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6 HILUX

P o w e r S o u rc e C ru is e C o n tro l (1 K D F T V )

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M OVERALL ELECTRICAL WIRING DIAGRAM

O( 27) G( 28) R B( 2, 4, 5, 29, 33) BR( 26, 29, 33) BO BR( 24) BO

A B C D E F G

ACC BR (M/T) 4 AM1 IG1 1 BY (M/T) 3 A L 4 B O( 27) G( 28) 14 2D 2 2A 5 AM2 2 ST2 40A AM1 6 A WL L 7. 5A OBD R B IG2 6

BY (M/T) 6 2A 10A ECUIG&GAUGE

2 B

J18(A), J19(B) Junction Connector


WG

Junction Connector

J 4(A), J 5(B)
B

WG

HILUX (EM00L3E)
Battery

I6
Ignition SW WR

14 IF3 1 1J 4 1J 2 1J WG

1 IF3 13 2K B L

B 1 6 2C 1 5 2 GLOW Relay 1

1 1H

1 2G 11 IF3 7. 5A MET 7. 5A IGN

G (M/T)

MAIN Relay

EDU Relay

25A EFI

8 J MREL

1 J +B

2 K BATT

E 5(J), E 6(K), E 7(L), E 8(M) Engine ECU


IREL 5 1J 3 1J WB 8 1J B 7 1J BW 10 J IGSW 9 J WB ( 1) BW ( 27) ( 28) 9 ID1 BO CCS 21 J GW ( 1)

WR

WL

1 1F

1 1A 1 : w/ Cruise Control 2 : 15, 16 4 : Australia 5 : South Africa 1KDFTV 15 : Europe Before Aug. 2006 Production Except Turkey 16 : Europe From Aug. 2006 Production 17 : Australia From Aug. 2006 Production 18 : Australia Before Aug. 2006 Production 24 : 16, 17 26 : 5, 15, 18 27 : Before Aug. 2008 Production 28 : From Aug. 2008 Production 29 : Philippine 30 : Europe From Aug. 2006 Production until Aug. 2008 Production 31 : 30, 17 32 : Europe From Aug. 2008 Production 33 : 7 w/ Air Flow Meter W

B 100A ALT

1 1G

B 80A GLOW

1 3 1B 4 1B

WB

BR

22 2S 50A BATT P/I 30A AM2

6 2M

1 2D

2 ECC ECC

1 Spiral Cable

S13

12 EA1 1 EA2 BR ( 1 28) 6 B 1 A 2 B 3 7 1 WB Glow Plug BR

12 IF2 2 IF5

CCS CCS CRUISE Cruise Control SW

BO

BO

BO

J10(B) Junction Connector


BW

B ( 2, 4, 5, 29, 33)

RES/ACC

G 1(A)

SET/COAST

J1 Junction Connector
WB

CANCEL

B WB( 31) 1 2 WB( 31) BR ( 1 27) EC WB( 31) BR( 24) BR( 26, 29, 33) B WB ( 32)

BR ( 1 28)

I J K L M N

J44
Left Side of the Fender Apron EB Rear Side of the Cylinder Block EC Junction Connector Rear Side of the Cylinder Block

6 HILUX (Cont' d)
E n g in e C o n tro l (1 K D F T V , 2 K D F T V )
A B C D E F G O( 27) G( 28) R B( 2, 4, 5, 29, 33) BR( 26, 29, 33) BO BR( 24) BO

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6
B ( 2, 4, 5, 29, 33) B ( 2, 4, 5, 29, 33) B ( 19)

O( 27) G( 28) R B B ( 19)

A C

21 Combination Meter

5 E2

1 Air Flow Meter

+B

2 Diode (for EGR No. 2 Valve)

1 VSV (for EGR No. 2 Valve) BL ( 24)

1 VSV (EGR Cut Valve)

VG 28 LB ( 1) 39 RB 40 3 WR ( 2, 4, 5, 29, 33)

THA 4 YB ( 2, 4, 5, 29, 33)

E2G 2 BW ( 2, 4, 5, 29, 33)

