B-TECH.

MECHANICAL
BME 206 MANUFACTURING TECHNOLOGY - 1

UNIT-1
PART-A

1. List the different types of patterns used in modern foundry. 2. What is meant by core print? 3. Name the different melting furnaces employed for metal casting. 4. What are the important factors affecting the selection of pattern materials? 5. Define foundry. 6. Name the different pattern allowances? 7. Write down the properties of moulding sand. 8. What is meant by continuous casting? 9. Mention any two merits and demerits of die casting. 10.List the various sand casting defects.
PART-B

1. Illustrate with neat sketches the operation sequence of hot chamber die casting process. 2. Explain briefly about investment casting process. 3. Explain briefly about centrifugal casting process with its applications. 4. Explain the step by step procedure of green sand moulding process. 5. Write a note on casting defects, causes and remedies.

UNIT-2
PART-A
1. What are three types of oxy-acetylene flames? 2. Differentiate between soldering and brazing. 3. What is the minimum distance maintained between two successive spot welds made by resistance welding? Why? 4. Differentiate fission welding from fusion. 5. Differentiate TIG &MIG welding process. 6. What is mean by carburizing flames in gas? 7. Why flux is used in soldering and bracing? 8. What is the principle of thermit welding? 9. What factors affect the depth of penetration in arc welding? 10. What are the functions of flux in welding electrode?

PART-B
1. Explain the metal arc welding process with a sketch. 2. Describe in detail the tungsten insert gas (TIG) welding process indicating its constructional features. 3. What are the nondestructive tests used in welding inspection? Explain any two method. 4. Explain briefly about the metal inert gas (MIG) welding process with a neat sketch. 5. Explain the principles of resistance welding with neat sketch.

UNIT 3
PART A 1. Define tool life. 2. Compare orthogonal and oblique cutting. 3. What are the factors responsible for built up edge in cutting tool. 4. What are the objectives and functions of cutting fluids? 5. What is the effect of rake angle during cutting? 6. What are the types of chip? 7. List the essential characteristics of a coolant oil. 8. What do you understand by negative rake angle? 9. How do you classify tool wear? 10. What are the good properties of a tool materials? PART-B 1. Describe the mechanism of chip formation in orthogonal cutting? 2. List the various tool materials used in industry and specify its applications ,merits and demerits 3. Explain briefly about merchant force circle diagram with assumptions. 4. Explain the geometry of a single point cutting tool, with suitable sketches. 5. State the parameters that in influence the life of tool and discuss

Unit 4
PART-A 1. List the different taper turning methods in lathe. 2. Distinguish between capstans Lathe from turret lathe. 3. How do you classify milling cutters? 4. What is the purpose of tumbler gear mechanism of a lathe? 5. How are shaping machines specified? 6. What is up milling and down milling operations? 7. Write down any four operations performed by a shaper. 8. Hoe are the cross feed and vertical feed given in planner? 9. What is the functions of clapper block in planner? 10. Mention different feeds available in slotter. PART-B Describe the special features of a turret lathe with a line sketch. Also mention any two advantages of it. Explain the thread cutting operation in a lathe with a neat sketch. With a simple sketch explain the working of the crank slotted link quick return motion mechanism used in shaper. Explain the construction and working of a slotter with neat sketch Describe the working principle of column and knee type milling machine with simple sketch.

1. 2. 3. 4. 5.

UNIT-5
PART-A 1. Write the difference between drilling and tapping. 2. How do you specify radial drilling machine. 3. What is meant by reaming? 4. What are the applications of boring? 5. Define broaching. 6. List any four application of broaching machines. 7. What is meant by grade and structure of a grinding wheel? 8. What are types of surface grinders? 9. State the applications of horning and lapping finishing methods. 10. Explain about counter boring operation. PART-B 1. Sketch and explain the working principle of radial drilling machine with suitable diagrams. 2. List out the all the machining operations performed on a horizontal boring machine and explain any four in detail. 3. Explain the construction and working principle of continuous broaching machine. 4. Explain briefly about 1. Honing 2.lapping and 3.super finishing

5. Explain the various operations done in radial drilling machine with suitable diagrams.