Brochure RMF Systems

Managing your oil contamination
RMF SYSTEMS
Radial Micro Filtration
RMF Systems / Doedijns Hydraulics

The name RMF Systems has become synonymous with the latest developments in filtration technology. RMF filter units are the most complete and efficient filter series available today. Worldwide a great success in a huge range of hydraulic applications. The solution to contamination problems which cause more than 80% of all hydraulic malfunctions and component defects. The filter units of RMF Systems have a large dirt and water collection capacity and are famous for their excellent filtration efficiency. Costly main flow filters are protected and malfunctions are reduced to a minimum. Oil life is increased resulting in lower oil change frequency and less machine downtime. The wide range of RMF products consist of: Air conditioners, By-pass units, Off-line units, Off-line units with water sorb, Heated Off-line units, Off-line units air driven, Vacuum dehydration units, Filter elements and By-pass lube oil units. Doedijns organisation The brand RMF Systems is registered, designed, developed and produced inhouse by Doedijns Hydraulics B.V. in The Netherlands. Doedijns Hydraulics is a leading manufacturer and supplier of fluid power solutions and one of the largest independent specialists in the Benelux in the field of hydraulics, measurement, control systems and oil management. Alongside sales of leading branded components, the organization specializes in the development, assembly, production, implementation and after-sales service of custom-made systems for the industrial, mobile, maritime and offshore industries.
Doedijns Hydraulics B.V. forms part of Doedijns International B.V. (head office in The Netherlands), an international force in the field of hydraulics, pneumatics and instrumentation. Doedijns International is a healthy growing organization with more than 250 employees and several branches in Europe and Asia. RMF team / worldwide distribution network The products of our RMF Systems filtration programme find their way to the customers through a worldwide RMF distribution network. Besides an excellent competitive, innovative product range and substantial technical & informative literature in a range of modern media, the sales support to our RMF distributors is provided by the RMF team of Doedijns Hydraulics. A highly qualified team with a wealth of experience and expertise. The specialists of our RMF team are on hand to answer questions and address concerns on any aspect of oil management. They pay our distributors regular visits, are present on international exhibitions and provide an active education & training program that aids the exchange of expertise.
W W W. rmffi Lter .C O m
Index
General information RMF Systems RMF ISO Cleanliness levels Air conditioners (dessicant breathers) By-pass filters Off-line filters Water absorbing Off-line filters Heated Off-line filters Air driven Off-line filters Mini Water Vac (vacuum dehydration unit) Lube oil By-pass filters Filter elements 2 10 12 16 22 26 30 34 38 42 44
General information RMF Systems

System contamination In the hydraulic market it is an accepted fact that contamination causes 80% of all mechanical failures. This contamination results from the presence of solid particles such as metal, sand and rubber in oil. Mainstream filters are incapable of removing the smallest particles, smaller than 2 micron (better known as silt). Fluctuations in the supply and the resulting changing conditions (flow and pressure surges) mean that these filters cannot carry out fine filtration; most of the silt remains in the system and affects the chemical composition of the oil. Changes in temperature cause water vapour to condense, resulting in unwanted water in the oil. The presence of this free water helps to accelerate the deterioration of the oil. The combination of water and small copper particles will also create a catalytic effect which can shorten oil life considerably. All these problems lead to reduced oil usage life and increase component wear, maintenance cost and machine down time. Removing silt and preventing the formation of free water can combat these problems and reduce the operating cost.
Micro filtration At the heart of the RMF Off-line and By-pass filter is the unique micro filter element. This filter works according to the radial through-flow principle. As it has a filter fineness of 0.5 micron, it is able to remove the smallest of contamination particles (silt) from the oil. The filter material is composed primarily of cellulose, which is produced by a special wrapping method. This material is capable of retaining solid particles and absorbing water. This helps to prevent the chemical deterioration of the oil and the formation of various acids and sludge. A complete range of glass fibre pleated elements in 1, 3 and 5 micron is also available, including high water retention elements. Air conditioning Water vapour in reservoirs condenses due to temperature changes and cause not only oxidation of the oil, but can also lead to serious mechanical wear in the system. Standard air breathers remove a certain amount of solid particle contamination from the air but allow water vapour to pass through freely. The special RMF Air conditioners ensure that incoming air is first dried and then filtered, allowing only clean dry air to enter the reservoir.
Off-line filters
RMF Off-line filter units can be applied to every imaginable industrial application where hydraulic or lubrication systems are present. An integrated pump-motor unit draws fluid out of the tank, filters it and pumps clean oil back into the system. Off-line filters can continue to work even when the main system is not in use. Element change can also be done without interfering with the main system. The standard range offers filter units for reservoirs with a capacity of up to 11,000 litres. Choices of electrical or air motors are available to suit all industrial requirements and a large selection of filter elements makes it possible to customize the unit to every specific application. If required pre-filters can fitted to every type. The Off-line filter units are very simple to install. Over the years, RMF Systems have developed considerable experience in cleansing hydraulic and lubrication systems, helping to keep them clean and reduce down time. Successful applications can be found in the following industries: - steel; - plastic injection moulding; - power generation; - marine; - pulp & paper; - cement; - flight simulator.
Heated Off-line filters

The Heated unit is a unique progression of the Off-line filter series. The filtration of high viscosity oils, in both hydraulic and lubrication systems, is an almost impossible task for fine filters as the thickness of these oils block almost all normal filters. The RMF Heated unit warms the oil in a specific manner, allowing the viscosity to be reduced to a level which will permit fine filtration without the oil being exposed to too high temperatures that could cause overheating and burning of the oil, rendering it useless. An internal labyrinth in the heater tube ensures the fluid has a long duration of stay to increase contact time with the heating element achieving maximum possible temperature transfer. An adjustable thermostat allows exact temperature settings while a maximum thermostat prevents overheating. The Heated units have proved their worth over a long period and are frequently applied to: - gearbox lubrication systems; - wind power drive systems; - outdoor hydraulic systems; - marine hydraulic systems.
By-pass filters
The RMF By-pass filter units are especially designed for mobile applications in the hydraulic and/or transmission systems. In the absence of a pumped system, the oil is drawn from the main system by means of a specially designed and integrated pressure compensated flow control valve. The amount of oil extracted from the main system at any time is insignificant ensuring that it will not affect the working of the main system. Most commonly used biodegradable oils in the mobile sector are suitable for filtration with RMF filter elements. The By-pass filters can also be equipped with an additional special spin-on water absorbing pre-filter. They can accommodate a range of different filter elements to suit any specific requirement. Over the years, RMF Systems have developed considerable experience in cleansing hydraulic and transmissions systems, helping to keep them clean, extend equipment life and reduce cost of ownership (operating costs). Successful applications include: - excavators; - wheel loaders; - forestry machines; - asphalting machines; - cement mixers; - aircraft ground support equipment; - sugar cane harvesters; - agricultural machines.
Air conditioners
Standard air breathers remove a limited amount of solid particle contamination from the air, but allow water vapour to pass through freely. RMF Air conditioners (desiccant breathers) are highly effective in removing both solid particles and water vapour from the air. The RMF Air conditioner allows tanks to breathe clean, dry air. The revolutionary Z-R gel granules dry the air before it enters the oil tank. This dry air is then filtered by a 3 micron glass fibre (replaceable) spin-on air filter. The air which enters the oil tank is then clean and dry. The uptake of moisture can be observed by the change in colour of the indicator granules in the Z-R gel. They turn from ruby red (active) at the beginning to a very light orange at saturation (replace). The Z-R gel granules are completely replaceable, non toxic and non carcinogenic. An optional contamination indicator shows when the air filter is in need of replacement. RMF Air conditioners can be applied to hydraulic drive systems, gearboxes, diesel storage tanks and a wide variety of other uses. Examples of successful RMF Air conditioner applications can be found in the: - steel industry; - paper industry; - cement/concrete industry; - petrochemical industry; - aircraft industry; - wind energy industry; - mining industry; - plastic industry; - maritime industry.
ACTIVE
REPLACE
The advantages of RMF Systems