2 Cruise Control Clutch SW

1 R ( 24)

13 IA1 16 IA1 1 GW (M/T)

(LHD) (RHD)

4 IF3 RL

3 IE1 LB ( 1)

1 IE1 YR RB

G (M/T)

1 : w/ Cruise Control 2 : 15, 16 3 : General, Turkey Before Aug. 2006 Production 4 : Australia 5 : South Africa 1KDFTV 6 : South Africa 7 : South Africa 2KDFTV 13 : Europe 1KDFTV, Australia From Aug. 2006 Production 14 : Except 13 15 : Europe Before Aug. 2006 Production Except Turkey 16 : Europe From Aug. 2006 Production 17 : Australia From Aug. 2006 Production 18 : Australia Before Aug. 2006 Production 19 : 4, 5, 16 24 : 16, 17 25 : Except 24 26 : 5, 15, 18 27 : Before Aug. 2008 Production 28 : From Aug. 2008 Production 29 : Philippine 30 : Europe From Aug. 2006 Production until Aug. 2008 Production 31 : 30, 17 32 : Europe From Aug. 2008 Production 33 : 7 w/ Air Flow Meter 34 : 7 w/o Air Flow Meter 37 : Europe Before Aug. 2006 Production, Australia Before Aug. 2006 Production

BR ( 26, 29, 33)

B ( 24)

Stop Light System< 154> BO Stop Lamp SW CRUISE

BO

B ( 19)

B ( 24)

B ( 24)

C8

A4

Check Engine

Glow

D14

V7

V2

S14

GW (M/T)

GW (M/T)

C20

HILUX (EM00L3E)

RL

YB ( 19)

BL ( 24)

10 K CLSW

14 K ST1

3 K PI

12 J W

14 J GIND

24 L VG

31 M THA

32 L EVG

19 L ECBV

18 L EGRC

E 5(J), E 6(K), E 7(L), E 8(M) Engine ECU


EGR 9 L LR ( 2, 4, 6, 29) 2 A ( 24) 2 B ( 6, 15, 18, 29) 1 A LUSL +B 1 A ( 24) 1 B ( 6, 15, 18, 29) BR( 24) BR( 25) B ( 2, 4, 6, 29) B WB( 31) BR( 24) BR( 26, 29, 33) B WB ( 32) BR( 24) BR( 24) BR( 24) BR( 24) BR( 26, 29, 33) B RW( 24) RW( 25) WB( 31) WB( 32) WB( 37) BR( 25) BR( 24) BR( 25) BR( 24) 2 A 3 B VAF 1 GND 3 A VC 1 B E2 2 B LUSL 4 L GR VLU 29 L THF 29 M GB THW 19 M RL E2 28 M THIA 20 M YG ( 19) THA 31 M YG ( 3, 27 7, 34) VCS 2 L PCR2 33 M E2S 1 L PCR1 26 M RW ( 24) LW ( 13) GR ( 13) PL ( 13) RY RW ( 24) D

B 2

I4 Inlet Air Temp. Sensor (Inter Cooler)

2 Fuel Temp. Sensor

2 Water Temp. Sensor

F11

W1

T 1(A), T 2(B) Throttle Body Assembly

RW ( 25) 1 A VCS 2 A PR2 3 A E2S 5 A 2 B PR 6 A ( 13) 3 B ( 14) VC E2 4 A ( 13) 1 B ( 14)

BR ( 24)

V 1(A), (B) VRV (EGR)

I3

Inlet Air Temp. Sensor (Air Cleaner)

1 BR ( 24) BR ( 25) 7 B 8 B BR ( 5, 18) 9 B

BR

( 3, 27 7, 34) 11 B 10 B

F 9(A), (B) Fuel Pressure Sensor

BR ( 24)

BR( 25)

BR( 24)

RW ( 24)

I J K L M N

9 A

8 A

J 7(A), J 8(B) Junction Connector

10 A

7 A BR( 25)

BR( 25) BR( 24) G RW( 25) BR( 2, 7, 17, 29) I RW( 24) B K WB( 37)

F H J L

6 HILUX (Cont' d)
E n g in e C o n tro l (1 K D F T V , 2 K D F T V )
A B C O( 27) G( 28) R B ( 19)

(Cont. next page)

