Steam Blow Concept: Petro Vietnam CPMB

DRAWING/DOCUMENT STATUS: Final for Reference
C B A
2007.09.18 2007.08.23 2007.07.10
Change of Unit ID from 459341723 Attachment 1to 14 included First issue
Loenne Loenne Loenne
Rost Rost Rost
Duehrkop Duehrkop Schobert
Rev.
DATE
DESCRIPTION
Bearb. Coord.
Geprft Checked
APPD.
PROJECT :
CAMAU 2 750MW COMBINED CYCLE POWER PLANT

OWNER OWNERS ENGINEER :
PETRO VIETNAM CPMB

CONTRACTOR : CONTRACTORS ENGINEER :
LILAMA CORPORATION
SUBCONTRACTORS NAME :
FICHTNER
SUBCONTRACTORS SUPPLIER :
s
UAS
POWER GENERATION DRAWING TITLE :
Steam Blow Concept

PKZ Contents Code Reg. No. UNID
VIT800
Ursprung/Original
DN02
9800
Ursprung-Nr./Original-No.
995003
460265919
Urspr.-PKZ-Nr. Orig.-PC
Projekt/Project
PKZ/PC
CA MAU 2 750MW CCPP

Datum Date gezeich. Drawn bearb. Coord. geprft Checked 2007-07-10 2007-07-10 2007-07-10 Name Loenne Rost Schobert Mastab Scale Benennung/Title
VIT800
A4
UA/DCC Type Inhaltskennzeichen Contents Code
N/A
DN02
Steam Blow Concept

Dienstst./Dept. UNID
9800
Zhl.-Nr. Reg.-No. Index/Rev.
Abtlg. Dept.
EC1
sgd.
995003
Version
s AG
POWER GENERATION
Erstellt mit/designed with
EC1
460265919
C
Blatt-Nr./Page-No.
CM2-L1-G-.70-995003
Ersatz fr Supersedes
Dampfausblasekonzept
Steam Blow Concept
Seitenzahl:
No. of Pages
17
Anlagen:
Appendices
Ibs-Kennzeichen
16
Ca Mau II
Kraftwerk/Power Plant
SCC5-4000F (2+1)
Block/Unit
VIT800
KW-Nr./Plant Code
DN02
UA
B-HA / LB-01
Inhaltskennzeichen/Contents Code Zhl-Nr./Reg. No.
Handhabung/Handling:
Restriktiv//Restricted
System/Komponente:
System/Component
Cleaning of steam systems - Steam Blow Concept Steam blow of HRSGs and steam pipes
Anweisungstitel:
Instruction Title
Table of Contents
1 2 3 4 5 Purpose General description Preparation tasks Precautions Operating design 6 7 8 9 Start-up, steam blow steps and steam blow conditions Scope of measurement Performance criteria Attachments
*) Nicht zutreffendes streichen *) Delete as appropriate
Erstellt
Prepared by
Erstellt/Geprft*)
Prepared/Verified by
Geprft/Freigeg.*)
Verified/Released by
Geprft/Freigeg.*)
Dienststelle
Department
EC62 Lnne 2007-05-11 gez
EC62 Rost 2007-06-04 gez
C61 Unger 2007-07-09 gez
E-CM2 Schobert 2007-07-02 gez
Name
Name
Datum
Date
Unterschrift
Signature *) Nicht zutreffendes streichen *) Delete as appropriate
Geprft/Freigeg.*)
Geprft/Freigeg.*)
Geprft/Freigeg.*)
Geprft/Freigeg.*)
Dienststelle
Department
Name
Name
Datum
Date
Unterschrift
Signature
Gendert:
modified by
c b a
Rev.
Index
Name/Kurzzeichen
Name/Signature
Dienststelle/Firma
Department/Company
Datum
Date
Fachabteilung, Ibs-Leitung, Projektleitung

Techn. Department, Com. Management, Project Management
Verteiler:
Copies to
E272, EE15, EE16, EC1, EC61
Siemens AG . Power Generation (PG)
Inbetriebsetzung Commissioning
L:\15_Plant_Cleaning_Chemistry\03_Cleaning\03_Steam Blow\03_Actual Projects\Ca Mau II\Steam Blow Procedure\Comm-Instr_SteamblowCaMauII_final.doc
Kraftwerk: Ca Mau II
Power Plant
BKW-Kennzeichen: VIT 800

BKW-Code:
Seite:
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SCC5-4000F (2+1)
Steam Blow Concept
Steam blow of HRSGs and steam pipes
1.
Purpose
The purpose of this procedure is to describe the preparation tasks, precautions and operation steps involved in the steam blow cleaning of the Heat Recovery Steam Generators (HRSGs) and associated steam pipes. Prior to initial operation of the steam turbine (ST) the steam blow process serves to clear the steam piping of foreign material which may remain in components or systems after chemical cleaning. The steam used for steam blows will be provided by the HRSGs and for the cleaning of the auxiliary steam system by the auxiliary steam generator. The required cleaning criteria regarding the removal of dirt and debris shall be achieved prior to the initial steam supply to the steam turbine.
2.
General description
Prior to the steam blow process a chemical cleaning of the HRSGs and associated steam pipes will be carried out. The chemical cleaning of the HRSGs, the HP-, IP- and LP-steam pipes will remove all oxide products (e.g. mill scale, welding slag) as well as all organic materials. Metallic parts (e.g. weld rods, steel grid etc.) should not be in the boiler components or steam pipes, nevertheless the steam systems shall be cleaned from remaining particles during steam blows. Prior to the steam blows, the steam turbine seal steam supply system will be cleaned by means of air blows (to be performed by steam turbine construction department) and the auxiliary steam piping shall be blown by means of steam provided by the auxiliary steam generator. During the steam blows of the auxiliary steam system the steam will be vented to the atmosphere. Seal steam supply to the steam turbine is not allowed before the performance of these service blows (see Remark) !!! Remark: A service blow is defined as a steam blow without using targets for evaluation of cleaning criteria. The system will be blown until the steam plume appears visually clean at the steam exit to the atmosphere. The boiler steam systems as : HRSGs, HP- , IP- and LP-superheaters and re-heaters (RH) HP-steam pipes Cold reheat steam pipes (CRH) Hot reheat steam pipes (HRH) IP-steam pipes LP-steam pipes shall be cleaned during atmospheric blow out by means of steam generated during operation of the gas turbine(s) (GT(s)). In order to achieve an effective steam blow in the HP-systems during the steam blow steps No.5 and No.6, the steam will be led firstly through the temporary HP-emergency stop valve inserts of 20MAA11AA051 and 20MAA21AA051 via temporary piping and silencer to the atmosphere (see Attachments No.7 & No.8). During the steam blow steps No.7 and No.9 the cleaned HP-steam shall be led through the original HP-bypass stations into the reheat systems, through the IP-emergency stop valve inserts of 20MAB11AA051 and 20MAB21AA051 and via temporary piping and silencer to the atmosphere (see Attachments No.9 & 11). Ensuing the HP-steam shall be led during the steam blow steps No.8 and No.10 through the temporary HP-emergency stop valve inserts of 20MAA11AA051 & 20MAA21AA051, through temporary piping into the cold reheat system, through the IP-emergency stop valve inserts of 20MAB11AA051 & 20MAB21AA051 and via temporary piping and silencer to the atmosphere (see Attachments No.10 & 12). In order to clean the common HP-, CRH- and HRH-steam pipes both HRSGs will be operated during steam blow step No.11. During this step the steam is routed through the HP-emergency stop valve inserts of 20MAA11AA051 & 20MAA21AA051, through the reheat systems, through the IP-emergency stop valve inserts of 20MAB11AA051 & 20MAB21AA051 and via temporary piping and silencer to the atmosphere (see Attachment No.13). The LP-steam systems will be cleaned during steam blow step No.12. The LP-steam shall be exhausted through the LP-shut off damper connection (20MAC45AA051 temporarily removed) via temporary piping and Siemens AG . Power Generation (PG) Inbetriebsetzung Commissioning
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BKW-Code:
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SCC5-4000F (2+1)
Steam Blow Concept
silencer to the atmosphere (see Attachments No.14). During this steam blow step both HRSGs will be operated in parallel in order to clean the boiler related LP-systems as well as the LP-common pipe section. The LP-system steam blow allow to save demineralised water and shortens the cleaning period due to an operation of the HP- and IP-system in a bypass mode, that means HP-steam shall be led via the HP-bypass station(s) and the IP-steam via the IP-bypass station(s) into the condenser. For a proper cleaning by means of steam blow a Cleaning Force Ratio (CFR) or so called disturbance factor of 1,2 at all sections should be achieved. That means the cleaning will be accomplished by developing a steam flow in the piping with a mass-velocity head equal or greater than that which will occur in each steam line during normal full load operation. The Cleaning Force Ratio (CFR) is defined as follows:
CFR=
mb b mo o
2 mb b 2 mo o
= mass flow (blow) = specific. volume (blow) = mass flow (max. operating condition) = specific. volume (max. operating condition)
The load(s) of the gas turbine(s) is (are) used to control steam mass flow and steam pressure during unit startup and steam blowing. Polished steel target plates will be used to evaluate the cleaning progress. In order to reduce the noise emissions during steam blows a silencer will be installed. Following the steam blow process the required chemical steam conditions shall be obtained during the normal ST - bypass operation.
3.
Preparation tasks
Prior to the steam blow of the auxiliary steam pipes the following tasks shall be carried out: Pipe sections of the auxiliary steam system which are not part of the steam blow process shall be subjected to a visual inspection during installation in order to ensure cleanliness. These parts are (refer to the Attachment No.1): --the steam supply pipe from the LP-steam pipe up to the check valve (21HAH90AA002 resp. 22HAH90AA002) in the direction to the auxiliary steam system (valid for HRSG11 & HRSG12) --the auxiliary steam pipe from the check valve (20LBG70AA001) in the deaerator supply pipe to the deaerator inlet --the auxiliary steam supply pipe from the electrical superheater up to seal steam control valve (20MAW10AA151) The following temporary arrangements have to be installed for the auxiliary steam system blowing (refer to the Attachment No.1): The deaerator check valve insert (20LBG70AA001) shall be removed and replaced by a temporary insert Installation of temporary steam blow piping: --from the deaerator check valve 20LBG70AA001 to the atmosphere The LP-steam check valve insert (21HAH90AA002) shall be removed and replaced by a temporary insert Installation of temporary steam blow piping: --from the LP-steam check valve (21HAH90AA002) to the atmosphere The LP-steam check valve insert (22HAH90AA002) shall be removed and replaced by a temporary insert Installation of temporary steam blow piping: --from the LP-steam check valve (22HAH90AA002) to the atmosphere Installation of temporary steam blow piping: --from the seal steam drop separator inlet 20LBG30AT001 to the atmosphere Drains have to be installed at the lowest points of the temporary pipes, if necessary.
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BKW-Code:
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SCC5-4000F (2+1)
Steam Blow Concept
Prior to the steam blows of the HRSGs and steam pipes the following tasks shall be carried out: The chemical cleaning has to be completed. System check to be performed by the commissioning staff: Drains, supports, free movement of temporary piping and proper installation of targets. Pipe sections of steam systems which are not part of the steam cleaning process shall be subjected to a visual inspection during installation and after chemical cleaning to ensure cleanliness. The inspection results have to be documented. These parts are (refer to the Attachment No.6): -the HP-steam pipes downstream of the HP-steam turbine shut off valves 20MAA11AA051 & 20MAA21AA051 -the CRH steam pipe downstream of the HP-steam turbine exhaust until CRH check valve 20LBC40AA052 -the IP-steam pipes downstream of the IP-steam turbine shut off valves 20MAB11AA051 & 20MAB21AA051 -the IP-steam turbine exhaust to the tie into the LP-steam inlet pipe -the LP-steam pipe downstream of the LP-steam turbine shut off damper 20MAC45AA051 The following temporary arrangements have to be installed prior to the steam blows (parts of the temporary arrangements will already be used during chemical cleaning): Installation of blow inserts in the HP-steam shut off valves 20MAA11AA051 & 20MAA21AA051 and in the check valve 20LBC40AA052 of the CRH steam pipe. Installation of blow inserts in the IP-steam shut off valves 20MAB11AA051 & 20MAB21AA051. Installation of inspection nozzles (if applicable) and preparation of the existing drain pots for inspection. Installation of temporary steam blow system including piping and supports and targets as required. The Attachment No. 6 is indicating the temporary piping and components as follows: --Installation of steam blow piping from the HP-shut off valves 20MAA11AA051 & 20MAA21AA051 to the check valve 20LBC40AA052 of the cold reheat steam pipe and to the temporary IP-steam blow piping. --Installation of steam blow piping from the IP-shut off valves 20MAB11AA051 & 20MAB21AA051 via the temporary silencer to the atmosphere outside of the turbine hall. --Installation of steam blow piping from the LP-steam pipe (20MAC45AA051 temporarily removed) via the temporary silencer to the atmosphere outside of the turbine hall. --Installation of a targets in the temporary HP-, IP- and LP-steam blow pipe. --Drains have to be installed at the lowest points of the temporary piping. In general: All necessary instrumentation shall be installed and put in service in order to control the process. All systems required for the Gas Turbine- (GTs), Heat Recovery Steam Generator- (HRSGs), Steam Turbine-(ST) and Condenser operation must be ready for operation. Sufficient stock of polished steel targets (ST 37) should be available. Installation positions are shown in the Attachment No.6. All steam pipes shall be thermally insulated to minimise the heat loss and for personnel protection. Temporary steam blow pipes shall be insulated for protection against contact. All piping hangers shall be de-blocked and set to the cold position. Preparation of existing drain pots for inspections Demineralised water supply --Demineralised water storage tank is filled up to maximum level. --Water treatment plant is regenerated and ready for service. --Temporary demineralised water supply pump and supply pipe from demineralised water tank to condenser are installed. --Installation of temporary gauge glass or plastic tubing within easy sight for hotwell level control.
4.
Precautions
-All fire hazards must be removed or shielded by insulation. -Remove scaffolding around steam pipes and clean areas. -Barricade tape around the entire temporary piping and danger signs must be put in place. -The use of appropriate hearing protection must be enforced near all steam piping during the steam blows. -Access to hazardous areas must be limited to personnel who are aware of the hazards and have a defined purpose to enter the area. -Regarding safety aspects the entire unit shall be walked down by the responsible personnel for steam
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SCC5-4000F (2+1)
Steam Blow Concept
blow co-ordination. Any additional requirements will be completed prior to the start of the steam blow process.
4.1
Precautionary measures in the DCS-System
If the pressure in the HP-steam pipe(s) rises above 25 bara the load of the gas turbine(s) will be reduced.1 The pressure setpoint of the HP-bypass station shall be reduced to 27 bar in order to avoid overpressure in the temporary HP-steam blow piping Provision 1.1 If the boiler outlet HP-steam temperature (downstream water injection) exceeds 420C the load of the gas turbine(s) will be reduced (Due to design limits of temporary piping and equipment).1 (temporary HP-steam blow pipe: max. allowable operating pressure 37 bara / temperature 400C) In case of a HP-bypass station blockage during the steam blow operation, the gas turbine will be tripped (valid for steam blow step No.7 and No.9). In case of a HP- and/or IP- bypass station blockage during the steam blow operation, the gas turbines will be tripped (valid for steam blow step No.12). If the pressure in the condenser rises above 600 mbar abs the IP-bypass stations and the GTs will be tripped (valid for steam blow step No. 12).
1
Temporary change in the DCS-logic for steam blow step No. 5, 6, 8, 10 and 11 !
Attention !!!: For the steam blow steps No. 7, No. 9 and No.12 the changes in the DCS-logic regarding the HP-pressure, HP-temperature and HP-bypass setpoint will be re-adjusted to the original settings !
4.2
Precautionary measures during steam blow operation
The steam temperatures can be controlled by water injection controllers and / or with the gas turbine exhaust gas temperature. Since mechanical carry over cannot be excluded at all times during this kind of operation, it is essential that only volatile treatment (e.g. ammonia) is used. Hence solid alkalinisation (e.g. Na3PO4) shall not be used during steam blow operation.
5 5.1
Design Design limits of temporary steam blow arrangements
For the steam blows of HRSGs and associated steam pipes:

Temporary steam blow equipment HP- Shut off valve inserts (2 pieces) IP- Shut off valve inserts (2 pieces) Check valve insert in cold reheat (1 piece) Temporary piping for HP-steam system blow (Provision No.1) Temporary piping for IP-steam system blow (Provision No.2) Temporary piping for LP-steam system blow (Provision No.3) Target plate for 1 location in Provision No.1 Target plates for 2 locations in Provisions No.2 and No.3 Silencer (1 piece) for HP-, IP- and LP-steam blow Pressure (barg) Temperature (C)
50 50 39 36 10 10 36 10 2
540 540 400 400 400 400 400 400 400
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BKW-Code:
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SCC5-4000F (2+1)
Steam Blow Concept
5.2
Operating Design
For calculation of the steam blow conditions the following maximum load operating data are considered: Max. operating conditions (according to the Attachment No.15) HP-Superheater Outlet po= 128,7 barabs, o= 0,02793 m3/kg = approx. 55 m/s in 10 steam pipes
to= 567 C
mo= 2 x 72,7 kg/sec
wo
Cold Reheat po= 33 barabs,
wo = approx. 64 m/s in 14 steam pipe

to= 368 C mo = 2 x 70,3 kg/sec o= 0,08494 m3/kg = approx. 46 m/s in 24 steam pipe = approx. 33 m/s in 20 steam pipes o= 0,12325 m3/kg = approx. 46 m/s in 24 steam pipes = approx. 60 m/s in 30 steam pipe o= 0,08068 m3/kg = approx. 38 m/s in 8 steam pipe o= 0,45533 m3/kg = approx. 56 m/s in 14 steam pipe
wo
wo Hot Reheat po= 31 barabs, to= 565 C mo = 2 x 85,7 kg/sec
wo
wo IP-Superheater Outlet po= 32,4 barabs, LP-Superheater Outlet po= 5,1 barabs, to= 334 C mo = 2 x 15,4 kg/sec
wo
to= 239 C mo = 2 x 10,9 kg/sec
wo
po = Operating Pressure (max. operating condition) to = Operating Temperature (max. operating condition) mo = Operation mass flow (max. operating condition) o = spec. steam volume (max. operating condition) wo = Steam velocity (max. operating condition)
wo = approx. 57 m/s in 20 steam pipe
6. 6.1
Start-up, steam blow steps and steam blow conditions Start-up of the Unit
As for any new unit the start-up as well as the steam blow operation must be conducted with great care in order to allow the checking of equipment and monitoring of expansion movements. For that reason the gas turbine will be operated with minimum load in order to verify or to adjust the control systems of the boiler and water steam cycle systems. Remark: During the steam blow step No.12 (see Attachment No.14) the steam turbine is on turning gear operation, the condenser is evacuated and cooled by means of the main cooling water, because steam from the cleaned HP-, IP-, CRH- and HRH-systems shall be led into the condenser in order to save demineralised water. 1. Start-up drains for LP-superheater outlet, IP-superheater outlet, HP-superheater outlet and in the cold/hot reheat should be kept manually in open position in order to flush off remaining debris. 2. Steam piping to be aligned with a full open flow path (according the relevant steam blowing step). 3. Manual drain valves are to be opened fully (root and drain control valves) and drain subloop controls to be put in automatic mode. All steam traps are to remain isolated until the system has been adequately blown clean. --When required drains are to be throttled using the drain control valves. --Root valves are to remain open at all times until it is necessary to completely isolate the steam pipe. Siemens AG . Power Generation (PG) Inbetriebsetzung Commissioning
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BKW-Code:
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SCC5-4000F (2+1)
Steam Blow Concept
4. All necessary components and systems for steam blow should be operational or put in service: -e.g. condensate and feedwater systems in minimum flow operation -condenser evacuated and main cooling water in service (necessary only in case the steam will be led into the condenser) -steam turbine on turning gear operation (necessary only in case the steam will be led into the condenser) 5. All essential levels to be established. --The hotwell level should be maintained in operation range. --Drum levels at boiler start-up level. 6. Start of the gas turbine to full speed (no load). Synchronise gas turbine to minimum load (Do not raise load further until drum swell is under control). 7. Close drains as required to regulate the warm-up of superheaters and steam lines, always ensuring the proper draining of condensates. 8. Close drains of temporary piping arrangements when lines have been sufficiently warmed-up.
6.2
Steam blow operation
1. After checking the controls and reaching the working range of drum levels the gas turbine load shall be increased slowly. 2. Monitor drum warm-up rates. Modulate the gas turbine load and throttle drains as required to maintain the allowed temperature increase in the HP-drum. 3. The gas turbine should be controlled in order to rise above the minimum Cleaning Force Ratio (CFR) of 1,2 (ensuring CFR goes to 1,2 in the relevant process) not exceeding the design limits of temporary arrangements. The steam blow should be sustained for as long as necessary. --The hotwell level will be maintained by manually controlling the temporary demineralised water supply. --De-superheating sprays in the steam systems will be utilised as required to attain the desired Cleaning Force Ratio for the individual steam blow step. 4. When it becomes necessary to stop the steam blow due to certain reasons bring the gas turbine load down watching drum levels. 5. During steam blow operation personnel should check the following items: -Verify that steam pipe movements and expansions are acceptable. -Proper functioning of supports. -Inspect for system leaks or other signs of malfunctions.
6.3
6.3.1
Steam blow steps

