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TUNNEL AND ALLIED WORKS

Add for Ele sub-station / Demand charges @ Add for other enabling works @ Add for 1 km rehandling lead charges : For steel 155 kg @ Rs: Total cost for

4.20% 1.70%

Rs: Rs: Total Rs: Rs: Rs: Rs: Rs:

600.94 243.24 15495.57 20.01 15515.58 776.00 776.00 ITEM No: 10

129.10 / tonne 20.00 Rm Rate per Rm Rate approved per Rm YEAR: 2010-11

SECTION: TUNNEL AND ALLIED WORKS.

ITEM: Providing and fixing 25 mm diameter steel rock bolts with resin bond cement capsule anchorage including drilling 35 mm dia holes, inserting grout capsule, driving bolt,fixing 10 mm thick plate washers and nuts and tightening the same by torque wrench after hardening of cement grout, cost of all materials, machinery, labour, ventilation, lighting, drainage and other ancillary operations etc., complete with lead upto 1 km and all lifts. DATA: Diameter of ribbed steel rock bolt Length of rock bolt including threaded portion Plate washers 200 x 200 x 10 mm thick : 25 mm : 2.15 m : 2 Nos.

1.

2.

3.

4.

Resin bond cement grout capsule : 1 No. M S Nuts for bolts : 2 Nos. Diameter of hole for fixing rock bolt : 35 mm Depth of hole for fixing rock bolt : 2.00 m Conside 10 bolts for analysis. Length of rock bolt excluding threaded portion for 10 bolts : 20.00 m Consider 20 m length of rock bolting for rate analysis. Quantity of drilling for 10 bolts : 20 m Rate of drilling for rock bolts including shifting : 4 m / hr Time for drilling 20 m with 4 jack hammers ( 20 / 4 / 4 ) say : 1.5 hour Requirement of materials : Quantity of 25 mm dia bars for 10 bolts with 2.5 % wastage ( 10 x 2.15 x 3.85 x 1.025 ) : 85 kg Quantity of washer for 10 bolts with 2.5 % wastage ( 10 x 2 x 0.2 x 0.2 x 78.5 x 1.025 ) : 64.5 kg Quantity of nuts for 10 bolts ( 10 x 2 x 0.2 ) : 4 kg Quantity of grout capsule for 10 bolts ( 10 x 1 ) : 10 Nos Requirement of machinery : Deploy 1 Air compressor 15 cmm for 1.5 hours with 50 minutes per hour working. Deploy 4 Jack hammers / Stooper drills for 1.5 hours with 50 minutes per hour working. Deploy Drilling jumbo for 4 hours including fixing bolts. Deploy 10 hp pump for 1.5 hour for pumping water to storage tank. Requirement of workforce ( other than machinery crew ) : Gas cutter for preparing washers and wedges : 0.5 No. Turner for threading bolts : 1 No. Hammerman : 0.5 No. Fitter for fixing bolts : 0.5 No. Khalasis 2 Nos for 0.5 day : 1 No. Heavy mazdoor for assisting in cutting / fabrication / fixing : 2 Nos. Re-handling lead for materials: As rock bolts are stored outside tunnel and are to be conveyed inside tunnel after fabrication at

40

TUNNEL AND ALLIED WORKS

workshop re-handling lead of 1 km is considered. 5. Use rate of materials : Cost of drill rod 2.5 m long @ Rs: 5660.00 / No. Life of drill rod with reconditioning Use rate of drill rod per m drilling ( cost / life ) Cost of air hose 25 m / jack hammer Rs: 150.00 / Rm Life of air hose Use rate of air hose per hour ( cost / life ) Cost of water hose 25m/jack hammer Rs: 128.00 / Rm Life of water hose Use rate of water hose per hour ( cost / life ) RATE ANALYSIS A. MATERIALS: Sl No 1 2 Perticulars Unit kg kg Quantity 85.00 64.50 UNIT :

Rs: 5660.00 : 150 m Rs: 37.73 Rs: 3750.00 : 800 hours Rs: 4.69 Rs: 3200.00 : 800 hours Rs: 4.00 20.00 Rm Rate in Rs. 36.20 40.00 Contd Amount in Rs. 3077.00 2580.00

Rein.Steel with 2.5 % wastage Steel plate for washers

A. MATERIALS ( Contd ) : Sl No Perticulars

Unit

Quantity

3 4 5 6 7 8

Resin bond cement grout capsule M S Nuts for bolts Use rate of drill rod Reconditioning charges @ 10% Use rate of air hose 4 Nos Use rate of water hose 4 Nos Sundries(gas for cutting etc) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

Nos. kg Rm Hour Hour LS

10.00 4.00 20.00 6.00 6.00 5.00

Rate in Rs. Contd 50.00 55.00 37.73 4.69 4.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 500.00 220.00 754.67 75.47 28.13 24.00 150.00 7409.26 74.09 740.93 370.46 8594.74

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1 2 3 4 5 6

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS

Quantity 1.50 1.50 1.50 1.50 6.00 6.00 6.00 6.00 4.00 4.00 7.50

Air compressor 15 cmm ( ele ) Fuel / Energy charges Pump 10 hp ( ele ) Fuel / Energy charges Jack hammer Fuel / Energy charges Pusher leg Fuel / Energy charges Drilling jumbo Fuel / Energy charges Sundries ( lathe, etc )

Rate in Rs. 108.00 627.00 5.00 50.00 14.00 5.00 8.00 3.00 322.00 30.00 30.00 Total Rs:

Amount in Rs. 162.00 940.50 7.50 75.00 84.00 30.00 48.00 18.00 1288.00 120.00 225.00 2998.00

41

TUNNEL AND ALLIED WORKS

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7 8

Rs: Rs: Rs: Rs:

29.98 140.85 149.90 3318.73

Description

Unit Hour Hour Hour Hour Day Day Day Day

Quantity 1.50 1.50 6.00 4.00 0.50 0.50 1.00 1.00

Crew for Air compressor Crew for pump Crew for Jack hammer Crew for Drilling jumbo Fitter Gas cutter Turner Khalasi ( 2 x 0.5 )