Less malfunctions The tolerances between moving parts in servo valves and proportional valves are constantly reducing. The result is that even the smallest amounts of silt can cause damage to the system. RMF filters remove this silt. Protection of expensive main stream filters RMF Systems filters are applied in By-pass or Off-line configurations and constantly clean the oil from the reservoir. The oil which reaches the main stream filter is therefore cleaner and allows longer usage life of this expensive filter. The main stream filter then acts primarily as an emergency filter. Less frequent oil changes Increasingly strict environmental laws in the area of oil changes, oil storage and the disposal of used oil lead to corresponding cost increases. RMF filters mean less oil changes, and therefore less costs. Extended usable life of the oil Frequent oil changes are generally the result of chemical deterioration of the oil caused by the oil oxidation process. This process is brought into action by the presence of silt. If water is also present, this acts as a catalyst and the oxidation process is accelerated. RMF filters remove silt AND water from the oil. Less machine down time Reduction of defects caused by worn components and less frequent oil changes mean an increase in production time.
RMF characteristics in short

The oil filters have: - a filter fineness in the range of 0.5 - 5; - large particle collection capacity; - high filtration capacity due to depth effect; - large water absorption capacity; - a full range of filter elements. RMF Systems filters: - do not adversely affect viscosity or additives; - do not remove additives; - reduce the oxidation process; - reduce the forming of acids; - SAVE COSTS. Measuring points To facilitate quality control of the oil, the RMF By-pass and Off-line oil filters are equipped with two quick connect measuring points to which a particle counter can be attached. This offers the possibility of measuring the oil cleanliness level on-site and under working conditions. The measuring points also allow oil samples to be drawn for external analysis. The solution RMF Systems offer the most complete and efficient filter series available today. RMF Systems is THE solution to your contamination problems: simple to fit, equipped with extremely efficient filters and offering the opportunity for simple control of oil cleanliness.
RMF ISO Cleanliness levels
23 | 21 | 18
18 | 15 | 13
15 | 13 | 8
Quantifying solid particle contamination

Structure of ISO 4406 Code:
250,000,000.5 130,000,000.5 64,000,000.5 32,000,000.5 16,000,000.5 8,000,000.5 4,000,000.5 2,000,000.5 1,000,000.5 500,000.5 250,000.5 130,000.5 64,000.5 32,000.5 16,000.5
Cleanliness levels are defined by three numbers divided by slashes (/). These numbers correspond to 4, 6 and 14 micron, in that order. Each number refers to an ISO Range Code which is determined by the number of particles for that size (4, 6, 14 micron) and larger present in 100 ml of fluid. Each range is double the range below. Refer to the chart to see the actual ranges.
Example: Larger than Larger than 4 m = 125,000 6 m = 29,490 4,250
> 4 m > 6 m > 14 m
17 15 13
8,000.5 4,000.5 2,000.5 1,000.5 500.5 250 130.5 64 32.5 16 8.5 4.5 2.5 1.5
Larger than 14 m =
ISO Code = 17 / 15 / 13
NAS 1638
0.5
28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Contamination level according to NAS 1638: the contamination classes are defined by a number (from 00-12) which indicates the maximum number of particles per 100 ml, counted on a differential basis in a given size bracket. Most industrial users quote a single code which is the highest recorded in all sizes, e.g. NAS 6.
NAS Classes 00 5-15 15-25 25-50 50-100 over 100 125 22 4 1 0 0 250 44 8 2 0 1 500 89 16 3 1 2 1000 178 32 6 1 3 2000 356 63 11 2 4 4000 712 126 22 4 5 8000 1425 253 45 8 6 16000 2850 506 90 16 7 32000 5700 1012 1801 32 8 64000 11400 2025 360 64 9 128000 22800 4050 720 128 10 256000 45600 8100 1410 256 11 512000 91200 16200 2880 512 12 1024000 182400 32400 5760 1024
10
RMF ISO Cleanliness levels
To achieve the correct cleanliness level

A combination of filters must be used to achieve the correct cleanliness level in a hydraulic or lubrication system. RMF Systems of fers a comprehensive range of Of f- line filters, By - pass filters and Air conditioners (desiccant breathers) to achieve and maintain ex tremely low contamination levels in hydraulic and/or lubrication systems (water and solid par ticles).
Setting the cleanliness level required by a system

1. Starting at the left hand column, select the most dirt sensitive component used in the system. 2. Move to the right to the column that describes the system pressure and conditions. 3. Here you will find the recommended ISO class level. Low/Medium pressure under 140 Bar Moderate conditions Pumps Fixed gear/Fixed vane Fixed piston Variable vane Variable piston Valves Check valves Directional valves Standard ow valves Cartridge valves Proportional valves Servo valves Actuators Cylinders, Vane motors, Gear motors Piston motors, Swash plate, Gear motors Hydrostatic drives Test stands Bearings Journal bearings Industrial gear boxes Ball bearings Roller bearings 17/15/12 17/15/12 15/13/10 16/14/10 Not applicable Not applicable Not applicable Not applicable Not applicable Not applicable Not applicable Not applicable 11 20/18/15 19/17/14 16/15/12 15/13/10 19/17/14 18/16/13 16/14/11 15/13/10 18/16/13 17/15/12 15/13/10 15/13/10 20/18/15 20/18/15 20/18/15 19/17/14 17/15/12 16/14/11 20/18/15 19/17/14 19/17/14 18/16/13 17/15/12 16/14/11 19/17/14 18/16/13 18/16/13 17/15/12 16/14/11 15/13/10 20/18/15 19/17/14 18/16/13 18/16/13 19/17/14 18/16/13 17/15/12 17/15/12 18/16/13 17/15/12 Not applicable 16/14/11 High pressure 140-210 Bar Severe conditions Very high pressure 210 Bar and higher. High pressure and severe conditions
Air conditioners
Condensation in reservoirs Hydraulic and lubricating oils must be kept free from contamination and water. Most fluid reservoirs must be able to breathe, thus allowing water vapour and solid contaminants to enter. Temperature fluctuations in the reservoir will cause this water vapour to condense which will not only cause oxidation of the oil, but can also lead to considerable mechanical damage. Filtration and drying: a single process Standard air breathers remove some of the solid particles but allow water vapour in the air to pass freely. The RMF Air conditioner deals effectively with both so reservoirs can breath clean, dry air. The air is first dried by passage through a column packed with Z-R gel granules. The dried air is then passed through a pleated synthetic fibre filter element (replaceable spin-on type) where solid particles are removed, so that the air reaching the reservoir is both clean and dry. Monitoring The uptake of moisture can be observed by the change in colour of the indicator granules in the Z-R gel. They turn from ruby-red (active) to light orange (replace). The Z-R gel granules are completely replaceable, non toxic and non carcinogenic. An optional contamination indicator shows when the air filter is in need of replacement. Active coal RMF Air conditioners can be fitted with a combination of Z-R gel and active coal, the active coal will eliminate oil vapour and the smell, it will also prevent the Z-R gel from being contaminated with this oil damp.
Atmospherically closed The RMF range also offers some Air conditioners for gearbox applications which have spring loaded (0.01 bar) check valves fitted in the base in opposing directions, opening only whilst inhaling or exhaling. This way there is no atmospheric contact with the air and the Z-R gel under static conditions increasing the lifetime of the drying agent. Benefits RMF Air conditioner Reducing water contamination level prolongs the life of the additive package and reduces oxidation of the oil and bearing surfaces. Eliminates rusting due to condensation. Reduces machine downtime. Extends the machines useful life. Reduces cost of ownership. Applications RMF Air conditioners can be used on hydraulic power units, lube and oil tanks, gearboxes, diesel fuel tanks and storage tanks for biodegradable fluids. Industries that are successfully applying Air conditioners include: steel industry, aviation industry, forestry industry, pulp & paper industry, cement industry, petrochemical industry and mining industry.
12
drY AIr drY AIr
drY AIr
Z-R GEL
Z-R
GEL
Z-R GEL
TrANsPArANT
HOUsING
TrANsPArANT
HOUsING
TrANsPArANT
HOUsING
CHEcK CLEAN / DIrTY/MOIsT

AIr
VALVE
CHEcK G
VALVE
DIrTY/MOIsT SW
AIr
A Ir
EXHAUsT
ACL..R
drY AIr
ACM..R
CLEAN /
drY AIr
DIrTY/MOIsT
INHALE
AIr
KL..R
CLEAN /
drY AIr
Light versiOn series ACL..R/ACM..R