Steam Blow Step 1 Steam Blow Auxiliary Steam System (Service Blow see Chapter 2)
(Steam blow arrangements for the steam blow steps of the auxiliary steam system are shown in the Attachment No.1) (Steam blow path is shown in Attachment No.2) * The highlighted areas are the cleaning targets of the individual steam blow step !
Auxiliary steam from the auxiliary boiler* Auxiliary steam supply pipe of HRSG 21 (backwards)* via the temporary insert of the check valve 21HAH90AA002 to the atmosphere The steam will be supplied by the auxiliary steam generator (with max. capacity possible) and the steam blow shall be controlled with the auxiliary steam supply control valve. The branch pipes to the seal steam system, to the supply pipe of the LP-system of HRSG 22 and to the deaerator are isolated in closed position. 6.3.2 Steam Blow Step 2 Steam Blow Auxiliary Steam System (Service Blow see Chapter 2)
Auxiliary steam from the auxiliary boiler Auxiliary steam supply pipe of HRSG 22 (backwards)* via the temporary insert of the check valve 22HAH90AA002 to the atmosphere
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SCC5-4000F (2+1)
Steam Blow Concept
The steam will be supplied by the auxiliary steam generator (with max. capacity possible) and the steam blow shall be controlled with the auxiliary steam supply control valve. The branch pipes to the seal steam system, to the supply pipe of the LP-system of HRSG 21 and to the deaerator are isolated in closed position. 6.3.3 Steam Blow Step 3 Steam Blow Auxiliary Steam System (Service Blow see Chapter 2)
Auxiliary steam from the auxiliary boiler Auxiliary steam supply pipe to bypass deaerator* via the temporary insert of the check valve 20LBG70AA001 to the atmosphere The steam will be supplied by the auxiliary steam generator (with max. capacity possible) and the steam blow shall be controlled with the auxiliary steam supply control valve. The branch pipe to the seal steam system and the supply pipes of the LP-systems of HRSGs are isolated in closed position. 6.3.4 Steam Blow Step 4 Steam Blow Auxiliary Steam System (Service Blow see Chapter 2)
Auxiliary steam from the auxiliary boiler Auxiliary steam pipe upstream the drop separator 20LBG30AT001* via the temporary pipe to the atmosphere The steam will be supplied by the auxiliary steam generator (with max. capacity possible) and the steam blow shall be controlled with the auxiliary steam supply control valve. The supply pipes from the LP-systems of HRSGs and the pipe to the deaerator are isolated in closed position. 6.3.5 Steam Blow Step 5 Atmospheric Steam Blow HP- System of HRSG 21 (Target Blow)
(Steam blow arrangements for the steam blow steps of HRSG 21/ 22 and associated steam pipes are shown in the Attachment No.6 (Steam blow path is shown in the Attachment No.7) * The highlighted areas are the cleaning targets of the individual steam blow step !
HP-Superheaters 1-4 * (HRSG 21) HP-Steam Pipe * (HRSG 21) HP-Turbine Shut Off Valves Steam Blow Provision 1 Steam Blow Provision 2 via the silencer to the atmosphere and IP-Superheater (HRSG 21) Cold Reheat Pipe (HRSG 21) Reheater 1+2 (HRSG 21) Hot Reheat Pipe (HRSG 21) IP-Turbine Shut Off Valves Steam Blow Provision 2 via the silencer to the atmosphere and LP-Superheater (HRSG 21) LP-Steam Pipe (HRSG 21) Steam Blow Provision 3 via the silencer to the atmosphere Prior to the performance of this steam blow step the temporary changes (temporary protections) in the DCS-logic (valid for steam blow steps No.5) must be implemented (refer also to Chapter 4.1) ! For this steam blow step the HRSGs and steam system piping will be aligned according to Attachment No.7. The HP-, IP- and LP- bypass stations (HRSG 21 + 22), the HP- steam gate valves (HRSG 22), the IP-steam gate valve (HRSG 22), the LP-steam gate valve (HRSG 22), the cold reheat inlet control dampers (HRSG 21 + 22) and the hot reheat gate valve (HRSG 22) are closed. The HP- , IP-, LP- and the hot reheat steam gate valves (HRSG 21) are completely open. The HP-steam pressure shall be controlled by means of the gas turbine load. The gas turbine load will be increased very slowly up to approximately 50 MW not exceeding the design limits of the temporary piping arrangement. Steam blow conditions (refer to the Attachment No.15): (Parameters are rough values and can be adapted one site) The gas turbine (GT 21) is in operation with approx. 50 MW load and the exhaust gas temperature is approx. 475C. Siemens AG . Power Generation (PG) Inbetriebsetzung Commissioning
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BKW-Code:
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SCC5-4000F (2+1)
Steam Blow Concept
The following steam blowing conditions are suggested: HP-Superheater Outlet mb= 1 x 41.2 kg/sec b= 0.13751 m3/kg Pb= 24.5 barabs, tb= 473 C (temperature to be controlled to 400C upstream of temporary piping by water injection!) Cold Reheat Intlet Pb = 1.8 barabs, tb= 387 C mb= 0 kg/sec Hot Reheat Inlet Pb = 1.6 barabs, tb= 473 C mb= 1 x 8.5 kg/sec Hot Reheat after water injection Pb = 1.6 barabs, tb= 400 C mb= 1 x 8.5 kg/sec (temperature to be controlled by water injection !) IP-Superheater Outlet Pb = 1.8 barabs, LP-Superheater Outlet Pb = 1.6 barabs, b= 1,651 m3/kg b= 2.123 m3/kg b= 1.914 m3/kg
tb= 240 C tb= 161 C
mb= 1 x 8.5 kg/sec mb= 1 x 3.3 kg/sec
b= 1.307 m3/kg b= 1.237 m3/kg
Cleaning Force Ratios = CFR of > 1.2 in the relevant sections to be cleaned could be achieved. As a result the following steam blow velocities could be reached: HP-steam system: wb = approx. 112 m/sec in the 10 steam pipe With the completion of this steam blow step No.5 the HP-steam gate valves (HRSG 21) will be electrically isolated in closed position and mechanically locked. The cold reheat inlet control dampers (HRSG 21 + 22) remain in closed position. Afterwards the Unit will be configured for the next steam blow step. 6.3.6 Steam Blow Step 6 Atmospheric Steam Blow HP- System of HRSG 22 (Target Blow)
HP-Superheaters 1-4 * (HRSG 22) HP-Steam Pipe * (HRSG 22) HP-Turbine Shut Off Valves Steam Blow Provision 1 Steam Blow Provision 2 via the silencer to the atmosphere and IP-Superheater (HRSG 22) Cold Reheat Pipe (HRSG 22) Reheater 1+2 (HRSG 22) Hot Reheat Pipe (HRSG 22) IP-Turbine Shut Off Valves Steam Blow Provision 2 via the silencer to the atmosphere and LP-Superheater (HRSG 22) LP-Steam Pipe (HRSG 22) Steam Blow Provision 3 via the silencer to the atmosphere Prior to the performance of this steam blow step the temporary changes (temporary protections) in the DCS-logic (valid for steam blow steps No.6) must be implemented (refer also to Chapter 4.1) ! For this steam blow step the HRSGs and steam system piping will be aligned according to Attachment No.8. The HP-, IP- and LP- bypass stations (HRSG 21 + 22), the HP- steam gate valves (HRSG 21), the IP-steam gate valve (HRSG 21), the LP-steam gate valve (HRSG 21), the cold reheat inlet control dampers (HRSG 21 + 22) and the hot reheat gate valve (HRSG 21) are closed. The HP- , IP-, LP- and the hot reheat steam gate valves (HRSG 22) are completely open. The HP-steam pressure shall be controlled by means of the gas turbine load. The gas turbine load will be increased very slowly up to approximately 50 MW not exceeding the design limits of the temporary piping arrangement. Steam blow conditions (refer to the Attachment No.15): (Parameters are rough values and can be adapted one site) Siemens AG . Power Generation (PG) Inbetriebsetzung Commissioning
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SCC5-4000F (2+1)
Steam Blow Concept
The gas turbine (GT 22) is in operation with approx. 50 MW load and the exhaust gas temperature is approx. 475C. The following steam blowing conditions are suggested: HP-Superheater Outlet mb= 1 x 41.2 kg/sec b= 0.13751 m3/kg Pb= 24.5 barabs, tb= 473 C (temperature to be controlled to 400C upstream of temporary piping by water injection!) Cold Reheat Intlet Pb = 1.8 barabs, tb= 387 C mb= 0 kg/sec Hot Reheat Inlet Pb = 1.6 barabs, tb= 473 C mb= 1 x 8.5 kg/sec Hot Reheat after water injection Pb = 1.6 barabs, tb= 400 C mb= 1 x 8.5 kg/sec (temperature to be controlled by water injection !) IP-Superheater Outlet Pb = 1.8 barabs, LP-Superheater Outlet Pb = 1.6 barabs, b= 1,651 m3/kg b= 2.123 m3/kg b= 1.914 m3/kg
tb= 240 C tb= 161 C
mb= 1 x 8.5 kg/sec mb= 1 x 3.3 kg/sec
b= 1.307 m3/kg b= 1.237 m3/kg
Cleaning Force Ratios = CFR of > 1.2 in the relevant sections to be cleaned could be achieved. As a result the following steam blow velocities could be reached: HP-steam system: wb = approx. 112 m/sec in the 10 steam pipe With the completion of this steam blow step No.6 the HP-steam gate valves (HRSG 22) will be electrically isolated in closed position and mechanically locked. The cold reheat inlet control dampers (HRSG 21 + 22) remain in closed position. The temporary pipe spool piece in the Steam Blow Provision No.1 shall be connected to the temporary inlet pipe of the CRH check valve insert and the blind disc from the temporary CRH inlet pipe will be moved to the connection of the temporary spool piece inlet at the Steam Blow Provision No.2. Afterwards the Unit will be configured for the next steam blow step. 6.3.7 Steam Blow Step 7 Atmospheric Steam Blow HP-Bypass & IP-System of HRSG 21 (Target Blow)
HP-Superheater 1-4 (HRSG 21) HP-Steam Pipe (HRSG 21) HP-Bypass * (HRSG 21) Cold Reheat Pipe (HRSG 21partly) Reheater 1+2 (HRSG 21) Hot Reheat Pipe (HRSG 21) IP-Turbine Shut Off Valves Steam Blow Provision 2 via the silencer to the atmosphere and from IP-Superheater * (HRSG 21) Cold Reheat Pipe (HRSG 21partly) Reheater 1+2 (HRSG 21) Hot Reheat Pipe (HRSG 21) IP-Turbine Shut Off Valves Steam Blow Provision 2 via the silencer to the atmosphere Prior to the performance of this steam blow step the temporary changes for the HP-pressure, HP-temperature and HP-bypass setpoint (temporary protections, refer also to Chapter 4.1) in the DCSlogic must be re-adjusted to the original settings (valid for steam blow steps No.7) !! For this steam blow step the HRSGs and steam system piping will be aligned according to Attachment No.9. The HP-steam gate valves of the HRSG 21 + 22, the HP-bypass station of HRSG 22, the IP- and LP- bypass stations (HRSG 21 + 22), the HP- , IP- and LP- steam gate valves (HRSG 22) and the cold reheat inlet dampers (HRSG 21 + 22) are closed. The IP-, HRH- and LP-steam gate valves of HRSG 21 are open. The HP-steam pressure shall be controlled by the HP-bypass station of HRSG 21. The pressure in the cold reheat pipe will be adjusted by means of the gas turbine load.
