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This journal is © The Royal Society of Chemistry [year] [journal], [year], [vol], 00–00 | 1
Journal of Materials Chemistry A Page 6 of 27
transformation is complete only above 150 oC (Fig. S1†). CoCO3- shaped morphology. The samples showed surface roughness
L from LDH had AlOOH as additional poorly crystalline phase 60 probably due to the formation of pores created by the CO2
(from Al present in the precursor CoAl-LDH; JCPDS: 21-1307). evolution during calcination.
To remove this phase, it was treated with dilute HCl (3.3 mM). It
is reported earlier that this concentration does not affect the LDH
311
440
5
511
500
220
400
structure.17 PXRD revealed that the structure of CoCO3 was intact
422
222
111
and confirmed the absence of aluminium oxide phase after the
d
acid treatment (Fig. S2†). However, SEM-EDAX analysis of the
Intensity, C/s
acid-treated sample (Fig. S3†) showed the presence of aluminium c
10 and cobalt infers the presence of X-ray amorphous aluminium
phase in the material that was not removed by acid treatment.
Strategically, after acid treatment, the material was washed with b
water until neutral pH and then treated with various
concentrations of NaOH (1 M, 50 mM and 5 mM). 5 mM of
15 NaOH was sufficient to remove the aluminium completely.
Simple base treatment alone was not sufficient to completely
remove the AlOOH species. Further, treating washed and dried a
sample after pH adjustment under similar hydrothermal treatment 10 20 30 40 50 60 70
did not yield carbonate phase, instead gave highly crystalline 2 Theta, deg
20 LDH phase. The schematic presentation of experiments Fig. 2 PXRD patterns of (a) Co3O4-C, (b) Co3O4-P, (c) Co3O4-U, (d)
conducted is given in electronic supplementary Information†. Co3O4-L
CoAl-LDH showed platelet-like morphology (Fig. S4a,† 3-5 µm)
aggregated to flower like structure; CoCO3-L showed the layered
structure assembled cubic morphology (Fig. S4b,† 30-50 µm) a b
25 which is completely different from other reported morphologies
of cobalt carbonate.18,19 Formation of such layered cubic structure
is probably due to the sheet-like morphology of the precursor
LDH. In order to discern the reaction mechanism, hydrothermal
treatment of freshly synthesized CoAl-LDH in mother liquor was
30 carried out at different time and the phase formation,
morphology, concentration of metal ions and pH was monitored
(Fig. S5,†). Formation of CoCO3 preceded initially by the partial c d
transformation of carbonate-LDH to nitrate-LDH in 2 h. At 4 h,
transformation of LDH to CoCO3 occurred where the pH was
35 higher (9.0) which showed rectangular to hexagonal nano flakes
that assembled to form micro sheets which overlaid one over the
other forming microcubes. Based on these studies, the reaction
chemistry involved and a schematic mechanism are proposed and
given in Fig. S5,†. Thermal stability of cobalt carbonates varied
65 Fig.3 SEM images of (a) Co3O4-C, (b) Co3O4-P, (c) Co3O4-U, (d) Co3O4-
40 significantly with the synthetic procedure employed. CoCO3-C L (inset: HRSEM images)
showed poor stability, decomposing completely at 349 oC while
CoCO3-L was highly thermally stable (complete decomposition Crystallite sizes of these morphologically different spinels are
at 507 oC), the highest reported in literature so far (Fig. S6†).20,11 265, 224, 255 and 253 Å and surface areas are 23, 25, 15, and 16
A weight loss of 32.9% was observed at 430 oC ascribed to the m2g-1 for Co3O4-C, Co3O4-P, Co3O4-U and Co3O4-L respectively.