Type Total weight Z-R gel volume Water absorbtion Max. air ow Absorbtion material Z-R gel ACL93R 0.9 kg 300 cc 86 gram ACL96R 1.1 kg 600 cc 172 gram Z-R gel 3-6 mm Non toxic ACL93R 150 mm ACL96R 210 mm ACM61R 135 mm 68 mm BSP female ACM61R 0.4 kg 100 cc 29 gram 50 l/min
Heavy dUty series KL...R

Type Total weight Z-R gel volume Water absorbtion Max. air ow Absorbtion material Z-R gel KL93R 1.2 kg 300 cc 86 gram KL96R 1.5 kg 600 cc 172 gram KL121R 2.7 kg 1,000 cc 288 gram KL122R 4.0 kg 2,000 cc 576 gram
700 l/min
700 l/min Z-R gel 3-6 mm Non toxic KL93R 145 mm 20 mm 96 mm BSP male 32 mm KL96R 210 mm
1,500 l/min
Dimensions
Type L1 D G
Dimensions
Type L1 L2 D G SW KL121R 250 mm KL122R 360 mm
96 mm BSP female
30 mm 128 mm 1 BSP male 50 mm
13
Ordering codes: RMF Air conditioners
Filtertype: desiccant breathers
Table 1 Table 1 KL ACL ACM Table 2 61 93 96 121 122 Table 3
Table 2
Table 3 Type of body

Heavy duty version
Table 4 Tank connection

Male threading on stainless steel tube Female threading in plastic housing Female threading in plastic housing with two integrated check valves
Air lter
3 bre glass spin-on 3 bre glass spin-on 3 bre glass spin-on
Light version (only in 93 and 96 series) Mini light version (only in 60 series)
Conf.
ACM ACL KL ACL KL KL KL
Diameter (mm)
68 96 96 96 96 128 128
Height (mm)
135 150 175 210 240 290 400
Connection
BSP (Female) BSP (Female) BSP (Male) BSP (Female) BSP (Male) 1 BSP (Male) 1 BSP (Male)
Weight total (kg)

0.4 0.9 1.2 1.1 1.5 2.7 4.0
Max. air ow (l/min)

50 700 700 700 700 1,500 1,500
Type
61 93 96 121 122 93 96 121 122
Drying agent
Desiccant volume (cc)

100 300 600 1,000 2,000 200 / 100 400 / 200 700 / 300 1,400 / 600
Nominal water absorbing capacity (gram)

29 86 172 288 576 57 115 201 403
ZR - Gel
RC
Approx. Z-R Gel 1 3 Active Coal (not available for ACM61R)

23
Table 4 V
14
Type
121 Integrated check valves (0.01 bar)
Options
Only available for KL121 series
KL 92 / 1202
Mouting Plate
KL 95 / 1205
KL 91 / 1201
KL 91 SR
Mouting Plate Mouting Plate Mouting Plate + Filter minder Port + Filter minder Port + Filter minder Port + Return Port + Return Port + Suction Port
Spare parts Description Air lter only Z-R gel rell in air tight container Active coal rell in air tight container* Spare kit including Z-R gel, air lter, seal and foam pads
ACM61R series KL60 (incl. seal) ACM61 series Rell Z-R gel 80 cc N.A.
ORDERING CODE Type

ACL93 and KL93 ACL96 and KL96 series series KL90 (incl. seal) KL/ACL 93 series KL/ACL 96 series Rell Z-R gel 300 cc Rell Z-R gel 600 cc KL/ACL 93 series KL/ACL 96 series Rell active coal Rell active coal 300 cc 300 cc Spare kit KL93R/ ACL93R Spare kit KL96R/ ACL96R KL121 series KL122 series
KL120 (incl. seal) KL 121 series Rell KL 121 series Rell Z-R gel 1000 cc Z-R gel 2000 cc KL 121 series Rell active coal 300 cc Spare kit KL121R KL 122 series Rell active coal 600 cc Spare kit KL122R
N.A.
* Please note that smallest Active coal rell available is 300 cc container. To be used for 93, 96 and 121 series.
Accessories Description Filter minder (indicator + electr. contact and nipple) Filter minder connector (w/o cable) for use with 9331303 Mounting plate Mounting plate + lter minder port Mounting plate + lter minder port + return port Mounting plate + lter minder port + suction and return port
ACM61R series N.A. N.A. N.A. N.A. N.A. N.A. ACL93 and KL93 series
ORDERING CODE Type

ACL96 and KL96 series KL121 series KL122 series
9331303 9331320 KL92 KL95 KL91 KL91SR KL1202 KL1205 KL1201 N.A.
15
By-pass filters
RMF systems RMF Systems radial micro filter units are characterized by their extremely efficient filter elements with a fineness of 0.5 micron. If required, different micron sizes are available to suit any specific application. The By-pass filters can also be equipped with an additional special water absorbing prefilter. In case of extreme water contamination, these water absorbing spin-on cans will remove most of the water prior to the fluid reaching the cellulose element. RMF By-pass filters are specially designed for mobile hydraulic installations and are available in single or double units which are equally suitable for OEM use and retro-fitting. The By-pass filter comes equipped with an integrated pressure compensated flow control valve. This valve bleeds oil from the main hydraulic system, passes this through the filter after which it is returned to the hydraulic reservoir. The amount of oil extracted from the main system at any time is insignificant ensuring that it will not affect the working of the main system. Most commonly used biodegradable oils in the mobile sector are suitable for filtration with RMF filter elements. Economical The hydraulic market accepts that 80% of mechanical failures are caused by contamination in the system. The RMF By-pass filters attack this contamination at source and in addition to solid particles, these filters are also capable of removing water from the oil. This prevents the catalytic reaction of water and solid particle contamination, resulting in extended useable oil life. The use of RMF filters means less defects, less maintenance, and less wear and tear of the hydraulic components.
Applications RMF By-pass filter units can be fitted to every imaginable mobile application where hydraulic and/or transmission systems are present. Installation is very simple, the filter housing provides mounting slots on all four sides and the pressure and return connections are available on the side and the back of the By-Pass unit. In recent years RMF Systems have developed a great deal of experience in cleaning and keeping clean hydraulic and transmission systems on: excavators, wheel loaders, forestry machines, asphalt machines, concrete pumps, aviation ground support equipment and agricultural machines. Advantages Extremely clean oil due to high filtration effi ciency. Prevention of channel forming by radial filtration direction. Large dirt and water holding capacity. Compact and easy-maintenance design. Environmentally friendly elements available. Longer usage life for oil and components. Reduces cost of ownership.
16
TECHNICAL DATA BY-PASS UNITS

Filter model No. of filter housings Material filter housing Seal material Nominal flow By-pass opening pressure No. of filter elements Length filter elements Operating pressure flow control valve (min. - max.) Max. pressure filter housing Max. oil temperature Dirt indicator Connection pressure port Diameter hose pressure side Connection return port Diameter hose return side Max. tank volume Dimensions h x w x d (mm) Minimum overhead clearance for element removal Sample port connections: P1 filter inlet side (red) P2 filter inlet side (yellow) Approximate weight Weight (optional) bracket 5.0 kg 0.5 kg approx. 300 l 300 x 131 x 160 300 mm 1 200 mm 1.4 l/min BPU05A20 1 BPU1A30 1 BPU2A30. 2 BPU1B30. 1
Anodised aluminium Buna-N standard 2.1 l/min 4.2 l/min 4.2 l/min
6.2 bar (at 0 bar back pressure) 1 2 300 mm (standard) 12 - 420 bar 20 bar 80 C Pressure gauge (0-10 bar, green/yellow/red zones) BSP female BSP female ( if you have to use long hoses) approx. 750 l 400 x 131 x 160 400 mm approx. 1,500 l 400 x 280 x 160 400 mm approx. 1,500 l 710 x 131 x 160 700 mm 2
Test connector M16x2 Test connector M16x2 6.0 kg 0.5 kg 13.0 kg Incl. 10.0 kg Incl.
17
Ordering codes: RMF By-Pass units
Filtertype: BPU units
Table 1 BPU Table 1 BPU Table 2 05A 1A 2A 1B Table 3 20 30 Table 4 H N G1* G3* A5 * Table 5 B V
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Basic conguration
By-pass unit Mobile applications
Housing conguration
Single housing (short version) Single housing (single length) Twin housing (single length) Single housing (double length)
Typical reservoir size