Rate in Rs. 60.10 26.90 111.90 60.50 157.50 157.50 157.50 145.50 Contd

Amount in Rs. 90.15 40.35 671.40 242.00 78.75 78.75 157.50 145.50

C. LABOUR ( Contd ) : Sl No Description

Unit

Quantity

9 10

Hammerman Heavy mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Day Day

0.50 2.00

1% 10% 15% 10% 5% Total cost of Labour :

Rate in Rs. Contd 146.00 132.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 73.00 264.00 1841.40 18.41 184.14 276.21 184.14 92.07 2596.37

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour Add for Air and Water line @ Add for Ventilation @ Add for Lighting @ Add for Ele sub-station / Demand charges @ Add for other enabling works @ Add for 1 km rehandling lead charges : For steel 150 kg @ Rs: Total cost for 0.50% 0.00% 1.90% 4.20% 1.70%

Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs: Rs: Total Rs: Rs: Rs: Rs: Rs:

8594.74 3318.73 2596.37 14509.84 72.55 0.00 275.69 609.41 246.67 15714.16 19.37 15733.53 787.00 787.00 ITEM No: 11

129.10 / tonne 20.00 Rm Rate per Rm Rate approved per Rm YEAR: 2010-11

SECTION: TUNNEL AND ALLIED WORKS.

42

TUNNEL AND ALLIED WORKS

ITEM: Providing, fabricating and fixing in position permanent structural steel supports as per details including cost of all materials, machinery, labour, cutting, bending, welding, grinding, lighting, ventilation, drainage and all other ancillary operations etc., complete with initial lead upto 1 km and all lifts. DATA: Clear diameter of tunnel : 4.50 m Assuming 300 mm thick concrete lining and about 25 cm extra excavation for fixing permanent structural steel supports and further 20 cm pay line margin the over all width of tunnel for excavation will be 6.00 m. Permanent steel supports are generally provided in the form of quarter / half / full rib depending on the condition of rock and mode of excavation and size of sections. For the purpose of rate analysis quarter arch rib fabrication is considered. Generally, the depth of rib will be considered at 25 mm per metre width of tunnel and the spacing of ribs depends on the condition of strata to be supported. Average spacing of 5 times the depth of rib ( generally 2 ribs per blast ) is considered for analysis. For 6 m wide tunnel the depth of rib required will be 150 mm.

Further, to provide adiquate bearing for lagging sectoins wide flanged structural steel beams are considered for tunnel supporting ribs.

Arch rib Rib joint Tie rod Vertical support

TYPICAL SKETCH SHOWING TUNNEL SUPPORTS Consider ISWB 150 x 100 sections @ 0.75 m c / c. Consider 10 mm plate for fabrication of end plates. Consider 25 mm dia bars for anchorage and tie rods with washers and nuts @ 1 m c/c. Arch ribs 4 Nos of 2.25 m length each @ 17 kg / m : 154.00 kg Vertical ribs 2 Nos of 2.75 m length each @ 17 kg / m : 94.00 kg End plates 12 Nos 0.2 x 0.2 m each @ 78.5 kg / sqm : 38.00 kg Tie rods 14 Nos 25 mm dia 0.9 m length @ 3.85 kg / m : 49.00 kg Bolts / Nuts / Washers for connections : 15.00 kg Total weight / set of support excluding wastage say : 350.00 kg Assuming requirement of 2 supports per blast length of 1.5 m and considering 4 hours time for erection of each support, the time required for erection of 1.00 tonne steel supports will be ( 1000 x 4 / 350 ) say : 11.5 hours 1. Requirement of materials : For 1 tonne of permanent supports requirement of materials is considered as under including wastage in cutting and fabrication at 2.5 percent. ISWB 150 sections for ribs ( 248 x 1000 x 1.025 / 350 ) : 726 kg 10 mm thick plates for end connections ( 38 x 1000 x 1.025 / 350 ) : 111 kg 25 mm dia bars for anchors and tie rods ( 49 x 1000 x 1.025 / 350 ) : 144 kg

43

TUNNEL AND ALLIED WORKS

Bolts / Nuts / Washers for fitting

( 15 x 1000 x 1.025 / 350 )

Length of welding for 1 t supports No.of welding electrodes for 8.4 m welding for support @ 10 / Rm. Oxygen gas for cutting sections Acetylene gas for cutting sections 2. Requirement of machinery : Deploy bending machine for 8 hours for bending arch ribs. Deploy welding machine for 16 hours for welding end plates. Deploy drilling jumbo for 12 hours for erection of 1 tonne supports. Deploy up-right drilling machine for 8 hours for drilling holes in end plates. Deploy grinding machine for 2 hours for finishing end plates. 3. Requirement of workforce ( other than machinery crew ) : For cutting & preparing sections: Structural steel Marker Gas cutter

: Total : : : : :

44 kg 1025 kg 8.4 m 84 Nos. 2.4 cum 0.8 cum

: 1 No. : 2 Nos.

Fitter : 2 Nos. Turner : 1 No. Khalasi : 4 Nos. Helper fabrication : 4 Nos. For welding sections: Welder : 2 Nos. Helper fabrication : 4 Nos. Khalasi : 4 Nos. For erection of supports: Foreman : 1 No. Structural steel Erector : 2 Nos. Helper erector : 4 Nos. Khalasi : 4 Nos. 4. Re-handling lead for materials: As structural steel sections are stored outside tunnel and are to be conveyed inside tunnel after fabrication at workshop re-handling lead of 1 km is considered. RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 Perticulars Unit kg kg kg cum cum Nos. kg LS Quantity 726.00 111.00 144.00 2.40 0.80 84.00 44.00 15.00 1% 10% UNIT : 1.00 tonne Rate in Rs. 37.95 40.00 37.95 48.00 258.00 6.00 55.00 30.00 Total Rs: Rs: Rs: Amount in Rs. 27551.70 4440.00 5464.80 115.20 206.40 504.00 2420.00 450.00 41152.10 411.52 4115.21

5 6 7

Structural steel beams Structural steel plates Steel bars for tie rods & anchors For cutting sections: Oxygen gas @ 2.4 cum / t Acetylene gas @ 0.8 cum / t For welding sections: Electrodes 4x450 mm @ 84 Nos / t For field connections: M.S.Bolts / Nuts & Washers Sundries (welding holder/cutting torch) Add for small Tools and Plants @ Add for Contractor's Profit @

44

TUNNEL AND ALLIED WORKS

Add for Contractor's Overheads @

5% Total cost of Materials :

