CRRFTSMRN"

Owner's Manual Manual Owner's Model No. No. 875.199841 875.199841 Model

1/2-in. Heavy Heavy Duty Duty lmpact Impact Wrench Wrench 1/2-in.

Unpacking Unpacking When unpacking unpacking this product, product, carefully When damage that may may have inspect for any damage during transit. transit. Make Make sure sure any occurred during fittings, bolts, bolts, etc. etc. are tightened tightened loose ttings, service. before putting this product into service.
WARNING: Please Please read read and and save save these these safety safety and and operating operating instructions. instructions. Read Read carefully carefully WARNING: before attempting attempting to to assemble, assemble, install, install, operate operate or or maintain maintain the the product product described. described. before Protect yourself yourself and and others others by by observing observing all all safety safety information. information. Failure Failure to to comply comply with with Protect instructions could result in in personal personal injury injury and/or and/or property property damage! damage! Retain Retain instructions instructions instructions could result for future future reference. reference. for

Sears, Roebuck and Co., Hoffman Estates, Estates,IL IL60179 60179 Sears, Co., Hoffman
www.CRAFTSMAN.com www.CRAFTSMAN.com

0807 0807

Owners Manual
Table of Contents
Heavy Use - 33 Gallon Professional 1/2" 1,050 IPM 7,000 RPM 580 ft. Ibs. 4.5 Ibs. 7-1/2" 4.7SCFM 3/8" I.D. 1/4" NPT 90 PSI

Model No. 875.199841

Drive size Impacts per minute Free speed (No Load) Ultimate torque Weight Overall length Average air consumption Recommended hose size Air inlet Maximum Air Pressure

0 Features & Benefits 0 Specifications

CRAFTSMAN TOOL

. lnstananon and Operation , Maintenance

Product Warranty 0 Compressor Requirements 0 Important Safety Instructions

If this Craftsman tool fails to give complete satisfaction within one year from the date of

purchase, RETURN IT TO ANY SEARS STORE OR PARTS & REPAIR CENTER OR

OTHER CRAFT5MAN QUTI-ET IN THE UNITED STATES FOR FREE REPAIR (or replacement if repair proves impossible)

quick socket ha"9eS'

Specifications

ENG-2

Owner's Manual

Table of Contents

Drive size ............... ........... ..1l2" Impacts per minute 1,050 IPM Free speed (No Load) 7,000 RPM Ultimate torque ............. .. . .... .. 580 ft. lbs. Weight .......... lbs. Overall length ..... ........... .. 7-1/2" Average air consumption ...... .. 4.7 SCFM Recommended hose size ..........3/8" l.D. Air inlet ..................................... .. 1/4" NPT Maximum Air Pressure ................ .. 90 PSI
CRAFTSMAN TOOL

Square Drive Impact Wrench is ideal for

The Craftsman Model 875.199840 1/2"

general assembly, automotive, agricultural

regulator for power output adjustment. Twin hammer clutch for increased P ower output. Ring-type socket retainer allows

and industrial applications. Built-in

and industrial applications. Built-in

expendable parts, such as lamps, batteries, applies for only 90 days from the date of bits or blades. purchase. This warranty does not include

Twin hammer clutch for increased power

regulator for power output adjustment.

Square Drive Impact Wrench is ideal for general assembly, automotive, agricultural

efpen d a bl e pa rtS , 5C |'l as I amps ,b a ttmes .

bits or blades.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state

Sears, Roebuck and Co.,

Hoffman Estates, IL 60179

Min. Compressor Requirements

Light Use - 17 Gallon

Heavy Use - 33 Gallon Professional

quick socket changes.

Features 8 Benets The Craftsman Model 875199840 1/2"

vary from state to state This warranty gives you specific legal rights, and you may also have other rights which

output. Ring-type socket retainer allows

Typical Use - 26Gallon

Features & Benefits Specifications Product Warranty Compressor Requirements Important Safety Instructions Installation and Operation Maintenance Exploded View Drawing & Parts List Troubleshooting

Features & Benefits

Specifications

0 Exploded View Drawing & Parts List 0 Troubleshooting

Sears, Roebuck and Co., Hoffman Estates, IL 60179

If this Craftsman tool is ever used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This warranty does not include

ENG-2

ONE YEAR FULL WARRANTY ON

commercial or rental purposes, this warranty

replacement if repair proves impossible).

