TB - Eng - 10 - 2012 (1) SERVICE

Service training
TB commercial vehicle wash
Service International / hc / 08.10.2012 / 1
Service training
TB
TB 46
Wash height, for example: 4,6 m Brush Truck
TB 36 => 3,6 m wash height TB 42 => 4,25 m wash height TB 46 => 4,6 m wash height TB 50 => 5,05 m wash height Wash width = 2,9 m for all wash height
Service training
TB overview gantry
Steel frame
- Steel frame hot-dip galvanized - Powder coating optional, for intensive pre spraying necessary - TB36 has smaller profile for support column
Service training
TB measurements
Gantry without HP60 Gantry with HP60
- Longer brush hair with roof and side brush possible, maximum diameter 1165mm - Splash guard side brushes adjustable
Service training
TB Video
Video
Service training
TB standard equipment
2 plastic cabinets
Side 1: main cabinet 2 x frequency converter ATV12
Side 2: water cabinet Solenoid valves / compresser air / dosing pumps / chemicals
Service training
Spraying arch A and B
Service training
Distance counter:
- Lifting roof brush
- Side brush 1 and 2 drive system - Gantry drive system
Service training
Top position of roof brush can be lowered during installation:
- The roof brush can be lowered in 3 steps, 10 cm each
- Also the roof brush splash guard (optional) can be lowered
Service training
Side brush proximity switches are movable:
- The inner and outer proximity switches can be mounted in 3 different positions. This can be used for longer brushes or narrow wash bays. - Different level of proximity switches of side brush 1 and 2
Service training
2 Light barriers / 3 Light barriers position 2
For front / gap / rear-end detection 2 light barriers standard position 2 top and position 2 bottom Option (starting with new PLC): position 2 middle (yellow), necessary with: HP 60 bar, articulated transporter, special vehicle with low bed, => necessary for contract cleaners
Service training
Light barrier clamp adjustable
- Each light barrier clamp can be moved 80mm towards the center of the wash bay, this is helpfull in narrow wash bays
Service training
TB necessary add-on kits

Brushes
- Round shafts like CB-Line
- Colours grey and black - PE-brushes - Carlite brushes for busses only
- Carlite with HP prewash only
Service training

Water distributor
Compressed air always necessary !
100 (without CAN-bus) Options: - Used water - Flow switch - Drying aid 100 C / 100 S / 100 CS (with CAN-bus) Options: - Used water - Flow switch - Drying aid - Arch C - Foam - Intensive pre spraying - Chemical dry run signals - Counter cycle wash 85/15 S / 85/15 CS (with CAN-bus) Used water standard Options: - Flow switch - Drying aid - Arch C - Foam - Intensive pre spraying - Chemical dry run signals - Counter cycle wash
Service training

Operating panel
Comfort - Mounting external - Wall or table mounting - Wash program and options seperated - Necessary for contract cleaners Basic - Mounting at gantry or external - Wash program and options combined - Suitable for small bus companies or for manual functions at gantry
Service training

Wash program
Service training

Wash program
Service training

Option buttons
Lift gate Spoiler
Foam
Overlapping
Intensive pre spraying
Without roof brush
High pressure
Europe cabin
Single wash
USA - cabin
Truck - mirror
BUS - mirror
Service training

Gantry drive rails
- Rail distance 3700 mm like RBE4 / RBE6 / RBG6 / RB6 - Standard length 18 m, 24 m, 31 m - 24m => maximum vehicle length18,75 m with positioning - 1 m extension recommended, with 60 bar HP necessary - Maximum rail length 32m
Service training

Energy chain
- Narrow version for gantries without high pressure - Wide version for gantries with high pressure - Improved channel - Backward bend chain links - Up to 19m drive rail lenght - Up to 25m drive rail lenght - Up to 32m drive rail length
Service training

Energy chain
- Wall mounting - Stand mounting - Floor mounting (with special arm)
Service training

Festooned system
- Up to 19m drive rail length - Up to 25m drive rail length - One high pressure hose for one pair of 60 bar spinner possible - Opposit mounting of festooned system with special carrier arm possible (optional)
Service training

Main switch or main switch distributor
Main switch: - For TB with operating panel at the gantry - The only possible external option is manual frost protection. Main switch disributor: - With PLC (since new PLC system)
Service training