Rs: Rs:

2057.61 47736.44

B. MACHINERY: Sl No 1 2 3 4

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour

Quantity 8.00 8.00 16.00 16.00 12.00 12.00 8.00 8.00

Bending machine Fuel / Energy charges Welding transformer Fuel / Energy charges Drilling Jumbo Fuel / Energy charges Up-right drilling machine Fuel / Energy charges

Rate in Rs. 39.00 75.00 12.00 60.00 322.00 30.00 18.00 25.00 Contd

Amount in Rs. 312.00 600.00 192.00 960.00 3864.00 360.00 144.00 200.00

B. MACHINERY ( Contd ) : Sl No Description

Unit

Quantity

5 6

Grinding machine Fuel / Energy charges Sundries ( lathe for threading etc )

Hour Hour LS

2.00 2.00 20.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5

Rate in Rs. Contd 18.00 25.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 36.00 50.00 600.00 7318.00 73.18 252.00 365.90 8009.08

Description

Unit Hour Hour Hour Hour Day Day Day Day Day Day Day Day Day Day Day Day Day

Quantity 12.00 8.00 8.00 2.00 1.00 2.00 2.00 1.00 4.00 4.00 2.00 4.00 4.00 1.00 2.00 4.00 4.00

Crew for Drilling Jumbo Crew for Bending machine Crew for Drilling machine Crew for Grinding machine For cutting & preparing sections: Structural steel Marker Gas cutter Fitter Turner Khalasi Helper fabrication For welding sections: Welder Helper fabrication Khalasi For erection of supports: Foreman Structural steel Erector Helper erector Khalasi

Rate in Rs. 60.50 45.90 59.50 59.50 157.50 157.50 157.50 152.50 145.50 141.50 157.50 141.50 145.50 177.00 157.50 141.50 145.50

Amount in Rs. 726.00 367.20 476.00 119.00 157.50 315.00 315.00 152.50 582.00 566.00 315.00 566.00 582.00 177.00 315.00 566.00 582.00

45

TUNNEL AND ALLIED WORKS

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 10% 5% Total cost of Labour :

Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

6879.20 68.79 687.92 1031.88 687.92 343.96 9699.67

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour TOTAL

Rs: Rs: Rs: Rs:

47736.44 8009.08 9699.67 65445.19

Add for Air and Water line @ Add for Ventilation @ Add for Lighting @ Add for Ele sub-station / Demand charges @ Add for other enabling works @ Add for 1 km rehandling lead charges : For steel 1000 kg @ Rs: Total cost for

0.50% 0.00% 1.90% 4.20% 1.70%

Rs: Rs: Rs: Rs: Rs: Total Rs: Rs: Rs: Rs: Rs:

327.23 0.00 1243.46 2748.70 1112.57 70877.14 129.10 71006.24 71010.00 71010.00 ITEM No: 12

129.10 / tonne 1.00 tonne Rate per tonne Rate approved per tonne YEAR: 2010-11

SECTION: TUNNEL AND ALLIED WORKS.

ITEM: Providing, fabricating and fixing in position temperary structural steel supports as per details and dismantling the same before concreting including cost of all materials, machinery, labour, cutting, bending, welding, grinding, ventilation, lighting, drainage and all other ancillary operations etc.,complete with initial lead upto 1 km and all lifts. DATA: As the temperary supports are dismantled before concreting and reused else where the cost of materials including fabrication will be per use of supports. As per the data under Item-11 consider 1 tonne suppots for analysis. Consider 20 uses for support materials. 1. Requirement of materials : Requirement of materials for supports per tonne : Same as in item- 11 Structural beams : 726 kg Structural plates : 111 kg Tie rods and anchors : 144 kg MS bolts / nuts / washers : 44 kg Oxygen gas per tonne fabrication : 2.40 cum Acetylene gas per tonne fabrication : 0.80 cum Welding electrodes per tonne fabrication : 84 Numbers 2. Requirement of machinery : Requirement of machinery for supports per tonne : Same as in item- 11 except drilling jumbo. For 20 uses of supports the drilling jumbo will be used for 16 hours each time ( 12 hours for erection of supports and 4 hours for dismantling the bolted supports ). Bending machine : 8 hours

46

TUNNEL AND ALLIED WORKS

Welding transformer : 16 hours Up-right drilling machine : 8 hours Grinding machine : 2 hours Drilling jumbo ( for each use 12 hrs for erection & 4 hrs for dismantling ) : 16 hours 3. Requirement of workforce ( other than machinery crew ) : Requirement of labour for supports per tonne : Same as in item- 11 except for erection and dismantling of supports. For erection and dismantling the requirement of labour will be for each use of supports. Labour charges for dismantling : @ 50 percent of labour charges for erection. 4. Re-handling lead for materials: As structural steel sections are stored outside tunnel and are to be conveyed inside tunnel after fabrication at workshop re-handling lead of 1 km is considered.

RATE ANALYSIS A. MATERIALS ( for 20 uses ) : Sl No Perticulars 1 2 3 4 Structural steel beams Structural steel plates Tie rods & anchors For cutting sections: Oxygen gas @ 2.40 cum / t Acetylene @ 0.8 cum / t For welding sections: Electrodes 4x450 mm @ 84 Nos / t For field connections: M.S.Bolts / Nuts / Washers Sundries (welding holder/cutting torch)

UNIT : Unit kg kg kg cum cum Nos. kg LS Quantity 726.00 111.00 144.00 2.40 0.80 84.00 44.00 15.00

1.00 tonne Rate in Rs. 37.95 40.00 37.95 48.00 258.00 6.00 55.00 30.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Amount in Rs. 27551.70 4440.00 5464.80 115.20 206.40 504.00 2420.00 450.00 41152.10 411.52 4115.21 2057.61 47736.44 2386.82

5 6 7

Add for small Tools and Plants @ 1% Add for Contractor's Profit @ 10% Add for Contractor's Overheads @ 5% Total cost of Materials for 20 uses of supports : Cost per use considering 20 uses : B. MACHINERY ( for fabrication ) : Sl No Description 1 2 4 5 6 Bending machine Fuel / Energy charges Welding transformer Fuel / Energy charges Up-right drilling machine Fuel / Energy charges Grinding machine Fuel / Energy charges Sundries ( lathe for threading etc )