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SCC5-4000F (2+1)
Steam Blow Concept
The gas turbine load will be increased very slowly up to approximately 50 MW not exceeding the design limits of the temporary piping arrangement.
Steam blow conditions (refer to the Attachment No.15): (Parameters are rough values and can be adapted one site) The gas turbine (GT 21) is in operation with approx. 50 MW load and the exhaust gas temperature is approx. 475C. The following steam blowing conditions are suggested: HP-Superheater Outlet tb= 472C mb= 1 x 33.6 kg/sec b= 0.0633 m3/kg Pb= 51.8 barabs, Cold Reheat Intlet tb= 340C mb= 1 x 36.5 kg/sec b= 0.4439 m3/kg Pb = 6.3barabs, Hot Reheat Inlet Pb = 4 barabs, tb= 468C mb= 1 x 47.4 kg/sec b= 0.8629 m3/kg (temperature to be controlled to 400C upstream of temporary piping by water injection!) IP-Superheater Outlet Pb = 6.3 barabs, b= 0.3880 m3/kg
tb= 267 C
mb= 1 x 11 kg/sec
Cleaning Force Ratios = CFR of 1.2 could be achieved. As a result following steam blow velocities could be reached: HP-steam system: wb = approx. 42 m/sec in 10 steam pipe Cold reheat system: wb = approx. 80 m/sec in 20 steam pipe Hot reheat system: wb = approx.138 m/sec in 24 steam pipe IP-steam system: wb = approx.132 m/sec in 8 steam pipe With the completion of this steam blow step No.7 the cold reheat inlet control damper and the HP-steam gate valves (HRSG 21) shall be opened and the HP-bypass station shall be closed. The cold reheat inlet control damper (HRSG 22) remain in closed position. Afterwards the Unit will be configured for the next steam blow step. 6.3.8 Steam Blow Step 8 Atmospheric Steam Blow CRH, RH and HRH of HRSG 21 (Target Blow)
HP-Superheaters 1-4 (HRSG 21) HP-Steam Pipe (HRSG 21) HP-Turbine Shut Off Valves Steam Blow Provision 1 Cold Reheat Pipe* (HRSG 21) Reheater 1+2* (HRSG 21) Hot Reheat Pipe* (HRSG 21) IP-Turbine Shut Off Valves Steam Blow Provision 2 via the silencer to the atmosphere and from IP-Superheater (HRSG 21) Cold Reheat Pipe* (HRSG 21) Reheater 1+2* (HRSG 21) Hot Reheat Pipe* (HRSG 21) IP-Turbine Shut Off Valves Steam Blow Provision 2 via the silencer to the atmosphere Prior to the performance of this steam blow step the temporary changes (temporary protections) in the DCS-logic (valid for steam blow steps No.8) must be implemented (refer also to Chapter 4.1) ! For this steam blow step the HRSGs and steam system piping will be aligned according to Attachment No.10. The HP-, IP- and LP- bypass stations (HRSG 21 + 22) are closed and the HP- , IP- and LP- steam gate valves (HRSG 22) are closed. The HP-steam pressure shall be controlled by means of the gas turbine load. The gas turbine load will be increased very slowly up to approximately 50 MW not exceeding the design limits of the temporary piping arrangement. Steam blow conditions (refer to the Attachment No.15): (Parameters are rough values and can be adapted one site) Siemens AG . Power Generation (PG) Inbetriebsetzung Commissioning
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SCC5-4000F (2+1)
Steam Blow Concept
The gas turbine (GT 21) is in operation with approx. 50 MW load and the exhaust gas temperature is approx. 475C.
The following steam blowing conditions are suggested: HP-Superheater Outlet Pb= 24.0 barabs, tb= 472C mb= 1 x 39.3 kg/sec b= 0.1423 m3/kg (temperature to be controlled to 400C upstream of temporary piping by water injection !) Cold Reheat Intlet tb= 400C mb= 1 x 41.2 kg/sec b= 0.4215 m3/kg Pb = 7.3 barabs, Hot Reheat Inlet tb= 469C mb= 1 x 48.2 kg/sec b= 0.8532 m3/kg Pb = 4.0 barabs, (temperature to be controlled to 400C upstream of temporary piping by water injection!) IP-Superheater Outlet Pb = 6.5 barabs, b= 0.3560 m3/kg
tb= 241C
mb= 1 x 7.0 kg/sec
Cleaning Force Ratios = CFR of 1.2 could be achieved. As a result following steam blow velocities could be reached: HP-steam system: wb = approx.109 m/sec in 10 steam pipe Cold reheat system: wb = approx. 86 m/sec in 20 steam pipe Hot reheat system: wb = approx.141 m/sec in 24 steam pipe IP-steam system: wb = approx. 77 m/sec in 8 steam pipe With the completion of this steam blow step No.8 the cold reheat inlet control dampers (HRSG 21 + 22) and the HP-steam gate valves (HRSG 21 + 22) shall be closed and the HP-bypass station (HRSG 22) shall be closed. Afterwards the Unit will be configured for the next steam blow step. 6.3.9 Steam Blow Step 9 Atmospheric Steam Blow HP-Bypass & IP-System of HRSG 22 (Target Blow)
HP-Superheater 1-4 (HRSG 22) HP-Steam Pipe (HRSG 22) HP-Bypass * (HRSG 22) Cold Reheat Pipe (HRSG 22partly) Reheater 1+2 (HRSG 22) Hot Reheat Pipe (HRSG 22) IP-Turbine Shut Off Valves Steam Blow Provision 2 via the silencer to the atmosphere and from IP-Superheater * (HRSG 22) Cold Reheat Pipe (HRSG 22partly) Reheater 1+2 (HRSG 22) Hot Reheat Pipe (HRSG 22) IP-Turbine Shut Off Valves Steam Blow Provision 2 via the silencer to the atmosphere Prior to the performance of this steam blow step the temporary changes for the HP-pressure, HP-temperature and HP-bypass setpoint (temporary protections, refer also to Chapter 4.1) in the DCSlogic must be re-adjusted to the original settings (valid for steam blow steps No.9) !! For this steam blow step the HRSGs and steam system piping will be aligned according to Attachment No.11. The HP-steam gate valves of the HRSG 21 + 22, the HP-bypass station of HRSG 21, the IP- and LP- bypass stations (HRSG 21 + 22), the HP- , IP- and LP- steam gate valves (HRSG 21) and the cold reheat inlet dampers (HRSG 21 + 22) are closed. The IP-, HRH- and LP-steam gate valves of HRSG 22 are open. The HP-steam pressure shall be controlled by the HP-bypass station of HRSG 22. The pressure in the cold reheat pipe will be adjusted by means of the gas turbine load. The gas turbine load will be increased very slowly up to approximately 50 MW not exceeding the design limits of the temporary piping arrangement.
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SCC5-4000F (2+1)
Steam Blow Concept
Steam blow conditions (refer to the Attachment No.15): (Parameters are rough values and can be adapted one site) The gas turbine (GT 22) is in operation with approx. 50 MW load and the exhaust gas temperature is approx. 475C.
The following steam blowing conditions are suggested: HP-Superheater Outlet tb= 472C mb= 1 x 33.6 kg/sec b= 0.0633 m3/kg Pb= 51.8 barabs, Cold Reheat Intlet Pb = 6.3barabs, tb= 340C mb= 1 x 36.5 kg/sec b= 0.4439 m3/kg Hot Reheat Inlet Pb = 4 barabs, tb= 468C mb= 1 x 47.4 kg/sec b= 0.8629 m3/kg (temperature to be controlled to 400C upstream of temporary piping by water injection!) IP-Superheater Outlet Pb = 6.3 barabs, b= 0.3880 m3/kg
tb= 267 C
mb= 1 x 11 kg/sec
Cleaning Force Ratios = CFR of 1.2 could be achieved. As a result following steam blow velocities could be reached: HP-steam system: wb = approx. 42 m/sec in 10 steam pipe Cold reheat system: wb = approx. 80 m/sec in 20 steam pipe Hot reheat system: wb = approx.138 m/sec in 24 steam pipe IP-steam system: wb = approx.132 m/sec in 8 steam pipe With the completion of this steam blow step No.9 the cold reheat inlet control damper (HRSG 22) and the HP-steam gate valves (HRSG 22) shall be opened and the HP-bypass station shall be closed. The cold reheat inlet control damper (HRSG 21) remain in closed position. Afterwards the Unit will be configured for the next steam blow step. 6.3.10 Steam Blow Step 10 Atmospheric Steam Blow CRH, RH and HRH of HRSG 22 (Target Blow)
HP-Superheaters 1-4 (HRSG 22) HP-Steam Pipe (HRSG 22) HP-Turbine Shut Off Valves Steam Blow Provision 1 Cold Reheat Pipe* (HRSG 22) Reheater 1+2* (HRSG 22) Hot Reheat Pipe* (HRSG 22) IP-Turbine Shut Off Valves Steam Blow Provision 2 via the silencer to the atmosphere and from IP-Superheater (HRSG 22) Cold Reheat Pipe* (HRSG 22) Reheater 1+2* (HRSG 22) Hot Reheat Pipe* (HRSG 22) IP-Turbine Shut Off Valves Steam Blow Provision 2 via the silencer to the atmosphere Prior to the performance of this steam blow step the temporary changes (temporary protections) in the DCS-logic (valid for steam blow steps No.10) must be implemented (refer also to Chapter 4.1) ! For this steam blow step the HRSGs and steam system piping will be aligned according to Attachment No.12. The HP-, IP- and LP- bypass stations (HRSG 21 + 22) are closed and the HP- , IP- and LP- steam gate valves (HRSG 21) are closed. The HP-steam pressure shall be controlled by means of the gas turbine load. The gas turbine load will be increased very slowly up to approximately 50 MW not exceeding the design limits of the temporary piping arrangement. Steam blow conditions (refer to the Attachment No.15): (Parameters are rough values and can be adapted one site) The gas turbine (GT 22) is in operation with approx. 50 MW load and the exhaust gas temperature is approx. 475C.
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SCC5-4000F (2+1)
Steam Blow Concept
The following steam blowing conditions are suggested: Cold Reheat Intlet tb= 400C mb= 1 x 41.2 kg/sec b= 0.4215 m3/kg Pb = 7.3 barabs, Hot Reheat Inlet tb= 469C mb= 1 x 48.2 kg/sec b= 0.8532 m3/kg Pb = 4.0 barabs, (temperature to be controlled to 400C upstream of temporary piping by water injection!) IP-Superheater Outlet Pb = 6.5 barabs, b= 0.3560 m3/kg
tb= 241C
mb= 1 x 7.0 kg/sec
Cleaning Force Ratios = CFR of 1.2 could be achieved. As a result following steam blow velocities could be reached: HP-steam system: wb = approx.109 m/sec in 10 steam pipe Cold reheat system: wb = approx. 86 m/sec in 20 steam pipe Hot reheat system: wb = approx.141 m/sec in 24 steam pipe IP-steam system: wb = approx. 77 m/sec in 8 steam pipe With the completion of this steam blow step No.10 the cold reheat inlet control dampers (HRSG 21 + 22) and the HP-, IP-, LP- and hot reheat steam gate valves (HRSG 21 + 22) shall be opened and the HP-bypass stations (HRSG 21 + 22) shall be closed. Afterwards the Unit will be configured for the next steam blow step. 6.3.11 Steam Blow Step 11 Atmospheric Steam Blow Common HP-, CRH- & HRH-pipes of HRSG 21+22 (Target Blow)
