Documentos de Académico
Documentos de Profesional
Documentos de Cultura
SECTION
BT
24 26 27
28 35
CONTENTS
PRECAUTIONS Service Notice Restraint Restraint System System (SRS) "AIR Supplemental Supplemental GENERAL BODY END Body Front End Body Rear End and Opener DOOR Front Door Rear Door INSTRUMENT INTERIOR PANEL TRIM
2 2 2
(SRS) "AIR
Roof Trim Trunk Room Trim Back Door Trim EXTERIOR SEAT Front Seat Heated Seal... Rear Seat SUNROOF WINDSHIELD Windshield AND WINDOWS and Rear Window
BAG" (Dual Air Bag System) BAG" (Single Air Bag System) SERViCiNG Clip and Fastener
2
3
35 36
37 39 43 43 44
3 5 5 7 11 11 12 13 16 16 22
Back Door Window Rear Side Window MIRROR Door Mirror BODY ALIGNMENT Engine Compartment Underbody
.45 46
.46 47 47 .49
* *
For seat belt, refer to MA and RS section. For wiring diagrams of body electrical systems, refer to EL section.
Supplemental Restraint System (SRS) "AIR BAG" (Dual Air Bag System)
The Supplemental Restraint System "Air Bag", used along with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision. The Supplemental Restraint System consists of air bag modules (located in the center of the steering wheel and on the instrument panel on the passenger side), a diagnosis sensor unit, warning lamp, wiring harness and spiral cable. Information necessary to service the system safely is included in the RS section of this Service Manual. WARNING: To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN dealer. Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses are covered with yellow insulation either just before the harness connectors or for the complete harness, for easy identification.
Supplemental Restraint System (SRS) "AIR BAG" (Single Air Bag System)
The Supplemental Restraint System "Air Bag", used along with a seat belt, helps to reduce the risk or severity of injury to the driver in a frontal collision. The Supplemental Restraint System consists of an air bag module (located in the center of the steering wheel), a diagnosis sensor unit, warning lamp, wiring harness and spiral cable. Information necessary to service the system safely is included in the RS section of this Service Manual. WARNING: To avoid rendering the SRS inoperative, which could increase the in the event of a collision which would result in air bag inflation, all by an authorized NISSAN dealer. Improper maintenance, including incorrect removal and installation injury caused by unintentional activation of the system. Do not use electrical test equipment on any circuit related to the Service Manual. risk of personal injury or death maintenance must be performed of the SRS, can lead to personal SRS unless instructed to in this
BT-2
SBF302H
SBF367BA
@D
9
@ID
T1f1f~,Q
SBT095
SBF423H
u y
f w
Removal:
~ s""ru'
MBF518B
l1!
Finisher
SBF638C
@D
,
MBF519B MBF520B
81-3
Removal:
Sealing washer
.. '. . .... f
0
7~~;~met)
SBF151D
<fliP--
SBF104B
s: Finisher
~ ~~
Clip-B (Grommet) Clip-A Sealing washers
SBF259G
Removal:
Installation:
/(1}"
Rotate 45 to remove.
SBF145B
Removal:
SBF085B
SBF768B
SBF770B
Removal: 1. Screw out with a Phillips screwdriver. 2. Remove fema~e portion with flat-bladed
~~~'l
SBF992G
SBF078B
BT-4
REMOVAL -
CD CID
@QD
securing
@ Remove screws securing left and right turn signal lamps and remove the lamps. @ Remove screws and clips @W *1, @ *2 securing left and right sides of front fender protector. @) Remove bolts securing left and right front fenders to bumper fascia.
([) Remove bolts and clips @W securing @) Extract bumper fascia assembly.