Unit Hour Hour Hour Hour Hour Hour Hour Hour LS

Quantity 8.00 8.00 16.00 16.00 8.00 8.00 2.00 2.00 20.00 1% 10% 5%

Add for small Tools and Plants @ Add for Contractor's Profit on DPOL / Energy @ Add for Contractor's Overheads @

Rate in Rs. 39.00 75.00 12.00 60.00 18.00 25.00 18.00 25.00 30.00 Total Rs: Rs: Rs: Rs:

Amount in Rs. 312.00 600.00 192.00 960.00 144.00 200.00 36.00 50.00 600.00 3094.00 30.94 216.00 154.70

47

TUNNEL AND ALLIED WORKS

Total hire charges of Machinery : Cost per use considering 20 uses : C. MACHINERY ( for erection and dismantling ) : Sl No Description Unit 1 2 Drilling Jumbo Fuel / Energy charges Sundries Add for small Tools and Plants @ Hour Hour LS

Rs: Rs:

3495.64 174.78

Quantity 16.00 16.00 2.00 1%

Rate in Rs. 322.00 30.00 30.00 Total Rs: Rs: Contd

Amount in Rs. 5152.00 480.00 60.00 5692.00 56.92

C. MACHINERY ( for erection and dismantling ) ( Contd ) : Sl No Description Unit

Quantity

Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : D. LABOUR ( for fabrication ): Sl No Description 1 2 3 4 Crew for Bending machine Crew for Drilling machine Crew for Grinding machine For cutting & preparing sections: Structural steel Marker Gas cutter Fitter Turner Khalasi Helper fabrication For welding sections: Welder Helper fabrication Khalasi Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Rate in Rs. Contd Rs: Rs: Rs:

Amount in Rs. 54.00 284.60 6087.52

Unit Hour Hour Hour Day Day Day Day Day Day Day Day Day

Quantity 8.00 8.00 2.00 1.00 2.00 2.00 1.00 4.00 4.00 2.00 4.00 4.00

Rate in Rs. 45.90 59.50 59.50 157.50 157.50 157.50 152.50 145.50 141.50 157.50 141.50 145.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 367.20 476.00 119.00 157.50 315.00 315.00 152.50 582.00 566.00 315.00 566.00 582.00 4513.20 45.13 451.32 676.98 451.32 225.66 6363.61 318.18

1% 10% 15% 10% 5% Total cost of Labour : Cost per use considering 20 uses :

E. LABOUR ( for erection and dismantling ): Sl No Description 1 2 Crew for Drilling jumbo For erection of supports:

Unit Hour

Quantity 16.00

Rate in Rs. 60.50

Amount in Rs. 968.00

48

TUNNEL AND ALLIED WORKS

Foreman Structural steel Erector Helper erector Khalasi For dismantling of supports: Foreman Structural steel Erector Helper erector Khalasi

Day Day Day Day Day Day Day Day

1.00 2.00 4.00 4.00 0.50 1.00 2.00 2.00

177.00 157.50 141.50 145.50 177.00 157.50 141.50 145.50 Total Rs: Contd

177.00 315.00 566.00 582.00 88.50 157.50 283.00 291.00 3428.00

E. LABOUR ( for erection and dismantling ) ( Contd ) : Sl No Description Unit

Quantity

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 10% 5% Total cost of Labour :

Rate in Rs. Contd Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 34.28 342.80 514.20 342.80 171.40 4833.48

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery for fabrication C. Hire charges of Machinery for erection and dismantling D. Cost of Labour for fabrication E. Cost of Labour for erection and dismantling Add for Air and Water line @ Add for Ventilation @ Add for Lighting @ Add for Ele sub-station / Demand charges @ Add for other enabling works @ 0.50% 0.00% 1.90% 4.20% 1.70%

Rs: Rs: Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs: Rs: Total Rs: Rs: Rs: Rs: Rs: Rs:

2386.82 174.78 6087.52 318.18 4833.48 13800.78 69.00 0.00 262.21 579.63 234.61 14946.25 129.10 129.10 15204.45 15200.00 15200.00 ITEM No: 13

Add for 1 km rehandling lead charges ( 2 times ) : For steel 1.00 t for erection @ Rs: 129.10 / tonne For steel 1.00 t after dismantling @ Rs: 129.10 / tonne Total cost for 1.00 tonne Rate per tonne Rate approved per tonne SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2010-11

ITEM: Providing and fixing hard variety cut jungle wood for lagging / blocking locations in tunnel wherever required including cost of all materials, machinery, labour, fixing in position, lighting, ventilation, drainage etc complete with all leads and lifts. DATA: Generally 50 to 65 mm thick cut jungle wood planks are placed behind supports as lagging / blocking to prevent loosening and over falling of weak / highly jointed rock formations during daily blasting for excavation of tunnel.

49

TUNNEL AND ALLIED WORKS

20 to 25 sqm area can be covered by 1 cum of cut jungle wood sections. Consider 1 cum cut jungle wood sections for lagging. Consider 4.5 percent extra cut jungle wood sections for wedges / wastage etc. 1. Requirement of materials : Cut jungle wood 2. Requirement of machinery : Deploy drilling jumbo for 2 hours for fixing laggings.

( 1 x 1.045 )

: 1.045 cum

3. Requirement of workforce ( other than machinery crew ) : Carpenter Cl - II Helper carpenter Heavy mazdoor RATE ANALYSIS A. MATERIALS: Sl No 1 2 Perticulars Unit cum LS Quantity 1.045 2.00 UNIT:

: 1 No. : 1 No. : 1 No. 1.00 cum Rate in Rs. 19000.00 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 19855.00 60.00 19915.00 199.15 1991.50 995.75 23101.40

Cut jungle wood Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1 2

Description

Unit Hour Hour LS

Quantity 2.00 2.00 2.00

Drilling jumbo Fuel / Energy charges Sundries

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4

Rate in Rs. 322.00 30.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 644.00 60.00 60.00 764.00 7.64 12.00 38.20 821.84

Description

Unit Hour Day Day Day

Quantity 2.00 1.00 1.00 1.00 1% 10% 15% 10%

Crew for Drilling jumbo Carpenter Cl II Helper carpenter Heavy mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @

