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37223

easYgen-3000
Genset Control

Installation
Software Version 1.0xxx

Manual 37223

Manual 37223

easYgen-3000 Series - Genset Control

WARNING
Read this entire manual and all other publications pertaining to the work to be performed before installing, operating, or servicing this equipment. Practice all plant and safety instructions and precautions.
Failure to follow instructions can cause personal injury and/or property damage.
The engine, turbine, or other type of prime mover should be equipped with an overspeed (overtemperature, or overpressure, where applicable) shutdown device(s), that operates totally independently of the
prime mover control device(s) to protect against runaway or damage to the engine, turbine, or other
type of prime mover with possible personal injury or loss of life should the mechanical-hydraulic governor(s) or electric control(s), the actuator(s), fuel control(s), the driving mechanism(s), the linkage(s),
or the controlled device(s) fail.
Any unauthorized modifications to or use of this equipment outside its specified mechanical, electrical,
or other operating limits may cause personal injury and/or property damage, including damage to the
equipment. Any such unauthorized modifications: (i) constitute "misuse" and/or "negligence" within
the meaning of the product warranty thereby excluding warranty coverage for any resulting damage,
and (ii) invalidate product certifications or listings.

CAUTION
To prevent damage to a control system that uses an alternator or battery-charging device, make sure
the charging device is turned off before disconnecting the battery from the system.
Electronic controls contain static-sensitive parts. Observe the following precautions to prevent damage to these parts.

Discharge body static before handling the control (with power to the control turned off, contact a
grounded surface and maintain contact while handling the control).

Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit boards.

Do not touch the components or conductors on a printed circuit board with your hands or with
conductive devices.

OUT-OF-DATE PUBLICATION
This publication may have been revised or updated since this copy was produced. To verify that you
have the latest revision, be sure to check the Woodward website:
http://www.woodward.com/pubs/current.pdf
The revision level is shown at the bottom of the front cover after the publication number. The latest
version of most publications is available at:
http://www.woodward.com/publications
If your publication is not there, please contact your customer service representative to get the latest
copy.

Important definitions
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION
Indicates a potentially hazardous situation that, if not avoided, could result in damage to equipment.

NOTE
Provides other helpful information that does not fall under the warning or caution categories.
Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be
correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.

Woodward
All Rights Reserved.

Page 2/52

Woodward

Manual 37223

easYgen-3000 Series - Genset Control

Revision History
Rev. Date
NEW 06-11-23

Editor
TP

Changes
Release

Content
CHAPTER 1. GENERAL INFORMATION.........................................................................................7
CHAPTER 2. ELECTROSTATIC DISCHARGE AWARENESS .............................................................8
CHAPTER 3. HOUSING ...............................................................................................................9
Panel Cutout ...........................................................................................................................................9
Dimensions ...........................................................................................................................................10
Terminal Arrangement ..........................................................................................................................11
Clamp Fastener Installation ..................................................................................................................12
Screw Kit Installation.............................................................................................................................13

CHAPTER 4. WIRING DIAGRAMS ..............................................................................................14


CHAPTER 5. CONNECTIONS .....................................................................................................15
Power Supply ........................................................................................................................................16
Charging Alternator ...............................................................................................................................17
Voltage Measuring (FlexRange) ...........................................................................................................18
Voltage Measuring: Generator ...................................................................................................18
Voltage Measuring: Mains ..........................................................................................................22
Voltage Measuring: Busbar (System 1) 1Ph 2W ........................................................................26
Current Measuring ................................................................................................................................27
Generator Current.......................................................................................................................27
Mains Current 1-Phase...............................................................................................................29
Ground Current ...........................................................................................................................30
Power Measuring ..................................................................................................................................31
Power Factor Definition.........................................................................................................................31
MPU (Pickup) ........................................................................................................................................33
Discrete Inputs ......................................................................................................................................34
Discrete Inputs: Signal Polarity...................................................................................................34
Discrete Inputs: Operation Logic ................................................................................................36
Relay Outputs (LogicsManager) ...........................................................................................................37
Analog Inputs (FlexIn) ...........................................................................................................................38
Wiring Two-Pole Senders ...........................................................................................................38
Wiring Single-Pole Senders........................................................................................................39
Wiring Single and Two-Pole Senders Simultaneously ...............................................................40
Analog Outputs (FlexOut) .....................................................................................................................41
Controller Wiring .........................................................................................................................41
Interfaces ..............................................................................................................................................42
RS-232 Serial Interface (Serial Interface #1, Interface #1) ........................................................42
RS-485/RS-422 Serial Interfaces ...............................................................................................42
CAN Bus Interfaces (FlexCAN) ..................................................................................................43

CHAPTER 6. TECHNICAL DATA ................................................................................................45


CHAPTER 7. ENVIRONMENTAL DATA ........................................................................................48
CHAPTER 8. ACCURACY ..........................................................................................................49
Woodward

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Manual 37223

easYgen-3000 Series - Genset Control

APPENDIX A. USEFUL INFORMATION ....................................................................................... 50


CAN Bus Pin Assignments of Third-Party Units................................................................................... 50
D-SUB DE9 Connector............................................................................................................... 50
RJ45/8P8C Connector ............................................................................................................... 50
IDC / Header Connector............................................................................................................. 51

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Woodward

Manual 37223

easYgen-3000 Series - Genset Control

Figures and Tables


Figures
Figure 3-1: Housing - panel-board cutout .................................................................................................................................. 9
Figure 3-2: Housing easYgen-3000 - dimensions .................................................................................................................... 10
Figure 3-3: easYgen-3200 - terminal arrangement - rear view ................................................................................................ 11
Figure 3-4: Housing - drill plan ............................................................................................................................................... 13
Figure 4-1: Wiring diagram - overview ................................................................................................................................... 14
Figure 5-1: Power supply......................................................................................................................................................... 16
Figure 5-2: Power supply - crank waveform at maximum load ............................................................................................... 16
Figure 5-3: Charging alternator input/output ........................................................................................................................... 17
Figure 5-4: Voltage measuring (FlexRange) - generator......................................................................................................... 18
Figure 5-5: Voltage measuring (FlexRange) -generator, 3Ph 4W........................................................................................... 19
Figure 5-6: Voltage measuring (FlexRange) - generator, 3Ph 3W.......................................................................................... 20
Figure 5-7: Voltage measuring (FlexRange) - generator, 1Ph 3W.......................................................................................... 20
Figure 5-8: Voltage measuring (FlexRange) - generator, 1Ph 2W (phase-phase)................................................................... 21
Figure 5-9: Voltage measuring (FlexRange) - mains .............................................................................................................. 22
Figure 5-10: Voltage measuring (FlexRange) - mains, 3Ph 4W ............................................................................................. 23
Figure 5-11: Voltage measuring (FlexRange) - mains, 3Ph 3W ............................................................................................. 24
Figure 5-12: Voltage measuring (FlexRange) - mains, 1Ph 3W ............................................................................................. 24
Figure 5-13: Voltage measuring (FlexRange) - mains, 1Ph 2W (phase-phase) ...................................................................... 25
Figure 5-14: Voltage measuring (FlexRange) - busbar (system 1) 1Ph 2W (phase-phase)..................................................... 26
Figure 5-15: Current measuring - generator............................................................................................................................. 27
Figure 5-16: Current measuring - generator, L1 L2 L3............................................................................................................ 28
Figure 5-17: Current measuring - Generator, phase Lx ........................................................................................................... 28
Figure 5-18: Current measuring - mains current ...................................................................................................................... 29
Figure 5-19: Current measuring - mains, phase Lx.................................................................................................................. 29
Figure 5-20: Current measuring - ground current .................................................................................................................... 30
Figure 5-21: Power measuring - direction of power ................................................................................................................ 31
Figure 5-22: MPU - principle overview................................................................................................................................... 33
Figure 5-23: MPU input........................................................................................................................................................... 33
Figure 5-24: Minimal necessary input voltage depending on frequency ................................................................................. 33
Figure 5-25: Discrete inputs - alarm/control input - positive signal......................................................................................... 34
Figure 5-26: Discrete inputs - alarm/control input - negative signal........................................................................................ 35
Figure 5-27: Discrete inputs - alarm/control inputs - operation logic ...................................................................................... 36
Figure 5-28: Relay outputs....................................................................................................................................................... 37
Figure 5-29: Analog inputs (FlexIn) - wiring two-pole senders.............................................................................................. 38
Figure 5-30: Analog inputs (FlexIn) - wiring single-pole senders .......................................................................................... 39
Figure 5-31: Analog inputs (FlexIn) - wiring single- and two-pole senders ........................................................................... 40
Figure 5-32: Analog controller output - Wiring and external jumper setting........................................................................... 41
Figure 5-33: RS-232 interface - overview................................................................................................................................ 42
Figure 5-34: RS-485/RS-422 interface #1 - overview ............................................................................................................. 42
Figure 5-35: CAN bus #1 - overview....................................................................................................................................... 43
Figure 5-36: CAN bus #2 - overview....................................................................................................................................... 43
Figure 5-37: Interfaces - CAN bus - termination ..................................................................................................................... 44
Figure 8-1: CAN bus pin assignment - D-SUB DE9 connector ............................................................................................... 50
Figure 8-2: CAN bus pin assignment - RJ45/8P8C connector ................................................................................................. 50
Figure 8-3: CAN bus pin assignment - IDC / Header .............................................................................................................. 51