Interface PCB A26
Main switch distributor:
- Necessary for: Card reader connection, autostart-program, operating time input - Will be mounted in main switch distributor
100 % adjustable
Service training
TB options
Splash guard side brushes
Different part number for: TB 36, TB 42, TB 46, TB 50
Service training
TB options
Splash guard roof brush
- Can be used for all different wash heights - No special splash guard for lowered wash height necessary
Service training
TB options
Switches short- / narrow wash bay + light barrier position 1
- Maximum 4 switches short- / narrow wash bay can be mounted - Switches at front can be used for light barrier position 1 - Proximity switches are normaly open
LS Pos. 1
Front switch with light barrier position 1
Only bracket for light barrier position 1

Service training
TB options
Switches short- / narrow wash bay
- Maximum 4 switches short- / narrow wash bay can be mounted
- Different brackets for 60 bar high pressure - Proximity switches are normaly open
Rear end with 60 bar high pressure Rear end without 60 bar high pressure
Service training
TB options
Spraying arch C
- Necessary for single wash, short move wash, drive through wash, counter wash...
Service training
TB options
Used water connection
- Necessary for water disributor 100, 100C, 100S and 100CS - Will be mounted at water manifold in factory
Service training
TB options
Foam
- Possible with water distributor 100S, 100CS, 85/15S and 85/15CS - Will be applied with standard arch B - Will be mounted at water distributor in factory
Service training
TB options
Flow switch
- Possible with all water distributor - Monitors water flow for arch B during brush wash - Will be mounted at water distributor in factory
Service training
TB options
Dosing pump drying aid / liquid leather
- Possible with all water distributor - Will be mounted at water manifold in factory
Turn over valve dosing pump arch A / C

- Only at water distributor 100C, 100CS, and 85/15CS possible - Will be mounted at water manifold in factory
Service training
TB options
Traffic light left or right
- Only one traffic light at gantry possible - CAN-bus PCB is located in door side 1
Service training
TB options
Gantry feet for lowered drive rails
- Must be ordered together with gantry
- Different gantry feed - Different gantry drive motors - Different drive rollers - Different flange bearings - Different settings frequency transformer gantry drive system
Service training
TB options
- Side only, or - Side and roof with HP roof beam - Concentration up to 5 % with Dosatron
Service training
TB options
With compressed air
With HP roof beam

Service training
TB options
High pressure 20 bar
- 15 KW centrifugal pump - 3 HP hoses to gantry - Side pipes + roof pipe - Can work in same step with brushes
Service training
TB options
Roof: Power nozzles
Side: Spinner
Service training
TB options
- Roof beam +/- 90 swivelling - 4 light barriers and safety ring - Intensive pre spraying roof is option - Intensive pre spraying roof sprays through HP roof nozzles - 3 x HD 60 / 6 K2 pump module - max. 3 HP hoses for gantry supply - HP needs to be separate from brush wash step - Roof and side HP separate wash step - Traffic light positioning for HP roof beam necessary
Service training
TB options
Changeover roof / side

Service training
TB options
Standard versions: TB 36: - 1 spinner pair - 2 spinner pairs TB 42 / TB 46 / TB 50 - 1 spinner pair - 2 spinner pairs - 3 spinner pairs - 3 spinner p. + roof
1 x HD60/6K2 2 x HD60/6K2
1 x HD60/6K2 2 x HD60/6K2 3 x HD60/6K2 3 x HD60/6K2
Wide energy chain for 2 or 3 HP hoses necessary Festooned system can be equipped with one HP hose for one spinner pair For gantries with HP 60 bar more travel rail and wash bay length in necessary
Gantry with HP60
Service training
TB options
Undercarriage wash 20 bar
- Changeover function with 2 3-way ball valve - Light barrier wall- or stand mounting - Amplifier for light barriers in main switch distributor - Frost protection with drainage hole at undercarriage wash
Service training
TB options
- Supplied with 2 x HD60/6K2 with two 3-way ball valves - Light barrier wall- or stand mounting - Amplifier for light barriers in main switch distributor Video
Service training
TB options
- Supplied with 2 HP hoses - Frost protection with compressed air - New nozzle covers
Service training
TB options
Operating panels under chassis wash 20 bar / 60 bar
Operating panel 1
Operating panel 2 (additional)
Service training
TB options
External traffic light
- 2 x external traffic lights possible - Wall or stand mounting possible
External postioning light barriers

