700-001 R0
6

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3.9.4 Disposition : Horizontal

3.9.5 No. of tanks : 2 nos.

3.9.6 Rubber lining : 5 mm thick, as per S:4682 Part-

3.9.7 Min. capacity of tank : 200 m
3
.

3.6.0 Degasser

3.6.1 Type : Forced draft

3.6.2 No. of units : 1 No.

3.6.3 Min. capacity of tower : As per plant gross capacity requirement + 10%
margin.

3.6.4 Material of construction : S 2062, rubber lined

3.6.5 Rubber lining : 5 mm thick, as per S:4682 PART-

3.6.6 Packing : Polypropylene raschig rings or pall rings

3.6.7 Minimum air flow rate : 1100 m3/hr/m2

3.6.8 Guaranteed outlet water : CO
2
content not more than 5 mg/l as
quality CaCO
3


3.7.0 Degasser BIower

3.7.1 Type : Horizontal, centrifugal

3.7.2 No. of blowers : 2 Nos. (1W + 1S )

3.7.3 Air flow rate of each blower : As per degasser requirements

3.7.4 Head (Minimum) : Bidder to indicate.

3.7.5 Material of construction : Carbon steel, FRP lined
of blower

3.7.6 ntake filters, dampers, : Carbon steel, FRP lined
doors etc.,

3.10.0 Mixed Bed Exchanger

3.10.1 Design standard : S:2825

3.10.2 Type : Vertical, dished ended, rubber lined, steel
welded vessel.

FICHTNER Consulting Engineers ( ndia ) Private Limited.
Subject Doc. No. Rev. VoI. / Sec.
/ Annex-7
Sheet No.
ADITYA
CEMENT
EPC TENDER SPECIFICATION
FOR 2 x 23 MW TPP
7456-PM-SPC-700-001 R0
7

VOL--A7-WTP AMS / MECH 28-06-2006
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3.10.3 No. of units : Two (2) nos. (Both working)

3.10.4 Design pressure : Shut off head of MB feed pump

3.10.5 Hydrostatic test pressure : 1.5 times design pressure

3.10.6 Rubber lining : 5 mm thick as per S:4682 Part-.

3.10.7 Maximum flow rate : 45 m3/hr/m

3.10.8 Free board : 100% of bed depth

3.10.9 Min. gross output of each : 2016 m
3
+ nternal requirements
exchanger between two
regeneration

3.10.10 Minimum resin bed depth : 1000 mm

3.10.11 Resin type : Cation and anion resins

3.10.12 Method of regeneration : Co current

3.10.13 Under drain system : Strainer on plate

3.10.14 Tolerance : 2 mm corrosion allowance, 0.2 mm mill tolerance
for dished ends.

3.10.15 Guaranteed outIet water quaIity

Conductivity : < 0.5 mho/cm
Total Silica : 0.02 mg/l (max.) as SiO
2

pH : 7 0.2


3.11.0 Air Scouring BIower (Common for FiIter & MB unit)

3.11.1 Type : Rotary, twin lobe

3.11.2 No. of Units : 2 x 100% (1W+1S)

3.11.3 Capacity : As per requirement

3.11.4 Head : 0.25 Kg/cm (g) (minimum)

3.11.5 Material of construction : C Gr25-with EN8 shaft with SS sleeving,
damper and filters in CS.

3.11.6 Medium handled : Air

3.11.7 Design temperature : Ambient
FICHTNER Consulting Engineers ( ndia ) Private Limited.
Subject Doc. No. Rev. VoI. / Sec.
/ Annex-7
Sheet No.
ADITYA
CEMENT
EPC TENDER SPECIFICATION
FOR 2 x 23 MW TPP
7456-PM-SPC-700-001 R0
8

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3.12.0 Regeneration Water Pump for MB Units