45 conversion of CoCO3-L to Co3O4-L and is similar to the 70 Temperature programmed reduction (TPR) profiles of different
theoretically calculated value of 32.5%. Different cobalt Co3O4 displayed two reduction peaks; the first reduction peak
carbonate samples were calcined in air at 500 oC for 3 h which around 240 to 310 oC corresponds to the reduction of Co3O4 to
showed the formation of Co3O4 spinel as elucidated by PXRD CoO, while the subsequent reduction of CoO to Co is observed at
(Fig. 2; JCPDS:42-1467). SEM analysis of these spinels showed 310 to 410 oC (Fig. S7†). The reduction temperatures strongly
50 varied morphology (Fig. 3) depending on the synthesis 75 depended on the morphology wherein Co3O4-L showed the
methodology employed. The unique layered structure assembled highest reduction temperature.22
cubic morphology was retained for Co3O4-L although with Researchers have demonstrated the importance of
significant roughness (craters are clearly visible on the surface of morphologically different Co3O4 materials for various
these particles; Fig. 3d inset). Co3O4-U showed a cubic electrochemical applications.1,20,23 The current-voltage (I-V)
55 morphology made up of highly crystalline small cubes as 80 characteristics of these materials were recorded in ±10 voltage
reported earlier.21 On the other hand, Co3O4-P exhibited uniform window (Fig. 4), using automatic sweep mode. The slopes of the
cuboidal structure piled up together to form micro spheres of I-Vs were found to be linear (R2 = 0.99 or better) in the scanned
irregular shape whereas Co3O4-C displayed a small dumbbell voltage range indicate ohmic nature of the contacts and the
2 | Journal Name, [year], [vol], 00–00 This journal is © The Royal Society of Chemistry [year]
Page 7 of 27 Journal of Materials Chemistry A
existence of a single charge carrier. Co3O4 is a p-type high electrical conductivity at room temperature was noted for
semiconductor with holes as charge carriers, primarily by Co4+ this spinel and is attributed to higher charge carriers, unique
ions generated through several pathways namely charge 45 morphology, low band gap, and higher reduction temperature.
disproportionation, partial substitution of cobalt in tetrahedral Such unusual properties possessed by this sample even without
5 sites by monovalent ions such as Li+ and due to excess oxygen additional doping may find application as electrodes in batteries
non-stoichiometry.24,25 From the slopes of the I-V curves, the or supercapacitors with improved practical efficiency.
conductivity of the Co3O4-L is 1 to 5 order of magnitude higher
(8.27×10-4 S/cm) than that of the other Co3O4 materials (1.14×10- 50 Acknowledgements
5
S/cm, 6.73×10-9 S/cm and 4.48×10-8 S/cm for Co3O4-U, Co3O4- The authors thank reviewers for their constructive suggestions that have
10 P and Co3O4-C respectively). helped in improving the scientific quality of the manuscript. The authors
thank Council of Scientific and Industrial Research (CSIR), New Delhi
55 for funding this work. C. A. A. thanks CSIR, New Delhi for the award of
a Senior Research Fellowship (31/28(95)/2008-EMR-1.
This journal is © The Royal Society of Chemistry [year] Journal Name, [year], [vol], 00–00 | 3
Journal of Materials Chemistry A Page 8 of 27
4 | Journal Name, [year], [vol], 00–00 This journal is © The Royal Society of Chemistry [year]
Journal of Materials Chemistry A Page 10 of 27
S1
Page 11 of 27 Journal of Materials Chemistry A
Experimental
Synthesis of LDH and its decomposition to cobalt carbonate: CoAl-LDH was synthesized
using urea hydrolysis method by taking 0.27 M of Co(NO3)2, 0.135 M of Al(NO3)3 and 1.584
M of urea in 200 ml of water and N2 gas was purged for 30 min to remove dissolved O2 and
CO2. This mixture was kept in a round-bottomed flask (500 ml) attached to a reflux
condenser at 90 oC for 30 h with stirring under N2 atmosphere. One portion (150 ml) of this
was filtered, washed with distilled water till neutral pH and dried in vacuum at room
temperature and the sample was named here as CoAl-LDH.