Rate in Rs. 60.50 148.50 141.50 132.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 121.00 148.50 141.50 132.00 543.00 5.43 54.30 81.45 54.30

50

TUNNEL AND ALLIED WORKS

Add for Contractor's Overheads @

5% Total cost of Labour :

Rs: Rs:

27.15 765.63

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour TOTAL

Rs: Rs: Rs: Rs:

23101.40 821.84 765.63 24688.87

Add for Air and Water line @ 0.50% Add for Ventilation @ 0.00% Add for Lighting @ 1.90% Add for Ele sub-station / Demand charges @ 4.20% Add for other enabling works @ 1.70% Total cost for 1.00 cum Rate per cum Rate approved per cum SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2010-11

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

123.44 0.00 469.09 1036.93 419.71 26738.05 26740.00 26740.00 ITEM No: 14

ITEM: Providing and constructing un-coursed rubble stone masonry with approved stones from tunnel excavated muck in cement mortar 1 : 6 proportion for backfilling over cuts / slips on tunnel sides due to geological faults etc., including cost of all materials, machinery, labour, cleaning,scaffolding, packing mortar, wedging stone chips, curing, ventilation, lighting, drainage complete with lead upto 1 km and all lifts. Note: Rubble stones and stone chips shall be issued at dump yard at specified issue rates. DATA: For 1 cum masonry :Rubble stones : 0.83 cum Stone chips : 0.13 cum. Sand : 0.40 cum. Cement : 95 kg. Wastage : 1 % for cement & 2 % for stones & sand. Cement mortar preparation : Manual Output of 1 Mason Cl-I and 2 Mason Cl-II assumed @ : 10 cum / day Consider 10 cum rubble stone masonry for rate analysis. 1. Requirement of materials : Rubble stones ( 10 x 0.83 x 1.02 ) Stone chips ( 10 x 0.13 x 1.02 ) Cement ( 10 x 95 x 1.01 ) Sand ( screened ) ( 10 x 0.4 x 1.02 ) 2. Requirement of machinery : Manual mixing of mortar is assumed. Deploy 10 hp pump for 1 hour for water required for mortar mixing and curing. 3. Requirement of workforce ( other than machinery crew ) : Maistry Mason Cl-I Mason Cl-II Heavy mazdoor for sorting out rubble in dump yard for supplying rubble to masons for preparing mortar for loading mortar pans

: : : :

8.50 cum 1.30 cum 960 kg 4.10 cum

: 1 No. : 1 No. : 2 Nos. : : : : 2 Nos. 4 Nos. 2 Nos. 2 Nos.

51

TUNNEL AND ALLIED WORKS

for laying & packing mortar : 4 Nos. Light mazdoor for conveying mortar / stone chips : 5 Nos. for cleaning / curing : 2 Nos. 4. Re-handling lead for materials: As cement / sand / rubble / stone chips stored / stacked outside tunnel and are to be conveyed to the work spot inside tunnel re-handling lead of 1 km is considered.

RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 Perticulars Unit kg cum cum cum Quantity

UNIT:

10.00 cum Rate in Rs. 4.00 135.00 160.00 199.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Amount in Rs. 3840.00 1147.50 208.00 815.90 6011.40 60.11 601.14 300.57 150.29 0.00 0.00 7123.51

Cement Rubble stones ( at dump yard ) Stone chips ( at dump yard ) Sand ( screened ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add for scaffolding @ Add Royalty charges on Rubble @ Add Royalty charges on Sand @

960.00 8.50 1.30 4.10

1% 10% 5% 2.5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

B. MACHINERY: Sl No 1 2

Description

Unit Hour Hour LS

Quantity 1.00 1.00 2.00

10 hp pump ( ele ) Fuel / energy charges Sundries

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 2 3 4 5 6

Rate in Rs. 5.00 50.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 5.00 50.00 60.00 115.00 1.15 11.00 5.75 132.90

Description

Unit Hour Day Day Day Day Day Day Day Day

Quantity 1.00 1.00 1.00 2.00 2.00 4.00 2.00 2.00 4.00

Crew for Pump Maistry Mason Class-I Mason Class-II Heavy mazdoor for sorting out rubble in dump yard for conveying rubble for preparing mortar for loading mortar pans for laying & packing mortar Light mazdoor

Rate in Rs. 26.90 141.50 159.00 148.50 132.00 132.00 132.00 132.00 132.00

Amount in Rs. 26.90 141.50 159.00 297.00 264.00 528.00 264.00 264.00 528.00

52

TUNNEL AND ALLIED WORKS

for cleaning / curing for conveying mortar / chips Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @

Day Day

2.00 5.00 1% 10% 15%

130.50 130.50 Total Rs: Rs: Rs: Rs: Contd

261.00 652.50 3385.90 33.86 338.59 507.89

C. LABOUR ( Contd ) : Sl No Description

Unit

Quantity

Add for additional hidden cost on labour @ Add for Contractor's Overheads @ Add for labour for scaffolding @

10% 5% 2.50% Total cost of Labour :

Rate in Rs. Contd Rs: Rs: Rs: Rs:

Amount in Rs. 338.59 169.30 84.65 4858.77

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour Add for Air and Water line @ Add for Ventilation @ Add for Lighting @ Add for Ele sub-station / Demand charges @ Add for other enabling works @ Add for 1 km rehandling lead charges : For cement 960 kg @ Rs: For sand 4.10 cum @ Rs: For stones and chips 9.80 cum @ Rs: Total cost for 0.50% 0.00% 1.90% 4.20% 1.70%

Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs: Rs: Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

7123.51 132.90 4858.77 12115.18 60.58 0.00 230.19 508.84 205.96 13120.74 123.94 348.09 1194.62 14787.38 1479.00 1479.00 ITEM No: 15

129.10 / tonne 84.90 / cum 121.90 / cum 10.00 cum Rate per cum Rate approved per cum YEAR: 2010-11

SECTION: TUNNEL AND ALLIED WORKS.

