Documentos de Académico
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AERATED
CONCRETE
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CONTENTS
Intro
Production of PAC
Life Cycle Sustainability
Building with PAC
2-9
10-12
13
14-16
I N T R O
The Concept of Sustainability in Construction
The environmental sustainability movement emerged in the 1960s and 1970s in response to concerns that
the way in which we were developing our planet, would irreversibly damage the environment.
By the late 1980s sustainable development was defined as Development which meets the needs of the
present, without compromising the ability of future generations to meet their own needs.
In the years since, building in a manner that minimizes impact on the natural environment has been the
challenge of the current generation of designers, engineers, developers, contractors and building owners.
Sustainable building aims to:
Reduce carbon emissions to the atmosphere (slowing pollution and resulting climate change)
Decrease construction energy and goods transportation energy
Decrease raw material use, preserving non - renewable resources
Decrease building material manufacturing energy, toxicity and waste
Create thermally efficient structures through design and material choices
Protect the natural environment and biodiversity at each building phase
Buildings and the communities they form, also need to be financially sustainable and socially sustainable
(i.e. relevant to the needs of the occupants).
CE M E NT
German Emarati Company - BENA produces PAC in a state of the art facility in Musaffah, Abu Dhabi. In an
effort to reduce the overall energy consumption of the United Arab Emirates, BENA is embracing the concept
of sustainable development the ability to build the facilities and structures we need today without depleting
resources for the future.
BENA offers the widest range of PAC products, building systems and support services available
in the UAE. At all stages of manufacture, transportation and installation, BENA is committed to the principles
of environmental responsibility, recycling and sustainability in raw material use, construction practices and
life cycle energy reductions. PAC offers outstanding value for money and environmental peace of mind.
Precast Aerated Concrete (PAC) is an insulating, low energy product which provides an environmentally
responsible building system, coupled with affordability, design flexibility, speedy construction and great looks.
Measuring Sustainability
Quantifying how sustainable your building is can be a challenge, because it is difficult to determine the level
of energy use and carbon emitted to make a structure and provide for its ongoing energy needs.
Assessments need to look at a number of environmental, economic, social and safety issues and take a
long-term view on when and how resources should be applied for the common good.
Measuring the amount of energy consumed in the manufacture of a product, from the start till we reach the
end result; must take into account the journey of the materials from sources such as mining, transport to the
production plant, any processing energy and numerous calculations of electrical, transport fuel and other
energy expenditure to arrive at a finished product.
Some materials are dense and heavy, others light and low volume. Energy assessments should
consider whether the likely end use is in a low or a high mass/ volume ratio so energy used per
kilogram and energy used per cubic meter should be considered. The following graphs and tables
show that compared to conventional concrete and masonry, PAC uses less material and less
manufacturing energy.
4
900
900
800
650
700
600
423
500
300
400
250
300
200
100
0
Clay Bricks
Concrete
Concrete
Blocks
Sand - Lime
Bricks
BENA - PAC
2200
1800
2000
1500
1500
1150
1000
500
500
Concrete
Clay Bricks
Concrete
Blocks
Sand - Lime
Bricks
BENA - PAC
Statistics
The United Arab Emirates may only contribute half a percent of the worlds carbon emissions, according to
2006 estimates, however this volume comes from a comparatively small population. Unfortunately, this
places the UAE in second place behind Qatar, as the largest producer of carbon emissions per capita. The
majority of the energy, including the creation of electricity in our country, comes from the burning of fossil
fuels (oil, gas and their byproducts). This is what creates a large proportion of our carbon output.
Carbon emission is the largest threat to the environment, responsible for pollution and climate change. It is
estimated that buildings contribute approximately 40% of global carbon emissions. We therefore need to
set a target to reduce emissions in construction processes and create habitable spaces that do not need
high energy input to keep them at comfortable operating temperatures.
Energy efficient villas under construction using Precast Aerated Concrete walls, floors, lintels and roofs.
Living in a detached villa is a desirable lifestyle choice in the UAE, but it currently comes with a high cost
in energy, which is bad news for the environment and the finances of the building occupant.
By increasing the thermal insulation of the outer walls and roofs of these buildings, we can significantly
reduce the amount of air-conditioning energy needed to keep them comfortable. By simply changing
from dense concrete to insulating Precast Aerated Concrete, thermally efficient structures can be created
with no noticeable change in appearance or construction technique. PAC has more than ten times the
thermal insulation of conventional concrete of equal thickness.
Embodied Energy
energy.
emits.
MJ/kg
MJ/m3
30.3
970
2.1
1005
2.5
1380
0.94
2350
Precast Concrete
2.0
2780
1.3
3180
Cement mortar
2.0
3200
117.0
3770
8.0
4400
Clay Brick
2.5
5170
Plywood sheeting
10.4
5720
Gypsum Plasterboard
6.1
5890
Glass
15.9
37550
Carpet (synthetic)
148
84900
PVC pipe
70.0
93620
Paint
93.3
117500
32.0
251200
227
515700
Copper pipe
70.6
631164
Sources:
Centre for Building Performance Research - University of Victoria, Wellington, New Zealand
www.vuw.ac.nz/cbpr/
*Aroni, S. et al Autoclaved Aerated Concrete:
Properties, Testing & Design. RILEM Technical Committees, 78-MCA & 51-ALC. E & FN Spon, London, 1993
9
P R O D U C T I O N o f PA C
Raw Materials
10
commodities.
Raw Materials
Composition of PAC
Silica, SilO2
58.9%
Alumina, Al203
2.6%
1.5%
27.5%
8.7%
Silica, SilO2
60.6%
Alumina, Al203
15.9%
6.7%
6.4%
9.0%
0.6%
11
12
(PAC)
Even
hardened,
autoclaved
material
and
is recycled.
L I F E C YC L E
S U S TA I N A B I L I T Y
Thermal Insulation
Precast aerated concrete provides excellent thermal insulation. The millions of tiny bubbles that give PAC its light
weight also provide many times the resistance to thermal transmission than conventional dense concrete. This
level of insulation has a direct saving in air conditioning energy in the hot gulf climate. The following comparison
between a dense concrete wall and a PAC wall demonstrates that heat transfer is reduced by 69.1%.
The thermal insulation offered by PAC is the most significant of its environmental contributions. Long term
energy consumption by building occupants in Abu Dhabis highly air - conditioned homes and workplaces
will ultimately be higher than the initial energy used to create the buildings. By reducing the heat transfer
through walls and roofs, PAC will keep building energy at minimum levels for the lifespan of the structure.
B U I L D I N G w i t h PA C
Transport of PAC to the Site
Low Mass
transport energy.
impact.
Accuracy
Power of Speed
Workability
Precast Aerated Concrete can be sawn, drilled
14
Fire Protection
Durability
Standard
dense
concrete
is
also
non
Long Life
Recycle-able
Non Toxic
Precast aerated concrete is made from sand,
Economic Sustainability
creation.
16
forms.
Light Weight
Quick to Install
Easily Shaped
Easily to Lay
Accurate
Versatile
Economical
Energy Saving
Noise Resistant
Non-Toxic
Breathable
Environment
Friendly
Fire Resistant
Bullet Resistant
Long Life
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