Decomposition of CoAl-LDH was done by taking another portion (50 ml) of LDH
synthesized with mother liquor into a Teflon-lined autoclave (70 ml) and heated at different
temperatures ranging from 120 to 200 oC for 12 h. After cooling to room temperature, the
solid precipitate was collected by filtration, washed with deionized water and dried in
vacuum at room temperature and the sample treated at 150 oC is named as CoCO3-decomp.
750 mg of this sample is treated with 300 ml of 3.3 mM HCl for 6 h, washed till pH neutral
and treated subsequently with 300 ml of 5 mM of NaOH for 6 h to remove AlOOH and
amorphous alumina phases to obtain highly pure and crystalline CoCO3-L.
Urea hydrolysis: 0.135 M of Co(NO3)2 and 1.584 M of urea in 50 ml of water were taken in a
Teflon-lined autoclave and heated at 150 oC for 12 h. The solid precipitate is collected by
filtration, washed with deionized water and dried in vacuum at room temperature. The sample
was named as CoCO3-U.
Commercial cobalt carbonate is purchased from sd-fine chem. pvt. Ltd., India and named
here as CoCO3-C.
Calcination of cobalt carbonate to cobalt oxide spinel:
Thus obtained CoCO3 samples were heated in a muffle furnace at a heating rate of 5 oC/min
till 500 oC in static air and kept at that temperature for 3 h for complete decomposition to
Co3O4. The corresponding samples are named as: Co3O4-L, Co3O4-U, Co3O4-P and Co3O4-C.
Elemental analysis for cobalt and aluminium in cobalt oxides was determined using
inductivity coupled plasma optical emission spectrometry (ICP-OES: Perkin Elmer, OES,
Optical 2000 DV) by dissolving the sample in adequate quantity of mineral acid.
The reaction chemistry and schematic presentation of experiments performed are given
below:
S2
Journal of Materials Chemistry A Page 12 of 27
Conductance measurement: Co3O4 pellets were made by taking 75% of Co3O4, 20%
graphite and 5% PTFE and pelletized at an applied pressure of 5 tones. The electrical
measurements (Source Meter Unit - Keithley – 2635A) were done in a custom made pellet
holder of Teflon with stainless steel contacts. The whole system was placed in an airtight
controlled heating apparatus. I-V characteristics were recorded at different temperatures after
stabilizing at each temperature for 10 minutes. The current-voltage (I-V) characteristics were
recorded in ±10 voltage window. The readings were recorded at the end of one second with
applied voltage and the whole scan was completed in 21 seconds. The measurements were
done in duplicate and the error in the current measured was ± 3%.
S3
Page 13 of 27 Journal of Materials Chemistry A
Figure S1
*
1000
*
* * * *#*
Intensity, C/s
# # # # * **
# d
+ * * * * * *
# # # #* * **
# c
+
*+ + + ++
+ +* *
+ + + ++ b
a
10 20 30 40 50 60 70
2 Theta, deg
Fig. S1 PXRD patterns of (a) CoAl-as-synthesized (90 oC), (b) hydrothermal of “a” at 120
o
C , (c) hydrothermal of “a” at 150 oC, (d) hydrothermal of “a” at 200 oC (*Cobalt carbonate
(Spherocobaltite), # Aluminium oxyhydroxide (AlOOH), + Hydrotalcite)
S4
Journal of Materials Chemistry A Page 14 of 27
Figure S2
*
1000
* * * * * * * ** c
Intensity, C/s
# # # # #
a
10 20 30 40 50 60 70
2 Theta, deg
Fig. S2 PXRD patterns of (a) CoCO3-L, (b) CoCO3-L after acid treatment, (c) CoCO3-L after
acid and base treatment (* Cobalt carbonate (Spherocobaltite), # Aluminium oxyhydroxide
(AlOOH))
S5
Page 15 of 27 Journal of Materials Chemistry A
Figure S3
S6
