SPECIFICATION SHEET

BUBBLING FLUIDIZED BED REACTOR Equipment Name : Bubbling Fluidized Biomass Bed Gasifier Equipment No: BFBR-01 OPERATING DATA DESIGN TEMPERATURE (C) 849 DESIGN PRESSURE (bar) 1.1 OPERATING TEMPERATURE(C) 772 OPERATING PRESSURE (bar) 1.00 Bed section internal diameter (upper cylinder) (mm) 500 Bed section internal diameter (lower cylinder) (mm) 350 Dynamic bed height (mm) 600 Freeboard internal diameter(mm) 350 Freeboard height(mm) 840 Disengaging zone diameter (mm) 500 Disengaging zone height (mm) 1500 Sawdust mass flowrate (kg/hr) 25.03 Air flow rate (kg/hr) 57.79 Syngas flowrate (kg/hr) 77.33 Ash flow rate (kg/hr) 5.508 Bed temperature ( C) 772 Exiting gas temperature ( C) 750 Syngas LHV (M J/ Nm) 6.335 Hot gas efficiency (%) 78 Superficial velocity (m/s) 0.15 Air/Fuel Ratio 2.3 Equivalence Ratio 0.24 Voidage at min. fluidization velocity (m/s) 0.66 Velocity at min. fluidization (m/s) 0.075 Reynolds No 5.7 Maximum fluization velocity (m/s) 0.7 Terminal velocity, Ut 2.44 Pressure drop in the bed (k Pa) 1.39

AIR DISTRIBUTION PLATE (TUYER TYPE) Fluidization velocity (m/s) Minimum fluidization velocity(m/s) Minimum fluidization height (mm) Particlde density (kg/m) Mean particle size ( m) Bed porosity Bed zone diameter(mm) Number of tuyer lateral orifice Tuyer orifice diameter (mm) Pressure drop in distributing plate (k Pa) Tuyer internal diameter (mm) Air velocity for the orifice (m/s) Total number of tuyers Tuyer height(mm) BUBBLES Velocity of rise of bubbles, Ubr Rate of bubble rise in fluidized bed, Ub Maximum bubble diameter, dbm Initial bubble diameter, dbo

0.34 0.07 0.47 2650 385 0.46 350 4 2.38 1.1 10 18 40 6 0.65 1.24 0.2 0.0013

MECHANICAL DESIGN Material selection Sawdust inlet Air inlet Syngas outlet Ash foutlet Design stress at 850C ( reactor body) (N/mm) Design stress at ambient temperature (reatcor supoorting material) (N/mm) Welded Joint Efficiency Wall thickness (mm) Head thickness(mm) Height of head(mm) Primary stress (N/m) Longitudinal stress (N/m) Direct stress (N/m) Wind loading(N/m) Skirt (support vessel) Skirt diameter,Ds (mm) Skirt thickness, Ts (mm) Minimum height of skirt (mm) Minimum width of base (mm) Concrete width(mm) Height of concrete(mm)

Carbon steel Stainless steel 321 Stainless steel 321 Stainless steel 321 80 135 0.85 4 4 95.35 8.14 4.07 0.31 640.88 578 120 2000 76 978 52

Note: Since the flow rates are small, therefore the flanges for the nozzle could not be identified. With such small flow rates except for the syngas outlet, it is advisable to use gasket. Further studies on it is required and should be customized and send to fabrication.