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  • Fishbone Diagram: Shorted Motor Coils: Manpower Methods Machines

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    simonsembiring
    187 vistas2 páginas
    A fishbone diagram identifies potential causes for a 23% failure rate of shorted motor coils in cycle destruct testing. Methods issues include preventative maintenance programs not covering winding chucks or lamination alignment, and tension controls not being verified. Manpower problems involve new mechanics not receiving proper training and quality checks not followed on third shift. Machines have issues like resin volume variation in trickle ovens and mis-placement of slot liners by the stacker. Materials factors involve wire insulation thickness and resin cure times. Lack of time for preventative maintenance and publishing test results are also listed.

    Descripción original:

    kaizen

    Título original

    Fishbone-Diagram excel.xlsx

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    © Attribution Non-Commercial (BY-NC)

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    A fishbone diagram identifies potential causes for a 23% failure rate of shorted motor coils in cycle destruct testing. Methods issues include preventative maintenance programs not covering winding chucks or lamination alignment, and tension controls not being verified. Manpower problems involve new mechanics not receiving proper training and quality checks not followed on third shift. Machines have issues like resin volume variation in trickle ovens and mis-placement of slot liners by the stacker. Materials factors involve wire insulation thickness and resin cure times. Lack of time for preventative maintenance and publishing test results are also listed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Descargue como XLSX, PDF, TXT o lea en línea desde Scribd
    Marcar por contenido inapropiado
    187 vistas2 páginas

    Fishbone Diagram: Shorted Motor Coils: Manpower Methods Machines

    Cargado por

    simonsembiring
    A fishbone diagram identifies potential causes for a 23% failure rate of shorted motor coils in cycle destruct testing. Methods issues include preventative maintenance programs not covering winding chucks or lamination alignment, and tension controls not being verified. Manpower problems involve new mechanics not receiving proper training and quality checks not followed on third shift. Machines have issues like resin volume variation in trickle ovens and mis-placement of slot liners by the stacker. Materials factors involve wire insulation thickness and resin cure times. Lack of time for preventative maintenance and publishing test results are also listed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Descargue como XLSX, PDF, TXT o lea en línea desde Scribd
    Marcar por contenido inapropiado
    de 2

    Fishbone Diagram: Shorted Motor Coils

    Methods Manpower Machines


    Winding chucks not part of PM program Trickle resin volume variation Fan curing oven temp profile New mechanics not trained on winder setup Trickle oven temp profile check not being followed on third shift Lamination alignment not part of stacker setup SOP Winder tension control has not been verified need to audit

    Stacker mis-placing slot liners

    Shorted Motor Coils Causing 23% Failure Rate on Cycle Destruct Test
    Need cycle destruct test (CDT) times trended on a control chart and published daily
    Wire insulation thickness Trickle resin cure time and viscosity Armature fan cure time No time allotted for weekly preventive maintenance

    Metrics

    Materials

    Minutes (time)

    Fishbone Diagram: Shorted Motor Coils


    Methods Manpower Machines
    Winding chucks not part of PM program Trickle resin volume variation Fan curing oven temp profile New mechanics not trained on winder Trickle oven temp profile check not being followed on third shift Lamination alignment not part of stacker setup SOP Winder tension control has not been verified need to audit

    Stacker mis-placing slot liners

    Shorted Motor Coils Causing 23% Failure Rate on Cycle Destruct Test
    Need cycle destruct test (CDT) times trended on a control chart and published daily
    Wire insulation thickness Trickle resin cure time and Armature fan cure time No time allotted for weekly preventive maintenance

    Metrics

    Materials

    Minutes (time)

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