In the first part of this chapter, the findings on advantages of reinforced soil slope using Geogrid has been explained in detail and the summary on advantage of reinforced soil slope using Geogrid as comparison to other types of reinforced soil structure has been tabulated. The findings on the cost comparison for Geogrid reinforced slope with reinforced soil wall and crib wall are also been discussed in this chapter. The last part of this chapter explains on the case study that has been carried out on the use of geogrid for the construction of a 45 (1V:1H) slope and the analysis on the slope stability.
58 5.2 Advantage of Reinforced Soil Slope Using Geogrid
The advantages of reinforced soil slope using Geogrid are :
i) A new dimension in versatility and new possibilities in earthwork construction.
The attractiveness of reinforced structures lies not just in cost effectiveness. First, the reinforced soil technique introduces a new dimension in versatility and new possibilities in earthwork construction, which were previously not feasible, e.g. in terms of slope angle, height and load carrying capacity. This is because by reinforcing the soil with a strong structural element, a new composite material with greatly enhanced properties is now available for providing solutions to a wide range of problems. Whereby, this versatility could not be achieved in the conventional earthworks solution methods.
ii) Reduce land area and volume of earthworks
Reinforced soil is a very versatile solution for slope rehabilitation (re- construction) works. This is because by reinforcing the soil, it is feasible to alter the slope profile by providing a steep section at any location along the slope. This steep section can be of any angle up to 90, i.e. vertical. A steep section requires less land area and can reduce the volume of earthworks. Wherelse, the conventional earthworks solution only allows for gentle slopes, whereby, gentle section requires more land area and increase the volume of earthworks.
59
iii) Allowing usage of lower quality fills
Since the geogrids are not subject to corrosions, use of lower quality fills such as cohesive are allowed. In this connection, residual soils derived from granite, sandstone/shale and other rocks have been used successfully in many projects. This is also an advantage in hilly terrain where access may be difficult or in areas where good quality fills are not available. Other types of reinforced soil structure such as reinforced soil wall, which uses metal strips as the reinforcements, are not allowed to use lower quality fill materials. This is because metal strips are subject to corrosions.
iv) Enhance speed of construction
Simple construction method are used in geogrid reinforced earth structures. No heavy construction vehicles or machineries, and no construction formworks are required. All these factors contributes to the speed of construction. The conventional method such as reinforced concrete wall requires heavy machineries and construction formwork, whereby slows the speed of construction.
v) Facilitates the reduction of pore water pressure
This method provides sufficient drainage capacity by providing sand drainage column, enabling it to drastically reduce the flow paths in the reinforced soil. These, facilitates the reduction of pore water pressure, improves shear characteristics and thereby increases stability. In the other types of reinforced soil structures, woven fabrics type of geosynthetic soil reinforcement, 60 offers lower drainage capacity. This can result in the formation of slip surfaces in the fabric-soil interface.
vi) Provides high-tensile modulus
Creep is defined as the change in length resulting from long periods under constant loads. This reduces tensile strength in long term behaviour. Geogrids are very high strength polymer reinforcements made of polyethylene or polypropylene, which demonstrates a very low creep tendency. Therefore, geogrids with high tensile strength at low elongation, provides excellent reinforcement characteristics and minimum deformation. The use of reinforcing strips, such as galvanized steel strips in other types of reinforced soil structures, demonstrates a very high creep tendency and provides high deformation, and do not provide good reinforcement characteristics.
vii) Provides Aesthetical view and environmental friendly
Since the surface finish for steep slope can be turfed, or planted with creepers, these advantage could be utilized to enhance its appearance. The versatility of geogrid plays an important part in creating environment-friendly and attractive green slopes. As the structures allows for vegetation on the slope surface, this method can be adopted in environmentally critical applications, such as structures in nature reserve areas. The conventional reinforced concrete structures or reinforced soil walls does not provide surface for greeneries.
61 viii) Cost effectiveness
Geogrids facilitates reduction in land use and earthworks volume, allowable for lower quality fill materials, simple construction and shorter period, no heavy machineries and construction formworks. All these factors contributes to cost savings. Wherelse, in the conventional reinforced concrete structures or other types of reinforced soil structures, greater earthworks volume, import of suitable fill materials, complicated construction method, usage of heavy machineries and construction formworks, increases the overall construction cost.
62 5.3 Comparison on Advantage of Reinforced Soil Slope Using Geogrid With Other Types of Reinforced Soil Structure
The advantage of reinforced soil slope using Geogrid as compare to other types of reinforced soil structure are summarized in Table 5.1.