Woodward

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Manual 37223

easYgen-3000 Series - Genset Control

Tables
Table 1-1: Manual - overview.................................................................................................................................................... 7
Table 3-1: Housing - panel cutout ............................................................................................................................................. 9
Table 5-1: Conversion chart - wire size ................................................................................................................................... 15
Table 5-2: Power supply - terminal assignment....................................................................................................................... 16
Table 5-3: Charging alternator input/output - terminal assignment ......................................................................................... 17
Table 5-4: Voltage measuring (FlexRange) - terminal assignment - generator voltage.......................................................... 18
Table 5-5: Voltage measuring (FlexRange) - terminal assignment - generator, 3Ph 4W......................................................... 19
Table 5-6: Voltage measuring (FlexRange) - terminal assignment - generator, 3Ph 3W......................................................... 20
Table 5-7: Voltage measuring (FlexRange) - terminal assignment - generator, 1Ph 3W......................................................... 20
Table 5-8: Voltage measuring (FlexRange) - terminal assignment - generator, 1Ph 2W (phase-phase).................................. 21
Table 5-9: Voltage measuring (FlexRange) - terminal assignment - mains voltage ............................................................... 22
Table 5-10: Voltage measuring (FlexRange) - terminal assignment - mains, 3Ph 4W ............................................................ 23
Table 5-11: Voltage measuring (FlexRange) - terminal assignment - mains, 3Ph 3W ............................................................ 24
Table 5-12: Voltage measuring (FlexRange) - terminal assignment - mains, 1Ph 3W ............................................................ 24
Table 5-13: Voltage measuring (FlexRange) - terminal assignment - mains, 1Ph 2W (phase-phase) ..................................... 25
Table 5-14: Voltage measuring (FlexRange) - terminal assignment - busbar (system 1) 1Ph 2W (phase-phase)................... 26
Table 5-15: Current measuring - terminal assignment - generator current .............................................................................. 27
Table 5-16: Current measuring - terminal assignment - generator, L1 L2 L3 ......................................................................... 28
Table 5-17: Current measuring - terminal assignment - generator, phase Lx .......................................................................... 28
Table 5-18: Current measuring - terminal assignment - mains current .................................................................................... 29
Table 5-19: current measuring - terminal assignment - mains, phase Lx................................................................................. 29
Table 5-20: Current measuring - terminal assignment - ground current .................................................................................. 30
Table 5-21: MPU - terminal assignment.................................................................................................................................. 33
Table 5-22: Discrete input - terminal assignment .................................................................................................................... 35
Table 5-23: Relay outputs - terminal assignment .................................................................................................................... 37
Table 5-24: Analog inputs (FlexIn) - terminal assignment - wiring two-pole senders............................................................ 38
Table 5-25: Analog inputs (FlexIn) - terminal assignment - wiring single-pole senders ........................................................ 39
Table 5-26: Analog inputs (FlexIn) - terminal assignment - wiring single- and two-pole senders ......................................... 40
Table 5-27: Bias signal outputs - analog or PWM ................................................................................................................... 41
Table 5-28: RS-232 interface - pin assignment........................................................................................................................ 42
Table 5-29: RS-485/RS-422 interface #1 - pin assignment...................................................................................................... 42
Table 5-30: CAN bus #1 - pin assignment............................................................................................................................... 43
Table 5-31: CAN bus #2 - pin assignment............................................................................................................................... 43
Table 5-32: Maximum CAN bus length................................................................................................................................... 44
Table 8-1: CAN bus pin assignment - D-SUB DE9 connector ................................................................................................ 50
Table 8-2: CAN bus pin assignment - RJ45/8P8C connector .................................................................................................. 50
Table 8-3: CAN bus pin assignment - IDC / Header ............................................................................................................... 51

Page 6/52

Woodward

Manual 37223

easYgen-3000 Series - Genset Control

Chapter 1.
General Information
Type
easYgen-3000 Series
easYgen-3000 - Installation
easYgen-3000 - Configuration
easYgen-3000 - Operation
easYgen-3000 - Application
easYgen-3000 - Interfaces

this manual

English

German

37223
37224
37225
37226
37383

Table 1-1: Manual - overview

Intended Use The unit must only be operated in the manner described by this manual. The prerequisite for a
proper and safe operation of the product is correct transportation, storage, and installation as well as careful operation and maintenance.

NOTE
This manual has been developed for a unit fitted with all available options. Inputs/outputs, functions,
configuration screens, and other details described, which do not exist on your unit, may be ignored.
The present manual has been prepared to enable the installation and commissioning of the unit. Due to
the large variety of parameter settings, it is not possible to cover every combination. The manual is
therefore only a guide. In case of incorrect entries or a total loss of functions, the default settings may
be taken from the list of parameters enclosed in the configuration manual 37224 or from ToolKit and
the respective *.SID file.

Woodward

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Manual 37223

easYgen-3000 Series - Genset Control

Chapter 2.
Electrostatic Discharge Awareness
All electronic equipment is static-sensitive, some components more than others. To protect these components
from static damage, you must take special precautions to minimize or eliminate electrostatic discharges.
Follow these precautions when working with or near the control.
1.

Before doing maintenance on the electronic control, discharge the static electricity on your body to
ground by touching and holding a grounded metal object (pipes, cabinets, equipment, etc.).

2.

Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic materials.
Wear cotton or cotton-blend materials as much as possible because these do not store static electric charges as easily as synthetics.

3.

Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam cups, cigarette packages, cellophane wrappers, vinyl books or folders, plastic bottles, etc.) away from the control, modules, and work
area as much as possible.

4.

Opening the control cover may void the unit warranty.


Do not remove the printed circuit board (PCB) from the control cabinet unless absolutely necessary. If
you must remove the PCB from the control cabinet, follow these precautions:
Ensure that the device is completely voltage-free (all connectors have to be disconnected).
Do not touch any part of the PCB except the edges.
Do not touch the electrical conductors, connectors, or components with conductive devices or with
bare hands.
When replacing a PCB, keep the new PCB in the plastic antistatic protective bag it comes in until you
are ready to install it. Immediately after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.

CAUTION
To prevent damage to electronic components caused by improper handling, read and observe the precautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed
Circuit Boards, and Modules.

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Woodward

Manual 37223

easYgen-3000 Series - Genset Control

Chapter 3.
Housing
Panel Cutout

B
b
b'

h' h H

Figure 3-1: Housing - panel-board cutout


Measure
H
h
h'
B
b
b'

Description
Height

Width

Depth

Total
Panel cutout
Housing dimension
Total
Panel cutout
Housing dimension
Total

217 mm
183 mm
181 mm
282 mm
249 mm
247 mm
99 mm

Tolerance
--+ 1.0 mm
--+ 1.1 mm
---

Table 3-1: Housing - panel cutout

Woodward

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Manual 37223

easYgen-3000 Series - Genset Control

Dimensions

217 mm

181 mm

282 mm

247 mm

87 mm
99 mm

Figure 3-2: Housing easYgen-3000 - dimensions

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Woodward

Manual 37223

easYgen-3000 Series - Genset Control

Terminal Arrangement

L3 AI 01 AI 02 AI 03 AO 01

AO 02

L2

Analog Outputs
+/-10 Vdc
+/- 20 mA
PWM

L1

Analog Inputs
0 to 500 Ohm
0/4 to 20 mA

Mains PT

L1

L2

L3

RS-232

Relay R01

Common
Relay R04
Relay R03
Relay R02

Relay R05

Relay R06

Generator PT

L1

L2

L3

Busbar PT

L1 L2/N

100 V
400 V
100 V
400 V
100 V
400 V
100 V
400 V
100 V
400 V
100 V
400 V
100 V
400 V
100 V
400 V
100 V
400 V
100 V
400 V

Generator CT

Relay Outputs

RS-485 / RS-422

Discrete Inputs

Relay R07

Relay R08

Relay R09

Common
Relay R12
Relay R11
Relay R10

MPU MPU +
DI 12
DI 11
DI 10
DI 09
DI 08
DI 07
DI 06
DI 05
DI 04
DI 03
DI 02
DI 01
DI Common
Auxiliary excitation D+
24 V Power supply
24 V +
Engine ground
Protective earth PE
Pickup
Ground/Mains CT

CAN bus #2

CAN bus #1

80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41

Out

L1
PWM
PWM
s2 s1 s2 s1 s2 s1 s2 s1
V
V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Out

Figure 3-3: easYgen-3200 - terminal arrangement - rear view

Woodward

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Manual 37223

easYgen-3000 Series - Genset Control

Clamp Fastener Installation

For installation into a door panel with the fastening clamps, proceed as follows:
1.

Panel cut-out
Cut out the panel according to the dimensions in Table 3-1.

cut-out

138,0

Rmax: R 3,5

186,0

2.

Remove terminals
Loosen the wire connection terminal screws on the back of the unit and
remove the wire connection terminal strip if required (1).

3.

Loosen clamping screws


Loosen the four clamping screws (1) until they are almost flush with the
clamp inserts and tilt the clamp inserts down by 45 (2) to remove them
from the housing. Do not completely remove the screws from the clamp
inserts.

4.

Insert unit into cut-out


Insert the unit into the panel cutout. Verify that the unit fits correctly in
the cutout. If the panel cutout is not big enough, enlarge it accordingly.

5.

Attach clamp inserts


Re-install the clamp inserts by tilting the insert to a 45 angle. (1) Insert
the nose of the insert into the slot on the side of the housing. (2) Raise the
clamp insert so that it is parallel to the control panel.

6.

7.

Tighten clamping screws


Tighten the clamping screws (1) until the control unit is secured to the
control panel (2). Over tightening of these screws may result in the clamp
inserts or the housing breaking. Do not exceed the recommended tightening torque of 0.1 Nm.