Journal of Materials Chemistry A Page 16 of 27
Figure S4
a b
Fig. S4 HRSEM images displaying the morphological changes occurred during the soft
chemical decomposition (a) CoAl-LDH to (b) CoCO3-L
S7
Page 17 of 27 Journal of Materials Chemistry A
Figure S5
Formation mechanism of CoCO3 through soft-chemical decomposition of CoAl-LDH
+ - Hydrotalcite * 12 h
104
* - Cobalt carbonate
200 10 h
# - Aluminum oxyhydroxide
8h
110
012
122
116
113
*
202
Transmittance,%
024
*
214
# #
Intensity,c/s
* * # 6h
# * # * * * 12 h
4h
10 h
8h 2h
6h 0h
+ 4h
+ 2h
+
+ + ++ 0h
4000 3500 3000 2500 2000 1500 1000 500
10 20 30 40 50 60 70 -1
2 Theta, deg Wave number, cm
PXRD and FT-IR spectra of the as-synthesized CoAl-LDH sample (marked as 0 h) and after
its hydrothermal treatment in mother liquor at indicated time
PXRD and FT-IR results showed partial conversion of carbonate containing CoAl-LDH to
nitrate containing LDH upon hydrothermal treatment of as-synthesized sample after 2 h. This
was supported by the appearance of d003 basal reflection around 8.7 Å in PXRD and a band
observed at 1385 cm-1 (indicated as red arrow) in FT-IR, characteristic of nitrate containing
LDH materials.1 No significant change in the pH was noted during (see figure below) this
time however with subtle increase in the Co/Al atomic composition as determined through
ICP-OES analysis. Formation of nitrate containing CoAl-LDH through urea hydrolysis at
high temperature is known earlier.2 On increasing time to 4 h, a sharp increase in the pH was
noted (to 9.0) that did not change with its further increase. This could be due to the formation
of ammonium carbonate which probably then reacted with nitrate containing LDH, possibly
through dissolution-reprecipitation resulting in cobalt carbonate and aluminium oxyhydroxide
(see PXRD and FT-IR of 4 h sample). Since solubility of nitrate containing LDH is higher
than its corresponding carbonate from3, feasibility of this reaction would be better. On further
increase in time (up to 12 h), crystallization of cobalt carbonate takes place (as evidenced
from the increase in the intensity of reflections in PXRD) where assembling of rectangular to
hexagonal nano flakes to micro sheets occurs which then overlay one over the other forming
microcubes (morphology changes and schematic mechanism are given below).
ICP-OES analysis of solids and supernatant solutions obtained after hydrothermal treatment
of freshly synthesized CoAl-LDH in mother liquor at various time
Treatment Co/Al atomic Co in supernatant Al in supernatant
time (h) ratio in solid* (mg/L) (mg/L)
0 2.3 80.9 0.0
2 3.1 91.7 0.1
4 3.3 1.7 0.0
6 4.0 1.0 0.1
8 11.4 1.0 0.0
10 14.3 1.0 0.0
12 8.2 0.9 0.1
*The variation in Co/Al atomic ratio for solids after 4 h could be due to heterogeneity of the samples having
multiple phases
Supernatant solution at different time interval and values indicated are pH of the solution
S8
Journal of Materials Chemistry A Page 18 of 27
Reaction Chemistry
90 oC
CO(NH2)2 + 3H2O 2NH4+ + CO2 + 2OH-
90 oC
2NH4+ + CO2 + 2OH- 2NH4+ + CO32- + H2O
90 oC
4Co(NO3)2 + 2Al(NO3) 3 + CO32- + 14NH4+ Co4Al2(OH)12.CO3.x H 2O + 14NH 4NO3
o
150 C
Co4Al2(OH)12.CO3.x H 2O + NH4NO3 Co6Al2(OH)12.NO3.x H2O + NH4CO3
In mother liquor
150 oC
2Co6Al2(OH)12.NO3.x H2O + 12CO32- 12CoCO3 + 2AlOOH + Al2O3
In mother liquor
500 oC
6CoCO3 + O2 2Co3O4 + 6CO2
(1) S. Huang, H. Peng, W.W. Tjiu, Z. Yang, H.Zhu, T. Tang, T. Liu, J. Phys Chem. B, 2010, 114, 16766.