OTHER CRAFTSMAN OUTLET IN THE

STORE OR PARTS & REPAIR CENTER OR

UNITED STATES FOR FREE REPAIR (or

purchase, RETURN IT TO ANY SEARS

satisfaction within one year from the date of

If this Craftsman tool fails to give complete

If this Craftsman tool is ever used for

Min. Compressor Requirements

Model No. 875.199841

Typical Use - 26Gallon Light Use -17 Gallon

Warranty

Owner's Manual Owners

Important Safety Instructions
Read Operating Instructions Instructions Please become familiar with all the instructions and warnings before operating any pneumatic tool. Always Wear Approved Eye Protection Impact resistant eye protection should meet or exceed the standards set forth in

Model No. N0. 875.199841 875. 199841

Maximum 90 PSI Maximum This tool is designed to operate at an air pressure of 90 pounds per square inch gauge pressure (90 PSI) maximum, at the tool. Use of higher tool. Use higher air pressure can, and may cause injury. Also, the use of higher air pressure places the internal components under loads and stresses components they were not designed for, causing premature tool failure.

287.1, Occupational Occupational and and ANSI Z87.1,

Educational Eye and Face Protection. Look for marking Z87.1 on your eye

AWARNING Awnniiiiiiie
California Prop 65 power sanding, Some dust created by power sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth reproductive harm. defects or other reproductive Some examples of these chemicals are: Lead from lead based paint, crystalline silica from bricks and cement and other masonry products, arsenic and masonry chemically-treated chromium from chemically-treated lumber. Your risk from those exposures varies, depending on how often you do this To reduce your exposure exposure type of work. To to these chemicals: work in a well approved ventilated area, and work with approved safety equipment, such as dust masks safety that are specifically designed to filter filter specifically designed particles. out microscopic particles.

protection to ensure that it is an approved style.

is Recommended Recommended Hearing Protection is Hearing protection should be used when the noise level exposure equals or an 8 hour time-weighted average exceeds an noise, sound level of 85dBA. Process noise, reflective surfaces, other tools being nearby, all all add to the noise level operated nearby, in in a a given work area. If you are unable to determine your noise level exposure, we recommend the use of hearing protection. protection.

Avoid Prolonged Exposure to Vibration use. Pneumatic tools can vibrate during use. Prolonged exposure to vibration or very repetitive hand and arm movements can cause injury. injury. Discontinue the use of any tool if you experience tingling, tingling, numbness, numbness, in your hands or arms. discomfort or pain in You You should consult your physician before tool. resuming use of tool.

ENG-3

Owner's Manual
Disconnect the air tool from air supply before changing tools or attachments, servicing and during non-operation. Do not wear loose fitting clothing, scarves, or neck ties in work area. Loose clothing may become caught in moving parts and result in serious personal injury. Do not wear jewelry when operating any tool. Jewelry may become caught in moving parts and result in serious personal injury.

Model No. 875.199841

Keep all nuts, bolts and screws tight and ensure equipment is in safe working condition.

A WARNING

Do not depress trigger when connecting Never trigger the tool when not applied

and ensure equipment is in safe working condition.

ENG-4

Disconnect the air tool from air supply before changing tools or attachments, servicing and during non-operation. Do not wear loose fitting clothing, scarves, or neck ties in work area. Loose clothing may become caught in moving parts and result in serious personal injury. Do not wear jewelry when operating any tool. Jewelry may become caught in moving parts and result in serious personal injury. Do not depress trigger when connecting the air supply hose. Never trigger the tool when not applied to a work object. Attachments must be securely attached. Loose attachments can cause serious injury. Protect air lines from damage or puncture. Never point an air tool at oneself or any other person. Serious injury could occur. Check air hoses for weak or worn conditions before each use. Make sure all connections are secure.

Owners Manual

Always use accessories with an RPM rating that meets or exceeds the tool RPM rating.

Use attachments designed for use with air powered tool. Always examine accessories before mounting for chips, cracks, or signs of damage. Never use mounted points or other accessories that have been dropped or exposed to water, solvent or extreme temperature changes. It is a good practice to operate the tool in a protected enclosure for one minute after mounting any accessory.

Never carry a tool by the hose or pull the hose to move the tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn.

the air supply hose. to a work object.