*1: Standard bumper type *2: Aero bumper type
retainer
to bumper fascia.
to.J : N'm
(kg-m, ft-Ib)
SBT037
B1-5
BODY END
Body Front End (Cont'd)
SEC. 261-620-623-650-656
Hood lock adjustment Adjust hood so that hood primary lock meshes at a position 1 to 1.5 mm (0.039 to 0.059 in) lower than fender . After hood lock adjustment, adjust bumper rubber. When securing hood lock, ensure it does not tilt. Striker must be positioned at the center of hood primary lock . After adjustment, ensure that hood primary and secondary lock operate properly. Hood lock secondary latch hooking length More than 5.0 mm (0.197 in)
Hood adjustment
r.:.1
E
Secondary
latch
* : Bumper
[OJ :
N. m (kg-m, ft-Ib)
SBT038
B1-6
REMOVAL -
CD
@ Remove bolts and clips @ID securing bumper lower side to bumper fascia. @ Remove clips @ID securing rear pimel upper to bumper fascia. @ Extract bumper fascia assembly.
rn
[;I
(;I
__ \.QL_OIT~~T~
o
Jf-~~
mm (0 in)
B1-7
rn
*
Bumper fascia assembly@
BT-8
WARNING:
Be careful not to scratch back door stay when installing back door. A scratched stay may cause gas leakage. The contents of the back door stay are under pressure. Do not take apart, puncture, apply heat or allow fire near it. Opener cable: Do not attempt to bend cable using excessive force. After installation, make sure that back door and fuel filler lid open smoothly.
REMOVAL - Rear bumper assembly (1) Remove bolts securing left and right rear fenders to bumper fascia. @ Remove bolts and clips @ill> securi-ng bumper lower side to bumper fascia. @) Remove clips ~ securing rear panel upper to bumper fascia. @ Extract bumper fascia assembly.
rn
~\\\\\\\\\\\\\\\\\\\\\\
"-
1f;
l
[O.J :
~ N.m (kg-m, Il-Ib) : N'm (kg-m, in-Ib)
SBT041
B1-9
omm~ (0 in)
(!J
Opener handle
Gl
fi!I
I I I
I
@!@~
'
! <@Y
*
Bumper fascia assembly@
*:
Bumper assembly
SBT042
B1-10
Striker adjustment ~
..
c1 ..
@~\
.1~.6,
'. ' ~~ ~
/~
--
Outside handle adjustment (Turn holder as the clearance between holder & rod is specified value.)
Ii] : N'm
SBT044
BT-11
Outside
handle adjustment
Door-hinge
adjustment
r.:.1
-';;;;Tau@
m
~J'",*
,===W
()Q
~'-
~
m
L!il4.3 - 5.9
(0.44 0.60, 38.1 52.2)
Amll.e
1[0.]21 _ 28 (2.1 - 2.9, 15 - 21) !ilS.2 - 7.0 (0.53 0.71, 46.0 62.0)
r.:.1 Door-hinge
adjustment
m
Outside handle ~6) escutcheon / ~:~ _ ,
/
6) ~
_t
r
0.5 - 2.4 mm ~ (0.020 0.094 in)
Holder
."..\,..-
Release
I ever
~
Outside handle adjustment (Turn holder as the clearance between holder & rod is specified value.)
Striker adjustment
ill
cI
=-/~13
~'~3
- 16
1~;'"
iii :N'm
88T045
BT-12
INSTRUMENT PANEL
CAUTION: Disconnect both battery cables in advance. Disconnect air bag system line in advance. Never tamper with or force air bag lid open, as this may adversely Be careful not to scratch pad and other parts.
REMOVAL -
Remove air bag module (driver's) and steering wheel. Refer to "SUPPLEMENTAL RESTRAINT SYSTEM" in RS section for details.
CD
l6l
@ Cluster lid C
Remove screws and disconnect harness connectors.
@ Cluster lid A
Remove screws.
@ Combination meter
Remove screws and disconnect harness connectors.
cID
Audio and AIC control unit Remove screws from the instrument panel.
(J) Glove box assembly Remove glove box pin . Then disconnect passenger air bag module connector.
II
8T-13
@ Instrument mask
Disconnect harness connector.