Reattach terminals
Reattach the wire connection terminal strip (1) and secure them with the
side screws.

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2
1

1
2

Woodward

Manual 37223

easYgen-3000 Series - Genset Control

Screw Kit Installation

In order to enhance the protection to IP 66, it is possible to fasten the unit with a screw kit instead of the clamp
fastener hardware.
Proceed as follows to install the unit using the screw kit:
1. Cut out the panel and drill the holes according to the dimensions in Figure 3-4.
2. Insert the unit into the panel cutout. Verify that the unit fits correctly in the cutout. If the panel cutout is not
big enough, enlarge it accordingly.
3. Insert the screws and tighten to 0.6 Nm (5.3 pound inches) of torque. Tighten the screws with a crosswise
pattern to ensure even pressure distribution.

NOTE
If the thickness of the panel sheet exceeds 2.5 mm, be sure to use screws with a length of the panel
sheet thickness + 4 mm.
259.0

5.7

12 x 4.5

183.0

194.4

161.5

91.5
224.5
124.5
21.5

24.5

5.0
254.0
249.0

Cutout dimension:
249mm (+1.1mm) x 183mm (+1.0mm)

Figure 3-4: Housing - drill plan

Woodward

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Manual 37223

easYgen-3000 Series - Genset Control

400 Vac

9-pin male
submin-D-connector

Interface #1
RS-232 (isolated)
Serial #1

2: RxD
3: TxD
5: GND
7: RTS
8: CTS

[R 01]

Relay 02: LogicsManager configurable


Default: Centralized alarm

[R 02]

100 Vac

Relay 03: LogicsManager configurable


Default: Starter

[R 03]

400 Vac

Relay 04: LogicsManager configurable


Default: Fuel solenoid / gas valve

[R 04]

Generator voltage L3

Relay 05: LogicsManager configurable


Default: Preglow

[R 05]

Generator voltage L2

Relay 06: Command: close GCB


(only in {1oc} or {2oc} application mode)
or LogicsManager configurable

Generator voltage L1

Relay 07: Command: open GCB


(only in {1o}, {1oc}, or {2oc} app. mode)
or LogicsManager configurable

400 Vac

FlexRange

Relay 01: LogicsManager configurable


Fixed to: Ready for operation

100 Vac

Busbar voltage (system 1) L2/N

Busbar voltage (system 1) L1

Generator voltage N

100 Vac
400 Vac

FlexRange

400 Vac

100 Vac
400 Vac
100 Vac
400 Vac

FlexRange

[R 07]

Relay 08: Command: close MCB


(only in {2oc} application mode)
or LogicsManager configurable

[R 08]

Mains voltage L3

Relay 09: Command: open MCB


(only in {2oc} application mode)
or LogicsManager configurable

[R 09]

Relay 10: LogicsManager configurable


Default: Auxiliary services

[R 10]

400 Vac

400 Vac

[R 06]

Mains voltage N
100 Vac

100 Vac

LogicsManager

100 Vac

Mains voltage L2

100 Vac

Relay 11: LogicsManager configurable


Default: Alarm class A or B

[R 11]

400 Vac

Relay 12: LogicsManager configurable


Default: Alarm class C, D, E, or F

[R 12]

Mains voltage L1
100 Vac

PE
Analog output [AO 02]
(+/-10Vdc / +/-20mA / PWM)

(isolated)

+
+
+
+
-

Analog input [AI 01]


(0 to 500 Ohm / 0/4 to 20 mA)

L3

Generator current
(isolated)

L2

L1

s2
s1

Ground current
(or mains current)
(isolated)

L1

s2
2: CAN-L
3: GND
7: CAN-H

Subject to technical mocifications.

Interface #4
CAN bus #2
Engine level (isolated)

Discrete Input 01: Configurable (isolated)


Default: Emergency Stop

[DI 01]

Discrete Input 02: Configurable (isolated)


Default: Start in AUTO

[DI 02]

Discrete Input 03: Configurable (isolated)


Default: Low oil pressure

[DI 03]

Discrete Input 04: Configurable (isolated)


Default: Coolant temperature

[DI 04]

Discrete Input 05: Configurable (isolated)


Default: External alarm acknowledgement

[DI 05]

Discrete Input 06: Configurable (isolated)


Default: Enable MCB

[DI 06]

Discrete Input 07: Reply: MCB open (isol.)

[DI 07]

Discrete Input 08: Reply: GCB open (isol.)

[DI 08]

Discrete Input 09: Configurable (isolated)

[DI 09]

Discrete Input 10: Configurable (isolated)

[DI 10]

Discrete Input 11: Configurable (isolated)

[DI 11]

Discrete Input 12: Configurable (isolated)

[DI 12]

+
-

MPU (pickup)

FlexCAN

Analog input [AI 02]


(0 to 500 Ohm / 0/4 to 20 mA)

easYgen-3200 (Genset Control)

FlexIn

Analog input [AI 03]


(0 to 500 Ohm / 0/4 to 20 mA)

s2
s1

Auxiliary excitation D+ (isolated)


DI Common for terminals 67-78

s2
s1

+
-

Power supply
isolated, 8 to 40 Vdc
Analog output [AO 01]
(+/-10Vdc / +/-20mA / PWM)

(isolated)

s1

Engine ground

FlexOut

+
-

Interface #3
CAN bus #1
Guidance/system level (isolated)

2: CAN-L
3: GND
7: CAN-H

80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41

Interface #2
RS-485/RS-422 (isolated) #1
Serial #2

9-pin male
submin-D-connector

2: B
4: B'
7: A
9: A'

FlexCAN

9-pin male
submin-D-connector

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

DC
voltage

DC
current
GND

VOut GND

N/C
GND

VOut GND

N/C
IA

PWM GND

IA

PWM GND

PWM

9-pin male
submin-D-connector

Chapter 4.
Wiring Diagrams

2006-10-18 | easYgen-3000 Wiring Diagram eYg3000ww-4206-ap.SKF

Figure 4-1: Wiring diagram - overview


Page 14/52

Woodward

Manual 37223

easYgen-3000 Series - Genset Control

Chapter 5.
Connections
WARNING
All technical data and ratings indicated in this chapter are not definite! Only the values indicated in
Chapter 6: Technical Data on page 45 are valid!

The following chart may be used to convert square millimeters [mm] to AWG and vice versa:
AWG
30
28
26
24
22

mm
0.05
0.08
0.14
0.25
0.34

AWG
21
20
18
17
16

mm
0.38
0.5
0.75
1.0
1.5

AWG
14
12
10
8
6

mm
2.5
4
6
10
16

AWG
4
2
1
1/0
2/0

mm
25
35
50
55
70

AWG
3/0
4/0
300MCM
350MCM
500MCM

mm
95
120
150
185
240

AWG
600MCM
750MCM
1000MCM

mm
300
400
500

Table 5-1: Conversion chart - wire size

Woodward

Page 15/52

Manual 37223

easYgen-3000 Series - Genset Control

Power Supply

WARNING Protective Earth


Protective Earth (PE) must be connected to the terminal 61 on the back of the unit to reduce the risk of
electric shock. This connection will be made using the screw-plug-terminal. The conductor providing
the connection must have a wire larger than or equal to 2.5 mm (14 AWG). The connection must be
performed properly.

12/24Vdc (8 to 40.0 Vdc)

61 PE

Power supply

63 8 to 40.0 Vdc
64 0 Vdc

Figure 5-1: Power supply


Terminal
61
63
64

Description
PE (protection earth)
12/24Vdc (8 to 40.0 Vdc)
0 Vdc

Amax
2.5 mm
2.5 mm
2.5 mm

Power Supply

Table 5-2: Power supply - terminal assignment

[V]
12.0

Initial voltage = 10.5 Vdc

11.0
Continuous voltage range =
8.0 to 40.0 Vdc

10.0
Continuous voltage = min. 8.0 Vdc

9.0
8.0
7.0
6.0
5.0

0.0 Vdc for 10 ms

4.0
3.0
2.0

Time

1.0
0.0
-50

50

100

150

200

250

300

350

[ms]

Figure 5-2: Power supply - crank waveform at maximum load

NOTE
Woodward recommends to use one of the following slow-acting protective devices in the supply line to
terminal 63:
Fuse NEOZED D01 6A or equivalent
or
Miniature Circuit Breaker 6A / Type C (for example: ABB type: S271C6 or equivalent)

Page 16/52

Woodward

Manual 37223

easYgen-3000 Series - Genset Control

Charging Alternator

63 8 to 40 Vdc

B+
+
-

G~

D+

Auxiliary excitation

65 D+

Figure 5-3: Charging alternator input/output


Terminal
63
65

Description
Battery B+
Auxiliary excitation output D+

Amax
2.5 mm
2.5 mm

Table 5-3: Charging alternator input/output - terminal assignment

NOTE
The charging alternator D+ acts as an output for pre-exciting the charging alternator during engine
start-up only. During regular operation, it acts as an input for monitoring the charging voltage.

Woodward

Page 17/52

Manual 37223

easYgen-3000 Series - Genset Control

Voltage Measuring (FlexRange)

NOTE
DO NOT use both sets of voltage measuring inputs. The control unit will not measure voltage correctly
if the 100 V and 400 V inputs are utilized simultaneously.

NOTE
Woodward recommends protecting the voltage measuring inputs with slow-acting fuses rated for 2 to
6 A.