Attachments must be securely serious injury. puncture.

attached. Loose attachments can cause Protect air lines from damage or

Never point an air tool at oneself or any other person. Serious injury could occur. Check air hoses for weak or worn connections are secure.

conditions before each use. Make sure all

A CAUTION

Release all pressure from the system before attempting to install, service,

relocate or perform any maintenance. Keep all nuts, bolts and screws tight

Release all pressure from the system before attempting to install, service, relocate or perform any maintenance.

Use attachments designed for use with air powered tool. Always examine accessories before mounting for chips, cracks, or signs of damage. Never use mounted points or other accessories that have been dropped or exposed to water, solvent or extreme temperature changes. It is a good practice to operate the tool in a protected enclosure for one minute after mounting any accessory.

A WARN ING

Always use accessories with an RPM rating that meets or exceeds the tool RPM rating.

A WARN ING

Never carry a tool by the hose or pull the hose to move the tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn.

AWARNING

Inhalation hazard: Abrasive tools, such as grinders, sanders and cut-off tools generate dust and abrasive materials which can be harmful to human lungs and respiratory system. Always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.

ENG-4

AcA.u'r|oi~|

Inhalation hazard: Abrasive tools, such as grinders, sanders and cut-o tools generate dust and abrasive materials which can be harmful to human lungs and respiratory system. Always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.

Awnruiime

Awiiimiiiiiie

Model No. 875. 199841

Owner's Manual Owners

M

No. 875. 875.199841 Model No. 199841 AWARNING AWARNING

Tools which cut, shear, shear, drill, staple, staple, punch, chisel, etc. etc. are are capable of punch, Keep the causing serious injury. Keep working part of of the tool away from body. hands and body.

Some materials such as adhesives and tar, contain chemicals whose vapors cause serious injury injury with could cause exposure. Always work in a prolonged exposure. clean, dry, dry, well ventilated area. area. clean,

AWARNJNG AWARNING

Too/s which contain moving elements, Tools elements, or drive other moving tools, such as wheels, sockets, sanding grinding wheels, discs, etc., etc., can become entangled in discs, jewelry and other loose hair, clothing, jewelry injury. objects, resulting in severe injury. fitting apparel which Never wear loose fitting ties, that could contains loose straps or ties, become tangled in moving parts of the tool. Remove Remove anyjewelry, any jewelry, watches, watches, etc., etc., tool. become caught by the which might become tool. Keep hands hands away from moving moving tool. parts. Tie Tie up or cover long hair. hair. parts.

AWARNING AWARNING
After an air tool has been lubricated, oil After will discharge through the exhaust port will first few seconds of during the first Thus, the exhaust port must operation. Thus, a towel before applying applying be covered with a pressure. air pressure.

AWARNING Awnmiiiue
(My Intact Sockets 8-Accessories & Accessories Use Ollylnqaactsoclets "FOR USE Only use sockets designated FOR WRENCHES." WITH IMPACT WRENCHES. " Hand tool break, creating a a hazard sockets can break, from flying pieces. Always check sockets, retainers and drives regularly regularly damage and replace when for wear or damage necessary.

AWARNING Awimuiiiie
Improperly maintained tools and Improperly can cause cause serious injury. injury. accessories can care. A properly properly Maintain the tool with care. tool, with sharp cutting maintained tool, edges, reduces the risk of binding and edges, easier to control. control. is easier a risk of bursting bursting if the tool is There is a damaged. Check for misalignment misalignment or damaged. breakage of binding of moving parts, breakage parts and any other condition that the tool's operation. operation. If damaged, affects the damaged, the tool serviced before using. using. have the

ENG-5 ENG-5

ml

Owners Manual

Air.-~Tool Hook Up . I -1- 'l"'T;'1'

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Alrttosehuuk up

Pre-Operation llnstallation
Before the tool is connected to the air supply, clear the air hose of accumulated dust and moisture by running air freely through the air hose for 5-10 seconds. Air Hoses for your Air Tools Figure 1 Illustrates a recommended air hose hook up. A 3/8 inch ID air hose is required up to a length of 25 feet. A 3/8 inch ID hose longer than 25 feet will cause a pressure drop and may impede performance. If more length is required, a I/2 inch ID air hose is recommended. Be sure all hoses and fittings are the correct size and correctly secured before using the tool.