M OVERALL ELECTRICAL WIRING DIAGRAM

9
B ( 20)

10

11

12

O( 27) G( 28) B ( 20)

A B

A/C Control Assembly< 425>

Viscous Heater Amplifier< 366>

A/C Amplifier < 386> < 397>

Combination Meter< 357>

Combination Meter< 354>

B ( 19)

B ( 13) 2 Swirl Control Valve (No. 2)

Multiplex Communication System (CAN)< 4110>

A/C Amplifier < 374> < 385> < 395>

A/C Control Assembly< 425>

Viscous Heater Amplifier< 365>

2 A ( 24) 2 B ( 5, 18)

Park/Neutral Position SW (A/T) < 13> ST Fuse (M/T) < 12>

Park/Neutral Position SW < 127> < 4412>

P ( 36)

P ( 11)

P ( 10)

Stop Lamp SW < 154>

S33

Swirl Control Valve (No. 1)

S 9(A), (B)

PL ( 23)

Alternator < 14>

ST Fuse < 12>

32 2Q

32 2P

Combination Meter < 353> < 358>

Transponder Key ECU< 83>

1 A ( 24) 1 B ( 5, 18) 11 IF2 12 IF5

( 27) ( 28) 16 2Q LY (A/T) Y ( 36) RL ( 36) Y ( 12) RL ( 12) BY(A/T) LY(M/T) GY ( 21) GW BR ( 11) RL ( 11) GB ( 22) G YG ( 8) VR YB ( 8)

4 IE1

HILUX (EM00L3E)

PL ( 23)

14 M SCV2

WL ( 13) PIM 28 L D RW ( 24) LB RW ( 25)

15 M SCV

18 M

19 18 RW ( 25) 3 VC 20

LG ( 19) VC RW ( 25) 16

15 J GREL

R 10 K D 15 K STP 8 M ALT 7 J STA 6 J NSW EGLS 33 L LY ( 2, 7, 17, 29)

2 J THWO

J6
Junction Connector 17 RW ( 7, 15, 29)

1 VC E2 2

3 EGR Valve Position Sensor

PIM E 1

EGLS

F H J L

BR( 25) BR( 24) RW( 25) BR( 2, 7, 17, 29) I RW( 24) B K WB( 37)

2 : 15. 16 4 : Australia 5 : South Africa 1KDFTV 7 : South Africa 2KDFTV 8 : w/ Engine Immobiliser System 9 : Shielded 10 : w/ PTC Heater w/ Manual A/C 11 : w/ PTC Heater w/o Manual A/C 12 : w/ Manual A/C 13 : Europe 1KDFTV, Australia From Aug. 2006 Production 14 : Except 13 15 : Europe Before Aug. 2006 Production Except Turkey 16 : Europe From Aug. 2006 Production 17 : Australia From Aug. 2006 Production 18 : Australia Before Aug. 2006 Production 19 : 4, 5, 16 20 : 5, 13, 18 21 : Europe 1KDFTV A/T, Australia A/T w/ Cruise Control From Aug. 2006 Production 22 : w/ Multi Display 23 : Europe 24 : 16, 17 25 : Except 24 27 : Before Aug. 2008 Production 28 : From Aug. 2008 Production 29 : Philippine 36 : w/ Automatic A/C 37 : Europe Before Aug. 2006 Production, Australia Before Aug. 2006 Production

P 18 K AC1 19 K ACT 13 K VCH 4 K VCT 17 K SPD 3 J DM 22 K CAN+ 21 K CAN 30 K IMI 29 K IMO 31 K OILM

E 5(J), E 6(K), E 7(L), E 8(M) Engine ECU


PCV+ 2 M GW 2 1 PCV 1 M GY INJF 25 M #1 24 M #2 23 M #3 22 M #4 21 M PRD 32 M HSW 16 K ( 24) 20 K ( 25) LW ( 10, 36)

S8 Suction Control Valve

A/C Amplifier < 386> < 397> A/C Control Assembly< 427>

GR ( 13)

BW

YR

( 9)

