CORROSION CONTROL IN THE REFINING INDUSTRY

Improve Your Working Knowledge of Corrossion Control with Expert Specialist 25th - 29th August 2014, Kuala Lumpur, Malaysia
Case Studies, Discussion, Simulation Learning and many Practical exercises!

Petrosync Lecturer
Yousuf Memon B.E.
Plant Inspection & Corrosion Control Consultant

Major Corrosion Projects

Over 35 years of experience in upstream & downstream oil & gas industry
CEO of Reliance Swift Veritas (Pvt) Ltd. Director of Petrosult & Unimart Specializing in corrosion & integrity management systems execution and training

Prepared Policies for Corrosion Monitoring Systems & Corrosion Inhibitor Injection System for Total ABK. Prepared Corrosion Management System for Jeddah Oil Refinery Presented technical paper on Failures in Refinery Overhead of Atmospheric Distillation Column.

Masterclass Overview

Petroleum Refineries are perusing sustained approach from identification of corrosion and material failure issues to long-term corrosion control approaches. However, the risks to corrosion failures are still evident in the refineries. The course covers key topics pertaining to refinery processes, corrosion issues, corrosion monitoring and corrosion control methods.
Supported by

Specially Designed For

This course is geared toward those with a minimum of 1-2 years experience in refineries including:

design engineers process engineers procurement agents maintenance planners service company representatives who support refineries corrosion and equipment engineers metallurgists inspectors inspection supervisors.

Masterclass Objectives

To provide understanding various petroleum refinery processes including CDU, FCC, Platformer,
Hydrocracker, Amine Units, etc. refinery equipment. ery processes.

To provide understanding of common material construction and metallurgy used in petroleum To provide understanding of common corrosive environment encountered in petroleum refin To provide understanding of refinery-specific corrosion problems, material degradation and
various damage mechanisms involved in the refinery. petroleum refinery.

To provide understanding of corrosion monitoring techniques used in different units of the

To provide understanding of corrosion prevention methods mainly corrosion control chemicals

injection at different stages of refinery processes.

WHY YOU SHOULD ATTEND PETROSYNCS EVENTS

To ensure that all objectives of the course matches yours, all PetroSync programs are developed after intensive and extensive research within the industry PetroSync programs focus on your immediate working issues to ensure that you are able to apply and deliver immediate results in real work situations Application and implementation of industry knowledge and experience are the drivers for our course design, not theoretical academic lectures PetroSync training focuses on practical interactive learning tools and techniques including case studies, group discussions, scenarios, simulations, practical exercises and knowledge assessments during the course. Invest a small amount of your time to prepare before attending the course to ensure maximum learning PetroSync follows a rigorous selection process to ensure that all expert trainers have first-hand, up-to-date and practical knowledge and are leaders of their respective industrial discipline

CORROSION CONTROL IN THE REFINING INDUSTRY

25th - 29th August 2014, Kuala Lumpur, Malaysia
1

DAY 1
1

SECTION 1

Refinery Operations & Overview

Refinery Operating Objectives Refinery Process Overview

Overhead pH Control Corrosion Inhibitor Control Washing

Fundamentals Metallurgy & Corrosion Other Damage Mechanism

SECTION 2

Vacuum Distillation Unit (VDU)

SECTION 5

Fluid Catalytic Unit (FCCU)

Process Description Riser/Reactor Regenerator Flue Gas System Fractionator Type selection Fouling behavior/mitigation Tube Insert Technologies Header types High Fin tube types

Common Metals & Alloys Used in Refinery

Killed Steel Steels Carbon Steel C-Mo Steels Low-Alloy Steels Cr-Mo Steels Nickel Steels Stainless Steels Other Metals and Alloys

Thermal & Mechanical Aspects

SECTION 3
1 Crude Distillation Unit

Sources of Crude Oil 1 Composition of Crude Oil Remaining Constraints 3 Crude Oil Pre-treatment Desalting Corrosion in Crude Distillation Units Columns Exchangers and Piping Fired Heaters Corrosion Monitoring in Crude Units Water Analysis (Overhead Corrosion Control) Hydrocarbon Analysis Corrosion Rate Measurement On-Stream, Non-destructive Examination