ENG-6

Before the tool is connected to the air

Owner's Manual

Pre-Operation /Installation

Air Tool Hook Up

edges. Replace any hose that is damaged,

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supply, clear the air hose of accumulated

weak or worn.

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Air Hoses for your Air Tools

dust and moisture by running air freely through the air hose for 5-10 seconds.

A piping diagram for a typical home shop

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Figure 1 Illustrates a recommended air

Small (home) shop hard piping:

Never carry a tool by the hose or pull the hose to move the tool or a compressor.

is shown. Some helpful tips are:

"-._

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____
.. .

Never carry a tool by the hose or pull the hose to move the tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn. Small (home) shop hard piping: A piping diagram for a typical home shop is shown. Some helpful tips are: Always use hoses and pipes rated for higher pressure than your system will encounter. Never use PVC pipes for compressed air piping systems as explosion and serious injury may result.

The connection from the compressor to the initial take-off hard pipe must

hose hook up.

::i4i_* t|u- .. .. _\ -_____

A 3/8 inch ID air hose is required up to a

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length of 25 feet. A 3/8 inch ID hose

Keep hoses away from heat, oil and sharp

Always use hoses and pipes rated for

higher pressure than your system will encounter.

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longer than 25 feet will cause a pressure drop and may impede performance. If

correctly secured before using the tool.

hose is recommended. Be sure all hoses and fittings are the correct size and

Model No. 875. 199841

more length is required, a Vz inch ID air

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ENG-6

The connection from the compressor to the initial take-off hard pipe must explosion and serious injury may result. compressed air piping systems as Never use PVC pipes for

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I

Model No. 875.199841

Owner's Manual Owners

in order to isolate isolate be a flexible hose in movement of the compressor. compressor.

No. 875. 875,199841 Model No. 199841

Operation
This tools tools power power regulator regulator valve valve (fig. 2). 2). Rotate regulator regulator until until desired desired output output is is Rotate achieved. The settings settings on on the regulator regulator are achieved. only for reference reference only only and and do do not denote denote a a power output. output. Turn Turn regulator regulator to specific power position with with smaller smaller circle circle being being the least position and larger circle being for amount of power and most amount amount of power. power. The The tool tool the most operates in in maximum maximum power power in in reverse. reverse. operates

Route the initial take-off line (pipe) as Route up the shop wall and and as high high straight up minimize as possible. This will help minimize leaving the compressor and and water leaving traveling through through system system traveling the main main lines lines down down at at least Slope the inch per 10 10 feet of pipe away away 3/4 inch from air air compressor; this will draw from the flow of air the condensate with the and away away from from the the compressor. compressor. and Place the the first first drop drop as as far far from from the the Place compressor as as the the size size of of your shop shop compressor will allow allow (50 (50 feet feet is is optimal, optimal, although although will unrealistic for for a a small small shop). shop). The The unrealistic further the the drop, drop, the the more more that that further condensation can can occur, occur, and and the the condensation drier the the air air will will be be when when it it reaches reaches drier the water water separator. separator. the In order order to to reduce reduce the the amount amount of of In water and and contaminants contaminants that that get get into into water the water separator, install the takethe water separator, install the takeoff line on on the the top top of of the the main main air air offline supply line line for for each each air air drop. drop. supply A Drain Drain line line should should be be placed placed at at the the A end of of the the main main line line for for condensate condensate end drainage. drainage. Drain valves valves should should be be placed placed at at the the Drain end of of branch branch lines lines and and the the drain drain end line, and and drained drained daily. daily. line,

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Figure 2 2 Figure Regulator Valve Valve Regulator

AWARNING .AIl\lARNlNG.
Once a a bolt bolt or or fastener fastener is is seated, seated, Once impacting for for longer longer than than five five (5) (5) impacting seconds will will cause cause excessive excessive wear wear and and seconds possible damage damage to to the the impacting impacting possible mechanism. If If it it takes takes longer longer than than five five mechanism. seconds to to tighten tighten or or loosen loosen your your bolt bolt seconds or fastener, fastener, we we recommend recommend the the use use of of a a or larger size size impact impact wrench. wrench. larger