INSTRUMENT PANEL
SEC. 248-251-272-487-680-685-969
8
Metal clip
rn
* : Instrument
SBT046
8T-14
INSTRUME NT PANEL
SBT047
8T-15
CD
front and rear seats. Refer to "SEAT" for details, BT-35. front and rear seat belts. Refer to "SEAT BELTS" in RS section for details. front and rear kicking plates. dash side lower finishers. front and rear body side welts. front pillar garnishes. center pillar lower garnishes. center pillar upper garnishes. rear pillar garnishes. rear parcel shelf finisher. welt. seatback finisher.
SEC. 678-749-769-799
(!] Metal
clip
(ilHook
Metal clip~
X : Metal clips
SBT048
8T-16
To instrument
panel
8BT049
8T-17
~:
8T-18
To instrument
panel
SBT051
8T-19
~:
8T-20
___________
To instrument
panel
SBT053
8T-21
""J
@
~'
SBT054
8T-22
CID Remove arm rest finisher from power window switch assembly and disconnect the connector.
@ @ @ @
Remove screw securing pull handle and remove pull handle. Remove window regulator handle (Manual window models). Remove bolts, screws and clips ~ securing door finisher. Lift out door finisher.
SEC. 251-267-809-828
Hook
~ Manual Removal
window
regulator
handle
(j)
~?
~ {}
.P"h
Flat-bladed screwdriver
@~l
Installation
Squeeze the regulator handle clip in place with a screwdriver and remove the regulator handle from the regulator shaft. Set the regulator handle clip as shown in figure CD
88T055
Push the regulator handle to install it onto the regulator shaft. Install the regulator handle in place as shown in the figure with the window completely closed.
8T-23
CD
@ @) @ @ @
([)
@ @ @) @
Remove Remove Remove Remove Remove Remove Remove Remove Remove Remove Remove
front and rear seats. Refer to "SEAT" for details, BT-35. front and rear seat belts. Refer to "SEAT BELTS" in RS section for details. body side trim. Refer to "Side and Floor Trim" for details, BT-16. sunroof switch. (Models equipped with sunroof) sunroof welt. (Models equipped with sunroof) inside mirror assembly. sun visors. interior lamp assembly. assist grips. clips @ securing headlining. headlining.
SEC. 264-738-963-964
Pawl'
Pawl
SBT056
BT-24
CD
for details,
BT-35.
@ Remove front and rear seat belts. Refer to "SEAT BELTS" in RS section for details. @) Remove body side trim. Refer to "Side and Floor Trim" for details, BT-16. @ Remove sunroof switch. (Models equipped with sunroof)
cID
SEC. 264-738-963-964
Pawlm
Metal clip
l!1
m
Pawl
SBT05?
8T-25
__________
SEC. 849
Front
SBT05B
BT-26
CD
back door side finisher. handle escutcheon. back door finisher. high-mounted stop lamp.
x
x
><
Me'" 'UP~
G',"'~
SBTOS9
BT-27
EXTERIOR
SBT060
8T-28
EXTERIOR
CD ~
SEC. 650
Hood front sealing rubber
58T061
4.
Install molding by aligning the molding mark located on center with vehicle center. Be sure to install tightly so that there is no gap around the corner.
@lJ
Cowl top seal
58T062
SBF342H
SEC. 720
SBT063
8T-29
EXTERIOR
@ Body side welt
SEC. 769
III
outer panel
~"
g.@~
Door outer molding
d;!)de
Rear door
: Front door only
SBT043
~/CIiP
~ __ ~"..-/f'yoor
c:?
s,,~,~)
SEC. 820
\.~ ~'
CIIP~~ Door panel ~ --~
~J
"',,
mold'"
0
SBT067
SBF455EA
r
Front
l
(\
\\ @
~~
SBF349H
::t)j
I.
......... \\
@ @ @
\\
II
.~) I
\\
II
u
SBT065
8T-30
EXTERIOR
@J Side guard molding
3-door
Bonding portion
SBT069
~~~~
~.:
-----~
-.-/
..
..
~-o
~ .
'-
"----'
Heat gun
SBT06B
With a vehicle coated with Hard Clear Coat, use double-faced 3M adhesive tape Product No. 4210 or equivalent, after priming with 3M primer Product No. N-200 or C-100 or equivalent.