T9 Turbo Pressure Sensor

E2

3 EA1

2 EA1

( 9)

BR ( 2, 7, 17, 29)

BR( 25)

BR( 24)

RW ( 24)

RW ( 25)

RW ( 24)

BR ( 24)

6 C 8 A +B

1 D 7 B

6 E 6 B

2 E 3 B

1 E 2 B # 30

3 E # 40

5 E ( 13) PRD

5 B ( 14)

INJF # 10 # 20 I 1(A), I 2(B), I14(C), I15(D), I16(E) Injector Driver (EDU)

( 9) WB( 37)

C D

6 HILUX (Cont' d)
E n g in e C o n tro l (1 K D F T V , 2 K D F T V )
A B O( 27) G( 28) B ( 20)

(Cont. next page)

13

14
B ( 20)

15
T11 Turbocharger Variable Nozzle Sensor
1 Turbocharger Variable Nozzle Motor

16

O( 27) G( 28) ( 9 24) ( 9 26) WB( 26) WB( 24)

A B C D E

T10

M M+ 2 ( 9) ( 24)

5 : South Africa 1KDFTV 9 : Shielded 13 : Europe 1KDFTV, Australia From Aug. 2006 Production 14 : Except 13 15 : Europe Before Aug. 2006 Production Except Turkey 16 : Europe From Aug. 2006 Production 17 : Australia From Aug. 2006 Production 18 : Australia Before Aug. 2006 Production 20 : 5, 13, 18 24 : 16, 17 25 : Except 24 26 : 5, 15, 18 27 : Before Aug. 2008 Production 28 : From Aug. 2008 Production 37 : Europe Before Aug. 2006 Production, Australia Before Aug. 2006 Production 38 : From Aug. 2006 Production until Aug. 2008 Production

A13
Accelerator Position Sensor VCS 6 VTA2 4 E2S 5 VNVC 3 VTA1 1 VNE2 2

W ( 20)

B ( 20)

( 9) ( 26)

V ( 13) 6 A VCS

W ( 20)

R ( 20)

L ( 20)

VCPA 4

VPA 6

EPA 5

VCP2 1

VPA2 3

EPA2 2

10 A VTA2

G ( 13)

11 A E2S

P ( 13)

1 A 1 B VNVC

9 A 5 B VTA1

8 A 2 B VNE2

12 A 10 B M+

5 A ( 13) 3 B ( 5, 18) M

HILUX (EM00L3E)
C D

+B 3 A 8 B B ( 20) BRW GRG BRR LGR 26 J VCPA BRY WL 22 J VPA

VNTO 7 A 9 B BO ( 20)

VNTI 2 A ( 13) 4 B ( 5, 18) RB ( 20)

T 8(A), (B) Turbo Motor Driver

GND 4 A ( 13) 6 B ( 5, 18)

28 J EPA

27 J VCP2

23 J VPA2

29 J EPA2

10 M VNTO

17 M VNTI

E 5(J), E 6(K), E 7(L), E 8(M) Engine ECU

( 9) WB( 38) WB( 26) H ( 9 26) Fuel Injector (No. 1)

F G I

Pressure Discharge Valve B ( 13) 1 2

P20

F 5(B)

Fuel Injector (No. 4)

F8

Fuel Injector (No. 2)

F6

Fuel Injector (No. 3)

F 7(B)

2 B

2 B

WB ( 38)

1 B RB ( 9) W B

1 ( 9) G R P

1 LW ( 9) L

1 B ( 9) Y L

1 EB3 Y ( 13) 3 D PRV

W ( 13)

2 EB3 8 B RB BR ( 13) 3 C COM3 ( 9) 7 B 9 B 11 B 10 B 12 B LW

WB ( 37) 1 B

WB ( 26) Junction Connector

( 9)

( 9)

( 9)

( 9)

( 9)

( 9)

( 9)

J 7(A), J 8(B)