>

ENG-7 ENG-7

Owners Manual
Maintenance
_ i

Recommended Lubricants Use air tool oil or any other high grade turbine oil containing moisture absorbent, rust inhibitors, metal wetting agents and an EP (extreme pressure) additive. See Figure 3 for location/air inlet. IMPACT MECHANISM LUBRICATION The impact mechanism transfers power from the tool to a nut or bolt. Oil in the mechanism is forced out and must be replaced. Lubricate the impact mechanism one time a year; more often if a tool is used more than ten hours a week. To lubricate and clean the impact mechanism and the front bearing:
ENG-8

Lubrication An in-line filter-regulator-lubricator (fig 1) is recommended as it increases tool life and keeps the tool in sustained operation. The in-line lubricator should be regularly checked and filled with air tool oil. Proper adjustment of the in-line lubricator is performed by placing a sheet of paper next to the tools exhaust ports and holding the throttle open approximately 30 seconds. The lubricator is properly set when a light stain of oil collects on the paper.

Excessive amounts of oil should be avoided. In the event that it becomes necessary to store the tool for an extended period of time (overnight, weekend, etc.), it should receive a generous amount of lubrication through the air inlet (Figure 3). The tool should be run for approximately 30 seconds to ensure oil has been evenly distributed throughout the tool. The tool should be stored in a clean and dry environment.

Excessive amounts of oil should be avoided. In the event that it becomes necessary to store the tool for an extended period of time (overnight, weekend, etc.), it should receive a generous amount of lubrication through the air inlet (Figure 3). The tool should be run for approximately 30 seconds to ensure oil has been evenly distributed throughout the tool. The tool should be stored in a clean and dry environment.

Recommended Lubricants Use air tool oil or any other high grade turbine oil containing moisture absorbent, rust inhibitors, metal wetting agents and an EP (extreme pressure) additive. See Figure 3 for location/air inlet.

Lubrication An in-line filter-regulator-lubricator (g 1) is recommended as it increases tool life and keeps the tool in sustained operation. The in-line lubricator should be regularly checked and lled with air tool oil. Proper adjustment of the in-line lubricator is performed by placing a sheet of paper next to the tools exhaust ports and holding the throttle open approximately 30 seconds. The lubricator is properly set when a light stain of oil collects on the paper

IMPACT MECHANISM LUBRICATION The impact mechanism transfers power from the tool to a nut or bolt. Oil in the mechanism is forced out and must be replaced. Lubricate the impact mechanism one time a year; more often if a tool is used more than ten hours a week. To lubricate and clean the impact mechanism and the front bearing:

Model No. 875.199841

1.Disconnect the impact wrench from

the an s,,,,p|y,

2. Remove the slotted screw or Allen head screw (Ref. No. 46) from the oil port hole (Refer to figure 3). 3. Squeeze approximately 1 oz. of 30 weight oil through the oil port hole. Replace the screw.

4. Reconnect the air supply to the impact wrench and run for 20 to 30 seconds. Lubricate the entire impact mechanism by rotating the tool upside down and sideways while running the tool. 5. Remove the screw and hold the oil port hole over a suitable container to allow excess oil to drain. Sometimes triggering the tool when dumping the oils helps to force out the excess oil. 6. If the oil is dirty, repeat the procedure above until the oil comes out clear. Install the screw and tighten. The residual oil remaining in the impact mechanism chamber is all that is needed for proper lubrication.

Lubricate impact mechanism here

)

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.1 .

Figure 3

Owner's Manual

Lubricate air motor here

ENG-8

Maintenance

4. Reconnect the air supply to the impact wrench and run for 20 to 30 seconds. Lubricate the entire impact mechanism by rotating the tool upside down and sideways while running the tool.

2. Remove the slotted screw or Allen head screw (Ref. No. 46) from the oil port hole (Refer to figure 3).

Figure 3
6. If the oil is dirty, repeat the procedure above until the oil comes out clear. Install the screw and tighten. The residual oil remaining in the impact mechanism chamber is all that 5. Remove the screw and hold the oil port hole over a suitable container to allow excess oil to drain. Sometimes triggering the tool when dumping the oils helps to force out the excess oil. 3. Squeeze approximately 1 oz. of 30 weight oil through the oil port hole. Replace the screw.

1 .Disconnect the impact wrench from the air supply.

Lubricate impact mechanism here

is needed for proper lubrication.