(2) J.B. Han, J. Lu, M. Wei, Z.L. Wang, X. Duan, Chem. Commun., 2008, 5188.
(3) R.K. Allada, A. Navrotsky, H.T. Berbeco, W.H. Casey, Science, 2002, 296, 721.
S9
Page 19 of 27 Journal of Materials Chemistry A
Figure S6
c
dW/dT
S10
Journal of Materials Chemistry A Page 20 of 27
Figure S7
H2 consumption (a.u)
c
b
a
100 200 300 400 500 600 700 800
o
Temperature, C
Fig. S7 TPR profiles of (a) Co3O4-C, (b) Co3O4-P, (c) Co3O4-U, (d) Co3O4-L
S11
Page 21 of 27 Journal of Materials Chemistry A
Oxygen content analysis was carried out as reported.4 50 mg of material was dissolved in 10
ml of HCl (35.4 %) containing KI (10 g/L) in a tightly packed container for 4-6 h (complete
dissolution). The Co ions (Co3+ and Co4+) in higher oxidation states are reduced to Co2+ and
forms stoichiometric amount of iodine in the solution. The liberated iodine was titrated
against standard sodium thiosulpate solution (0.025 M) using freshly prepared starch as
indicator. Excess oxygen present in the sample is due to the presence of Co4+ that results in
high electrical conductivity. Titrations were done in triplicate and the average values are
reported and the variation in the titre values is ± 0.1 ml.
Table 1S Oxygen content and calculated formula of different Co3O4 materials by iodometry
Oxygen
Material Calculated Formula#
content
Co3O4-C 4.03 Co2+Co3+1.95Co4+0.05O4.03
Co3O4-P 4.00 Co2+Co3+2.00Co4+0.00O4.00
Co3O4-U 4.03 Co2+Co3+1.94Co4+0.06O4.03
Co3O4-L 4.08 Co2+Co3+1.84Co4+0.16O4.08
#
values rounded to two significant figures
(4) K. Conder, E. Pomjakushina, A. Soldatov, E. Mitberg, Mater. Res. Bull., 2005, 40, 257.
S12
Journal of Materials Chemistry A Page 22 of 27
In order to study the effect of calcination temperature which is known to influence the
electrical conductivity of the oxide samples, CoCO3-L was thermally treated at three different
temperatures (based on thermogravimetric analysis) namely 400, 500 and 650 oC in air for 3
h and the obtained oxide samples were assessed for electrical conductivity measurements.
The results showed an increase in the conductivity with an increase in calcination
temperature (Table 2S) probably due to an increase in the concentration of Co4+ as reported
earelier.5
400 7.67×10-4
500 8.27×10-4
650 13.44×10-4
S13
Page 23 of 27 Journal of Materials Chemistry A
Figure S8
Co3O4-C Co3O4-P
4.00 5.00
4.00 R² = 0.8539
3.00
3.00
ρ/T)
ρ/T)
2.00 R² = 0.9771
log(ρ
log(ρ
2.00
1.00R² = 0.9991
1.00
0.00 0.00
-1.00 -1.00
0.0015 0.002 0.0025 0.003 0.0035 0.0015 0.002 0.0025 0.003 0.0035
1/T 1/T
Co3O4-U Co3O4-L
4.00 1.50
3.00 R² = 0.9548 R² = 0.9207
1.00
ρ /T)
ρ/T)
2.00
log(ρ
log(ρ 0.50
1.00
0.00 0.00
-1.00 -0.50
0.0015 0.002 0.0025 0.003 0.0035 0.0015 0.002 0.0025 0.003 0.0035
1/T 1/T
S14