Voltage Measuring: Generator

GCB

L1
L2

3~

L3
N

29 100 Vac

400 Vac

30 400 Vac

100 Vac

31 100 Vac

400 Vac

32 400 Vac

100 Vac

33 100 Vac

400 Vac

34 400 Vac

100 Vac

35 100 Vac

400 Vac

36 400 Vac

L1 / Va
L2 / Vb
L3 / Vc

Generator voltage
(phase voltage)

100 Vac

N / Vcom

Figure 5-4: Voltage measuring (FlexRange) - generator


Terminal
29
30
31
32
33
34
35
36

Description
Generator voltage - phase L1 / Va
Generator voltage - phase L2 / Vb
Generator voltage - phase L3 / Vc
Generator voltage - phase N / Vcom

100 Vac
400 Vac
100 Vac
400 Vac
100 Vac
400 Vac
100 Vac
400 Vac

Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm

Table 5-4: Voltage measuring (FlexRange) - terminal assignment - generator voltage

Page 18/52

Woodward

Manual 37223

easYgen-3000 Series - Genset Control

Voltage Measuring: Generator, Parameter Setting '3Ph 4W' (3-phase, 4-wire)


A

L1

L1

A1

A1

A2

A2

A5
A6

N
C2

C6

C1

B1

B5

C2

B2

C1

L2

B1

L3

L3

A2

A6

C2

B6
B5
B2

C5

A2

C1
C6

A1

C5

N
C2

L1

A
C6

A5

L2

L1

A1

N B6

C5

B2

C1

B1

A5

L2

A6

B
B6

B5

B2

B1

L2

L3

L3

Figure 5-5: Voltage measuring (FlexRange) -generator, 3Ph 4W

3Ph 4W
Rated voltage
Range (max.)
easYgen
Phase

Wiring terminals

29
L1

100 Vac
0 to 150 Vac
31
33
L2
L3

35
N

30
L1

Note
400 Vac
0 to 600 Vac
32
34
L2
L3

1
36
N

Table 5-5: Voltage measuring (FlexRange) - terminal assignment - generator, 3Ph 4W

For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.

Woodward

Page 19/52

Manual 37223

easYgen-3000 Series - Genset Control

Voltage Measuring: Generator, Parameter Setting '3Ph 3W' (3-phase, 3-wire)


A

L1

L1

A
C6

A1

C5

C2

A2

A1
A2

C1

C2

A5

C1

B2

L2

B1

A6

B6

B5

B2

B1

L2
L3

L3

Figure 5-6: Voltage measuring (FlexRange) - generator, 3Ph 3W

Wiring terminals

3Ph 3W
Rated voltage
Range (max.)
easYgen
Phase

100 Vac
0 to 150 Vac
31
33
L2
L3

29
L1

35
---

Note
400 Vac
0 to 600 Vac
32
34
L2
L3

30
L1

2
36
---

Table 5-6: Voltage measuring (FlexRange) - terminal assignment - generator, 3Ph 3W

Voltage Measuring: Generator, Parameter Setting '1Ph 3W' (1-phase, 3-wire)


A

B5

C2

B6

B1
C1

L1

A1

A5

A2

A6

C6

B2

B6

C5

B5
B2
B1
C2

C
A1

A2

A5

A6

C1

L3
N

C6
C5

L3
N

L1

Figure 5-7: Voltage measuring (FlexRange) - generator, 1Ph 3W

1Ph 3W
Rated voltage
Range (max.)
easYgen
Phase

Wiring terminals

29
L1

100 Vac
0 to 150 Vac
31
33
N
L3

35
N

30
L1

Note
400 Vac
0 to 600 Vac
32
34
N
L3

3
36
N

Table 5-7: Voltage measuring (FlexRange) - terminal assignment - generator, 1Ph 3W

2
3

For different voltage systems, different wiring terminals have to be used.


For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.

Page 20/52

Woodward

Manual 37223

easYgen-3000 Series - Genset Control

Voltage Measuring: Generator, Parameter Setting '1Ph 2W' (1-phase, 2-wire)


'1Ph 2W' Phase-Phase Measuring
A

B
A1

A2

A5

A6

A1

B5

A2

B6

L1

L2

L1

L2

Figure 5-8: Voltage measuring (FlexRange) - generator, 1Ph 2W (phase-phase)

1Ph 2W
Rated voltage
Range (max.)
easYgen
Phase

Wiring terminals

29
L1

100 Vac
0 to 150 Vac
31
33
L2
---

35
---

30
L1

Note
400 Vac
0 to 600 Vac
32
34
L2
---

4
36
---

Table 5-8: Voltage measuring (FlexRange) - terminal assignment - generator, 1Ph 2W (phase-phase)

For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.

Woodward

Page 21/52

Manual 37223

easYgen-3000 Series - Genset Control

Voltage Measuring: Mains

MCB
L1
L2
L3
N

21 100 Vac

400 Vac

22 400 Vac

100 Vac

23 100 Vac

400 Vac

24 400 Vac

100 Vac

25 100 Vac

400 Vac

26 400 Vac

100 Vac

27 100 Vac

400 Vac

28 400 Vac

L1 / Va
L2 / Vb
L3 / Vc

Mains voltage
(phase voltage)

100 Vac

N / Vcom

Figure 5-9: Voltage measuring (FlexRange) - mains


Terminal
21
22
23
24
25
26
27
28

Description
Mains voltage - phase L1 / Va
Mains voltage - phase L2 / Vb
Mains voltage - phase L3 / Vc
Mains voltage - phase N / Vcom

100 Vac
400 Vac
100 Vac
400 Vac
100 Vac
400 Vac
100 Vac
400 Vac

Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm

Table 5-9: Voltage measuring (FlexRange) - terminal assignment - mains voltage

Page 22/52

Woodward

Manual 37223

easYgen-3000 Series - Genset Control

Voltage Measuring: Mains, Parameter Setting '3Ph 4W' (3-phase, 4-wire)


A

L1

L1

A1

A1

A2

A2

A5
A6

N
C2

C6

C1

B1

B5

C2

B2
B1

C1

L2

L3

L3

A2

A6

C2

B6
B5
B2

C5

A2

C1
C6

A1

C5

N
C2

L1

A
C6

A5

L2

L1

A1

N B6

C5

B2

C1

B1

A5

L2

A6

B
B6

B5

B2

B1

L2

L3

L3

Figure 5-10: Voltage measuring (FlexRange) - mains, 3Ph 4W

3Ph 4W
Rated voltage
Range (max.)
easYgen
Phase

Wiring terminals

21
L1

100 Vac
0 to 150 Vac
23
25
L2
L3

27
N

22
L1

Note
400 Vac
0 to 600 Vac
24
26
L2
L3

5
28
N

Table 5-10: Voltage measuring (FlexRange) - terminal assignment - mains, 3Ph 4W

For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.

Woodward

Page 23/52

Manual 37223

easYgen-3000 Series - Genset Control

Voltage Measuring: Mains, Parameter Setting '3Ph 3W' (3-phase, 3-wire)


A

L1

L1

A
C6

A1

C5

C2

A2

A1
A2

C1

C2

A5

C1

B2

L2

B1

A6

B6

B5

B2

B1

L3

L2
L3

Figure 5-11: Voltage measuring (FlexRange) - mains, 3Ph 3W

Wiring terminals

3Ph 3W
Rated voltage
Range (max.)
easYgen
Phase

100 Vac
0 to 150 Vac
23
25
L2
L3

21
L1

27
---

Note
400 Vac
0 to 600 Vac
24
26
L2
L3

22
L1

6
28
---

Table 5-11: Voltage measuring (FlexRange) - terminal assignment - mains, 3Ph 3W

Voltage Measuring: Mains, Parameter Setting '1Ph 3W' (1-phase, 3-wire)


A

B5

C2

B6

B1
C1

L1

A1

A5

A2

A6

C6

B2

B6

C5

B5
B2
B1
C2

C
A1

A2

A5

A6

C1

L3
N

C6
C5

L3
N

L1

Figure 5-12: Voltage measuring (FlexRange) - mains, 1Ph 3W

1Ph 3W
Rated voltages
Range (max.)
easYgen
Phase

Wiring terminals

21
L1

100 Vac
0 to 150 Vac
23
25
N
L3

27
N

22
L1

Note
400 Vac
0 to 600 Vac
24
26
N
L3

7
28
N

Table 5-12: Voltage measuring (FlexRange) - terminal assignment - mains, 1Ph 3W

6
7

For different voltage systems, different wiring terminals have to be used.


For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.

Page 24/52

Woodward

Manual 37223

easYgen-3000 Series - Genset Control

Voltage Measuring: Mains, Parameter Setting '1Ph 2W' (1-phase, 2-wire)


'1Ph 2W' Phase-Phase Measuring
A

B
A1

A2

A5

A6

A1

B5

A2

B6

L1

L2

L1

L2

Figure 5-13: Voltage measuring (FlexRange) - mains, 1Ph 2W (phase-phase)

1Ph 2W
Rated voltage
Range (max.)
easYgen
Phase

Wiring terminals

21
L1

100 Vac
0 to 150 Vac
23
25
L2
---

27
---

22
L1

Note
400 Vac
0 to 600 Vac
24
26
L2
---

8
28
---

Table 5-13: Voltage measuring (FlexRange) - terminal assignment - mains, 1Ph 2W (phase-phase)

For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.