Materials of Construction of FCCU Corrosion in FCCU Regenerator Reaction Mix Line Main Fractionator Bottoms Piping Flue Gas Systems High-Temperature Oxidation High-Temperature Sulfidation (H2S Attack) High-Temperature Carburization Polythionic Acid Stress Corrosion Cracking Catalyst Erosion Feed Nozzle Erosion Refractory Damage High-Temperature Graphitization Sigma-Phase Embrittlement 885 F (475 C) Embrittlement Creep Embrittlement High-Temperature Creep Thermal Fatigue

Materials of Construction of CDU

DAY 2
SECTION 4
1 1

Corrosion Control in Crude Distillation Units Desalting Caustic Addition

Corrosion Control in FCC Units Damage Mechanisms and Suitable Materials Reactors

 Regenerators Catalyst Transfer Piping System

SECTION 6

Catalytic Light Ends Recovery Unit (CLERU) Units

CLER Process Description Materials of Construction Columns Exchangers Corrosion in CLERU Hydrogen Induced Damage Inspection Techniques for Hydrogen Induced Damage Prevention and Repair Techniques Ammonia Stress Corrosion Cracking Carbonate Stress Corrosion Cracking Fouling/Corrosion of Reboiler Circuits Corrosion Control Measures Water Washing Polysulfide Injection Corrosion Inhibitors Corrosion Monitoring Hydrogen-Activity Probes Chemical Tests Corrosion Probes

Fouling Problems Corrosion Control Measures Reactor Section Corrosion Tower Overhead Corrosion Reboiler Corrosion and Fouling Control Acid Tanks Corrosion Under Insulation Corrosion Monitoring Reaction Section Treating Section Fractionation Section Refrigeration Equipment Acid Tank

SECTION 8

Hydroprocessing Units (HPU)

Hydroprocessing Hydrotreating Hydrocracking Variations on Hydroprocessing

DAY 3
SECTION 1 7
1 1

Sulfuric Acid Alkylation Unit (SAAU)

3 1 Process Description Reaction Section Treating Section Fractionation Section Refrigerator Section

Materials of Construction Corrosion in SAAU Sulfuric Acid Corrosion Acid Concentration Acid Temperature and Velocity Acid Dilution Hydrogen Grooving Feed Contaminants Acid and Neutral Esters Acid Carryover Corrosion Under Insulation

Corrosion in HPU Hight-Temperature Hydrogen Attack High-Temperature H2S CorrosionWith Hydrogen Present High-Temperature H2S CorrosionWith Little or No Hydrogen Present Naphthenic Acid Corrosion Ammonium Bisulfide Corrosion Chloride Stress Corrosion Cracking Failures Often Happen After Startup Failures Happen at Predictable Points Reactions with Stainless Steel Polythionic Acid (PTA) Stress Corrosion Cracking Other Methods Used to Prevent PTA SCC Wet H2S Cracking Sulfide Stress Cracking Temper Embrittlement Hydrogen Embrittlement Materials of Construction of HPU Reactor Loop-General Reactor Feed System Reactor Feed Furnaces Reactors Reactor Effluent System Fouling/Corrosion of Reboiler Circuits

Reactor Effluent-Distillation Feed Exchangers Effluent Air Coolers Effluent Air Cooler Inlet and Outlet Piping Separator Vessels Recycle Hydrogen System Distillation Section

SECTION 1 11

Amine Treating Unit (ATU)

Process Description Tail Gas Units Corrosion Phenomena Corrosive Species Amine Degradation Cracking Phenomena Corrosion Inhibitors Materials of Construction Corrosion Monitoring Corrosion Control Measures

SECTION 9

Catalytic Reforming Unit (CRU)

Octane Number (RON) Catalyst Catalytic Reforming Process Platformer (UOP) Catalytic Reformer, Semi-Regenerative Reactor Design

SECTION 12

Sulfur Recovery Units (SRU)