HP-Superheaters 1-4 (HRSG 21 + 22) HP-Steam Pipe (HRSG 21 + 22) Common HP-Steam Pipe * (HRSG 21 + 22) HP-Turbine Shut Off Valves Steam Blow Provision 1 Cold Reheat Pipe * (HRSG 21 + 22) Common Cold Reheat Pipe * (HRSG 21 + 22) Reheater 1+2 * (HRSG 21 + 22) Hot Reheat Pipe * (HRSG 21 + 22) Common Hot Reheat Pipe * (HRSG 21 + 22) IP-Turbine Shut Off Valves Steam Blow Provision 2 via the silencer to the atmosphere and from IP-Superheater (HRSG 21 + 22) Cold Reheat Pipe * (HRSG 21 + 22) Common Cold Reheat Pipe * (HRSG 21 + 22) Reheater 1+2* (HRSG 21 + 22) Hot Reheat Pipe* (HRSG 21 + 22) Common Hot Reheat Pipe * (HRSG 21 + 22) IP-Turbine Shut Off Valves Steam Blow Provision 2 via the silencer to the atmosphere Prior to the performance of this steam blow step the temporary changes (temporary protections) in the DCS-logic (valid for steam blow steps No.11) must be implemented (refer also to Chapter 4.1) ! For this steam blow step the HRSGs and steam system piping will be aligned according to Attachment No.13. The HP-, IP- and LP- bypass stations (HRSG 21 + 22) are closed. The HP- , IP- and LP- and HRH-steam gate valves (HRSG 21 + 22) and the cold reheat inlet dampers (HRSG 21 + 22) are open. The HP-steam pressure shall be controlled by means of the gas turbine load. The gas turbine loads will be increased very slowly up to approximately 50 MW (each) not exceeding the design limits of the temporary piping arrangement. Steam blow conditions (refer to the Attachment No.15): (Parameters are rough values and can be adapted one site) The gas turbines (GT 21 + GT 22) are in operation with approx. 50 MW load (each) and the exhaust gas temperature is approx. 475C. The following steam blowing conditions are suggested: HP-Common Steam Pipe Siemens AG . Power Generation (PG) Inbetriebsetzung Commissioning
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SCC5-4000F (2+1)
Steam Blow Concept
Pb= 19 barabs, tb= 411C mb= 81.3 kg/sec b= 0.16255 m3/kg (temperature to be controlled to 400C upstream of temporary piping by water injection!) Common Cold Reheat Pipe tb= 400C mb= 81.3 kg/sec b= 0.3892 m3/kg Pb = 7.9 barabs, Common Hot Reheat Pipe Pb = 3.5 barabs, tb= 402C mb= 100.9 kg/sec b= 0.8863 m3/kg (temperature to be controlled to 400C upstream of temporary piping by water injection!) IP-Superheater Outlet Pb = 7 barabs, b= 0.3328 m3/kg
tb= 245C
mb= 2 x 7.4 kg/sec
Cleaning Force Ratios = CFR of 1.2 could be achieved. As a result following steam blow velocities could be reached: Common HP-steam pipe: wb = approx. 133 m/sec in 14 steam pipe Common Cold reheat pipe: wb = approx. 80 m/sec in 28 steam pipe Common Hot reheat pipe: wb = approx. 196 m/sec in 30 steam pipe With the completion of this steam blow step No.11 the HP-steam gate valves (HRSG 21 + 22), the cold reheat inlet control dampers (HRSG 21 + 22), the hot reheat steam gate valves (HRSG 21 + 22) and the LP-bypass station shall be closed. Afterwards the Unit will be configured for the next steam blow step. The HP- and IP-bypass stations (HRSG 21+ 22) will be operated during the blow step No.12 in controlled open manner. 6.3.12 Steam Blow Step 12 Atmospheric Steam Blow LP-System of HRSG 21 + 22 (Target Blow)
LP-Superheater * (HRSG 21 + 22) LP-Steam Pipes * (HRSG 21 + 22) LP-Turbine Steam Strainer * (strainer insert temporarily removed) Steam Blow Provision 3 via the silencer to the atmosphere Prior to the performance of this steam blow step the temporary changes for the HP-pressure, HP-temperature and HP-bypass setpoint (temporary protections, refer also to Chapter 4.1) in the DCSlogic must be re-adjusted to the original settings (valid for steam blow steps No.12) !! For this steam blow step the HRSGs and steam system piping will be aligned according to Attachment No.14. The temporary piping provisions 1+2 are isolated and the HP- and IP- systems (HRSG 21 + 22) will be operated in normal bypass mode while the LP-superheaters and steam pipes will be blown out to the atmosphere. With the completion of this steam blow step the steam blow cleaning is finalised. Steam blow conditions (refer to the Attachment No.15): (Parameters are rough values and can be adapted one site) The gas turbines (GT 21 + GT 22) are in operation with approx. 40 MW load (each) and the exhaust gas temperature is approx. 451C. The HP- and IP-systems are operated in normal bypass operation. The following steam blowing conditions are suggested: LP-Superheater Outlet Pb= 2.2 barabs, b= 1.0029 m3/kg b= 1.2256 m3/kg
tb= 210 C
mb= 2 x 7.9 kg/sec
Common LP-Steam Pipe tb= 209 C Pb= 1.8 barabs,
mb= 15.9 kg/sec
A Cleaning Force Ratio = CFR of 1.2 could be achieved.
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SCC5-4000F (2+1)
Steam Blow Concept
As a result following steam blow velocities could be reached: LP-superheater outlet: wb = approx. 80 m/sec in 14 steam pipes Common LP-steam pipe: wb = approx.96 m/sec in 20 steam pipe With the completion of this steam blow step the steam blow process is finalised. The temporary steam blow arrangements can be removed and the original valve inserts shall be installed and adjusted (20MAA11AA051, 20MAA21AA051, 20MAB11AA051, 20MAB21AA051 & 20LBC40AA051. The LP-steam shut off damper 20MAC45AA051 and the steam strainer insert of the LP-steam pipe shall be reinstalled. Attention !!!: Make sure that all temporary changes in the DCS-logic shall be re-adjusted to the original settings !!! Post cleaning inspections for steam pipes which were not part of the cleaning process: Cold reheat from steam turbine up to the 2nd CRH check valve LP-steam pipe from the bypass tee off up to the LP-steam strainer shall be subjected to a post cleaning inspection. If necessary the LP-pipe section at the bypass tee off shall be cleaned via a cleaning nozzle. The steam turbine is protected by the LP-steam strainer downstream of the steam turbine connection. The inspections shall use all existing drain connections or openings (e.g. LP-steam strainer) to get access to the pipe internals.
7.
Scope of measurement
The following instrument data shall be recorded and observed during the warm up period and during the cleaning steps to control the operation (for each unit). HP-System 1. HP-Steam Drum Pressure 2. HP-Steam Drum Temperature 3. HP-Steam Drum Level 4. HP-Superheater Outlet Temperature (Final stage upsteam and downstream of spray water injection) 5. HP-Superheater Outlet Pressure (Final stage upsteam and downstream of spray water injection) 6. HP-Feed Water Mass Flow 7. Turbine Inlet Temperature 8. Turbine Inlet Pressure Cold Reheat/ HP-Bypass/ IP-System 1. CRH Inlet Temperature 2. CRH Inlet Pressure 3. HP-Bypass Outlet Temperature 4. Reheater Inlet Temperature 5. IP-Superheater Outlet Temperature 6. IP-Feed Water Mass Flow Hot Reheat / IP-Bypass 1. IP-Steam Drum Pressure 2. IP-Steam Drum Temperature 3. IP-Steam Drum Level 4. Reheater 2 Outlet Temperature (Upstream and downstream of spray water injection) 5. Reheater 2 Outlet Pressure (Upstream and downstream of spray water injection) 6. IP-Bypass Inlet Pressure 7. IP-Bypass Outlet Pressure 8. IP-Bypass Spray Water Mass Flow LP - System Siemens AG . Power Generation (PG) Inbetriebsetzung Commissioning
from control room from control room from control room from control room from control room from control room from control room from control room
from control room from control room from control room from control room from control room from control room
from control room from control room from control room from control room from control room from control room from control room from control room
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SCC5-4000F (2+1)
Steam Blow Concept
Steam blow of HRSGs and steam pipes from control room from control room from control room from control room from control room from control room from control room from control room from control room from control room
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
LP-Steam Drum Pressure LP-Steam Drum Temperature LP-Steam Drum Level LP-Superheater Outlet Temperature LP-Superheater Outlet Pressure LP-Feed Water Mass Flow (Condensate) LP-Bypass Inlet Pressure LP-Bypass Outlet Pressure LP-Steam Mass Flow LP-Bypass Spray Water Mass Flow
Gas turbine 1. 2. Gas turbine load Gas turbine exhaust gas temperature from control room from control room
8.
Performance criteria
Target plates shall be located in the temporary steam blow Provisions 1 3. These target plates shall be subjected to visual examinations. As an example a typical target installation is shown in the Attachment No.16. The target plates shall be made of steel St.37/ASTM A36. The exposed surface shall be mild polished. Acceptance Criteria --The steam cleaning is assessed on the basis of the absolute number of impact marks on the target plates The number of impact marks per unit area in the high velocity zone is taken for the target plates fitted after initial cleaning have been completed (after approx. h steam blow). Counting criteria (surface of 1600mm2 to be evaluated): No impacts > 1mm Less than 4 impacts > 0,5mm Less than 10 impacts > 0,2mm The total number of impacts should not exceed 10 at the end of steam blow. In each section to be cleaned two consecutive target plate evaluations are required showing that the cleanliness criteria are met.
9.
Attachments
Steam Blow of Auxiliary Steam System Temporary Arrangements Steam Blow of Auxiliary Steam System Supply pipe from LP-System HRSG 21 Steam Blow of Auxiliary Steam System Supply pipe to deaerator Steam Blow of Auxiliary Steam System Supply pipe from LP-System HRSG 22 Steam Blow of Auxiliary Steam System Supply pipe to electrical superheater Steam blow of boiler and steam pipes Temporary Arrangements Steam blow HRSG 21 HP- Superheaters and steam pipes Steam blow HRSG 22 HP- Superheaters and steam pipes Steam blow HRSG 21 HP-bypass pipe, IP-Superheater & steam pipes Steam blow HRSG 21 CRH-pipe, reheaters & HRH-pipe Steam blow HRSG 22 HP-bypass pipe, IP-Superheater & steam pipes Steam blow HRSG 22 CRH-pipe, reheaters & HRH-pipe Steam blow HRSG 21 + 22 Common HP-, CRH- & HRH-steam pipes Steam blow HRSG 21 + 22 LP-superheaters, single & common LP-steam pipes (with reduced water consumption) Maximum conditions and steam blow conditions Typical arrangements of target plate installation
Attachment No. 1 Attachment No. 2 Attachment No. 3 Attachment No. 4 Attachment No. 5 Attachment No. 6 Attachment No. 7 Attachment No. 8 Attachment No. 9 Attachment No.10 Attachment No.11 Attachment No.12 Attachment No.13 Attachment No.14 Attachment No.15 Attachment No.16
Page 1 of 14 M
LP Drum HRSG 21 to atmosphere 8 LP superheaters