3.12.1 Type : Centrifugal, horizontal.

3.12.2 Design standard : S 5120

3.12.3 No. of pumps : 2 Nos. (1 working +1 standby)

3.12.4 Medium handled : Morpholine dosed DM water at pH of 9 0.2

3.12.5 Design temperature : Ambient

3.12.6 Capacity of each pump : Sufficient to regenerate both Mixed Bed
Exchanger + 10% allowance

3.12.7 Head required : As per requirement

3.12.8 Material of construction : SS 316

3.12.9 Shaft sealing arrangement : Gland packing

3.13.0 BuIk Acid Storage Tank

3.13.1 Design standard : BS:4994

3.13.2 Disposition : Horizontal

3.13.3 Material of construction : FRP

3.13.4 No. of tanks : 1 No.

3.13.5 Fluid handled : 32% HCl

3.13.6 Total Capacity of tank : 30 days requirement / 25 m
3
, whichever is higher.

3.14.0 BuIk Caustic Storage Tank

3.14.1 Design standard : S:803

3.14.2 Disposition : Horizontal

3.14.3 Material of construction : MSRL

3.14.4 No. of tanks : 1 No.

3.14.5 Fluid handled : 48% NaOH (wt/wt)

3.14.6 Capacity : 30 days requirement / 25 m
3
, whichever is higher.

3.14.7 Rubberlining : 5 mm thick as per S:4682 Part-

FICHTNER Consulting Engineers ( ndia ) Private Limited.
Subject Doc. No. Rev. VoI. / Sec.
/ Annex-7
Sheet No.
ADITYA
CEMENT
EPC TENDER SPECIFICATION
FOR 2 x 23 MW TPP
7456-PM-SPC-700-001 R0
9

VOL--A7-WTP AMS / MECH 28-06-2006
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3.15.0 Acid Measuring Tank

3.15.1 Design standard : BS 4994

3.15.2 Disposition : Vertical

3.15.3 Material of construction : MSRL

3.15.4 No. of tanks : 1 x 120% capacity for SAC, 1 x 120% capacity
for MB, 1 x 120% capacity for N pit

3.15.5 Fluid handled : 32% HCl

3.15.6 Capacity : One regeneration requirements with 20% margin

3.16.0 Caustic DiIution Tank

3.16.1 Design standard : S 803

3.16.2 Disposition : Vertical

3.16.3 Material of construction : MSRL

3.16.4 Nos. : 1 x 120% capacity for SBA, 1 x 120% capacity
for MB & 1 x 120% capacity for N-pit.

3.16.5 Fluid handled : 48% NaOH

3.16.6 Capacity : One regeneration requirement with 20% margin

3.17.0 Acid UnIoading Pump

3.17.1 Type : Centrifugal, horizontal

3.17.2 Design standard : Manufacturer's std.

3.17.3 Material of construction : Poly propylene

3.17.4 Fluid handled : 32% HCl

3.17.5 No of Pumps : 2 x 100% capacity (1W + 1S)

3.17.6 Capacity of each pump : 8 m
3
/hr.

3.17.8 Suction pressure : Flooded

3.17.9 Discharge pressure (min) : As required

3.17.10 Shaft sealing arrangement : Mechanical seal (Material suitable for the
intended service)
FICHTNER Consulting Engineers ( ndia ) Private Limited.
Subject Doc. No. Rev. VoI. / Sec.
/ Annex-7
Sheet No.
ADITYA
CEMENT
EPC TENDER SPECIFICATION
FOR 2 x 23 MW TPP
7456-PM-SPC-700-001 R0
10

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3.18.0 Caustic UnIoading Pump

3.18.1 Type : Horizontal, centrifugal

3.18.2 Design standard : Manufacturer's std

3.18.3 Material of construction : Poly propylene

3.18.4 No. of pumps : 2 x 100% capacity (1W + 1S)

3.18.5 Capacity of each pump : 8 m
3
/hr.

3.18.6 Liquid handled : 48% NaOH

3.18.7 Suction pressure : Flooded

3.18.8 Discharge pressure : As required

3.18.9 Shaft sealing arrangement : Gland Packing

3.19.0 MorphoIine SoIution Tank

3.19.1 Design standard : Manufacturer's std

3.19.2 Disposition : Vertical

3.19.3 No. of tanks : 1 No. x 100% capacity (corresponding to
2 x 23MW TPP requirement)

3.19.4 Capacity of each tank : 24 hrs requirement

3.19.5 Material of construction : MSRL

3.20.0 MorphoIine Dosing Pump

3.20.1 Type : Horizontal, reciprocating, stroke adjustable

3.20.2 Design standard : Manufacturer's std.

3.20.3 Liquid handled : Morpholine solution at 40% concentration

3.20.4 No. of pumps : 2 x 100% capacity (1W+1S)

3.20.5 Capacity of each pump : As required

3.20.6 Suction pressure : Flooded

3.20.7 Discharge pressure : As required

3.20.8 Material of construction : PP

FICHTNER Consulting Engineers ( ndia ) Private Limited.
Subject Doc. No. Rev. VoI. / Sec.
/ Annex-7
Sheet No.
ADITYA
CEMENT
EPC TENDER SPECIFICATION
FOR 2 x 23 MW TPP
7456-PM-SPC-700-001 R0
11