Suitable for 500 l reservoir Suitable for 750 l reservoir Suitable for 1,500 l reservoir Suitable for 1,500 l reservoir
Number of elements
1 pcs element (200 mm) 1 pcs element (300 mm) 2 pcs element (300 mm) 2 pcs element (300 mm)
Length element
L = 200 mm L = 300 mm Standard
Filter material
Cellulose 0.5 micron, sillicon bottom seal Cellulose 0.5 micron, NO sillicon bottom seal Glass bre, 1 micron, 1 200 Glass bre, 3 micron, 3 200 Glass bre with polymer, 5 micron 5 200
G1 and G3 also suitable for water glycol
Seal material
Buna-N Viton Standard Optional
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Table 6 0 1 2 Table 7 0 1 2 5 7 8 Table 8 0 1 2 3
Indicator
Pressure gauge Additional electr. indicator No pressure gauge mounted Standard Optional
Options
No options Without ow control valve Needle valve - NO ow control valve Non standard ow / 2.1 l/min Non standard ow / 1.4 l/min Non standard ow / 4.2 l/min
Bracket options
No options With standard foot / bulk head mounting bracket With bulk head mounting only bracket (only for single length / single housing available) With standard OLU wall mounting bracket (single length = 1 bracket, double length = 2 brackets)
19
Ordering codes: RMF By-pass units with H2O sorb
Filtertype: BPUW units
Table 1 BPUW Table 1 BPUW Table 2 1A 2A 1B Table 3 30 Table 4 H N G1* G3* A5 * Table 5 B V
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Table 9
Basic conguration
By-pass unit + water sorb pre-lter Mobile applications
Housing conguration
Single housing (single length) Twin housing (single length) Single housing double length)

Suitable for 750 l reservoir Suitable for 1,500 l reservoir Suitable for 1,500 l reservoir
Number of elements
1 pcs element (300 mm) 2 pcs element (300 mm) 2 pcs element (300 mm)
Length element
L = 300 mm Standard
Table 6 0 1 Table 7 0 5 7 8 Table 8 0 1

Standard Optional
Indicator
Standard pressure gauge Additional electr. indicator (5.5 bar rising)
Filter material
Cellulose 0.5 micron, sillicon bottom seal Cellulose 0.5 micron, NO sillicon bottom seal Glass bre, 1 micron, 1 200 Glass bre, 3 micron, 3 200 Glass bre with polymer, 5 micron 5 200
G1 and G3 also suitable for water glycol
Options
No options Non standard ow / 2.1 l/min Non standard ow / 1.4 l/min Non standard ow / 4.2 l/min
Bracket options
No options With standard foot / bulk head mounting bracket With bulk head mounting only bracket With standard OLU wall mounting bracket
Seal material
Buna-N Viton
2 3 Table 9 A B
Water absorbtion element

Single H2O-sorb element, left mount Single H2O-sorb element, right mount
H2O capacity
540 ml 540 ml
20
TECHNICAL DATA BY-PASS UNITS WITH WATERSORB

Filter model No. of filter housings Material filter housing Seal material Nominal flow By-pass opening pressure No. of filter elements Length filter elements Operating pressure flow control valve (min. - max.) Max. pressure filter housing Max. oil temperature Dirt indicator Connection pressure port Diameter hose pressure side Connection return port Diameter hose return side Max. tank volume Dimensions h x w x d (mm) Minimum overhead clearance for element removal Sample port connections: P1 filter inlet side (red) P2 filter inlet side (yellow) Approximate weight Weight (optional) bracket 10.0 kg Incl. 1 2.1 l/min BPUW1A30 1 BPUW2A30. 2 Anodised aluminium Buna-N standard 4.2 l/min 4.2 l/min BPUW1B30. 1
6.2 bar (at 0 bar back pressure) 2 300 mm (standard) 12 - 420 bar 20 bar 80 C Pressure gauge (0-10 bar, green / yellow / red zones) BSP female BSP female ( if you have to use long hoses) Approx. 750 l 400 x 385 x 160 400 mm Approx. 1,500 l 400 x 340 x 320 400 mm Test connector M16x2 Test connector M16x2 17.0 kg Incl. 14.0 kg Incl. Approx. 1,500 l 710 x 385 x 160 700 mm 2
21
Off-line filters
RMF Systems radial micro filter units are characterized by their extremely efficient filter elements with a fineness of 0.5 micron. If required different micron sizes are available to suit any specific application. The Off-line filters can also be equipped with special water absorbing prefilters in case of extreme water contamination. These water absorbing spin-on cans will remove most of the water prior to the fluid reaching the cellulose element. Specially designed for industrial hydraulic installations the RMF Off-line filters are available in single or multiple housing configurations. The Off-line filter units can be easily mounted to new and existing hydraulic installations. By means of an integrated pump-motor unit in the Off-line filter, the oil is pumped from the reservoir through the filter unit. After filtering the oil is returned to tank. Off-line filters can continue to work even when the main system is not in use. Element change can also be done without interfering with the main system. Economical The hydraulic market accepts that 80% of mechanical failures are caused by contamination in the system. The RMF Off-line filters attack this contamination at source and in addition to solid particles. These filters are also capable of removing water from the oil. This prevents the catalytic reaction of water and solid particle contamination, resulting in extended useable oil life. The use of RMF filters means less defects, less maintenance, and less wear and tear of the hydraulic components.
Applications RMF Off-line filter units can be fitted to every imaginable industrial application where hydraulic and/or lubrication systems are present. The standard range of Off-line filters can be utilized in reservoirs with a maximum volume of 11,000 litres. A large selection in electrical motors is available, ranging from single phase, three phase to explosion proof. In recent years RMF Systems have developed a great deal of experience in cleaning and keeping clean hydraulic and lubrication systems in the: - steel industry; - plastic moulding industry; - maritime industry; - petro chemical industry; - paper industry. Advantages Extremely clean oil due to high filtration efficiency. Prevention of channel forming by radial filtration direction. Increased flow capacity. Large dirt holding capacity. Large water holding capacity. Compact and easy-maintenance design. Environmentally friendly elements available. Longer usage life for oil and components. Reduces cost of ownership.
22
TECHNICAL DATA OFF-LINE UNITS

Filter model No. of filter housings Material filter housing Seal material filter unit Nominal flow By-pass opening pressure No. of filter elements Length filter elements Max. pressure filter housing Max. oil temperature Dirt indicator Connection pump suction port Diameter hose suction side Connection return port Diameter hose return side Dimensions h x w x d (mm) Minimum overhead clearance for element removal Pump type Power supply E-motor Max. tank volume Sample port connections: P1 filter inlet side (red) P2 filter inlet side (yellow) Approximate weight 14.0 kg 21.0 kg 1,350 l 2,700 l 420 x 335 x 190 400 mm 420 x 340 x 325 400 mm BSP female 730 x 335 x 190 700 mm 730 x 340 x 325 700 mm BSP female EW 18L - or 1 (with long hoses) 530 x 340 x 500 400 mm 830 x 350 x 500 700 mm 1 2 2.1 l/min 4.2 l/min OLU1A30 1 OLU2A30 2 OLU1B30 1 OLU2B30 2 OLU4A30 4 OLU4B30 4
Anodised aluminium Buna-N standard 4.2 l/min 8.4 l/min 8.4 l/min 16.8 l/min
6.2 bar (at 0 bar back pressure) 2 4 4 8
300 mm (standard) 20 bar 80 C Pressure gauge (0-10 bar, green / yellow / red zones) Gauge glycerine filles BSP female BSP female
Hydraulic gear pump Various electrical power supplies possible 2,700 l 5,400 l 5,400 l 10,800 l
Test connector M16x2 Test connector M16x2 18.0 kg 30.0 kg 39.0 kg 61.0 kg
23
Ordering codes: RMF Off-line units
Filtertype: OLU units
Table 1 OLU Table 1 OLU Table 2 1A 2A 4A 1B 2B 4B Table 3 30 Table 4 H N G1* G3* A5 * Table 5 B V
24
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Table 9
Basic conguration
Off-line unit Industrial applications
Housing conguration
Single housing (single length) Twin housing (single length) Single housing (double length) Twin housing (double length)