Sulfur Recovery Units Sulfur Chemical Processes Sulfur Recovery Process Tail Gas Treating Unit Incinerator Cold Bed Adsorption (CBA) Unit Corrosion Mechanisms Sulfidation of Carbon Steels Sour Environment Corrosion Weak Acid Corrosion Corrosion of CBA Units Burner and Mixing Chamber Tail Gas Reactor and Waste Heat Exchanger Water Quench and Re-Circulation Blower System H2S Adsorption System
1

Corrosion I CRU HTHA Stress Corrosion Cracking 3 Materials of Construction Reactors Exchangers and Piping Fired Heaters and Other Equipment
1 1

Corrosion Control Corrosion Monitoring

DAY 4
SECTION 10
1

Delayed Coking Units (DCU)

Equipment and Operation of the Delayed Coking Unit High-Temperature Sulfur Corrosion Naphthenic Acid Corrosion High-Temperature Oxidation/Carburization/Sulfidation Erosion-Corrosion Aqueous Corrosion Corrosion Under Insulation Thermal Fatigue Temper Embrittlement of Cr-Mo Steels

DAY 5
SECTION 13

Refinery Corrosion Prevention Methods Process Additives and Corrosion Control

Factors Affecting Corrosion Acids Temperature Pressure

IN-HOUSE SOLUTIONS
SAVE COST IMPROVE PERFORMANCE REDUCE RISK
PetroSync understands that in current economic climate, getting an excellent return on your training investment is critical for all our clients. This excellent training can be conducted exclusively for your organization. The training can be tailored to meet your specific needs at your preferred location and time. We will meet you anywhere around the globe. If you like to know more about this excellent program, please contact on +65 6415 4500 or email general@petrosync.com

 Flow Turbulence Material Selection Methods to Mitigate Corrosion Desalting and Caustic Injection Water Washing Acid Neutralization Barrier Between Metal and Environment Chemicals Used to Combat Corrosion Filming Amines Filming Formulation Filmer Application Treat Rates Monitoring Filmer Performance Neutralizing Amines Polysulfides Napthhenic Acid Corrosion Inhibitors

Electrochemical Corrosion Monitoring Linear Polarization Resistance Potential Monitoring 1 Zero Resistance Ammetry (ZRA) Electrical Impedence Spectroscopy (EIS) Electrochemical Noise (EN) Hydrogen Flux Monitoring Atmospheric Distillation Unit Vacuum Distillation Unit Fluid Catalytic Cracking Unit Amine Treating Unit Sour Water Stripper Units Sulfuric Acid Alkylation Unit Automated On-Line Monitoring

SECTION 15

Application of Corrosion Inhibitors

SECTION 14

Refinery Injection Systems

Materials Selection Considerations Location of Injection Point Injection System Hardware Chemical Storage Tanks Chemical Injection Pumps Additive Control Systems Piping Systems Injector

Corrosion Monitoring Methods in Refineries

Uses of Corrosion Monitoring Corrosion Monitoring Techniques Corrosion Coupons 1 1 Electrical Resistance Monitoring

Petrosync Quality
Limited Attendees The course has limited seats to ensure maximum learning and experience for all delegates. Certificate of Attendance You will receive a Certificate of Attendance bearing the signatures of the Trainer upon successful completion of the course. This certificate is proof of your continuing professional development. Interactive Training You will be attending a training designed to share both the latest knowledge and practical experience through interactive sessions. This will provide you with a deeper and more long-term understanding of your current issues. High Quality Course Materials Printed course manual will provide you with working materials throughout the course and will be an invaluable source of reference for you and your colleagues afterward. You can follow course progress on your laptop with soft copies provided.

Program Schedule
08:00 09:00 09:00 11:00 11:00 11:15 11:15 13:00 13:00 14:00 14:00 15:30 15:30 15:45 15:45 17:00 17:00

Registration (Day1) Session I Refreshment & Networking Session I Session II Lunch Session III Refreshment & Networking Session II Session IV End of Day

Petrosync Lecturer

Mr. Yousuf Memon B.E.