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3.21.0 Agitator for ChemicaI SoIution Tanks
(AIum, Sodium SuIphate, Caustic, Acid)

3.21.1 Type : Motorised

3.21.2 Material of construction

mpeller : SS 316

Shaft : SS 316

3.21.3 Mounting : Clamped/flanged

3.21.4 mpeller type : Propeller

3.21.5 Quantity required : One No. per tank

3.22.0 Ejectors

3.22.1 Motive fluid : Degassed water /DM water

3.22.2 No. of ejectors : 3 nos.

3.22.3 Location : 2 nos. for MB
1 no. for N-pit

3.22.4 njection fluid : HCl / NaOH

3.22.5 Material of construction : Cast iron, ebonite limed

3.23.0 EffIuent DisposaI Pump

3.23.1 Type : Horizontal self priming pump.

3.23.2 Design standard : S:5120

3.23.3 Material of construction : SS 316

3.23.4 No. of pumps : 2 x 100% (1W+1S) capacity

3.23.5 Liquid handled : Effluent water

3.23.6 Capacity of each pump : To dewater the N-pit in 2 hrs.

3.23.7 Suction pressure : Flooded

3.23.8 Discharge pressure : 2.5 kg/cm (g) min.

3.23.9 Shaft sealing arrangement : Gland packing
FICHTNER Consulting Engineers ( ndia ) Private Limited.
Subject Doc. No. Rev. VoI. / Sec.
/ Annex-7
Sheet No.
ADITYA
CEMENT
EPC TENDER SPECIFICATION
FOR 2 x 23 MW TPP
7456-PM-SPC-700-001 R0
12

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3.24.0 DM water transfer Pumps

3.24.1 Design standard : S : 5120

3.24.2 Type : Centrifugal, horizontal, parallel operation

3.24.3 No. of pumps : 3 Nos. (2 working + 1 standby).

3.24.4 Capacity of each pump : As per gross output required for 1 x 25 MW TPP

3.24.5 Head : Suitable considering pressure drop across line
and static head.

3.24.6 Material of construction : SS 316

3.25.0 Degassed water Pump

3.25.1 Design standard : S : 5120

3.25.2 Type : Centrifugal, horizontal, parallel operation

3.25.3 No. of pumps : 2 Nos. (1 working + 1 standby).

3.25.4 Capacity of each pump : As per gross output required

3.25.5 Head : Suitable considering pressure drop across MB,
line and static head

3.25.6 Material of construction : SS 316

3.26.0 Degassed Water Tank

3.26.1 Design standard : S : 803

3.26.2 Type : Atmospheric

3.26.3 Material of construction : S 2062, Rubber lined

3.26.4 Disposition : Horizontal

3.26.5 No. of units : 1 No.

3.26.6 Rubber lining : 5 mm thick, as per S:4682 Part-

3.26.7 Min. capacity of tank : As required + 50% margin.
FICHTNER Consulting Engineers ( ndia ) Private Limited.
Subject Doc. No. Rev. VoI. / Sec.
/ Annex-7
Sheet No.
ADITYA
CEMENT
EPC TENDER SPECIFICATION
FOR 2 x 23 MW TPP
7456-PM-SPC-700-001 R0
13

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4.0.0 PERFORMANCE PARAMETERS

4.1.0 MuIti grade fiIter

4.1.1 Turbidity at Mutli grade filter outlet : 0.4 NTU

4.2.0 Softening pIant

4.2.1 Total hardness at outlet of Softener : Less than 5 mg/l as CaCo
3


4.2.2 pH : 7.5

4.3.0 DM PIant

4.3.1 Strong acid cation exchanger

a) Hardness : Nil
b) Sodium leakage : < 1 mg/l as CaCo
3


4.3.2 Degasser
a) CO
2
in degassed water : < 5 mg/l as CO
2


4.3.3 Strong base anion exchanger

a) Silica leakage : < 0.2 mg/l as SiO
2

d) Conductivity : < 5 mho/cm

4.4.0 Mixed bed exchanger

a) Conductivity : < 0.5 mho/cm
b) Silica : 0.02 mg/l (max.) as SiO
2

c) pH : 6.8 7.2