Table 5.1 : Summary on advantages of reinforced soil slope using geogrid as comparison to other types of reinforced soil structure
Items Reinforced Soil Slope Using Geogrid Other Types of Reinforced Soil Structures Versatility By reinforcing the soil with a strong structural element, a new composite material with greatly enhanced properties is providing versatility and new possibilities in earthwork construction, e.g. in terms of slope angle, height and load carrying capacity. Not versatile in conventional earthworks solution. Land area and earthworks volume Feasible to alter or to construct steep slopes, up to 90 angle. A steep section requires less land area and can reduce the volume of earthworks. Conventional earthworks solution only allows for gentle slopes, where gentle section requires more land area and increase the volume of earthworks.
63 Table 5.1 : Summary on advantages of reinforced soil slope using geogrid as comparison to other types of reinforced soil structure (Contd)
Items Reinforced Soil Slope Using Geogrid Other Types of Reinforced Soil Structures Fill materials Geogrids are not subject to corrosions, therefore, lower quality of fill materials such as cohesive soil are allowed. Lower quality fill materials are not suitable in reinforced soil structures using metal strip reinforcements. Construction durations Simple construction method are used and no heavy construction vehicles or machineries and no construction formworks are required, therefore enhance speed of construction. The conventional reinforced concrete structures requires heavy construction vehicles or machineries and construction formworks, whereby slow the speed of construction. Pore water pressure This method provides sufficient drainage capacity by providing sand drainage column, therefore, it facilitates the reduction of pore water pressure. Woven fabrics type of geosynthetic soil reinforcement, offers lower drainage capacity, whereby, it may increase the pore water pressure. High tensile Geogrids are very high strength polymer reinforcements, whereby demonstrates a very low creep tendency and provides excellent reinforcement characteristics and minimum deformation. The use of reinforcing strips, e.g. galvanized steel strips, demonstrates a very high creep tendency and provides high deformation do not provides good reinforcement characteristics.
64 Table 5.1 : Summary on advantages of reinforced soil slope using geogrid as comparison to other types of reinforced soil structure (Contd) Items Reinforced Soil Slope Using Geogrid Other Types of Reinforced Soil Structures Aesthetical view Finished slope surface can be turfed or planted with creepers, which creates environment friendly and attractive green slopes. The conventional reinforced concrete structures or reinforced earth walls does not provide surface for greeneries. Cost Reduction in land use and earthworks volume, allowable for lower quality fill materials, simple construction and shorter period, no heavy machineries and construction formworks, are major factors contributes to cost savings. Greater earthworks volume, usage of suitable fill materials, complicated construction methods, usage of heavy machineries and construction formworks increases the overall construction cost.
5.4 Cost Comparison for Reinforced Soil Slope Using Geogrid With Other Types of Reinforced Soil Structure
Costing for reinforced soil slope using Geogrid is shown in Table 5.2 and for the cost comparison purpose, costing for two more types of reinforced soil structure namely reinforced soil wall and crib wall are calculated, as shown in Table 5.3 and Table 5.4 accordingly. The summary on cost comparisons are shown in Table 5.5.
From the summary on cost comparisons as shown in Table 5.5, a relationship on cost have been derived between the three types of reinforced soil structures. It shows that the cost for reinforced soil slope is RM 206,913.00 (21.89%) cheaper than the cost 65 for reinforced soil wall. And, the cost for reinforced soil slope is RM 313,088.00 (29.78%) cheaper than the cost for crib wall. From the above, it may established that the cost of construction for reinforced soil slope are in the range of 20% to 30% cheaper, as compare to the cost of construction for reinforced soil wall and crib wall.
The construction of reinforced soil wall requires reinforced concrete panels, galvanized reinforcing strips, good quality fill materials, heavy construction machineries and skill workers, which may contributes to the higher overall construction cost. As for the crib wall, the crib units together with the infill are designed to act together as a gravity structure, retaining the upper slope. Since the bearing pressure from the reinforced block was excessive for the foundation soil, piles were provided for external stability. The piling works and reinforced concrete crib units are the main contribution factors for the high overall construction cost.