Suitable for 1,350 l reservoir Suitable for 2,700 l reservoir Suitable for 5,400 l reservoir Suitable for 2,700 l reservoir Suitable for 5,400 l reservoir Suitable for 10,800 l reservoir
Number of elements
1 pcs element (300 mm) 2 pcs element (300 mm) 4 pcs element (300 mm) 2 pcs element (300 mm) 4 pcs element (300 mm) 8 pcs element (300 mm)
Quadruple housing (single length)
Quadruple housing (double length)
Length element
L = 300 mm Standard
Table 6 0 A B C D E F H N M
Standard Optional
E-motor options
Standard: 230/400 VAC 50 Hz / 3 phase, 255/460 VAC 60 Hz / 3 phase 230 VAC 50 Hz / 1 phase 24 VDC 110 VAC 50 Hz / 1 phase 110 VAC 60 Hz / 1 phase 230/400 VAC 50 Hz, IP65 / 3 phase 230 VAC 60 Hz / 1 phase 690 VAC 50 Hz / 3 phase 500 VAC 50 Hz / 3 phase 575 VAC 60 Hz / 3 phase Special motor, on request Explosion proof, on request
Filter material
Cellulose 0.5 micron, silicon bottom seal Cellulose 0.5 micron, NO silicon bottom seal Glass bre, 1 micron, 1 200 Glass bre, 3 micron, 3 200 Glass bre with polymer, 5 micron, 5 200
G1 and G3 also suitable for Water Glycol
Seal material
Buna-N Viton
S X
Table 7 Code 00 10 20 30 40 50 60 Code 01 11 21 31 41
Pump options Standard for 50 Hz motor

1.6 cc/rev. group 1 3.15 cc/rev. group 1 6.1 cc/rev. group 1 8.2 cc/rev. group 2 11.3 cc/rev. group 2 0.8 cc/rev. group 1 1.0 cc/rev. group 1 OLU4B obsolete
Table 8 Standard for

OLU1A OLU2A / OLU1B OLU4A / OLU2B
Indicator
Pressure gauge Additional electr. indicator Additional p indicator Standard Optional Optional
0 1 2 Table 9 0 1 2 3 4 5 S
Extra options
No options Motor / pump right side mount Motor / pump left side mount Motor / pump front side mount Incl. on/off and motor protection relais Incl. on/off and motor protection relais / External By-pass Stainless steel ttings
Standard for 60 Hz motor

1.25 cc/rev. group 1 2.5 cc/rev. group 1 5.0 cc/rev. group 1 6.3 cc/rev. group 2 10.0 cc/rev. group 2
Standard for
OLU1A OLU2A / OLU1B OLU4A / OLU2B OLU4B
25
Water absorbing Off-line filters

RMF Systems radial micro filter units are characterized by their extremely efficient filter elements with a fineness of 0.5 micron. If required different micron sizes are available to suit any specific application. The Off-line filters can also be equipped with special water absorbing pre-filters in case of extreme water contamination. These water absorbing spin-on cans will remove most of the water prior to the fluid reaching the cellulose element. Specially designed for industrial hydraulic installations the RMF Off-line filters are available in single or multiple housing configurations. The Off-line filter units can be easily mounted to new and existing hydraulic installations. By means of an integrated pump-motor unit in the Off-line filter, the oil is pumped from the reservoir through the filter unit. After filtering the oil is returned to tank. Economical The hydraulic market accepts that 80% of mechanical failures are caused by contamination in the system. The RMF Water absorbing Off-line filters attack this contamination at source and in addition to solid particles, these filters are also capable of removing water from the oil. This prevents the catalytic reaction of water and solid particle contamination, resulting in extended useable oil life. The use of RMF filters means less defects, less maintenance, and less wear and tear of the hydraulic components. Water absorbing RMF Water absorbing filters are Off-line filters that use a special water absorbing spin-on as a pre-filter. The fluid is pumped through the pre-filter which removes most water and larger solid contamination. In the second stage the fluid passes through the RMF cellulose micro filter where final water removal takes place as well as solid particle removal.
Applications RMF Water absorbing Off-line filter units can be fitted to every imaginable industrial application where hydraulic and/or lubrication systems are present. The standard range of Off-line filters can be utilized in reservoirs with a maximum volume of 11,000 litres. A large selection in electrical motors is available ranging from single phase, three phase to explosion proof. In recent years RMF Systems have developed a great deal of experience in cleaning and keeping clean hydraulic and lubrication systems in the steel industry, plastic moulding industry, maritime industry, petro chemical industry and paper industry. Advantages E xtremely clean oil due to high filtration effi ciency. Prevention of channel forming by radial filtration direction. Increased flow capacity. Large dirt holding capacity. Large water holding capacity. Compact and easy-maintenance design. Environmentally friendly elements available. Longer usage life for oil and components. Reduces cost of ownership.
26
TECHNICAL DATA OFF-LINE UNITS WITH WATERSORB

Filter model No. of filter housings Material filter housing Seal material filter unit Nominal flow By-pass opening pressure No. of filter elements Length filter elements No. of watersorb elements Total water absorbing capacity Max. pressure filter housing Max. oil temperature Dirt indicator Connection pump suction port Diameter hose suction side Connection return port Diameter hose return side Dimensions h x w x d (mm) Minimum overhead clearance for element removal Pump type Power supply E-motor Max. tank volume Sample port connections: P1 filter inlet side (red) P2 filter inlet side (yellow) Approximate weight 18.0 kg 25.0 kg 1,350 l 2,700 l 400 x 380 x 325 400 mm 400 x 530 x 325 400 mm BSP female 710 x 380 x 325 700 mm 710 x 530 x 325 700 mm 1 690 ml 1 840 ml 1 840 ml 1 2 2.1 l/min 4.2 l/min OLUW1A30 1 OLUW2A30 2 OLUW1B30 1 OLUW2B30 2 OLUW4A30 4 OLUW4B30 4
6.2 bar (at 0 bar back pressure) 2 4 300 mm (standard) 1 or 2 840 or 1,380 ml 20 bar 80 C Pressure gauge (0-10 bar, green/yellow/red zones) BSP female EW 18L - or 1 (with long hoses) 560 x 335 x 494 400 mm 820 x 350 x 505 700 mm BSP female 1 or 2 840 or 1,380 ml 1 or 2 1,740 or 2,280 ml 4 8
Hydraulic gear pump Various electrical power supplies possible 2,700 l 5,400 l 5,400 l 10,800 l
27
Ordering codes: Water absorbing Off-line units
Filtertype: OLUW units
Table 1 OLUW Table 1 OLUW Table 2 1A 2A 4A 1B 2B 4B Table 3 30 Table 4 H N G1* G3* A5 * Table 5 B V
28
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Table 9
Table 10
Basic conguration
Off-line unit + water absorbing pre-lter Industrial applications
Housing conguration

Number of elements
Length element
L = 300 mm Standard
Table 6 0 A B C D E F H N M
Standard Optional
E-motor options
Standard: 230/400 VAC 50 Hz / 3 phase, 255/460 VAC 60 Hz / 3 phase 230 VAC 50 Hz / 1 phase 24 VDC 110 VAC 50 Hz / 1 phase 110 VAC 60 Hz / 1 phase 230/400 VAC 50 Hz, IP65 / 3 phase 230 VAC 60 Hz / 1 phase 690 VAC 50 Hz / 3 phase 500 VAC 50 Hz / 3 phase 575 VAC 60 Hz / 3 phase Special motor, on request Explosion proof, on request
Filter material
Cellulose 0.5 micron, silicon bottom seal Cellulose 0.5 micron, NO silicon bottom seal Glass bre, 1 micron, 1 200 Glass bre, 3 micron, 3 200 Glass bre with polymer, 5 micron, 5 200
Seal material
Buna-N Viton
S X
Table 7 Code 00 10 20 30 40 50 60


Indicator
0 1 2 Table 9 0 1
Extra options
No options Motor/pump right side mount
Standard for 60 Hz motor 01 11 21 31 41 Table 10 A B C