Model No. 875.199841

Lubricate air motor here

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Owner's Manual Manual Owners

Exploded View View Drawing Drawing Exploded

Model No. No. 875.199841 875.199841 Model

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List Parts List

REF# REF# 1&2 1&2 38,4 3&4 5 5 6 6 7 I 8 co 9 <0 10 _\O 11 ..\ _\ 12 _tto PART# IPART# 9106001-01A 19106001-01A 9106049 |9106049 9106050 |9106050 DESCRIPTION IDESCRIPTION HOUSING ASSY A HOUSINGASSYA SEAL AND AND SCREW SCREW ASSY ASSY C C ISEAL THROTTLE VALVE VALVE |THROTI'LE VALVE SPRING SPRING IVALVE EXHAUST DEF DEFLECTOR IEXHAUST LECTOR O-RING CONNECTOR IOONNECTOR SPRING PIN PIN SPRING O-PJNG O-RING BUSHING AIR INLET BUSHING O-RING IO-HNG TRIGGER ITRIGGER ORNAMENTAL GASKET GASKET ORNAMBITAL O-RING O-RING REVERSE SWITCH REVERSE SWITCH BUSHING ASSY B B REVERSE BUSHINGASSY SPRING STEEL BALL BALL ISTEEL END CAP CAP IEND CAP SCREW ICAP SCREW GASKET BALL BEARING BEARING IBALL CYLINDER ICYLIN [ER STEEL BALL ISTEEL BALL VALVE SEAT SEAT IVALVE

QTY -< 9| 1 1 _t 1 1 1 1 _. 1 1 _\ 1 _\ 1 _t 1 2 N 1 _.\ 1 _t 1 .1 _t 1 1 ..\ 1 _\ 1 .4 4 Xi 1 _. 1 1 2 N

REF# PART* REF#|PART#

9106074 29 |91osov4 E8 9106075 30 |9106075 8 31 E 32 F3 33 8 34 SQ 35 t 36 8 37 8 38 8 39 8

9106051 9106051 9106052 9106052 9106053 9106053 9106054 |9106054

9106077 |91oeo77 9106079 It-3106079 9106080 lsioeoao 9106081 |9106081 9106082 |9106082 9106083 |9106083 9106084 |s1osos4 9106085 9106086 9106(X36 9106087 9106078 I9106078

9106076 |9106076

9106055 |9106065 9106056 |9106056 9106057 9106057 13 9106058 G 9106058 14 9106059 .-> -h 9106059 15 9106060 _>.ui |9106l$0 16 9106061 .-O1 |91os0e1 17 9106062 4 ~| lsiososz 18 9106063 65 9106(B3 19&20 9106020A 19&20 21 9106066 21 22 |9106067 ^106067 22 23 leioeosa 9106068 3 24 9106069 |9106069 25 I9106070 9106070 bi 26 9106071 Bi 9106071 27 9106072 it 28 E8 9106073

losmo

RETAINER RI RING RETAINER NG ROTOR ROTOR ROTOR BLADE BLADE ROTOR FRONT END END PLATE PLATE FRONT O-RING ORl NG OIL SEAL SEAL IOIL BALLBEARING IBPLL BEARING HAMMER CAGE CAGE I HAMMER HAMMER ooc DOG IHAMNER

DESCRIPTION IDESCRIPTION

QTY QTY 1 _\ 1 _p 6 GI 1 1 _\ 1 _\ A1 1 1 2 N 2 N 1 _\ 1 _.\ 1 _. 1 ._. 1 .1 _.. 1 _\ 1 _t 1 _\ 1 _.\ 1 1 20 1 1 1 1

ORNAMENTAL GASKET GASKET IORNAMENTAL

40 8

41 _\ k

42 S 9106088 43 I9106088 8 9106089 44 l9106089 44

HAMMER PIN PIN HAMIVER ANVIL 1/2 1/2" O-RING O-RI NG RETAINER SOCKET RETAINER STEEL Sl_EEVE SLEEVE ISTEEL ANVIL BUSHING BUSHING IANVIL HAMMER CASEASSY CASE ASSY D D IHAMNER SCREW OIL SEAL SEAL OIL NUT SPRING PIN PIN SPRING WASHER |WASHER MUFFLER (DVER COVER IMJFFLER CERAMIC BALLS BALLS ICERAMIC O-RING O-RI NG GASKET