SBT070
SEC. 900
Back door window molding
MBF13BAA
Removal: Remove molding by cutting around its perimeter. Installation: Refer to "Back door window."
8T-31
@l
SEC. 900
Vehicle center
Bonding portion
SBT072
@ Rear combination
SEC. 265
lamp. d ith nuts and butyl sealant. Rear com b'Ination lamps are Installe w
BT-32
EXTERIOR
@ Front air spoiler
SEC. 960
8BT074
SEC. 401
[OJ :
CAUTION: Do not remove front strut tower bar assembly while vehicle is jacked up with wheels on.
8T-33
EXTERIOR
@
4-door sedan
SEC. 960
Sealing rubber
SBT075
SBT076
8T-34
SEAT
When removing
or installing
Front Seat
SEC. 870
~ 32 41)
iTiln>__
--m ~\
I:
tOJ
~
'
~,
8T-35
Heating unit
Trim temperature
0C (OF)
Increasing to
35 - 45 (95 - 113)
Decreasing to
15 - 25 (59 - 77)
Thermostat operation
OFF
ON
SBF424H
8T-36
[!J
if
I
Bushing
l ~';'
..
13 - 16
tD-1
-=\----, <J>/ t
'
SBT078
Ol
8T-37
; N. m (kg-m, ft-Ib)
SBT079
r.i.1
Bushing
N7I
~ ~ ~ ; N'm (kg-m, fHb)
SBT080
~~-~
~13 -16~ (1.3 - 1.6, 9 12) ~
SUNROOF
ADJUSTMENT Install motor & limit SW assembly and sunroof rail assembly in the following sequence:
1. 2. 3. 4. 5. 6. 7. 8. 9. Arrange equal lengths of link and wire assemblies on both sides of sunroof opening. Connect sunroof connector to sunroof switch and positive (+) power supply. Set lid assembly to fully closed position by operating OPEN switch and TILT switch. Fit outer side of lid assembly to the surface of roof on body outer panel. Remove motor, and keep OPEN switch pressed until motor pinion gear reaches the end of its rotating range. Install motor. Check that motor drive gear fits properly in wires. Press TILT-UP switch to check lid assembly for normal tilting. Check sunroof lid assembly for normal operations (tilt-up, tilt-down, open, and close).
FrontQ
ri1
/ Tilting
;:: u ~
9 Rear
up & down range Outer body panel range
range
SBF920F
81-39
SUNROOF
REMOVAL
After any adjustment, check sunroof operation and lid alignment. Handle finisher plate and glass lid with care so not to cause damage. It is desirable for easy installation to mark each point before removal.
~ ~
8T-40
SUNROOF
refer to "ELECTRIC
SUNROOF"
in EL section.
SEC. 736
@Rear
drain assembly
81-41
SUNROOF
Using flat-bladed screwdriver, pry shade assembly holder off rail. Then pull shade assembly forward to remove it from rail.
I]IIDisengage holder.
mUsing flat-bladed screwdriver, pry stopper spring off rail groove. Then slide rear guide backward to remove it from rail.
Link assembly
mRemove wire and link assembly from rail while pushing link back with flat-bladed screwdriver.,
MBF493B
81-42
REMOVAL
After removing moldings, remove glass, CAUTION: Be careful not to scratch glass when removing.
INSTALLATION
Use genuine Nissan Sealant kit or equivalent. Follow instructions furnished with it. After installing the glass, the vehicle should remain stationary until the sealant hardens. WARNING: Keep heat and open flames away as primers are flammable. CAUTION: Advise user not to drive the vehicle on rough roads until sealant has properly vulcanized. . Do not use sealant which is past its usable term. Do not leave cartridge unattended with its cap open. Keep primers and sealant in a cool, dry place. Ideally, they should be stored in a refrigerator. Molding must be installed securely so that it is in position and leaves no gap.