1.25 cc/rev. group 1 2.5 cc/rev. group 1 5.0 cc/rev. group 1 6.3 cc/rev. group 2 10.0 cc/rev. group 2 OLU4B OLU1A OLU2A / OLU1B OLU4A / OLU2B
Water absorbtion element

Single H2O-sorb element Single H2O-sorb element Dual H2O-sorb element Capacity = 540 ml Capacity = 540 ml Capacity = 2 x 540 ml Standard mounting single lter head Alternative mounting single lter head Standard mounting double lter head
29
Heated Off-line filters

RMF Systems radial micro filter units are characterised by their extremely efficient filter elements with a fineness of 0.5 micron. The Off-line filter units with pre-heating are developed specially for cold hydraulic and lubricating systems. The electric pre-heating ensures that the cold and/or high viscosity fluid is brought to a temperature with a suitable filtration viscosity. Off-line filters with pre-heating can be applied to new or existing installations. The integrated pump-motor combination draws fluid from the reservoir, pumps it through a heating element, filters it and returns it to the tank. The heating is thermostat controlled and adjustable to any required fluid temperature. The heating is effected by a 'flow-through' principle, preventing 'burning' or thermal overloading of the oil. The Heated Off-line filters can continue to work even when the main system is not in use. Element change can also be done without interfering the main system. Economical The hydraulic market accepts that 80% of the mechanical failures are caused by contamination in the system. The RMF Off-line filters attack this contamination at source. In addition to solid particles, these filters are also capable of removing water from the oil. This prevents the catalytic reaction of water and solid particle contamination, resulting in an extended usable oil life. The use of RMF-filters means reduced down time, increased component life and extended service intervals with reduced oil changes.
Applications RMF Off-line filter units with pre-heating can be applied to any industrial application where it is necessary to heat the oil and maintain it at a particular temperature, such as hydraulically operated bridges and gear boxes in the wind power energy industry. Advantages Extremely clean oil due to the high filtration efficiency 0.5 200, 2 2,330. Prevention of channel forming by radial filtration direction. Increased dirt holding capacity. Large water holding capacity. Compact and easy-maintenance design. Environmentally friendly elements. Longer usable life for oil and components.
30
TECHNICAL DATA HEATED OFF-LINE FILTERS

Filter model No. of filter housings Material filter housing Seal material filter unit Seal material heater unit Max. flow capacity to achieve enough delta T in single pass By-pass opening pressure No. of filter elements Length filter elements Max. pressure filter housing Heater capacity Max. pressure filter housing Max. oil temperature Dirt indicator Connection pump suction port Diameter hose suction side Connection return port Diameter hose return side Dimensions h x w x d (mm) Pump type Power supply E-motor Max. tank volume Sample port connections: P1 filter inlet side (red) P2 filter inlet side (yellow) Approximate weight 24.0 kg 570 x 485 x 190 2 kW 1 OLUH1A30 1 OLUH1B30 1 Anodised aluminium Buna-N standard Viton standard Approx. 2.9 l/min with 2 kW heater 6.2 bar (at 0 bar back pressure) 2 300 mm (standard) 20 bar 2 kW 20 bar 80 C Pressure gauge (0-10 bar, green/yellow/red zones) BSP female or with positive head preferably 730 x 485 x 190 Hydraulic gear pump Various electrical power supplies possible 1,350 l 2,700 l Test connector M16x2 Test connector M16x2 28.0 kg 30.0 kg 2,700 l 825 x 485 x 190 4 kW OLUH1B30 1
Consult RMF for 4 kW heaters and flows exceeding 2.9 l/min
31
Ordering codes: RMF Heated Off-line filters
Filtertype: OLUH units
Table 1 OLUH Table 1 OLUH Table 2 1A 2A 1B Table 3 30 Table 4 H N G1* G3* A5 * Table 5 B V
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Table 9
Table 10
Basic conguration
Off-line heated unit Industrial applications
Housing conguration
Single housing (single length) Twin housing (single length) Single housing (double length)

Suitable for 1,350 l reservoir Suitable for 2,700 l reservoir Suitable for 2,700 l reservoir
Number of elements
1 pcs element (300 mm) 2 pcs element (300 mm) 2 pcs element (300 mm)
Length element
L = 300 mm Standard
Table 6 0 A E F
E-motor options
Standard: 230/400 VAC 50 Hz / 3 phase, 255/460 VAC 60 Hz / 3 phase 230 VAC 50 Hz / 1 phase 230/400 VAC 50 Hz, IP65 / 3 phase 230 VAC 60 Hz / 1 phase
Filter material
Cellulose 0.5 micron, silicon bottom seal Cellulose 0.5 micron, NO silicon bottom seal Glass bre, 1 micron, b1 200 Glass bre, 3 micron, b3 200 Glass bre with polymer, 5 micron, b5 200
Seal material
32
Table 7 Code 00 10 60
Pump options
Standard for 50 Hz motor 1.6 cc/rev. group 1 3.15 cc/rev. group 1 1.0 cc/rev. group 1 Standard for 60 Hz motor
Standard for
OLU1A OLU2A / OLU1B
Table 8 0 1 2 Table 9
Indicator
Extra options
No options Motor/pump/heater left side mount Incl. on/off and motor protection Incl. on/off and motor protection / External By-pass
01 11 Table 10 0 1 2 3
1.25 cc/rev. group 1 2.5 cc/rev. group 1
OLU1A OLU2A / OLU1B
0 2 4 5
Heater options
2,000 W / L = 300 mm/ voltage equal to e-motor 4,000 W / L = 600 mm/ voltage equal to e-motor 2 pcs. 2,000 W / L = 300 mm/ voltage equal to e-motor 2 pcs. 4,000 W / L = 600 mm/ voltage equal to e-motor
Standard for
OLU1A / OLU2A OLU1B Special Special
33
Air driven Off-line filters

RMF Systems radial micro filter units are characterised by their extremely efficient filter elements with a fineness of 0.5 micron. If required, different micron sizes are available to suit any specific application. The Air driven Off-line filters can also be equipped with special water absorbing pre-filters in case of extreme water contamination. These water absorbing spin-on cans will remove most of the water prior to the fluid reaching the cellulose element. Specially designed for industrial hydraulic installations the Air driven RMF Off-line filters are available in single or multiple housing configurations. The Off-line filter units can be easily mounted to new and existing hydraulic installations. By means of an integrated air driven motor-pump unit in the Off-line filter, the oil is pumped from the reservoir through the filter unit. After filtering the oil is returned to tank. The Air driven Off-line filters can continue to work even when the main system is not in use. Element change can also be done without interfering with the main system. Economical The hydraulic market accepts that 80% of mechanical failures are caused by contamination in the system. The RMF Off-line filters attack this contamination at source and in addition to solid particles. These filters are also capable of removing water from the oil. This prevents the catalytic reaction of water and solid particle contamination, resulting in extended useable oil life. The use of RMF filters means less defects, less maintenance, and less wear and tear of the hydraulic components.
Applications The Air driven RMF Off-line filter units can be fitted to every imaginable industrial application where hydraulic and/or lubrication systems are present. The air motor makes the unit suitable for use in explosion hazardous areas, or areas where no electrical power is available. The standard range of Air driven Off-line filters can be utilised in reservoirs with a maximum volume of 11,000 litres. In recent years RMF Systems have developed a great deal of experience in cleaning and keeping clean hydraulic and lubrication systems in the: - steel industry; - plastic moulding industry; - maritime industry; - petro chemical industry; - paper industry. Advantages E xtremely clean oil due to high filtration efficiency. Prevention of channel forming by radial filtration direction. Large dirt holding capacity. Large water holding capacity. Compact and easy-maintenance design. Environmentally friendly elements available. Longer usage life for oil and components. Reduces cost of ownership.
34
TECHNICAL DATA AIR DRIVEN OFF-LINE FILTERS