66 Table 5.2 : Costing for reinforced soil slope using geogrid
Item No. Description Unit Qty Rate (RM) Amount (RM)
1
2
3 3.1
3.2
3.3
3.4
Excavation to formation level for Tensar geogrid reinforced embankment. Supply and install Tensar geogrids as reinforcing element inclusive of backfilling and compaction cohesive frictional materials for the construction of the reinforced embankment from excavated platform. Surface and Sub-soil Drainage. Supply and install 1000mm x 500mm thick sand column spaced 5.0m centre to centre. Supply and install 100mm dia. UPVC perforated sub-soil pipe wrapped around with geotextile space at 5.0m centre to centre. Provide 1000mm thick crusher run base. Supply and install 600mm thick sand base layer.
67 Table 5.2 : Costing for reinforced soil slope using geogrid (Contd)
3.5
3.6
3.7
3.8
3.9
3.10
4 4.1
Amount Brought Forward
Provide rock toe inclusive of geotextile separator to the reinforced embankment. Provide aggregate layer behind the rock toe. Provide 300mm depth drain at toe of reinforced embankment. Provide 300mm depth drain at berm of reinforced embankment. Provide cascaded drain at reinforced embankment. Sump with size 1000 x 1000 x 750mm with 150mm thick both side brickwall. Turfing. Supply and install close turfing/ Hydroseeding to Tensar Geogrid Reinforced slope.
Item No. Description Unit Qty Rate (RM) Amount (RM)
1
2
3
4
5
6
Excavate trench for levelling pad to reduce level including backfilling, compaction and disposal of surplus excavated material from site. Imported sand backfill behind precast concrete facing wall panel. Mass concrete Grade 20 in levelling pad (350mm x 150mm high). Supply of precast concrete wall facing panel not exceeding 8.0m high. Erection and installation of precast concrete facing wall panel not exceeding 8.0m high including providing vertical joint comprising of 150mm concrete cube, galvanized ribbed steel reinforcement strips. Supply and place geotextile membrane.
Cu.m
Cu.m
Lin.m
Sq.m
Sq.m
Sq.m
50 9,100 200 1,500 1,500
2,000
15.00
25.00
10.50
450.00
5.00
4.00
750.00 227,500.00 2,100.00 675,000.00 7,500.00
8,000.00 Amount Carried Forward 920,850.00
69 Table 5.3 : Costing for reinforced soil wall (contd)
7
8
9 9.1
Amount Brought Forward
Supply and install close turfing to slope as specified. Carry out pull-out test to specified requirement. Berm Drain. Supply and construct 230mm half round precast concrete drain complete inclusive of 1:3:5 mass concrete base, lean concrete, formwork, jointing, haunching etc. all as shown in the drawings and all necessary excavation, backfills and disposal of surplus excavated material.
Sq.m
No.
M 1,000 2 200
4.20
2,000.00
80.00 920,850.00 4,200.00 4,000.00 16,000.00 Total Amount 945,050.00
70 Table 5.4 : Costing for crib wall
Item No. Description Unit Qty Rate (RM) Amount (RM)
1
2
2.1
2.2
2.3
2.4
Excavate to formation level for crib wall embankment. Grade 25 concrete for various header sizes of cribwall foundation including steel bars, all necessary excavation, backfill, compact and returf existing slope. Single 1320mm header cribwall base. Single 1620mm header cribwall base. Double 1320mm header cribwall base. Tripple 1320mm header cribwall base.
Item No. Description Unit Qty Rate (RM) Amount (RM)
3
3.1
3.2
3.3
3.4
4
4.1
4.2
4.3
4.4
4.5 4.6 Amount Brought Forward Supply and install cribwall of various headers sizes, complete with stretcher and crusher run infill within the wall. Height up to 3.0m
Height between 3.0m to 5.0m.
Height between 5.0m to 6.0m.
Height above 6.0m.
305mm x 305mm x 97kg/m Sheet H-Pile. Supply, transport, handle and pitch 12m length sheet H-pile.
Item No. Description Unit Qty Rate (RM) Amount (RM)
5 5.1 Amount Brought Forward
Berm Drain. Supply and construct 230mm half round precast concrete drain complete all as shown in the drawings and all necessary excavation, backfills and disposal of surplus excavated material.
M
200
80.00 1,035,225.00
16,000.00 Total Amount 1,051,225.00
73 Table 5.5 : Summary on cost comparison for geogrid reinforced soil slope with reinforced soil wall and crib wall
No.