21HAH90 AA002 M
to LP-turbine LP Drum HRSG 22 8 to atmosphere

20LBG70 AA101 M 22HAH90 AA002
8 1 1 8 1 8
20LBG70 AA001
4 4 1
bypass deaerator
8 3/4 4 to atmosphere
M 20LBG05 AA001 M
QUD
6 1 1 4 1 1 1 4 4
20LBG30 AT001
electrical superheater 4
part of clean assembling

20MAW10 AA151
1 1 1 1 GM
M
1 2 1 1
M M
auxiliary boiler
GM
3 1 1
MAG MAG
Legend: Steam Blow Insert Closed Position Clean Installation Temporary Steam Blow Pipes & Equipment Cleaning Path
Ca Mau II CCPP (2+1) / SCC5-4000F / Lnne / EC62 / 2007-05-04
GM
LBH
Steam Blow of Auxiliary Steam System Temporary Arrangements
Attachment No. 1
(Atmospheric Steam Blow)
Page 2 of 14 M
LP Drum HRSG 21 to atmosphere 8 LP superheaters

21HAH90 AA002 M
to LP-turbine LP Drum HRSG 22

22HAH90 AA002
8 1 1
20LBG70 AA101 M
4 4 1 1
bypass deaerator
8
20LBG70 AA001
M 20LBG05 AA001 M
QUD
6 1 1 4 1 1 1 4 4
20LBG30 AT001

20MAW10 AA151
1 1 1 1 GM
M
1 2 1 1
M M
auxiliary boiler
GM
3 1 1
MAG MAG
GM
LBH
Steam Blow of Auxiliary Steam System Supply pipe from LP-system HRSG 21
Attachment No. 2
Steam Blow Step 1
Page 3 of 14 M
LP Drum HRSG 21 to atmosphere LP superheaters

21HAH90 AA002 M
to LP-turbine LP Drum HRSG 22 8 to atmosphere

20LBG70 AA101 M 22HAH90 AA002
8 1 1 4 4 1 1 8
20LBG70 AA001
bypass deaerator
M 20LBG05 AA001 M
QUD
6 1 1 4 1 1 1 4 4
20LBG30 AT001

20MAW10 AA151
1 1 1 1 GM
M
1 2 1 1
M M
auxiliary boiler
GM
3 1 1
MAG MAG
GM
LBH
Steam Blow of Auxiliary Steam System Supply pipe from LP-system HRSG 22
Attachment No. 3
Steam Blow Step 2
Page 4 of 14 M
LP Drum HRSG 21 LP superheaters

21HAH90 AA002 M

22HAH90 AA002
8 1 1
20LBG70 AA101 M
4 4 1 1
to atmosphere 8
bypass deaerator
8
20LBG70 AA001
M 20LBG05 AA001 M
QUD
6 1 1 4 1 1 1 4 4
20LBG30 AT001

20MAW10 AA151
1 1 1 1 GM
M
1 2 1 1
M M
auxiliary boiler
GM
3 1 1
MAG MAG
GM
LBH
Steam Blow of Auxiliary Steam System Supply pipe to deaerator
Attachment No. 4
Steam Blow Step 3
Page 5 of 14 M
LP Drum HRSG 21 LP superheaters

21HAH90 AA002 M

22HAH90 AA002
8 1 1
20LBG70 AA101 M
4 4 1 1
bypass deaerator
8
20LBG70 AA001
M 20LBG05 AA001 M
QUD
6 1 1 4 1 1 1 4 4
20LBG30 AT001

20MAW10 AA151
1 1 1 1 GM
M
1 2 1 1
M M
auxiliary boiler
GM
3 1 1
MAG MAG
GM
LBH
Steam Blow of Auxiliary Steam System Supply pipe to electrical superheater
Attachment No. 5
Steam Blow Step 4
Page 6 of 14 filter cartridge temporarily removed
21LBB45 AA003 M 22 24
16
14
20
LP-Bypass Station
20
IP-Bypass Stations
22LBB45 AA003 M 24 14 10 21LBA15 AA003 M 24 M 21LBA15 AA004 14 22LBA15 AA003 M M 22LBA15 AA004 10 14 10 30 22 22 20MAB11 AA051 minimum tranquillisation zone 20MAC45 AA051 removed 22
flange connection for chemical cleaning
10D
5D
P
target
10 24 10 2 2
12 14
20MAA11 AA051
20
HP-Bypass
10 10
HP-Bypass
10 16 10 22LBF10 AA101 36bar/400C 16
21LBF10 AA101
feedwater
M 8
20MAA21 AA051 12 14
HP
20 28
IP
LP
feedwater
M 8 12 22LBA50 AA002 18
12 M 21LBA85 AA001 SH4
21LBA50 AA002 M 24 22LBA85 AA001 SH4
10 24
RH2 12
6 x 10
RH2 8 8 12
6 x 10
6 x 6
5D
6 x 6
5D
SH3
SH3
F
8
SH2
6 x 6
6 x 6
SH1
4 x 8 8
RH1
SH1
2 x 8
SH SH1
2 x 6
RH1
8
SH1
2 x 8
SH
2 x 6
LPdrum
20 LBG LBG
22LBC45 AA101 M 20 24 M
18
HPdrum
IPdrum
4 x 8
flange connections for chemical cleaning
28
SH2
target minimum tranquillisation zone
10D
Steam Blow Provision 1
20MAA21 AA051 minimum tranquillisation P zone target 16bar/400C
24
10D
to atmosphere
spool piece 18 blind disc
silencer
LPdrum
HPdrum
IPdrum
10bar/400C
10bar/400C
20 Legend: Steam Blow Insert Closed Position Clean Installation Temporary Steam Blow Pipes & Equipment Cleaning Path
20
28 20LBC40 AA052
28
21LBC45 AA101
Steam Blow HRSG 21 & 22 Temporary Arrangements