ITEM: Providing, fabricating and placing in position reinforcement steel for tunnel RCC works including cleaning, straightening, cutting, bending, hooking, lapping / welding joints wherever required, tying with 1.25 mm dia.soft annealed steel wire, including cost of all materials, labour, machinery, ventilation, lighting, drainage etc.,complete with initial lead upto 1 km and all lifts. DATA: No welding of reinforcement bars is considered since the diameter of bars for tunnel RCC works will be generally less than 32 mm. As concrete will be placed by pneumatic placer, the reinforcement bars have to be held regidly in place to prevent displacement due to shooting effect of concrete. This requires about 50 percent more binding wire compared to locations where concrete placement is by manual labour. Wastage of steel assumed at 2.5 percent. Quantity of binding wire for works other than tunnel : 9 kg / tonne Consider 1 tonne reinforcement steel for rate analysis.

53

TUNNEL AND ALLIED WORKS

1. Requirement of materials : Reinforcement steel Binding wire 2. Requirement of machinery : No machinery is required.

( 1 x 1.025 ) ( 9 x 1.5 )

: 1.025 t : 13.5 kg

3. Requirement of workforce ( other than machinery crew ) : In view of restricted head room between shuttering and excavation line placing reinforcement will be slow compared to open area.Further bars in transverse direction are to be bent to match the profile of tunnel. This requires more labour for bending at fabrication yard and for placing bars in position in tunnel. Cleaning and straightening : 2 Bar benders & 2 Heavy mazdoors Marking, bending and stacking : 2 Bar benders & 4 Heavy mazdoors Placing in position and tying : 4 Bar benders & 4 Heavy mazdoors Checking, correcting & misc. works : 1 Bar bender & 2 Heavy mazdoors 4. Re-handling lead for materials: As reinforcement steel is stored outside tunnel and is to be conveyed inside tunnel after fabrication at fabrication yard re-handling lead of 1 km is considered. RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 Perticulars Unit tonne kg LS Quantity 1.025 13.50 15.00 UNIT : 1.00 tonne Rate in Rs. 36200.00 50.00 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 37105.00 675.00 450.00 38230.00 382.30 3823.00 1911.50 44346.80

Rein.Steel with 2.5 % wastage Binding wire 1.25 mm dia Sundries ( chairs / spacers etc ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1 Sundries

Description

Unit LS

Quantity 2.00 0.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2

Rate in Rs. 30.00 0.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 60.00 0.00 60.00 0.60 0.00 3.00 63.60

Description

Unit Day Day

Quantity 9.00 12.00 1% 10%

Bar bender Heavy mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @

Rate in Rs. 159.00 132.00 Total Rs: Rs: Rs:

Amount in Rs. 1431.00 1584.00 3015.00 30.15 301.50

54

TUNNEL AND ALLIED WORKS

Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

15% 10% 5% Total cost of Labour :

Rs: Rs: Rs: Rs:

452.25 301.50 150.75 4251.15

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour Add for Air and Water line @ Add for Ventilation @ Add for Lighting @ Add for Ele sub-station / Demand charges @ Add for other enabling works @ Add for 1 km rehandling charges : For steel 1.000 tonne @ Total cost for 0.50% 0.00% 1.90% 4.20% 1.70%

Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs: Rs: Total Rs: Rs: Rs: Rs: Rs:

44346.80 63.60 4251.15 48661.55 243.31 0.00 924.57 2043.79 827.25 52700.46 129.10 52829.56 52830.00 52830.00 ITEM No: 16

Rs:

129.10 / tonne 1.00 tonne Rate per tonne Rate approved per tonne YEAR: 2010-11

SECTION: TUNNEL AND ALLIED WORKS.

ITEM: Providing and laying insitu vibrated M-10 ( 28 days cube compressive strength not less than 10 N / sq mm ) grade cement concrete using 40 mm down size approved, clean, hard, graded aggregates crushed from tunnel excavated muck for filling and levelling over-cuts in bed due to geological faults etc., including cost of all materials, machinery, labour, cleaning bed, batching, mixing, conveying and laying, levelling, compacting, finishing, curing, lighting, ventilation, drainage etc., complete with initial lead upto 1 km and all lifts. ( Cement content : 220 kg / cum with use of super plasticiser ) Note: Rubble stones and stone chips for coarse aggregate crushing shall be issued at dump yard at specified issue rates. DATA: For 1 cum CC :Coarse aggregates : 0.90 cum Blending ratio : 50 :30 : 20 Fine aggregate : 0.40 cum Cement content : 220 kg Super plasticizer : 0.70 ltr Wastage : 1 % for cement and 2 % for coarse & fine aggregates. Consider 2 cum capacity agitator car for conveying concrete. Cycle time for one round trip: Turning and spotting : 2 min Loading 4 mixes of 0.5 cum @ 5 min per mix : 20 min Running time from BP to placing point av. 1 km : 10 min Unloading concrete : 15 min Return trip to BP : 10 min Total cycle time for round trip Total : 57 min Consider 2 Agitator cars for conveying concrete. The rate of concreting for 2 agitator cars with 50 min / hr working : 3.50 cum / hr Capacity of batching plant with 70 percent job / management efficiency and 50 min / hr working ( 3.50 x 60 / 50 / 0.70 ) : 6 cum / hr Consider 6 cum / hour rated capacity non-tilting type batching plant.

55

TUNNEL AND ALLIED WORKS

Consider 10 hp pump for pumping water to storage tank for mixing concre / curing requirements. Progress of concreting per shift of 8 hours ( 8 x 3.50 ) : 28 cum Consider 28 cum concrete for rate analysis.