2 B

6 B

5 A

1 A

2 A

3 A

4 A

6 A

J10(B) Junction Connector


1 C 5 A COM1 5 C 4 A INJ1 4 C 3 A INJ4 2 C 6 A COM2 4 D 2 A INJ2

J10(B) Junction Connector


2 D 1 A INJ3 4 E ( 13) 1 B ( 14) GND WB ( 28) 5 A 3 A WB ( 25)

2 B BR

I 1(A), I 2(B), I14(C), I15(D), I16(E) Injector Driver (EDU)


WB ( 37) ( 9) WB( 37)

J 9(A), J10(B) Junction Connector

3 B

1 B BR

5 B BR ( 9)

J K

EC

Rear Side of the Cylinder Block

6 HILUX (Cont' d)
E n g in e C o n tro l (1 K D F T V , 2 K D F T V )
A B C D E O( 27) G( 28) ( 9 24) ( 9 26) WB( 26) WB( 24)

M OVERALL ELECTRICAL WIRING DIAGRAM

17

18

19

20

16 BAT A/C Control Assembly< 428> 5 : South Africa 1KDFTV 9 : Shielded 8 : w/ Engine Immobiliser 10 : w/ PTC Heater w/ Manual A/C 11 : w/ PTC Heater w/o Manual A/C 15 : Europe Before Aug. 2006 Production Except Turkey 16 : Europe From Aug. 2006 Production 17 : Australia From Aug. 2006 Production 18 : Australia Before Aug. 2006 Production 24 : 16, 17 26 : 5, 15, 18 27 : Before Aug. 2008 Production 28 : From Aug. 2008 Production 30 : Europe From Aug. 2006 Production until Aug. 2008 Production 31 : 30, 17 32 : Europe From Aug. 2008 Production 35 : From Aug. 2008 Production 2KDFTV, 1KDFTV 5M/T 2WD, 4A/T 36 : w/ Automatic A/C 38 : From Aug. 2006 Production until Aug. 2008 Production Viscous Heater Amplifier< 366> BW ( 11) 22 2N A/C Amplifier < 386> < 397> BW ( 10) Combination Meter< 357> 22 2O BW 9 2C 6 2O W ( 35) W ( 27) 11 ID2 RY( 35) RY ( 27) W ( 35) TAC 9 WFSE 15 W (4A/T) 11 2C W

D1 DLC3

TS 12

SIL 7 RY

TC 13 PB

A/B 11 BY (w/ SRS)

SG 5 BR

CG 4

BW

10 2C

BW ( 36)

8 ID2 18 ID2 RY ( 35)

HILUX (EM00L3E)

6 2N BW 4 J TACH

W ( 35) 19 J WFSE

9 ID2

BR( 27)

11 J TC

PB 18 J SIL

2 ID2 RY ( 27) RY ( 35) 6 2Q PB

BR( 28)

RY (4A/T)

1 Junction Connector

J23

E 5(J), E 6(K), E 7(L), E 8(M) Engine ECU


G+ 23 L F G H I ( 9) ( 9) WB( 38) WB( 26) ( 9 26) WB( 31) 1 Y L G 31 L E1 7 L BR W ( 9) Y L NE+ 27 M NE 34 M E02 6 M E01 7 M

5 2Q

6 2P

22 2Q

21 2Q 4

6 2J WB W (w/ ABS) LY (w/ ABS) W (4A/T) RY (4A/T)

5 2J PL (w/ ABS)

22 2P

7 2B W (w/ SRS)

4 2B PB (w/ SRS) BY (w/ SRS)

B ( 8)

C1 Camshaft Position Sensor

1 B NE+ WB

2 B NE E 3 B

C 4(B) Crankshaft Position Sensor

WB

Airbag Sensor Assembly Center < 215> Combination Meter < 215>

Transponder Key ECU< 83>

WB ( 31) 2

Transmission Control ECU < 124>

Airbag Sensor Assembly Center < 215>

Skid Control ECU with Actuator < 206> < 414>

( 9) WB

BR( 28)

J44 Junction Connector 3


WB( 24) WB ( 32) ( 9 24)

1 WB ( 31)

J K

BR ( 9) EC Rear Side of the Cylinder Block EC

WB ( 32)

BR ( 27) Rear Side of the Cylinder Block Instrument Panel Reinforcement LH (LHD) Instrument Panel Reinforcement RH (RHD) IE