Filter model No. of filter housings Material filter housing Seal material filter unit Nominal flow @ 1.500 rpm By-pass opening pressure No. of filter elements Length filter elements Max. pressure filter housing Max. oil temperature Dirt indicator Connection pump suction Diameter hose suction side Connection return port Diameter hose return side Dimensions h x w x d (mm) Pump type Air motor pressure supply RPM air motor Power output air motor Max. tank volume Sample port connections: P1 filter inlet side (red) P2 filter inlet side (yellow) Approximate weight 16.0 kg 23.0 kg 1,350 l 2,700 l 425 x 400 x 240 425 x 365 x 340 BSP female 730 x 400 x 240 730 x 365 x 340 BSP female EW 18L - or 1 (with long hoses) 530 x 400 x 500 830 x 400 x 500 1 2 2.1 l/min 4.2 l/min OLUA1A30 1 OLUA2A30 2 OLUA1B30 1 OLUA2B30 2 OLUA4A30 4 OLUA4B30 4
6.2 bar (at 0 bar back pressure) 2 300 mm (standard) 20 bar 80 C Pressure gauge (0-10 bar, green/yellow/red zones) BSP female BSP female 4 4 8
Hydraulic gear pump Max. recommended operating pressure 7 bar (100 psi) Speeds may be varied from 300 to 3,000 rpm Delivers up to 1,5 kW (2 hp) 2,700 l 5,400 l 5,400 l 10,800 l
35
Ordering codes: RMF Air driven Off-line filters
Filtertype: OLUA units
Table 1 OLUA Table 1 OLUA Table 2 1A 2A 4A 1B 2B 4B Table 3 30 Table 4 H N G1* G3* A5 * Table 5 B V
36
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Table 9
Basic conguration
Off-line unit air driven Industrial applications
Housing conguration

Number of elements
Length element
L = 300 mm Standard
Table 6 0
Air motor options

Standard 8 vane lubricated air motor, speed 300 to 3,000 rpm, maximum recommended air pressure 7 bar
Filter material
Cellulose 0.5 micron, silicon bottom seal Cellulose 0.5 micron, NO silicon bottom seal Glass bre, 1 micron, b1 200 Glass bre, 3 micron, b3 200 Glass bre with polymer, 5 micron, b5 200
Seal material
Table 7 Code 00 10 20 30 40 50 60


Indicator
0 1 2 Table 9 0
Extra options
No options
Standard for 60 Hz motor 01 11 21 31 41

1.25 cc/rev. group 1 2.5 cc/rev. group 1 5.0 cc/rev. group 1 6.3 cc/rev. group 2 10.0 cc/rev. group 2 OLU4B OLU1A OLU2A / OLU1B OLU4A / OLU2B
37
Mini Water Vac

vaCUUm dehydratiOn Unit The Mini Water Vac is a designated oil purification unit which can be applied directly to various types of machine reservoirs. It dehydrates and cleans most types of oil such as lubricating, hydraulic, transformer and switch oils. The Mini Water Vac is a self-regulating processing unit which removes particles, gas and water. The purified oil satisfies the most stringent quality requirements. Simple operation The Mini Water Vac neither removes nor alters oil additives. The water removal process is based on pure vacuum evaporation inside a vacuum chamber at a maximum temperature of 65 C. Solid particle removal is achieved through a well proven RMF Systems micro filter. Mini Water Vac does not require continuous supervision whilst operating. Once the unit is connected properly and commissioned, oil purification is a semi automatic process. Desired oil temperature can be selected on the thermostat which is included in the integrated heater element of the dehydration unit. Oil supply and removal from the vacuum chamber is a full automatic process which is controlled by a PLC. The only manual action is the emptying of pre-condenser bowl and waste water container, both equipped with a float switch to prevent overflow, which will shut down the dehydration unit once the maximum level is reached. Water, gas and particle removal Mini Water Vac removes liquid, gas, and solid contamination, which are corrosive and contribute to the reduction of machine life. Water, gas and solid particle contamination greatly increase maintenance cost and contribute to unwanted breakdowns or total machine failures. 38
Mini Water Vac offers protection against mal functions, breakdowns or total failures. The Mini Water Vac also protects the environment by reducing oil consumption and oil disposal along with it is inherent costs and problems. Benefits Efficient water, gas and particle removal. Extension of fluid service life. Reduces fluid disposal. Minimises corrosion within systems. Reduces operating cost.
TECHNICAL DATA MINI WATER VAC

Filter model Voltage (standard) Power supply (standard) Frequency (standard) Heater section Vacuum section Process control Filtration section Dimension inlet Dimension outlet Maximum back pressure Water removal capacity Maximum temperature heater Dimensions h x w x d (mm) Net weight MWV1A30G1B06000 230/400 VAC 50Hz 3-phase 50Hz 2 kW 0.37 kW vacuum pump 24 VDC PLC unit 1 micron glass fibre (b1 > 200) 1 BSP female BSP female 1 bar Depending on oil and water contents 65 C 1,200 x 740 x 450 130 kg
39
Ordering codes: Mini Water Vac vacuum dehydration unit
Filtertype: MWV units
Table 1 MWV Table 1 MWV Table 2 1A Table 3 30 Table 4 G1 G3 A5 Table 5

B V
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Table 9
Table 10
Basic conguration
MiniWaterVac oil purier Industrial applications
Housing conguration
Single housing (single length)

Suitable for 3,000 l reservoir
Number of elements
1 pcs element (300 mm)
Length element
L = 300 mm Standard
Filter material
Glass bre, 1 micron, b1 200 Glass bre, 3 micron, b3 200 Glass bre / polymer, 5 mic., b5 200 Standard Optional Optional
Seal material
Table 6 0 B
Power supply options

230/400 VAC 50 Hz / 255/460 VAC 60 Hz 230/400 VAC 50 Hz / 255/460 VAC 60 Hz 3 phase with PLC control 3 phase with PLC control Standard Standard
40
Table 7 60 Table 8 0 Table 9 0 1 Table 10 0
Pump options
1.0 cc/rev. group 1 Standard
Heating element
2,000 Watt Standard
Extra functions
No extra functions Including water sensor
Options
No options
41
Lube oil By-pass filters

Maintenance is essential for the efficient functioning of engine equipment. However, it is always a critical decision between the quality of the maintenance and the costs involved. Optimal maintenance efficiency combines maximum achievement of the maintenance goal (protection and prolonged usage life of the object) with minimal use of means (costs). The RMF By-pass filter is unique in that it not only achieves the goal, but saves on costs. The RMF By-pass filter keeps the oil clean, resulting in significant technical, environmental and financial benefits thanks to reduced wear and tear on equipment and machines and prolonged oil life time. RMF Systems BPL By-pass filters are used as an additional micro filter connected in by-pass to the conventional main stream filters on engines (and automatic transmissions). Most contamination is much smaller than 15 micron in size, but full flow filters generally do not filter below this level. This results in a lot of harmful contamination passing through these filters and remaining in the system. RMF Systems By-pass filters are capable of filtering down as low as 0.5 micron without detriment to the lubrication circuit. Whatever the application, the benefits of the RMF By-pass filters are all based on maintaining a higher quality and cleanliness level of the oil and thereby avoiding the multiple problems that can be caused by fluid contamination. Applications Construction equipment, agricultural equipment, forestr y equipment, diesel driven welding machines/generators and port equipment.
Applications Less malfunctioning. Greater reliability of operation. Prolonged oil usage life. Reduced down time. Reduced wear on cylinder linings and pistons. Less bore polishing. Less formation of black sludge. Improved engine compression. Increased equipment life time. Environmental advantages Less oil consumption. Therefore less waste oil. Increased life time of additives. Reduction of harmful emissions. Financial advantages Savings in labour and materials (oil changes). Reduced costs for repairs and downtime. Reduced waste processing costs.
42
Ordering codes: Lube oil By-pass filters

Table 1 BPL Table 1 BPL Table 2 1A Table 3 26 Table 4 N Table 5 B V Table 6 0 Table 7 0 Table 8 0 1 Basic conguration
By-pass lube oil unit Engine / Transmission oil
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Housing conguration
Single housing (single length)

Suitable for 32 l sump volume
Number of elements
1 pcs element (282 mm)
Length element
L = 282 mm Standard
Filter model
TECHNICAL DATA LUBE OIL BY-PASS FILTERS