1. Requirement of materials : Cement for mix with 1 % wastage ( 28 x 220 x 1.01 ) : 6222 kg Coarse aggregate 40-20 mm size range ( 28 x 0.9 x 0.5 x 1.02 ) : 12.85 cum Coarse aggregate 20-10 mm size range ( 28 x 0.9 x 0.3 x 1.02 ) : 7.70 cum Coarse aggregate 10-4.75 mm size ( 28 x 0.9 x 0.2 x 1.02 ) : 5.15 cum Fine aggregate ( 28 x 0.4 x 1.02 ) : 11.40 cum Super plasticiser ( 28 x 0.70 x 1.02 ) : 21.50 ltrs 2. Requirement of machinery : Deploy 6 cum / hour rated capacity batching plant for 8 hours for production of concrete. Deploy 2 Nos 2 cum capacity agitator cars for 8 hours for conveying concrete. Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete. Deploy 1 Pump 10 hp for 4.00 hour for water required for concrete mixing / curing / cleaning etc. 3. Formwork & scaffolding : No shuttering / scaffolding is required for filling over excavations in bed. 4. Requirement of workforce ( other than machinery crew ) : Consider batching of materials and conveyance & laying of concrete by manual labour. Maistry ( 1 @ batching plant and 1 @ placing point ) : 2 Nos. Mason Cl I : 1 No. Heavy mazdoor: For batching cement : 2 Nos. For remixing & filling mortar pans : 2 Nos. For loading mortar pans : 2 Nos. For laying concrete : 2 Nos. For cleaning bed and assisting Mason : 1 No. For miscellaneous works at BP : 1 No. Light mazdoor: For conveying concrete @ 3 cum / day : 9 Nos. For cleaning, curing & miscellaneous : 1 No. 5. Re-handling lead for materials: As cement store can be located close to BP no re-handling lead considered. Consider 2 cement handling mazdoors for loading cement to BP bin. As coarse and fine aggregates can be stocked near the BP no re-handling lead considered. Consider 4 heavy and 4 light mazdoors for loading CA to BP bins @ 6 cum / day Consider 2 heavy and 2 light mazdoors for loading FA to BP bins @ 6 cum / day RATE ANALYSIS A. MATERIALS: Sl No 1 2 Perticulars Unit kg cum cum cum cum ltr LS Quantity 6222.00 12.85 7.70 5.15 11.40 21.50 2.00 UNIT: 28.00 cum Rate in Rs. 4.00 381.00 520.00 669.00 199.00 75.00 30.00 Total Rs: Amount in Rs. 24888.00 4895.85 4004.00 3445.35 2268.60 1612.50 60.00 41174.30

3 4 5

Cement for mix Coarse aggregate 40-20 mm Coarse aggregate 20-10 mm Coarse aggregate 10 mm below Fine aggregate ( screened ) Super Plasticizer Sundries

56

TUNNEL AND ALLIED WORKS

Add for small Tools and Plants @

1%

Rs: Contd

411.74

A. MATERIALS ( Contd ) : Sl No Perticulars

Unit

Quantity

Add for Contractor's Profit @ Add for Contractor's Overheads @ Add Royalty charges on CA @ Add Royalty charges on FA @

10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

Rate in Rs. Contd Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 4117.43 2058.72 0.00 0.00 47762.19

B. MACHINERY: Sl No 1 2 3 4 5

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour LS

Quantity 8.00 8.00 16.00 16.00 4.00 4.00 8.00 8.00 2.00

Batching plant 6 cum / hr rated capacity Fuel / Energy charges Agitator car 2 cum Fuel / Energy charges 10 hp pump ( ele ) Fuel / Energy charges Needle vibrator 40 mm dia Fuel / Energy charges Sundries

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7 8

Rate in Rs. 130.00 125.00 628.00 605.00 5.00 50.00 7.00 5.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 1040.00 1000.00 10048.00 9680.00 20.00 200.00 56.00 40.00 60.00 22144.00 221.44 1098.00 1107.20 24570.64

Description

Unit Hour Hour Hour Hour Day Day Day Day Day Day Day Day Day Day

Quantity 8.00 16.00 4.00 8.00 1.00 2.00 2.00 1.00 1.00 4.00 2.00 6.00 4.00 2.00

Crew for Batching plant Crew for Agitator car Crew for Pump Crew for Needle vibrator Mason Class-I Maistry Cement handling mazdoor for loading material bin ( Cement ) Heavy mazdoor for cleaning bed for miscellaneous works at BP for loading CA to BP bins for loading FA to BP bin for laying concrete Light mazdoor for loading CA to BP bins for loading FA to BP bin

Rate in Rs. 108.20 90.80 26.90 53.30 159.00 141.50 134.00 132.00 132.00 132.00 132.00 132.00 130.50 130.50

Amount in Rs. 865.60 1452.80 107.60 426.40 159.00 283.00 268.00 132.00 132.00 528.00 264.00 792.00 522.00 261.00

57

TUNNEL AND ALLIED WORKS

Contd

C. LABOUR ( Contd ) : Sl No Description

Unit

Quantity

for conveying laying concrete for curing & miscellaneous Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Day Day

9.00 1.00

1% 10% 15% 10% 5% Total cost of Labour :

Rate in Rs. Contd 130.50 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 1174.50 130.50 7498.40 74.98 749.84 1124.76 749.84 374.92 10572.74

Rs: Rs: Rs: TOTAL Rs: Add for Air and Water line @ 0.50% Rs: Add for Ventilation @ 0.00% Rs: Add for Lighting @ 1.90% Rs: Add for Ele sub-station / Demand charges @ 4.20% Rs: Add for other enabling works @ 1.70% Rs: Total cost for 28.00 cum Rs: Rate per cum Rs: Rate approved per cum Rs: SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2010-11

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour

47762.19 24570.64 10572.74 82905.57 414.53 0.00 1575.21 3482.03 1409.39 89786.73 3207.00 3207.00 ITEM No: 17

ITEM: Providing and laying insitu vibrated M-20 ( 28 days cube compressive strength not less than 20 N / sqmm ) grade cement concrete using 40 mm and down size approved clean, hard, graded aggregates crushed from tunnel muck for kerb and bed lining including cost of all materials, machinery, labour, formwork, batching, mixing, conveying upto placing point in agitator cars, placing in position, levelling, vibrating, finishing, curing, ventilation, lighting, drainage and all other ancillary operations etc., complete with lead upto 1 km and all lifts. ( Cement content 270 kg / cum with use of super plasticiser ) Note: Rubble stones and stone chips for coarse aggregate crushing shall be issued at dump yard at specified issue rates. Cost of shuttering : Consider one shutter and one soldier set : Shutter size : 900 mm x 1200 mm Length of soldier : 2.3 m 4 mm thick plate 1.08 sqm @ 31.4 kg / sqm 50x50x6 mm angle 6.6 m length @ 3.8 kg / m 50x6 mm flat 1.8 m length @ 2.35 kg / m ISLC 100 2.3 m length @ 7.9 kg / m 6 mm plate 0.03 sqm @ 47.1 kg / sqm Annexure: A Shutter area : : : : : : 1.20 sqm 33.91 kg 25.08 kg 4.23 kg 18.17 kg 1.41 kg