Woodward

Page 25/52

Manual 37223

easYgen-3000 Series - Genset Control

Voltage Measuring: Busbar (System 1) 1Ph 2W


Voltage Measuring: Busbar (System 1) 1Ph 2W: Phase-Phase Measuring

GCB

MCB

L1
L2
L3

100 Vac

37 100 Vac

400 Vac

38 400 Vac

100 Vac

39 100 Vac

400 Vac

40 400 Vac

L1
L2

Busbar
voltage
(phase
voltage)

Figure 5-14: Voltage measuring (FlexRange) - busbar (system 1) 1Ph 2W (phase-phase)


Terminal
37
38
39
40

Description
Busbar voltage (system 1) - phase L1
Busbar voltage (system 1) - phase L2

100 Vac
400 Vac
100 Vac
400 Vac

Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm

Table 5-14: Voltage measuring (FlexRange) - terminal assignment - busbar (system 1) 1Ph 2W (phase-phase)

Page 26/52

Woodward

Manual 37223

easYgen-3000 Series - Genset Control

Current Measuring

CAUTION
Before disconnecting the device, ensure that the current transformer/CT is short-circuited.

Generator Current
NOTE
Generally, one line of the current transformers secondary is to be grounded close to the CT.

GCB

L1
L2

3~

L3

S1

s2

s1

G
..

S2

s1 (k)

..

L..

s2 (l)

L..

8 ../{x} A

s1 (k) - L3

7 ../{x} A

s2 (l) - L3

6 ../{x} A

s1 (k) - L2

5 ../{x} A

s2 (l) - L2

4 ../{x} A

s1 (k) - L1

3 ../{x} A

s2 (l) - L1

Generator current
(phase current)

Detail:
Connection of the transducers

../{x} A - {x} = 1 or 5

Figure 5-15: Current measuring - generator


Terminal
8
7
6
5
4
3

Description
Generator current - phase L3 - transformer terminal s1 (k)
Generator current - phase L3 - transformer terminal s2 (l)
Generator current - phase L2 - transformer terminal s1 (k)
Generator current - phase L2 - transformer terminal s2 (l)
Generator current - phase L1 - transformer terminal s1 (k)
Generator current - phase L1 - transformer terminal s2 (l)

Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm

Table 5-15: Current measuring - terminal assignment - generator current

Woodward

Page 27/52

Manual 37223

easYgen-3000 Series - Genset Control

Current Measuring: Generator, Parameter Setting 'L1 L2 L3'


IGen L1 IGen L2 IGen L3
L1

G
3~

L2
L3
N

Figure 5-16: Current measuring - generator, L1 L2 L3

Wiring terminals
5
6
s1 (k) L2
s2 (l) L2

L1 L2 L3
easYgen
Phase

3
s1 (k) L1

4
s2 (l) L1

Notes
7
s1 (k) L3

8
s2 (l) L3

Table 5-16: Current measuring - terminal assignment - generator, L1 L2 L3

Current Measuring: Generator, Parameter Setting 'Phase L1', 'Phase L2' & 'Phase L3'
IGen L1

IGen L2

L1

G
3~

L2
L3
N

IGen L3

L1

G
3~

L2
L3
N

L1

G
3~

L2
L3
N

Phase L1

Phase L2

Phase L3
Figure 5-17: Current measuring - Generator, phase Lx

Wiring terminals

Notes

Phase L1
easYgen
Phase

3
s1 (k) L1

4
s2 (l) L1

5
---

6
---

7
---

8
---

easYgen
Phase

3
---

4
---

5
s1 (k) L2

6
s2 (l) L2

7
---

8
---

easYgen
Phase
Phase L1 and L3
easYgen
Phase

3
---

4
---

5
---

6
---

7
s1 (k) L3

8
s2 (l) L3

3
s1 (k) L1

4
s2 (l) L1

5
---

6
---

7
s1 (k) L3

8
s2 (l) L3

Phase L2

Phase L3

Table 5-17: Current measuring - terminal assignment - generator, phase Lx

This is valid if the generator voltage measurement is configured to 1Ph 3W (refer to Voltage Measuring: Generator, Parameter Setting
'1Ph 3W' (1-phase, 3-wire) on page 20).

Page 28/52

Woodward

Manual 37223

easYgen-3000 Series - Genset Control

Mains Current 1-Phase


NOTE
Generally, one line of the current transformers secondary is to be grounded close to the PT.

MCB
L1
L2
L3
N

Detail:
Connection of the transducers
L..
s1 (k)
s2 (l)

../{x} A
{x} = 1 or 5

L..

2 ../{x} A

s1 (k)

1 ../{x} A

s2 (l)

Mains
current

s1
..

S1

s2

..

S2

Figure 5-18: Current measuring - mains current


Terminal
2
1

Description
Mains current - transformer terminal s1 (k)
Mains current - transformer terminal s2 (l)

Amax
2.5 mm
2.5 mm

Table 5-18: Current measuring - terminal assignment - mains current

Current Measuring: Mains, Parameter Setting 'Phase L1', 'Phase L2' & 'Phase L3'
IMains L1

IMains L2

IMains L3

L1

L1

L1

L2

L2

L2

L3

L3

L3

Phase L1

Phase L2

Phase L3
Figure 5-19: Current measuring - mains, phase Lx

Wiring terminals

Notes

Phase L1
easYgen
Phase

1
s2 (l) - L1

2
s1 (k) - L1

easYgen
Phase

1
s2 (l) - L2

2
s1 (k) - L2

easYgen
Phase

1
s2 (l) - L3

2
s1 (k) - L3

Phase L2

Phase L3

Table 5-19: current measuring - terminal assignment - mains, phase Lx

Woodward

Page 29/52

Manual 37223

easYgen-3000 Series - Genset Control

Ground Current
The mains current input can be configured to measure the mains current or ground current. Depending on how
Parameter 'Input mains current as' is configured will determine if this input will measure the mains current (default) or the ground current. Refer to configuration manual 37224 for more information.

NOTE
Generally, one line of the current transformers secondary is to be grounded.
Holmgreen
connection

G
3~

Cable-type current
transformer
L1
L3

L1

L2

One-pole transformer in star point

L2

3~

L3

3~
R

L1

L1

L1

L2

L2

L2

L3

L3

L3

s1 (k)

s2 (l)

Ground current

Figure 5-20: Current measuring - ground current


Terminal
2
1

Description
Ground current - transformer terminal s1 (k)
Ground current - transformer terminal s2 (l)

Amax
2.5 mm
2.5 mm

Table 5-20: Current measuring - terminal assignment - ground current

Page 30/52

Woodward

Manual 37223

easYgen-3000 Series - Genset Control

Power Measuring

If the unit's current transformers are wired according to the diagram shown, the following values are displayed.
Parameter
Generator real power
Generator real power
Generator power factor (cos )
Generator power factor (cos )
Mains real power
Mains real power
Mains power factor (cos )
Mains power factor (cos )

Description
Genset generating kW
Genset in reverse power
Inductive / lagging
Capacitive / leading
Plant exporting kW +
Plant importing kW Inductive / lagging
Capacitive / leading

Sign displayed
+ Positive
- Negative
+ Positive
- Negative
+ Positive
- Negative
+ Positive
- Negative
MAINS

MCB
mains circuit breaker

s2 (l)

S2 (L)

1
2
s1 (k)

S1 (K)

P
pos

Real power
display positive

Q
ind

Reacitive power
display inductive

easYgen

BUSBAR

GCB
generator circuit breaker

s2 (l)

S2 (L)

5
6
s1 (k)

S1 (K)

P
pos

Real power
display positive

Q
ind

Reacitive power
display inductive

GENERATOR

G
Figure 5-21: Power measuring - direction of power

Power Factor Definition

The phasor diagram is used from the generator's view. Power factor is defined as follows.
Power Factor is defined as a ratio of the real power to apparent power. In a purely resistive circuit, the voltage
and current waveforms are instep resulting in a ratio or power factor of 1.00 (often referred to as unity). In an inductive circuit the current lags behind the voltage waveform resulting in usable power (real power) and unusable
power (reactive power). This results in a positive ratio or lagging power factor (i.e. 0.85lagging). In a capacitive
circuit the current waveform leads the voltage waveform resulting in usable power (real power) and unusable
power (reactive power). This results in a negative ratio or a leading power factor (i.e. 0.85leading).
Inductive: Electrical load whose current waveform lags
the voltage waveform thus having a lagging power factor. Some inductive loads such as electric motors have
a large startup current requirement resulting in lagging
power factors.
Woodward

Capacitive: Electrical load whose current waveform


leads the voltage waveform thus having a leading
power factor. Some capacitive loads such as capacitor
banks or buried cable result in leading power factors.
Page 31/52

Manual 37223

easYgen-3000 Series - Genset Control

Different power factor displays at the unit:


i0.91 (inductive)
lg.91 (lagging)

c0.93 (capacitive)
ld.93 (leading)

Reactive power display at the unit:


70 kvar (positive)

-60 kvar (negative)

Output at the interface:


+ (positive)

- (negative)

In relation to the voltage, the current is


lagging

leading

The generator is
over excited

under excited

Control: If the control unit is equipped with a power factor controller while in parallel with the utility:
A voltage lower "-" signal is output as long as the
measured value is "more inductive" than the reference
set point
Example: measured = i0.91; set point = i0.95

A voltage raise "+" signal is output as long as the


measured value is "more capacitive" than the reference
set point
Example: measured = c0.91; set point = c0.95

Phasor diagram:
inductive

Page 32/52

capacitive

Woodward

Manual 37223

easYgen-3000 Series - Genset Control

MPU (Pickup)

Rotating shaft
Sensor
to
Pickup
input

Figure 5-22: MPU - principle overview


Shield

24 V
< 1,0 V

79

80

MPU input (pickup)

Figure 5-23: MPU input


Terminal
79
80

Description
MPU input - inductive/switching
MPU input - GND

Amax
2.5 mm
2.5 mm
Table 5-21: MPU - terminal assignment

NOTE
The shield of the MPU (Magnetic Pickup Unit) connection cable must be connected to a single point
ground terminal near the easYgen. The shield must not be connected at the MPU side of the cable.