Plant Inspection & Corrosion Control Consultant

more than 38 years, Mr. Joshi worked in the areas of Plant Design, fabrica on, Inspec on, including in-service inspec on of Plant equipments, Pressure vessel, Heat exchangers, Piping systems and Tank-farms Refineries, Petrochemical plants, Oil terminals, Fer lizer Client List Yousuf Memon is the CEO of Reliance Swift for Veritas (Pvt) Ltd. with plants, Gas sweetening plants,in O shore produc on facili es, Power plants. His is well known expert in over 35 years of experience upstream & downstream oiland & gas BP DEWA the following codes. in corrosion & integrity management systems industry, specialized UEP DPL execution and training. Yousuf Memon has been working for ADCO & ASME Sec. VIIIoil Div. 1 and Div 2. API 620, API 650 HUBCO national international & gas exploration, petroleum refineries, API 510, API 570 and API 653 ASME B 31.1, B 31.3 petrochemical plants, chemical plants, fertilizer plants, power GASCO FODCO codes plants for several years. Different areas ASME IX plants andTEMA desalination of Sec. ZADCO Fauji Power AD-MERKBLATTER API Bri sh Standard BS 5500 Mechanical Integrity remained his areas of expertise such as; QP Engro Powergen Plant, Risk-Based Inspection, Failure Analysis, Fitness-For-Services, PSO FFC Non Destructive Testing (Conventional Advanced), Corrosion Mr. Joshi has worked with several mul & na onal companies worldwide and was, involved / PAPCO Monitoring, Corrosion Inhibitor Injection, Material Selection, Protective OMIFCO interacted with leading mul na onal giants, such as: Coatings, Material Performance Evaluation, Cathodic Protection System. PARCO Engro Fertilizer He also delivers public training courses,and distant learning Toyoin-house, Engineering Mitsubishi Heavy Industries Asia Petroleum Engro Polymers courses on Corrosion Control, Plant Inspection & Mechanical Integrity to Umm-Al-Nar Re nery local PT. PUSPETINDO, Indonesia. TUV NORD DUBAL Balcke upstream, Durr GMBH and Thermax limitedetc, etc and international midstream, and downstream oil gas industries.
Professional Affiliations National Association of Corrosion Engineers (NACE) The American Society of Mechanical Engineers (ASME) American Society of Quality (ASQ) American Educational Society of Surface Finishing (AESF) American Institute of Chemical Engineers (A.I.Ch. E.) Pakistan Engineering Council (PEC) Skill & Expertise

Piping Inspection Oil & Gas Refinery NDT Metal Fabrication Power Plants Plant Inspection

Risk Based Inspection API 510 API 570 Desalination Plants Boilers Petroleum Refinery Natural Gas Petrochemicals

Material Selection Metallurgy Corrosion Control Protective Coatings Damage Mechanisms Fertilizers Petrochemical Petroleum

CORROSION CONTROL IN THE REFINING INDUSTRY

25th 29th August 2014, Kuala Lumpur, Malaysia

PROGRAMME CONSULTANT
Contact Email Phone Fax : Vika Indriyasari : vika.i@petrosync.com : +65 6415 4500 : +65 6826 4322

INVESTMENT PACKAGES
Please checklist the package that you are attending!
Investment Package Standard Price

Deadline
22nd Aug 2014 25th Jul 2014

Course Fee
SGD $ 2,995 SGD $ 2,795 10% discounts for group of 3 registering from the same organization at the same time

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DISCLAIMER
Please note that trainers and topics were confirmed at the time of publishing; however, PetroSync may necessitate substitutions, alterations or cancellations of the trainers or topics. As such, PetroSync reserves the right to change or cancel any part of its published programme due to unforeseen circumstances. Any substitutions or alterations will be updated on our web page as soon as possible.

Group Discount (3 or more delegates)

22nd Aug 2014

Get a free gift when you register and pay for the full Standard Price 5 days masterclass before early bird deadline! * To enjoy the promotion & discount offer, payment must be made before deadline * For 5 or more delegates, please inquire for more attractive package. * Prices include lunches, refreshments and materials. Promotion & discount cannot be combined with other promotional offers. * Important: Please note that registration without payment will incur a SGD 200 administration fee.

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