- Amplifier for light barriers in electrical cabinet of external traffic light no. 1 - Wall or stand mounting possible
Service training
TB options
Park position
Without traffic light possible
or
- With external traffic light no.1 and external positioning light barriers possible
Service training
TB options
Short move wash
- Internal or external positioning light barriers necessary - 2 traffic lights necessary - Guide rails necessary - At least 10m drive rails necessary - Roof brush possible - Only for buses
Video
Service training
TB options
Drive through wash
- Positioning light barriers necessary (internal or external) - One traffic light necessary - Guide rails necessary - Only with side brushes - Only for buses - Gantry doesnt drive - No front- and rear end wash
Video
Service training
TB options
Counter cycle wash
- Light barrier position 3 necessary - External positioning light barriers necesarry - One external traffic light necessary - Spraying arch C necessary - Possibly change over valve drying aid necessary - Not possible with water distributor 100 - Used water only with 85/15CS valve block possible - Guide rails necessary
Video =>
<= Video
Service training
TB options
Wireless remote control
- Manual functions and manual functions during wash (no wash start) - With second rechargeable battery - Connection to PLC with A39 CAN-bus PCB
Service training
TB options
Guide rails
- Universal guide rail
Service training
TB options
Manual frost protection
FW, UW, HP-20bar, intensive-side, (mounting plate optional)
Service training
TB options
Automatic frost protection
- FW, UW, HP-20bar, intensive-side, intensive-roof, (mounting plate optional) - CAN-bus PCB A21
Service training
TB options
Fresh water pump
- Possible with or without cabinet - If it is without cabinet the electrical components can be mounted in the 20 bar cabinet or in the cabinet of the first 60 bar Pump - 1000 liter tank (optional) - Second and third tank optional
Service training
TB options
Signal box for existing components
- Fresh water - Used water - 3 x high pressure with bypass - Under chassis wash - Intensive pre spraying - Treadle - Traffic light - Demand spot free water - Frost protection A21 (optional)
Service training
TB options
Storm clamp
1 x at gantry foot side 1
Service training
TB options
External emergency stop
Service training
TB options
WRP 8000/ 16000
Eltectrical cabinet for controlling Control valve for filter + backwash + rinsing
Input waste water from immersion pump
Output recycling water in recycling water tank + shut off valve Output waste water for backwash in sludge trap + backwash regulator Sand filter
Service training
TB options
WRP 8000/ 16000
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) WRP 16000 with drain / 3000L Add-on-kit recycling water tank Add-on-kit fresh water supply Add-on-kit tank add-on Add-on-kit medium pressure pump 50/3 Add-on-kit stand conrol cabinet Add-on-kit immersion pump Add-on-kit air supply Float switch S15 Add-on-kit conductivity + S14 Circulation pump Add-on-kit overflow
3 5
11
10
12
Service training
TB options
Additional options which are not available yet:
Door control (not for Easy 238 processor) Convoy wash Drive through rinsing Teach in
Release 08.10.2012, changes reserved


TB - Eng - 10 - 2012 (1) SERVICE

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TB - Eng - 10 - 2012 (1) SERVICE

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Service training

TB commercial vehicle wash

Service International / hc / 08.10.2012 / 1

Wash height, for example: 4,6 m Brush Truck

Service International / hc / 08.10.2012 / 2

Service International / hc / 08.10.2012 / 3

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TB necessary add-on kits

- Carlite with HP prewash only

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TB necessary add-on kits

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TB necessary add-on kits

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TB necessary add-on kits

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TB necessary add-on kits

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TB necessary add-on kits

Intensive pre spraying

Without roof brush

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TB necessary add-on kits

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TB necessary add-on kits

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TB necessary add-on kits

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TB necessary add-on kits

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TB necessary add-on kits

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TB necessary add-on kits

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Front switch with light barrier position 1

Only bracket for light barrier position 1

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Turn over valve dosing pump arch A / C

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With HP roof beam

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Roof: Power nozzles

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Changeover roof / side

1 x HD60/6K2 2 x HD60/6K2 3 x HD60/6K2 3 x HD60/6K2

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