NOTE
The number of teeth on the flywheel reference gear and the flywheel speed must be configured so that
the magnetic pickup input frequency does not exceed 14kHz.
12000

[mVrms]

10000

8000

6000

4000

2000

[kHz]
0
0,1

10

100

Figure 5-24: Minimal necessary input voltage depending on frequency

Woodward

Page 33/52

Manual 37223

easYgen-3000 Series - Genset Control

Discrete Inputs

Discrete Inputs: Signal Polarity


The discrete inputs are electrically isolated which permits the polarity of the connections to be either positive or
negative.

NOTE
All discrete inputs must use the same polarity, either positive or negative signals, due to the common
ground.

Discrete Inputs: Positive Polarity Signal


Power supply Power supply + (8 to 40 Vdc)

66

Power supply + (8 to 40 Vdc)

68

Power supply + (8 to 40 Vdc)

69

Power supply + (8 to 40 Vdc)

70

Power supply + (8 to 40 Vdc)

71

Power supply + (8 to 40 Vdc)

72

Power supply + (8 to 40 Vdc)

73

Power supply + (8 to 40 Vdc)

74

Power supply + (8 to 40 Vdc)

75

Power supply + (8 to 40 Vdc)

76

Power supply + (8 to 40 Vdc)

77

Power supply + (8 to 40 Vdc)

78

67

Discrete input 1
Discrete input 2
Discrete input 3
Discrete input 4
Discrete input 5
Discrete input 6
Discrete input 7
Discrete input 8
Discrete input 9
Discrete input 10
Discrete input 11
Discrete input 12

Figure 5-25: Discrete inputs - alarm/control input - positive signal

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Manual 37223

easYgen-3000 Series - Genset Control

Discrete Inputs: Negative Polarity Signal


Power supply + (8 to 40 Vdc)
Power supply -

66
67

Power supply -

68

Power supply -

69

Power supply -

70

Power supply -

71

Power supply -

72

Power supply -

73

Power supply -

74

Power supply -

75

Power supply -

76

Power supply -

77

Power supply -

78

Discrete input 1
Discrete input 2
Discrete input 3
Discrete input 4
Discrete input 5
Discrete input 6
Discrete input 7
Discrete input 8
Discrete input 9
Discrete input 10
Discrete input 11
Discrete input 12

Figure 5-26: Discrete inputs - alarm/control input - negative signal


Terminal
66
67
68
69
70
71
72
73
74
75
76
77
78

Description
Discrete inputs - GND (common ground)
Discrete input [DI 01]; pre-assigned to 'Emergency stop'
Discrete input [DI 02]; pre-assigned to 'Start in AUTO'
Discrete input [DI 03]; pre-assigned to 'Low oil pressure'
Discrete input [DI 04]; pre-assigned to 'Coolant temperature'
Discrete input [DI 05]; pre-assigned to 'External alarm acknowledgement'
Discrete input [DI 06]; pre-assigned to 'Enable MCB'
Discrete input [DI 07]; fixed to 'Reply MCB'
Discrete input [DI 08]; fixed to 'Reply GCB'
Discrete input [DI 09]
Discrete input [DI 10]
Discrete input [DI 11]
Discrete input [DI 12]

Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm

Table 5-22: Discrete input - terminal assignment

WARNING
Discrete Input DI01 "Emergency Stop" is only a signaling input. This input may only be used to signal
that an external emergency stop button has been actuated. According to EN 60204, this input is not
approved to be used as the emergency stop function. The emergency stop function must be implemented external to the control and cannot rely on the control to function properly.

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Discrete Inputs: Operation Logic


Discrete inputs may be configured to normally open (N.O.) or normally closed (N.C.) states. In the state N.O., no
potential is present during normal operation; if an alarm is issued or control operation is performed, the input is
energized. In the state N.C., a potential is continuously present during normal operation; if an alarm is issued or
control operation is performed, the input is de-energized.
The N.O. or N.C. contacts may be connected to the signal terminal as well as to the ground terminal of the discrete input. See previous chapter Discrete Inputs: Signal on page 34 for details.
Vdc (GND)
GND (Vdc)

Discrete input (N.O.)

Vdc (GND)
GND (Vdc)

Discrete input (N.C.)


Figure 5-27: Discrete inputs - alarm/control inputs - operation logic

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Manual 37223

easYgen-3000 Series - Genset Control

Relay Outputs
(LogicsManager)

max. 250 Vac/dc

B A

2A

external device

N/

Relay output

Figure 5-28: Relay outputs


Terminal
Term. Com.

Description

Amax

Form A, N.O. make contact

42

41

Relay output [R 01]

{all}

Relay output [R 02]

{all}

Relay output [R 03]

{all}

Relay output [R 04]

{all}
{all}

43
44

46

45
48

47

Relay output [R 05]

50

49

Relay output [R 06]

52

51

Relay output [R 07]

54

53

Relay output [R 08]

56

55

57
58
59

60

Relay output [R 09]

{0}
{1o}
{1oc}
{2oc}
{0}
{1o}
{1oc}
{2oc}
{0}
{1o}
{1oc}
{2oc}
{0}
{1o}
{1oc}
{2oc}

Relay output [R 10]

{all}

Relay output [R 11]

{all}

Relay output [R 12]

{all}

Type
Ready for operation &
N.O.
LogicsManager
Centralized alarm or
SW
LogicsManager
Starter or
SW
LogicsManager
Fuel solenoid / gas valve or
SW
LogicsManager
Preglow or
SW
LogicsManager
LogicsManager

2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm

SW

2.5 mm
Command: close GCB
LogicsManager
Command: open GCB
LogicsManager
Command: close MCB
LogicsManager
Command: open MCB
Auxiliary services or
LogicsManager
Alarm class A and B or
LogicsManager
Alarm class C, D, E, F or
LogicsManager

N.O.
SW
N.O.

SW

2.5 mm

2.5 mm

N.O.
SW

2.5 mm

N.O.
SW

2.5 mm

SW

2.5 mm

SW

2.5 mm

LogicsManager..using the function LogicsManager it is possible to freely program the relays


{all}-all appliction modes
{0}-no breaker mode; {1o}-GCB open; {1oc}-GCB open/close; {1oc}-GCB/MCB open/close
SW-switchable via the software; N.O.-normally open (make) contact

Table 5-23: Relay outputs - terminal assignment

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Manual 37223

easYgen-3000 Series - Genset Control

Analog Inputs (FlexIn)

It is recommended to use two-pole analog senders. This ensures an accuracy of 1% for 0 to 500 Ohm inputs
and 1.2% for 0/4 to 20 mA inputs.

NOTE
The return wires (GND) should be connected to PE (terminal 61; for two-pole senders) or engine
ground (terminal 62; for single-pole senders) as close to the easYgen terminals as possible.

The following senders may be used for the analog inputs:


0/4 to 20 mA
resistive (0 to 500 Ohm)
VDO, 0 to 180 Ohm; 0 to 5 bar, Index "III"; 0 to 10 bar, Index "IV"
VDO, 0 to 380 Ohm; 40 to 120 , Index "92-027-004; 50 to 125 , Index "92-027-006
You may download a catalog of all available VDO sensors at the VDO homepage (http://www.vdo.com/siemens)

Wiring Two-Pole Senders


NOTE

0/4 to 20 mA

PE
+

Protective Earth

[AI 03]

Resistive / VDO

0/4 to 20 mA

61

Wiring diagram for two-pole sensors

9 10 11 12 13 14

To ensure accurate system measurements, all VDO sending units must utilize insulated wires that are
connected to the easYgen analog input ground (terminals 9/11/13). Terminals 9/11/13 must have jumper
wires connected to the PE connection (terminal 61).

Analog input [AI 03]

Analog input [AI 02]

Analog input

Analog input [AI 01]

[AI 02]

It is not necessary to connect


the 0/4 to 20 mA sensors with
PE in case of two-pole sensors.
Resistive / VDO

0/4 to 20 mA

[AI 01]

Resistive / VDO

Figure 5-29: Analog inputs (FlexIn) - wiring two-pole senders


Terminal
9
10
11
12
13
14

Description
Analog input [AI 01] ground, connected with PE
Analog input [AI 01]
Analog input [AI 02] ground, connected with PE
Analog input [AI 02]
Analog input [AI 03] ground, connected with PE
Analog input [AI 03]

Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm

Table 5-24: Analog inputs (FlexIn) - terminal assignment - wiring two-pole senders

Page 38/52

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Manual 37223

easYgen-3000 Series - Genset Control

Wiring Single-Pole Senders

0/4 to 20 mA

[AI 03]

Resistive / VDO

0/4 to 20 mA

62 61

Wiring diagram for single-pole sensors

PE

9 10 11 12 13 14

An accuracy of 2.5% may be achieved when using single-pole senders. The specified accuracy of 2.5% for
single-pole sensors can only be achieved if the differential voltage between the genset chassis ground and PE
does not exceed +/- 2.5V.