Attachment No. 6
20
21LBB45 AA003 M 22 24
16
14
20
LP-Bypass Station
20
IP-Bypass Stations
22LBB45 AA003 M 24 14 10 11LBA15 21LBA15 AA003 M 24 M 21LBA15 AA004 14 22LBA15 AA003 M M 22LBA15 AA004 10 14 10 30 22 22 20MAB11 AA051 minimum tranquillisation zone 20MAC45 AA051 removed 22
10D
5D
P
target
10 24 10 2 2
12 14
20MAA11 AA051
20
HP-Bypass
10 10
HP-Bypass
10 16 10 22LBF10 AA101 36bar/400C 16
21LBF10 AA101
feedwater
M 8
20MAA21 AA051 12 14
HP
20 28
IP
LP
feedwater
M 8 12 22LBA50 AA002 18
12 M 21LBA85 AA001 SH4
21LBA50 AA002 M 24 22LBA85 AA001 SH4
10 24
RH2 12
6 x 10
RH2 8 8 12
6 x 10
6 x 6
5D
6 x 6
5D
SH3
SH3
F
8
SH2
6 x 6
6 x 6
SH1
4 x 8 8
RH1
SH1
2 x 8
SH SH1
2 x 6
RH1
8
SH1
2 x 8
SH
2 x 6
LPdrum
20 LBG LBG
22LBC45 AA101 M 20 24 M
18
HPdrum
IPdrum
4 x 8
28
SH2
10D
24
10D
to atmosphere
silencer
LPdrum
HPdrum
IPdrum
10bar/400C
10bar/400C
20
28 20LBC40 AA052
28
21LBC45 AA101
Steam Blow HRSG 21 HP-superheaters & steam pipes

Attachment No. 7
Steam Blow Step 5
20
21LBB45 AA003 M 22 24
16
14
20
LP-Bypass Station
20
IP-Bypass Stations
22LBB45 AA003 M 24 14 10 21LBA15 AA003 M 24 M 21LBA15 AA004 14 22LBA15 AA003 M M 22LBA15 AA004 10 10 14 10 30 22 22 20MAB11 AA051 minimum tranquillisation zone 20MAC45 AA051 removed 22
10D
5D
P
target
10 24 10 2 2
12 14
20MAA11 AA051
20
HP-Bypass
10 10
HP-Bypass
10 22LBF10 AA101 36bar/400C 16 20MAA21 AA051 12 14 28
21LBF10 AA101
16
HP
20
IP
LP
feedwater
M 8
feedwater
M 8 12 22LBA50 AA002 18
12 M 21LBA85 AA001 SH4
21LBA50 AA002 M 24 22LBA85 AA001 SH4
10 24
RH2 12
6 x 10
RH2 8 8 12
6 x 10
6 x 6
5D
6 x 6
5D
SH3
SH3
F
8
SH2
6 x 6
6 x 6
SH1
4 x 8 8
RH1
SH1
2 x 8
SH SH1
2 x 6
RH1
8
SH1
2 x 8
SH
2 x 6
LPdrum
20 LBG LBG
22LBC45 AA101 M 20 24 M
18
HPdrum
IPdrum
4 x 8
28
SH2
10D
24
10D
to atmosphere
silencer
LPdrum
HPdrum
IPdrum
10bar/400C
10bar/400C
20
28 20LBC40 AA052
28
21LBC45 AA101
Steam Blow HRSG 22 HP-superheaters & steam pipes

Attachment No. 8
Steam Blow Step 6
20
21LBB45 AA003 M 22 24
16
14
20
LP-Bypass Station
20
IP-Bypass Stations
10D
5D
P
target
10 24 10 2 2
12 14
20MAA11 AA051
20
HP-Bypass
10 10
HP-Bypass
10 16 10 22LBF10 AA101 36bar/400C 16
21LBF10 AA101
feedwater
M 8
20MAA21 AA051 12 14
HP
20 28
IP
LP
feedwater
M 8 12 22LBA50 AA002 18
12 M 21LBA85 AA001 SH4
21LBA50 AA002 M 24 22LBA85 AA001 SH4
10 24
RH2 12
6 x 10
RH2 8 8 12
6 x 10
6 x 6
5D
6 x 6
5D
SH3
SH3
F
8
SH2
6 x 6
6 x 6
SH1
4 x 8 8
RH1
SH1
2 x 8
SH SH1
2 x 6
RH1
8
SH1
2 x 8
SH
2 x 6
LPdrum
20 LBG LBG
22LBC45 AA101 M 20 24 M
18
HPdrum
IPdrum
4 x 8
28
SH2
10D
24
10D
to atmosphere
silencer
LPdrum
HPdrum
IPdrum
10bar/400C
10bar/400C
20
28 20LBC40 AA052
28
21LBC45 AA101
Attachment No. 9
Steam Blow Step 7
Steam Blow HRSG 21 HP-bypass pipe, IP-superheater & steam pipes

20
21LBB45 AA003 M 22 24
16
14
20
LP-Bypass Station
20
IP-Bypass Stations
10D
5D
P
target
10 24 10 2 2
12 14
20MAA11 AA051
20
HP-Bypass
10 10
HP-Bypass
10 16 10 22LBF10 AA101 36bar/400C 16
21LBF10 AA101
feedwater
M 8
20MAA21 AA051 12 14
HP
20 28
IP
LP
feedwater
M 8 12 22LBA50 AA002 18
12 M 21LBA85 AA001 SH4
21LBA50 AA002 M 24 22LBA85 AA001 SH4
10 24
RH2 12
6 x 10
RH2 8 8 12
6 x 10
6 x 6
5D
6 x 6
5D
SH3
SH3
F
8
SH2
6 x 6
6 x 6
SH1
4 x 8 8
RH1
SH1
2 x 8
SH SH1
2 x 6
RH1
8
SH1
2 x 8
SH
2 x 6
LPdrum
20 LBG LBG
22LBC45 AA101 M 20 24 M
18
HPdrum
IPdrum
4 x 8
28
SH2
10D
24
10D
to atmosphere
silencer
LPdrum
HPdrum
IPdrum
10bar/400C
10bar/400C
20
28 20LBC40 AA052
28
21LBC45 AA101
Steam Blow HRSG 21 Cold reheat pipe, reheaters & hot reheat pipe
Attachment No. 10
Steam Blow Step 8
20
21LBB45 AA003 M 22 24
16
14
20
LP-Bypass Station
20
IP-Bypass Stations
10D
5D
P
target
10 24 10 2 2
12 14
20MAA11 AA051
20
HP-Bypass
10 10
HP-Bypass
10 16 10 22LBF10 AA101 36bar/400C 16
21LBF10 AA101
feedwater
M 8
20MAA21 AA051 12 14
HP
20 28
IP
LP
feedwater
M 8 12 22LBA50 AA002 18
12 M 21LBA85 AA001 SH4
21LBA50 AA002 M 24 22LBA85 AA001 SH4
10 24
RH2 12
6 x 10
RH2 8 8 12
6 x 10
6 x 6
5D
6 x 6
5D
SH3
SH3
F
8
SH2
6 x 6
6 x 6
SH1
4 x 8 8
RH1
SH1
2 x 8
SH SH1
2 x 6
RH1
8
SH1
2 x 8
SH
2 x 6
LPdrum
20 LBG LBG
22LBC45 AA101 M 20 24 M
18
HPdrum
IPdrum
4 x 8
28
SH2
10D
24
10D
to atmosphere
silencer
LPdrum
HPdrum
IPdrum
10bar/400C
10bar/400C
20
28 20LBC40 AA052
28
21LBC45 AA101
Attachment No. 11
Steam Blow Step 9
Steam Blow HRSG 22 HP-bypass pipe, IP-superheater & steam pipes