45S48 45848 46 46 47 47 49 49 51 0| _p

9106095 50 |91oeo9s 8 9106096 |9106096

9106045A 9106091 9106091 9106092 9106094

52 |9106097 9106097 E3 53 |9106098 9106098 8'; 54 iii 9106099 9A00003 55 I9A00003 81

ENG-9

J
Owners Manual Model No. 875.199841
Troubleshooting
1. Flush the tool with air tool oil, gum solvent, or an equal mixture of SAE 10 motor oil and kerosene. Lubricate the tool after cleaning. 2. Lubricate the tool according to the lubrication instructions in this manual. 3a. Adjust the regulator on the tool to the maximum setting (If applicable). 3b. Adjust the compressor regulator to tool maximum while the tool is running free. 4. Tighten and seal hose ttings if leaks are found. 5a. Be sure the hose is the proper size. Long hoses or tools using large volumes of air may require a hose with an l.D. of 1/2 or larger depending on the total length of the hose.
Moisture blowing out of tool 2. Water in the air lines/ hoses ENG-10 2b. Install an air dryer. 2c. Anytime water enters the tool, the tool should be oiled immediately.
ENG-10

_ 3- I-QW all Pressure

5b. Do not use multiple number of hoses connected together with quick connect fittings. This causes additional pressure drops and reduces the tool power. Directly connect the hoses together.

4_ Air hose ieaks 5 Pressure drops '

2_ water in ihe air |ines/ 2a. Install a water separator/filter. hoses NOTE: Separators only work properly when the air passing through the separator is cool. Locate the separator/filter as far as possible from the compressor.

2b. Install an air dryer. 2c. Anytime water enters the tool, the tool should be oiled immediately.

Tool runs slow or will not operate.

Owner's Manual

2. No oil in tool

1. Grit or gum in tool

Troubleshooting

1. Flush the tool with air tool oil, gum solvent, or an equal mixture of SAE 10 motor oil and kerosene. Lubricate the tool after cleaning.

2. Lubricate the tool according to the lubrication instructions in this manual.

_ Mmsture blowing out of tool

_ 1- Water In tank

4. Air hose leaks

5. Pressure drops

3. Low air pressure

1. Water in tank

5a. Be sure the hose is the proper size. Long hoses or tools using large volumes of air may require a hose with an I.D. of 1/2" or larger depending on the total length of the hose.

4. Tighten and seal hose fittings if leaks are found.

2a. Install a water separator/filter. NOTE: Separators only work properly when the air passing through the separator is cool. Locate the separator/filter as far as possible from the compressor.

Tooi runs siow or Wm not operate_

1_ Grit or gum iri iooi

1. Drain tank. (See air compressor manual). oil tool and run until no water is evident. Oil tool again and run 1-2 seconds. 3b. Adjust the compressor regulator to tool maximum while the tool is running free. 3a. Adjust the regulator on the tool to the maximum setting (If applicable).

2 N H. to I ' 0O m O

5b. Do not use multiple number of hoses connected together with quick connect fittings. This causes additional pressure drops and reduces the tool power. Directly connect the hoses together.

1. Drain tank. (See air compressor manual). Oil tool and run until no water is evident. Oil tool again and run 1-2 seconds.

Model No. 875.199841

Owners Owner's Manual

Model No. 875.199841 875. 199841

Troubleshooting Troubleshooting

Impacts Sl9W'y slowly Impacts or will not impact or Wm not "npact

- 1. Lack of lubrication 1' Lack Cf lubrication 2_ 2. Tooi Tool regulator set in in wrong position position

1. Lubricate the air motor and the 1. mechanism. (See Lubrication Lubrication impact mechanism. section of this manual) 2. regulatorj>n on the tool to 2 - Adjust the regulator the maximum setting setting

3. Adjust regulators in in the air system system 3_ 3. 3. [Mine In-line regmator regulator or or compressor regulator set too low Impacts rapidly lgurt but gaeivgggigrgqpact 1. Worn impact lrnlpactts will no not remove remove bolts WI o s mechanism Does OI not impact impact Does 1. 5I'I<e|'l Broken Impact impact 1' mechanism mechanism

1. 1. Replace Replace worn worn impact impact mechanism mechanism components components
1. Replace Replace broken broken impact mechanism mechanism 1. components

Notes: Notes:

ENG-11 ENG-11

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