SBF034B
Glass side
Install dam rubber. Windshield 8 (0.31)
8 (0.31)
t==\
400 (15.75)
:~' h
markmg po"II" Upper & side molding lasteners
Joint portion
fj
'@8(0.31)1:@
Joint portion
8 (0.31)\
(J
"
8 (0.31)
O,m ,"bb"~
Double-laced adhesive tape Apply sealant evenly. Windshield and rear window 7 8 (0.28 0.31)
G,,,,
8 (0.31)
Install molding fastener. When installing it, heat body panel and fastener to approx. 30 to 40C (86 to 104F).
0;-.
V
P'""~
Unit: mm (in)
S8T083
Fastener
12 - 15 (0.47 - 0.59)
Double-laced adhesive
tape
81-43
SEC. 900
.:
Locating pin
: Spacer
Spacer portion
Ii
pacer
:t
pacer
8 mm (0.31 in) primer~ 607.6 (23.92) 611.3 (24.07) Unit: mm (in) Back door mOld~
BT-44
Sealant quantity
12 - 15 (0.47 - 0.59)
17 -8
Unit: mm (in) (0.28 - 0.31)
locating
pin
58T084
Sealant quantity
12 - 15 (0.47 - 0.59)
7 -8
(0.28 - 0.31) Unit: mm (in)
88T085
8T-45
MIRROR
CAUTION: Be careful not to scratch door rearview
Door Mirror
mirror body. DOOR MIRROR" in EL section.
refer to "POWER
REMOVAL -
Door mirror
Remove door trim. Refer to "Door Trim" for details, BT-22. ~ Remove inner cover from front corner of door. ~ Disconnect door mirror harness connector. @ Remove bolts securing door mirror, then remove door mirror assembly. SEC. 963
CD
Removal: Wrap flat-bladed of screwdriver with a cloth to prevent scratching rear of door mirror. Do not insert screwdriver too far.
Pawl
Cloth
Flat-bladed screwdriver
58T086
8T-46
BODY ALIGNMENT
All dimensions indicated in figures are actual ones. When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself to make sure there is no free play. When a measuring tape is used, check to be sure there is no elongation, twisting or bending. Measurements should be taken at the center of the mounting holes. An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side is symmetrically the same value. The coordinates of the measurement points are the distances measured from the standard line of "X", "Y" and HZ".
2
~r
(+)
I
y
L"oo"
b.~
Ii"'
/ H
~
Front axle center
(0)
"2": Imaginary base line [200 mm below datum line ("02" at design plan)]
SBF874GB
Engine Compartment
MEASUREMENT
SBT087
8T-47
SBT088
Front side
C/
-~SBT090
l'l
<Q 11
dia.
SBT094
CDs
JI--------~
dia....
CDs
dia.
SBT091
BT-48
MEASUREMENT
~
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0:
tI
1,017
(J)
(II
IQ c:>J
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CD
(J)
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ee
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127
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500
~{>
BT-49
~{>
88T096
{t
Front coordinates:
Rear coordinates:
@.@
X : 250 Y : -632 Z : 224.8
@.@
X : 393.5 Y : 1,460 Z : 126.9
@
X : 475 Y : 3,082 Z : 336.8
@.@
X : 492 Y : -450 Z : 355
@,
@ CD
@
X : -542 Y : 3,082 Z : 336.8
@.@
X : 406 Y : 64 Z : 172
Q).
@.@
X : 352.7 Y : 69 Z : 240
Q)
X : 150 Y : 2,442.9 Z : 241
(g),@
X : 432 Y : 338 Z : 128
@
X : 300 Y : 2,480 Z : 381.8
CEJ,
CD
@
X : -300 Y : 2,480 Z : 405.8
dia.@.
@
RH side
@. @)
Q
Bottom view of vehicle
If
II
@
X : 470 Y : 2,911 Z : 339.6
@
X : -539 Y : 2,911 Z : 339.6 Unit: mm
Coordinates:
~-t~
Front Rear
@.0
X : 522.2 Y : 18.1 Z : 571.7
@, @,
076 dia.
@62 dia.
@,@
X : 465 Y : 2,456.4 Z : 522 Front
SBT097
BT-50