BPL1A26XB001 1 Anodised aluminium Viton (standard) 100 C 1.5 mm 1 6 bar BSP female BSP female 373 x 160 x 125 35 l 2.2 l Min. id = / t=150 C P min. = 13,5 bar 3.3 kg Incl. No. of filter housings Material filter housing Seal material Max. oil temperature
Filter material
Cellulose 0.5 micron
Seal material
Orrifice opening size No. of filter elements Max. working pressure Connection pressure side (IN)
Housing material
Aluminium Standard
Connection return side (OUT) Dimensions h x w x d (mm) Maximum oil sump volume Housing volume Hoses requirements Approximate weight Weight bracket
Options
No options
Bracket options
No mounting bracket Standard bulk head mounting bracket
43
Filter elements
The principal of the RMF Systems filters is based on the unique original filter elements. With a choice of filter fineness down to 0.5 micron they have the capacity to remove even the smallest of dirt particles from the oil. RMF Systems offers a wide range of elements in micron sizes, filter media and fluid compatibility. Through a carefully controlled quality process excellent delta P curves, filter efficiency, water and dirt holding capacity are secured. Cellulose elements The RMF Systems cellulose filter elements are unique in their design. They consist of several hundred layers of long fibre cellulose which are wound on a perforated center tube. The micro filter element works as a fine filter through which oil passes radially, from the outside to the inside, trapping solid particles throughout all the layers of cellulose. The long fibre cellulose is also capable of absorbing water, adding the benefit of moisture removal from the oil. RMF Systems cellulose elements are extremely efficient and have a large dirt holding capacity. The cellulose elements are produced in various sizes to suit all RMF Systems filter housings. The RMF Systems cellulose elements are compatible with most commonly used hydraulic and lubricating fluids, including biodegradable fluids. Glass fibre elements RMF Systems offers a range of glass fibre filter elements in a fineness of 1 micron and 3 micron. The micro filter element works as a fine filter through which oil passes radially, from the outside to the inside. RMF Systems glass fibre filter elements (conventional pleated construction) are extremely efficient and have a large dirt holding capacity.
The glass fibre elements are suited for all RMF Systems filter housings (except the size 20 housing) and are compatible with most commonly used hydraulic and lubricating fluids, including biodegradable fluids. The glass fibre filter elements are also suited for water based fluids. The glass fibre filter elements are particularly suited for gearbox applications where high viscosity fluids limit the use of the cellulose elements. Water sorb filter inserts RMF Systems offers a specially designed water sorb combination filter element: water absorbing and particle retention. This pleated filter element with a fineness of 5 micron has layers of polymers in between layers of glass fibre, creating a unique media to remove both water and solid particles from the fluid. Water sorb spin-on elements RMF Systems offers a specially designed spinon filter, the H2O Sorb for water absorbing and particle retention. This spin-on filter element with a fineness of 20 micron is constructed of a unique medium containing water absorbing polymer which chemically bonds water.
44
TECHNICAL DATA FILTER ELEMENTS

Element model Material filter element Filtration efficiency Water absorbtion capacity Nominal flow per element Max. viscosity @ nominal flow rate @ other flow rate Max. oil temperature Length filter elements Seal materials (standard) other seal materials Fluid compatibility - Mineral oils H, HL, HLP, HVLP - Biodegradable oils HEPG Polyethyleneglycol HEES Synthetical ester HETG Vegetable seed oil - Fire inhibiting fluids HFA emulsions HFC glycol / water solution HFD fluids no water content Approximate weight 0.5 (kg) 0.8 (kg) 0.8 (kg) No No No No No No Yes Yes consult RMF 1.25 (kg) 1.25 (kg) 1.25 (kg) 1.35 (kg) Yes Yes No No No No Ok Ok Ok Consult RMF Ok Consult RMF Ok No Ok Ok Ok Ok Ok Ok Ok Ok 200 mm 300 mm 180 cSt. Consult RMF 800 cSt. Consult RMF 80C (consult RMF for other temperatures) 300 mm 300 mm 300 mm Buna-N Consult RMF 300 mm 270 mm 20HB Cellulose b(2) 2331 100 ml 1.4 l/min 30HB Cellulose b(2) 2331 150 ml 2.1 l/min 30NB Cellulose b(2) 2331 150 ml 2.1 l/min 30G1B Glass fibre b(1) 200 na. 2.1 l/min 30G3B Glass fibre b(3) 200 na. 2.1 l/min 30A5B Glass fibre and Polymer b(3) 200 350 ml 2.1 l/min H2O sorb Polymer b(10) 2 540 ml As per filter
Buna-N / Silicone Rubber
45
Doedijns International B.V. | | | | Coenecoop 103 - 105 | 2741 PH Waddinxveen | The Netherlands P.O. Box 179 | 2740 AD Waddinxveen | The Netherlands t. +31 [0] 182 30 28 88 | f. +31 [0] 182 30 27 77 info@doedijns.com | www.doedijns.com
Doedijns Asia Sdn. Bhd. (701989-P) Member of Doedijns International | | | | 11A Jalan PJS 7/19 | Taman Bandar Sunway 46150 Petaling Jaya | Selangor D E | Malaysia t. +60 [0]3 5631 6733 | f. +60 [0]3 5632 6733 info@doedijns.com.my | www.doedijns.com
Doedijns Hydraulics B.V. Member of Doedijns International | | | | | Coenecoop 103 - 105 | 2741 PH Waddinxveen | The Netherlands P.O. Box 179 | 2740 AD Waddinxveen | The Netherlands t. +31 [0] 182 30 28 88 | f. +31 [0] 182 30 27 77 info@doedijns.com | www.doedijns.com info@rmflter.com | www.rmflter.com
DI07128-1-ENG
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Brochure RMF Systems

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Brochure RMF Systems

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Managing your oil contamination

RMF Systems / Doedijns Hydraulics

General information RMF Systems

Heated Off-line filters

The advantages of RMF Systems

RMF characteristics in short

RMF ISO Cleanliness levels

Quantifying solid particle contamination

RMF ISO Cleanliness levels

To achieve the correct cleanliness level

Setting the cleanliness level required by a system

drY AIr drY AIr

CHEcK CLEAN / DIrTY/MOIsT

Light versiOn series ACL..R/ACM..R

Heavy dUty series KL...R

30 mm 128 mm 1 BSP male 50 mm

Ordering codes: RMF Air conditioners

Filtertype: desiccant breathers

Table 1 Table 1 KL ACL ACM Table 2 61 93 96 121 122 Table 3

Table 3 Type of body

Table 4 Tank connection

Weight total (kg)

Max. air ow (l/min)

Desiccant volume (cc)

Nominal water absorbing capacity (gram)

Approx. Z-R Gel 1 3 Active Coal (not available for ACM61R)

ORDERING CODE Type

ORDERING CODE Type

TECHNICAL DATA BY-PASS UNITS

Ordering codes: RMF By-Pass units

Filtertype: BPU units

Typical reservoir size

Table 6 0 1 2 Table 7 0 1 2 5 7 8 Table 8 0 1 2 3

Ordering codes: RMF By-pass units with H2O sorb

Filtertype: BPUW units

Typical reservoir size

Table 6 0 1 Table 7 0 5 7 8 Table 8 0 1

Water absorbtion element

TECHNICAL DATA BY-PASS UNITS WITH WATERSORB

TECHNICAL DATA OFF-LINE UNITS

6.2 bar (at 0 bar back pressure) 2 4 4 8

Ordering codes: RMF Off-line units

Filtertype: OLU units

Typical reservoir size

Quadruple housing (single length)

Quadruple housing (double length)

Table 7 Code 00 10 20 30 40 50 60 Code 01 11 21 31 41

Pump options Standard for 50 Hz motor

Table 8 Standard for

Standard for 60 Hz motor

Water absorbing Off-line filters

TECHNICAL DATA OFF-LINE UNITS WITH WATERSORB

Ordering codes: Water absorbing Off-line units

Filtertype: OLUW units

Typical reservoir size

Quadruple housing (single length)

Quadruple housing (double length)

Pump options Standard for 50 Hz motor

Table 8 Standard for

Standard for 60 Hz motor 01 11 21 31 41 Table 10 A B C

Water absorbtion element

Heated Off-line filters

TECHNICAL DATA HEATED OFF-LINE FILTERS

Consult RMF for 4 kW heaters and flows exceeding 2.9 l/min