58

TUNNEL AND ALLIED WORKS

Cost of 4 mm plate 33.91 kg @ Cost of 6.6 m angle 25.08 kg @ Cost of 1.8 m flat 4.23 kg @ Cost of 2.3 m soldier 18.17 kg @ Cost of 6mm plate 1.41 kg @ Add for wastage @ 2.5 % Add for bolts & nuts @ 0.5 kg / sqm Add for fabrication of shutter @ Less salvage value @

Rs: Rs: Rs: Rs: Rs:

40.00 37.95 40.00 37.95 40.00

/ kg / kg / kg / kg / kg

Rs: Rs:

55.00 / kg 10.00 / kg 10%

Rs: Rs: Rs: Rs: Rs: Total Rs: Rs: Rs: Rs: Total Rs: Rs: Total Rs:

1356.40 951.79 169.20 689.55 56.40 3223.34 80.58 27.50 828.00 4159.42 -415.94 3743.48

Use rate of shutters: Use rate of shutters considering average 40 uses Add for repairs/ replacements / catwalks etc., @ Add for binding wire/ temperary supports etc., @ Add for shutter oil at 0.2 ltr / sqm @ Rs: 25.00 / ltr

15% 5%

Effective area of shutter & soldier with 10 cm margin at top and bottom Cost of shuttering for concrete / use / sqm ( Excluding T & P / Profit / Overheads) Erection & dismantling shuttering : 2 Fitters, 1 Carpentor Cl-II and 5 mazdoors erect 50 sqm shuttering / day. Cost of dismantling assumed at 50 % of erection charges. Area of shuttering with supports considered. Cleaning, conveying, erecting and oiling: Fitter shuttering 4 Nos. @ Rs: 148.50 / day Carpentor Cl -II 2 Nos. @ Rs: 148.50 / day Heavy mazdoor 10 Nos. @ Rs: 132.00 / day Dismantling and stacking: Fitter shuttering 2 Nos. @ Rs: 148.50 / day Carpentor Cl -II 1 Nos. @ Rs: 148.50 / day Heavy mazdoor 5 Nos. @ Rs: 132.00 / day

Rs: 93.59 Rs: 14.04 Rs: 4.68 Rs: 5.00 Total Rs: 117.30 : 1.00 sqm Rs: 117.30

Annexure: B

: 100 sqm Rs: Rs: Rs: Rs: Rs: Rs: Total Rs: Rs: 594.00 297.00 1320.00 297.00 148.50 660.00 3316.50 33.17

Labour charges for erecting and dismantling shuttering per sqm ( Excluding T & P / Profit / Overheads / Hidden costs ) DATA: Concrete mix details for 50-70 mm slump: For 1 cum CC :Coarse aggregates : 0.90 cum( 1300 kg ) Blending ratio : 50 :30 : 20 Fine aggregate : 0.40 cum ( 700 kg ) Cement : 270 kg Super plasticizer : 0.81 ltr Wastage : 1 % for cement and 2 % for coarse & fine aggregates. Consider 2 cum capacity agitator car for conveying concrete. Cycle time for one round trip: Turning and spotting : 2 min Loading 4 mixes of 0.5 cum @ 5 min per mix : 20 min Running time from BP to placing point av. 1 km : 10 min Unloading concrete : 15 min Return trip to BP : 10 min Total cycle time for round trip : 57 min

59

TUNNEL AND ALLIED WORKS

1.

2.

3.

4.

5.

Deploy 2 Agitator cars for conveying concrete. The rate of concreting for 2 agitator cars with 50 min / hr working : : 3.50 cum / hr Progress per shift of 8 hours: ( 8 x 3.50 ) : 28 cum Requirement of materials : Cement for mix with 1 % wastage ( 28 x 270 x 1.01 ) : 7636 kg Cement for incidentals @ 1 kg / cum ( 28 x 1 ) : 28 kg Coarse aggregate 40-20 mm size range ( 28 x 0.9 x 0.5 x 1.02 ) : 12.85 cum Coarse aggregate 20-10 mm size range ( 28 x 0.9 x 0.3 x 1.02 ) : 7.70 cum Coarse aggregate 10-4.75 mm size ( 28 x 0.9 x 0.2 x 1.02 ) : 5.15 cum Fine aggregate ( 28 x 0.4 x 1.02 ) : 11.40 cum Super plasticiser ( 28 x 0.81 x 1.02 ) : 23.00 ltrs Requirement of machinery : Deploy 6 cum / hour rated capacity batching plant for 8 hours for production of concrete. Deploy 2 Nos 2 cum capacity agitator cars for 8 hours for conveying concrete. Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete. Deploy 1 Pump 10 hp for 4.00 hour for water required for concrete mixing / curing / cleaning etc. Formwork & scaffolding : For kerb / bed concreting average 1 sqm shuttering is required per cum of concrete. Requirement of shuttering for 28 cum concrete : 28 sqm Requirement of workforce ( other than machinery crew ) : Consider batching of materials and conveyance & laying of concrete by manual labour. Maistry ( 1 @ batching plant and 1 @ placing point ) : 2 Nos. Mason Cl I : 1 No. Mason Cl II : 1 No. Cement handling mazdoor for loading cement to BP bin : 2 Nos. Heavy mazdoor: for remixing & filling mortar pans : 2 Nos. for loading mortar pans : 2 Nos. for laying concrete : 2 Nos. for cleaning bed and assisting Mason : 1 No. for miscellaneous works at BP : 1 No. Light mazdoor: for conveying concrete @ 2 cum / day : 14 Nos. for cleaning, curing & miscellaneous : 1 No. Re-handling lead for materials: As cement store can be located close to BP no re-handling lead considered. Consider 2 cement handling mazdoors for loading cement to BP bin. As coarse and fine aggregates can be stocked near the BP no re-handling lead considered. Consider 4 heavy and 4 light mazdoors for loading CA to BP bins @ 6 cum / day Consider 2 heavy and 2 light mazdoors for loading FA to BP bins @ 6 cum / day RATE ANALYSIS UNIT : Unit kg kg cum Quantity 7636.00 28.00 11.40 28.00 cum Rate in Rs. 4.00 4.00 199.00 Contd Amount in Rs. 30544.00 112.00 2268.60

A. MATERIALS: Sl No 1 2

Perticulars

Cement 43 Gr Cement for incidentals @ 1 kg / cum Fine aggregate ( screened )

60