Protective Earth
Engine ground

Engine ground
+
+
-

Analog input [AI 03]

Analog input [AI 02]

Analog input

Analog input [AI 01]

[AI 02]

Resistive / VDO

0/4 to 20 mA

[AI 01]

Resistive / VDO

Figure 5-30: Analog inputs (FlexIn) - wiring single-pole senders


Terminal
9
10
11
12
13
14

Description
Analog input [AI 01] ground, connected with engine ground
Analog input [AI 01]
Analog input [AI 02] ground, connected with engine ground
Analog input [AI 02]
Analog input [AI 03] ground, connected with engine ground
Analog input [AI 03]

Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm

Table 5-25: Analog inputs (FlexIn) - terminal assignment - wiring single-pole senders

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Manual 37223

easYgen-3000 Series - Genset Control

Wiring Single and Two-Pole Senders Simultaneously

0/4 to 20 mA

PE
+

Protective Earth

[AI 03]

Resistive / VDO

Analog input [AI 03]

+
-

Analog input [AI 02]

+
-

Analog input [AI 01]

Analog input

[AI 02]
62

0/4 to 20 mA

61

Wiring diagram for combining single- and two-pole sensors

9 10 11 12 13 14

An accuracy of 2.5% may be achieved when using single-pole senders. It is possible to combine single- and
two-pole senders. The specified accuracy of 2.5% for single-pole sensors can only be achieved if the differential voltage between the genset chassis ground and PE does not exceed +/- 2.5V.

Engine ground

Engine ground
Resistive / VDO

It is not necessary to connect


the 0/4 to 20 mA sensors with
PE in case of two-pole sensors.
0/4 to 20 mA

[AI 01]

Resistive / VDO

Figure 5-31: Analog inputs (FlexIn) - wiring single- and two-pole senders
Terminal
9
10
11
12
13
14

Description
Analog input [AI 01] ground, connected with PE / engine ground
Analog input [AI 01]
Analog input [AI 02] ground, connected with PE / engine ground
Analog input [AI 02]
Analog input [AI 03] ground, connected with PE / engine ground
Analog input [AI 03]

Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm

Table 5-26: Analog inputs (FlexIn) - terminal assignment - wiring single- and two-pole senders

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Manual 37223

easYgen-3000 Series - Genset Control

Analog Outputs (FlexOut)

Controller configuration and an external jumper can change the multifunction controller bias output signals.

PWM

Current

GND

VA

B
A IA

C GND
B VA

Voltage

Speed
Governor

GND

IA

C GND
N/C

C GND
B PWM

PWM

Speed
Governor

GND

Speed
Governor

Controller Wiring

Speed / power
controller

Speed / power
controller

Speed / power
controller

Figure 5-32: Analog controller output - Wiring and external jumper setting

Type
I
Current

V
Voltage

PWM
I
Current

V
Voltage

PWM

A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C

Terminal
15
IA
16
17
GND
15
16
VA
17
GND
15
16 PWM
17
GND
18
IA
19
20
GND
18
19
VA
20
GND
18
19 PWM
20
GND

Description

Analog output AO 01

Analog output AO 02

Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
Table 5-27: Bias signal outputs - analog or PWM

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Manual 37223

easYgen-3000 Series - Genset Control

Interfaces

RS-232 Serial Interface (Serial Interface #1, Interface #1)

Figure 5-33: RS-232 interface - overview


Terminal
1
2
3
4
5
6
7
8
9

Description
not connected
RxD (receive data)
TxD (transmit data)
not connected
GND (system ground)
not connected
RTS (request to send)
CTS (clear to send)
not connected

Amax
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Table 5-28: RS-232 interface - pin assignment

RS-485/RS-422 Serial Interfaces


RS-485/RS-422 Serial Interface #1 (Serial Interface #2, Interface #2)

Figure 5-34: RS-485/RS-422 interface #1 - overview


Terminal
1
2
3
4
5
6
7
8
9

Description
not connected
B
not connected
B'
not connected
not connected
A
not connected
A'

Amax
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Table 5-29: RS-485/RS-422 interface #1 - pin assignment

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Manual 37223

easYgen-3000 Series - Genset Control

CAN Bus Interfaces (FlexCAN)


CAN Bus #1 (Interface #3)

Figure 5-35: CAN bus #1 - overview


Terminal
1
2
3
4
5
6
7
8
9

Description
not connected
CAN-L
GND
not connected
not connected
not connected
CAN-H
not connected
not connected

Amax
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Table 5-30: CAN bus #1 - pin assignment

CAN Bus #2 (Interface #4)

Figure 5-36: CAN bus #2 - overview


Terminal
1
2
3
4
5
6
7
8
9

Description
not connected
CAN-L
GND
not connected
not connected
not connected
CAN-H
not connected
not connected

Amax
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Table 5-31: CAN bus #2 - pin assignment

NOTE
Refer to Appendix A: CAN Bus Pin Assignments on page 50 for general information about CAN bus pin
assignments.

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Manual 37223

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CAN Bus Topology

NOTE
Please note that the CAN bus must be terminated with a resistor, which corresponds to the impedance
of the cable (e.g. 120 Ohms, 1/4 W) at both ends. The termination resistor is connected between CAN-H
and CAN-L.

Note:
We recommend for very critical EMC
conditions (many noise sources with
high noise levels) and high transmission
rates to use the "Split Termination
Concept", i.e. dividing the termination
resistor into 2x60 Ohms with a center tap
connected to ground via a capacitor
of 10 - 100 nF.

GND

CAN-L

Termination
resistor

CAN-H

GND

CAN-L

CAN-H

GND

~60 Ohms

CAN-L

Termination
resistor

CAN-H

~60 Ohms
10 ~ 100 nF

Note:
The termination has to be
performed with a resisitance,
which corresponds to the
impedance of the used cable
(e.g 120 Ohms)

CAN bus

CAN bus

CAN bus

Figure 5-37: Interfaces - CAN bus - termination

Troubleshooting Possible CAN Bus Problems


If data is not transmitting on the CAN bus, check the following for common CAN bus communication problems:
A T-structure bus is utilized
CAN-L and CAN-H are interchanged
Not all devices on the bus are using identical Baud rates
Terminating resistor(s) are missing
The configured baud rate is to high for wiring length
The CAN bus cable is routed in close proximity with power cables
Woodward recommends the use of shielded, twisted-pair cables for the CAN bus (i.e.: Lappkabel Unitronic
LIYCY (TP) 220.25, UNITRONIC-Bus LD 220.22).
Maximum CAN bus Length
The maximum length of the communication bus wiring is dependent on the configured Baud rate. Refer to Table
5-32 for the maximum bus length (Source: CANopen; Holger Zeltwanger (Hrsg.); 2001 VDE VERLAG GMBH,
Berlin und Offenbach; ISBN 3-8007-2448-0).
Baud rate
1000 kbit/s
800 kbit/s
500 kbit/s
125 kbit/s
50 kbits/s
20 kbit/s

Max. length
25 m
50 m
100 m
250 m
1000 m
2500 m

Table 5-32: Maximum CAN bus length

The maximum specified length for the communication bus wiring might not be achieved if poor quality wire is
utilized, there is high contact resistance, or other conditions exist. Reducing the baud rate may overcome these issues.

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Manual 37223

easYgen-3000 Series - Genset Control

Chapter 6.
Technical Data
Nameplate ----------------------------------------------------------------------------------------------------1

1
2
3
4
5
6
7
8
9

S/N
S/N
S/N
P/N
REV
Details
Type
Type
Approval

Serial number (numerical)


Date of production (YYMM)
Serial number (Barcode)
Item number
Item revision number
Technical data
Description (long)
Description (short)
Approvals

Measuring values, voltages ----------------------------------------------------------------------------- /


- Measuring voltages
100 Vac
Rated value (Vrated) ....................................... 69/120 Vac
Maximum value (Vmax) ....................... max. 86/150 Vac
Rated voltage phase ground ........................... 150 Vac
Rated surge voltage..............................................2.5 kV
400 Vac
Rated value (Vrated) ..................................... 277/480 Vac
Maximum value (Vmax) ..................... max. 346/600 Vac
Rated voltage phase ground ........................... 300 Vac
Rated surge voltage..............................................4.0 kV
-

Linear measuring range ..................................................................................... 1.25 Vrated


Measuring frequency ................................................................. 50/60 Hz (40.0 to 85.0 Hz)
Accuracy.................................................................................................................... Class 1
Input resistance per path
100 Vac (term. 21/23/25/27 & 29/31/33/35) .. 0.498 M
400 Vac (term. 22/24/26/28 & 30/32/34/36) ..... 2.0 M
Maximum power consumption per path ................................................................ < 0.15 W

Measuring values, currents -----------------------------------------------------------------------isolated


- Measuring current
[1] Rated value (Irated)............................................. ../1 A
[5] Rated value (Irated)............................................ ../5 A
-

Accuracy.................................................................................................................... Class 1
Linear measuring range
Generator..........................................................3.0 Irated
Mains/ground current......................... approx. 1.5 Irated
Maximum power consumption per path ...............................................................< 0.15 VA
Rated short-time current (1 s)
[1]...................................................................50.0 Irated
[5].................................................................. 10.0 Irated

Ambient variables -------------------------------------------------------------------------------------------- Power supply .............................................................................. 12/24 Vdc (8 to 40.0 Vdc)
Intrinsic consumption
2 PCB hardware ............................................ max. 17 W
- Degree of pollution..............................................................................................................2

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Discrete inputs ---------------------------------------------------------------------------------------isolated