20
21LBB45 AA003 M 22 24
16
14
20
LP-Bypass Station
20
IP-Bypass Stations
10D
5D
P
target
10 24 10 2 2
12 14
20MAA11 AA051
20
HP-Bypass
10 10
HP-Bypass
10 16 10 22LBF10 AA101 36bar/400C 16
21LBF10 AA101
feedwater
M 8
20MAA21 AA051 12 14
HP
20 28
IP
LP
feedwater
M 8 12 22LBA50 AA002 18
12 M 21LBA85 AA001 SH4
21LBA50 AA002 M 24 22LBA85 AA001 SH4
10 24
RH2 12
6 x 10
RH2 8 8 12
6 x 10
6 x 6
5D
6 x 6
5D
SH3
SH3
F
8
SH2
6 x 6
6 x 6
SH1
4 x 8 8
RH1
SH1
2 x 8
SH SH1
2 x 6
RH1
8
SH1
2 x 8
SH
2 x 6
LPdrum
20 LBG LBG
22LBC45 AA101 M 20 24 M
18
HPdrum
IPdrum
4 x 8
28
SH2
10D
24
10D
to atmosphere
silencer
LPdrum
HPdrum
IPdrum
10bar/400C
10bar/400C
20
28 20LBC40 AA052
28
21LBC45 AA101
Steam Blow HRSG 22 Cold reheat pipe, reheaters & hot reheat pipe
Attachment No. 12
Steam Blow Step 10
20
21LBB45 AA003 M 22 24
16
14
20
LP-Bypass Station
20
IP-Bypass Stations
10D
5D
P
target
10 24 10 2 2
12 14
20MAA11 AA051
20
HP-Bypass
10 10
HP-Bypass
10 16 10 22LBF10 AA101 36bar/400C 16
21LBF10 AA101
feedwater
M 8
20MAA21 AA051 12 14
HP
20 28
IP
LP
feedwater
M 8 12 22LBA50 AA002 18
12 M 21LBA85 AA001 SH4
21LBA50 AA002 M 24 22LBA85 AA001 SH4
10 24
RH2 12
6 x 10
RH2 8 8 12
6 x 10
6 x 6
5D
6 x 6
5D
SH3
SH3
F
8
SH2
6 x 6
6 x 6
SH1
4 x 8 8
RH1
SH1
2 x 8
SH SH1
2 x 6
RH1
8
SH1
2 x 8
SH
2 x 6
LPdrum
20 LBG LBG
22LBC45 AA101 M 20 24 M
18
HPdrum
IPdrum
4 x 8
28
SH2
10D
24
10D
to atmosphere
silencer
LPdrum
HPdrum
IPdrum
10bar/400C
10bar/400C
20
28 20LBC40 AA052
28
21LBC45 AA101
Steam Blow HRSG 21 & 22 Common HP-, CRH- & HRH-steam pipes
Attachment No. 13
Steam Blow Step 11
20
21LBB45 AA003 M 22 24
16
14
20
LP-Bypass Station
20
IP-Bypass Stations
10D
5D
P
target
10 24 10 2 2
12 14
20MAA11 AA051
20
HP-Bypass
10 10
HP-Bypass
10 16 10 22LBF10 AA101 36bar/400C 16
21LBF10 AA101
feedwater
M 8
20MAA21 AA051 12 14
HP
20 28
IP
LP
feedwater
M 8 12 22LBA50 AA002 18
12 M 21LBA85 AA001 SH4
21LBA50 AA002 M 24 22LBA85 AA001 SH4
10 24
RH2 12
6 x 10
RH2 8 8 12
6 x 10
6 x 6
5D
6 x 6
5D
SH3
SH3
F
8
SH2
6 x 6
6 x 6
SH1
4 x 8 8
RH1
SH1
2 x 8
SH SH1
2 x 6
RH1
8
SH1
2 x 8
SH
2 x 6
LPdrum
20 LBG LBG
22LBC45 AA101 M 20 24 M
18
HPdrum
IPdrum
4 x 8
28
SH2
10D
24
10D
to atmosphere
silencer
LPdrum
HPdrum
IPdrum
10bar/400C
10bar/400C
20
28 20LBC40 AA052
28
21LBC45 AA101
Attachment No. 14
Steam Blow Step 12
Steam Blow HRSG 21 & 22 LP-superheaters, single & common LP-steam pipes
20
Ca Mau I I
maximum conditions HP-superheater outlet mass flow kg/s 72,7 HP-common pipe mass flow kg/s 145,4 pressure bara 122,8 pressure bara 128,7 (N03c 001 G) temperature spec.volume C 567 (N03c 001 G) temperature spec.volume C 565 (N03c 001 G) temperature spec.volume C 368 (N03c 001 G) temperature spec.volume C 368 (N03c 001 G) temperature spec.volume C 565 (N03c 001 G) temperature spec.volume C 565 (N03c 001 G) temperature spec.volume C 334 (N03c 001 G) temperature spec.volume C 239 (N03c 001 G) temperature spec.volume C 238 m3/kg 0,48239 m2*v -229,3 bara 4,8 m3/kg 0,45442 m2*v -54,0 m3/kg 0,08068 m2*v -19,1 m3/kg 0,12680 m2*v -3729,5 m3/kg 0,12264 m2*v -900,7 bara 31,0 m3/kg 0,08479 m2*v -419,0 bara 33,0 m3/kg 0,08479 m2*v -1676,1 m3/kg 0,02928 m2*v -619,1 m3/kg 0,02792 m2*v -147,6
calculated steam blow conditions HP-superheater outlet mass flow kg/s 41,2 pressure bara 24,5 C 473
Attachment No. 15
approx. 50MW temperature spec.volume m3/kg 0,13751 approx. 2 x 50MW temperature spec.volume C 411 m3/kg 0,16225 m2*v -1072,4 CFR -1,7 Step 11 m2*v -233,4 CFR -1,6 Step 5 + 6 Step No
HP-common pipe inlet mass flow kg/s 81,3 pressure bara 19,0
Step No
CRH common pipe mass flow kg/s 140,6 CRH single pipe mass flow kg/s 70,3 HRH single pipe mass flow kg/s 85,7 pressure pressure pressure bara 33,0
CRH common pipe inlet mass flow kg/s 81,3 pressure bara 7,9 C 400
approx.2 x 50MW temperature spec.volume m3/kg 0,38919 approx. 50MW temperature spec.volume C 400 m3/kg 0,42743 approx. 50MW temperature spec.volume C 469 m3/kg 0,85325 m2*v -1982,3 CFR -2,2 m2*v -725,5 CFR -1,7 m2*v -2572,4 CFR -1,5
Step No Step 11
CRH single pipe inlet mass flow kg/s 41,2 pressure bara 7,2
Step No Steps 8 & 10
HRH single pipe inlet mass flow kg/s 48,2 pressure bara 4,0
Step No Steps 8 & 10
HRH common pipe mass flow kg/s 171,5 pressure bara 30,0
HRH common pipe inlet mass flow kg/s 100,9 pressure bara 3,5 C 402
approx. 2 x 50MW temperature spec.volume m3/kg 0,88627 approx.50MW m2*v -46,9 CFR -2,5 m3/kg 0,38798 approx. 2 x 40MW temperature spec.volume C 210 m3/kg 1,0029 approx. 2 x 40MW temperature spec.volume C 209 m3/kg 1,22559 m2*v -309,8 CFR -1,4 m2*v -62,6 CFR -1,2 m2*v -9022,9 CFR -2,4
Step No Step 11
IP-superheater outlet mass flow kg/s 15,4 pressure bara 32,4
HP-Bypass & IP-superheater outlet mass flow kg/s 11,0 pressure bara 6,3 C 267
Step No Steps 7 & 9
temperature spec.volume
LP-superheater outlet mass flow kg/s 10,9 LP-common pipe mass flow kg/s 21,8 pressure pressure bara 5,1
LP-superheater outlet mass flow kg/s 7,9 pressure bara 2,2
Step No Step 12
LP-common pipe inlet mass flow kg/s 15,9 pressure bara 1,8
Step No Step 12
EC62/Lnne/2007-05-08
Attachment No.16
FIGURE 1: TYPICAL ARRANGEMENT OF TARGET PLATE AT DRAIN POT
H ot R eheat I P - B y p a s s L in e
1154
ta r g e t p la te 220 x 50 x 6 w ith s u p p o r t
e x is tin g d r a in p o t
n e w W N fla n g e & b lin d fla n g e
o r ig in a l d r a in p o t to b e r e w e ld e d to p ip e a fte r c o m p le tio n o f w o r k
FIGURE 2: TYPICAL ARRANGEMENT OF TARGET PLATE AT TEMPORARY PIPEWORK

DN350 WN flange & blind flange
target plate 220 x 50 x 6 with support
Siemens AG . Bereich Energieerzeugung (KWU)
Errichtung, Betriebsfhrung Construction, Operation
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Steam Blow Concept: Petro Vietnam CPMB

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DRAWING/DOCUMENT STATUS: Final for Reference

2007.09.18 2007.08.23 2007.07.10

Change of Unit ID from 459341723 Attachment 1to 14 included First issue

Loenne Loenne Loenne

Rost Rost Rost

Duehrkop Duehrkop Schobert

CAMAU 2 750MW COMBINED CYCLE POWER PLANT

PETRO VIETNAM CPMB

POWER GENERATION DRAWING TITLE :

Steam Blow Concept

CA MAU 2 750MW CCPP

Steam Blow Concept

*) Nicht zutreffendes streichen *) Delete as appropriate

EC62 Lnne 2007-05-11 gez

EC62 Rost 2007-06-04 gez

C61 Unger 2007-07-09 gez

E-CM2 Schobert 2007-07-02 gez

Fachabteilung, Ibs-Leitung, Projektleitung

E272, EE15, EE16, EC1, EC61

Siemens AG . Power Generation (PG)

L:\15_Plant_Cleaning_Chemistry\03_Cleaning\03_Steam Blow\03_Actual Projects\Ca Mau II\Steam Blow Procedure\Comm-Instr_SteamblowCaMauII_final.doc

BKW-Kennzeichen: VIT 800

Steam blow of HRSGs and steam pipes

L:\15_Plant_Cleaning_Chemistry\03_Cleaning\03_Steam Blow\03_Actual Projects\Ca Mau II\Steam Blow Procedure\Comm-Instr_SteamblowCaMauII_final.doc

BKW-Kennzeichen: VIT 800

Steam blow of HRSGs and steam pipes

Siemens AG . Power Generation (PG)

L:\15_Plant_Cleaning_Chemistry\03_Cleaning\03_Steam Blow\03_Actual Projects\Ca Mau II\Steam Blow Procedure\Comm-Instr_SteamblowCaMauII_final.doc

BKW-Kennzeichen: VIT 800

Steam blow of HRSGs and steam pipes

Siemens AG . Power Generation (PG)

L:\15_Plant_Cleaning_Chemistry\03_Cleaning\03_Steam Blow\03_Actual Projects\Ca Mau II\Steam Blow Procedure\Comm-Instr_SteamblowCaMauII_final.doc

BKW-Kennzeichen: VIT 800

Steam blow of HRSGs and steam pipes

Precautionary measures in the DCS-System

Precautionary measures during steam blow operation

Design Design limits of temporary steam blow arrangements

For the steam blows of HRSGs and associated steam pipes:

540 540 400 400 400 400 400 400 400

Siemens AG . Power Generation (PG)

L:\15_Plant_Cleaning_Chemistry\03_Cleaning\03_Steam Blow\03_Actual Projects\Ca Mau II\Steam Blow Procedure\Comm-Instr_SteamblowCaMauII_final.doc

BKW-Kennzeichen: VIT 800

Steam blow of HRSGs and steam pipes

mo= 2 x 72,7 kg/sec

wo = approx. 64 m/s in 14 steam pipe

wo = approx. 57 m/s in 20 steam pipe

L:\15_Plant_Cleaning_Chemistry\03_Cleaning\03_Steam Blow\03_Actual Projects\Ca Mau II\Steam Blow Procedure\Comm-Instr_SteamblowCaMauII_final.doc

BKW-Kennzeichen: VIT 800

Steam blow of HRSGs and steam pipes

Steam blow operation

Steam blow steps

Siemens AG . Power Generation (PG)

L:\15_Plant_Cleaning_Chemistry\03_Cleaning\03_Steam Blow\03_Actual Projects\Ca Mau II\Steam Blow Procedure\Comm-Instr_SteamblowCaMauII_final.doc

BKW-Kennzeichen: VIT 800

Steam blow of HRSGs and steam pipes

L:\15_Plant_Cleaning_Chemistry\03_Cleaning\03_Steam Blow\03_Actual Projects\Ca Mau II\Steam Blow Procedure\Comm-Instr_SteamblowCaMauII_final.doc

BKW-Kennzeichen: VIT 800

Steam blow of HRSGs and steam pipes

tb= 240 C tb= 161 C

mb= 1 x 8.5 kg/sec mb= 1 x 3.3 kg/sec

b= 1.307 m3/kg b= 1.237 m3/kg

L:\15_Plant_Cleaning_Chemistry\03_Cleaning\03_Steam Blow\03_Actual Projects\Ca Mau II\Steam Blow Procedure\Comm-Instr_SteamblowCaMauII_final.doc

) Nicht zutreffendes streichen ) Delete as appropriate