- Input range (VCont, digital input)..................................Rated voltage 12/24 Vdc (8 to 40.0 Vdc)
- Input resistance ..............................................................................................approx. 20 k
Relay outputs ---------------------------------------------------------------------------------potential free
- Contact material ........................................................................................................AgCdO
- General purpose (GP) (VCont, relay output)
AC ...................................................2.00 Aac@250 Vac
DC .................................................... 2.00 Adc@24 Vdc
0.36 Adc@125 Vdc
0.18 Adc@250 Vdc
- Pilot duty (PD) (VCont, relay output)
AC ..........................................................................B300
DC .................................................... 1.00 Adc@24 Vdc
0.22 Adc@125 Vdc
0.10 Adc@250 Vdc
Analog inputs ------------------------------------------------------------------------------ freely scaleable
- Resolution ................................................................................................................... 11 Bit
- 0/4 to 20 mA input ................................................................................... internal load 50
- 0 to 500 input .................................................................................load current 2.3 mA
- Accuracy 0/4 to 20 mA input
only two-pole senders........................................... 1.2%
single-pole senders .............................................. 2.5%
- Accuracy 0 to 500 input
only two-pole senders.............................................. 1%
single-pole senders .............................................. 2.5%
Analog outputs ---------------------------------------------------------------------------- freely scaleable
- at rated output ............................................................................................... freely scalable,
- Insulation voltage................................................................................................. 1,000 Vdc
- Versions ........................................................................................10 Vdc, 20 mA, PWM
- Resolution
20 mA outputs, configured to 20 mA................12 bit
20 mA outputs, configured to 0/4 to 20 mA....... 11 bit
- 0/4 to 20 mA output ........................................................................... maximum load 500
- 10 V output .................................................................... internal resistance approx. 500
Magnetic Pickup Input ------------------------------------------------------------- capacitively isolated
- Input impedance.....................................................................................min. approx. 17 k
- Input voltage ..........................................................................................refer to Figure 5-24

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Interface --------------------------------------------------------------------------------------------------------

RS-232 interface
Version ...................................................................................................... RS-232 Standard
Signal level .......................................................................................................................5V

RS-485/RS-422 interface
Version ...................................................................................................... RS-485 Standard
Signal level .......................................................................................................................5V

CAN bus interface ................................................................................................isolated


Insulation voltage .................................................................................................1,500 Vdc
Version ...................................................................................................................CAN bus
Internal line termination .................................................................................. Not available

Battery ---------------------------------------------------------------------------------------------------------- Type..........................................................................................................................Lithium


- Life span (operation without power supply)................................................. approx. 5 years
- Battery field replacement....................................................................................not allowed
Housing ---------------------------------------------------------------------------------------------------------

Type....................................................................................................................... easYpack
Dimensions (W H D) .................................................................282 217 67/99 mm
Front cutout (W H)............................................................... 249 [+1.1] 183 [+1.0] mm
Wiring................................................................................... screw-plug-terminals 2.5 mm
Recommended locked torque .......................................................... 4 inch pounds / 0.5 Nm
use 60/75 C copper wire only
use class 1 wire only or equivalent
Weight ......................................................................................................... approx. 1,850 g

Protection ------------------------------------------------------------------------------------------------------

Woodward

Protection system........................................................IP54 from front with clamp fasteners


IP66 from front with screw kit
IP20 from back
Front folio................................................................................................. insulating surface
EMC test (CE) ............................................... tested according to applicable EN guidelines
Listings .......................................... CE marking; UL listing for ordinary locations pending
Type approval.............................. UL/cUL pending, Ordinary Locations, File No.: 231544

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Manual 37223

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Chapter 7.
Environmental Data

Vibration -------------------------------------------------------------------------------------------------------- Frequency Range Sine Sweep......................................................................5Hz to 100Hz


- Acceleration ............................................................................................................ 4G
- Frequency Range - Random..........................................................................10Hz to 500Hz
- Power Intensity.......................................................................................... 0.015G/Hz
- RMS Value.................................................................................................. 1.04 Grms
- Standards...............................................................................................................................
EN 60255-21-1 (EN 60068-2-6, Fc)
EN 60255-21-3
Lloyds Register, Vibration Test2
SAEJ1455 Chassis Data
MIL-STD 810F, M514.5A, Cat.4,
Truck/Trailer tracked-restrained
cargo, Fig. 514.5-C1
Shock ------------------------------------------------------------------------------------------------------------- Shock ....................................................................................... 40G, Saw tooth pulse, 11ms
- Standards...............................................................................................................................
EN 60255-21-2
MIL-STD 810F, M516.5, Procedure 1
Temperature ---------------------------------------------------------------------------------------------------- Cold, Dry Heat (storage)........................................................-30C (-22F) / 80C (176F)
- Cold, Dry Heat (operating) .....................................................-20C (-4F) / 70 C (158F)
- Standards...............................................................................................................................
IEC 60068-2-2, Test Bb and Bd
IEC 60068-2-1, Test Ab and Ad
Humidity -------------------------------------------------------------------------------------------------------- Humidity ...........................................................................................60C, 95% RH, 5 days
- Standards...............................................................................................................................
IEC 60068-2-30, Test Db
Marine Environmental Categories ------------------------------------------------------------------------- Lloyds Register of Shipping (LRS) ...................ENV1, ENV2, ENV3 and ENV4 pending

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Manual 37223

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Chapter 8.
Accuracy
Measuring value

Display

Accuracy

Notes

15.0 to 85.0 Hz
40.0 to 85.0 Hz

0.1 %
0.1 %

0 to 650 kV
0 to 650 kV

1%
1%

Transformer ratio selectable


Transformer ratio selectable

0 to 32,000 A
0 to 32,000 A
0 to 32,000 A

1%
1%
1%

Slave pointer
-

-2 to 2 GW

2%

Accuracy dependent on the


configured transformer ratios

-2 to 2 Gvar

2%

Accuracy dependent on the


configured transformer ratios

lag0.00 to 1.00
to lead0.00

2%

Frequency
Generator
Mains

fL1N, fL2N, fL3N


fL1N, fL2N, fL3N

Voltage
Generator
Mains

VL1N, VL2N, VL3N,


VL1N, VL2N, VL3N,

Current
Generator
Max. value
Mains/ground current

IL1, IL2, IL3


IL1, IL2, IL3
IL1

Real power
Current total real power value

Reactive power
Current value in L1, L2, L3

Power factor
Current value power factor L1

Miscellaneous
Real energy
Operating hours
Maintenance call hours
Maintenance call days
Start counter
Battery voltage
Pickup speed

0 to 4,200 GWh
4109 h
0 to 9,999 h
0 to 999 d
0 to 65,535
8 to 40 V
fn +/- 40 %

1%

not calibrated
-

Analog inputs
0 to 180 Ohms
freely scaleable
*
for VDO sensors
0 to 360 Ohms
freely scaleable
*
for VDO sensors
0 to 500 Ohms
freely scaleable
*
for resistive sensor
0/4 to 20 mA
freely scaleable
**
*
1% for two-pole senders; 2.5% for single-pole senders and a combination of single- and two-pole sensors
** 1.2% for two-pole senders; 2.5% for single-pole senders and a combination of single- and two-pole sensors

Reference conditions (to measure the accuracy):


Input voltage.............................sinusoidal rated voltage
Input current .............................sinusoidal rated current
Frequency .................................rated frequency +/- 2 %
Power supply ............................rated voltage +/- 2 %
Power factor (cos ) .................1.00
Ambient temperature ................23 C +/- 2 K
Warm-up period .......................20 minutes

Woodward

Page 49/52

Manual 37223

easYgen-3000 Series - Genset Control

Appendix A.
Useful Information
CAN Bus Pin Assignments of Third-Party Units

D-SUB DE9 Connector


male / plug

female / socket

Figure 8-1: CAN bus pin assignment - D-SUB DE9 connector


Terminal
Signal
1
2
CAN_L
3
CAN_GND
4
5
(CAN_SHLD)
6
(GND)
7
CAN_H
8
9
(CAN_V+)
according to CiA DS 102

Description
Reserved
CAN Bus Signal (dominant low)
CAN ground
Reserved
Optional shield
Optional CAN ground
CAN Bus Signal (dominant high)
Reserved
Optional external voltage supply Vcc
Table 8-1: CAN bus pin assignment - D-SUB DE9 connector

RJ45/8P8C Connector
male / plug

female / socket

Figure 8-2: CAN bus pin assignment - RJ45/8P8C connector


Terminal
Signal
1
CAN_H
2
CAN_L
3
CAN_GND
4
5
6
(CAN_SHLD)
7
CAN_GND
9
(CAN_V+)
according to CiA DRP 303-1

Description
CAN bus line (dominant high)
CAN bus line (dominant low)
Ground / 0 V / VReserved
Reserved
Optional CAN Shield
Ground / 0 V / VOptional external voltage supply Vcc
Table 8-2: CAN bus pin assignment - RJ45/8P8C connector

Page 50/52

Woodward

Manual 37223

easYgen-3000 Series - Genset Control

IDC / Header Connector

Figure 8-3: CAN bus pin assignment - IDC / Header


Terminal
1
2
3
4
5
6
7
8
9
10

Signal
(GND)
CAN_L
CAN_H
CAN_GND
(CAN_V+)
(CAN_SHLD)
-

Description
Reserved
Optional CAN ground
CAN bus line (dominant low)
CAN bus line (dominant high)
CAN ground
Reserved
Reserved
Optional external voltage supply Vcc
Optional shield
Not connected
Table 8-3: CAN bus pin assignment - IDC / Header

Woodward

Page 51/52

We appreciate your comments about the content of our publications.


Please send comments to: stgt-documentation@woodward.com
Please include the manual number from the front cover of this publication.

Woodward GmbH
Handwerkstrasse 29 - 70565 Stuttgart - Germany
Phone +49 (0) 711 789 54-0 Fax +49 (0) 711 789 54-100
sales-stuttgart@woodward.com
Homepage
http://www.woodward.com/power

Woodward has company-owned plants, subsidiaries, and branches, as well as authorized


distributors and other authorized service and sales facilities throughout the world.
Complete address/phone/fax/e-mail information
for all locations is available on our website (www.woodward.com).

06/12/S

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