Types of Soil Structure
Total Cost
1
Geogrid Reinforced Slope
RM 738,137.00
2
Reinforced Soil Wall
RM 945,050.00
3
Crib Wall
RM 1,051,225.00
5.5 Findings of the Case Study on the Use of Geogrid for the Construction of a 45 (1V : 1H) slope
5.5.1 Design Calculation
Winslope Tensar Reinforced Slope design program are used to analyse the circular failure surfaces. Circular slip surfaces are analysed using a modified form of Bishops Simplified Method. The theory used in the Winslope design program are elaborated in APPENDIX A1 - A4. The geogrid long term design strength are elaborated in APPENDIX B1 - B3. 74 Calculations are carried out at two locations, namely section 2 - 2 and 4 4, as shown in Figure 4.1. Results for the calculations at the two locations are printed out from the computer and attached in APPENDIX C1 C9. The results show that circle with the lowest factor of safety at section 2 2 is 1.64 and circle with the lowest factor of safety at section 4 4 is 1.45. In conclusion, the results shows that circle with the lowest factor of safety are 1.45, which means, it is more than the required 1.3 minimum factor of safety.
5.5.2 Construction of Geogrid Reinforced Soil Slope
The existing slope, which encroaches into the proposed residential lots, has been excavated and reconstructed at a steeper slope angle, as shown in Figure 5.1 and Figure 5.2. A specialist contractor has been appointed to carry out the construction works. The construction procedures and sequences are as follows:
A) Excavation i) The excavation are carried out to the lines and grades shown in the construction drawings. ii) The contractor are required to be careful not to disturb beyond the lines shown.
B) Subgrade Preparation i) Sub grade are excavated as required for placement of leveling pad as shown on the construction drawings. ii) Subgrade are examined by the Engineer to ensure that the actual foundation conditions meet or exceed design assumptions. iii) As a minimum, soil are proof rolled before construction proceeds. 75 iv) Sub grade conditions not meeting the required strength are been removed and replaced with accepted materials. v) Over excavated areas are replaced with structural backfill material to the lines and grade shown on the construction drawings.
A) Geogrid Installation i) Geogrid are oriented with the highest strength axis perpendicular to the slope alignment. ii) Geogrid reinforcement are placed at the elevations and extents shown on the construction drawing. iii) The geogrid are laid horizontally on compacted backfill. iv) The geogrid are pulled taut and anchored prior to backfill placement on the geogrid. v) Geogrid are to be continuous throughout their embedment lengths. Spliced connections between shorter pieces of geogrid are not allowed. vi) No joints or overlap are required between the adjacent lengths of geogrid reinforcements longitudinal wise of slope, thus the geogrid are just placed side by side.
D) Reinforced Backfill Placement i) reinforced backfill are placed, spread and compacted in such a manner that minimizes the development of slack in the geogrid. ii) Reinforced backfill are placed and compacted in lifts not to exceed 150mm where hand compaction is used, or 250mm where heavier compaction equipment is used. iii) Reinforced backfill are been compacted to 90% of the maximum density. iv ) Tracked construction equipment are not allowed to operate directly upon the geogrid reinforcement. A minimum fill thickness of 150mm is required prior to operation of tracked vehicles over the geogrid. 76 v) Tracked vehicle turning are kept to a minimum, to prevent tracks from displacing the fill and damaging the geogrid. vi) Rubber tired equipment may pass over geogrid at slow speed, less than 16KPH. Sudden breaking and sharp turning are not allowed.
Daily site visit has been done to observe and monitor the progress of the construction works. Frequent discussion and brain storming with the client, consultant and contractors have been done on site to identify any site problems arise during the construction, and to decide the best solutions for improvement and to overcome the problems. Figure 5.3 to Figure 5.10 shows some of the construction activities during the construction of the geogrid reinforced soil slope.
Sub-soil drainage system is provided in the reinforced soil slope to drain out excess ground water, if any. The top of the slope is further stabilized with the provision of berm, and surface drainage is also provided to take care of the surface runoff during raining seasons. Figure 5.11 to Figure 5.18 shows some of the completed geogrid reinforced soil slope features.
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Figure 5.1 : Typical section of geogrid reinforced soil slope at section 2-2
Figure 5.2 : Typical section of geogrid reinforced soil slope at section 4-4 78
Figure 5.3 : Excavator used for excavation works
Figure 5.4 : Compactor used for compaction works
79
Figure 5.5: Overall view of the excavated slope
Figure 5.6 : Close view of the excavated slope 80
Figure 5.7 : Storage of rolled geogrid on site
Figure 5.8 : Installation of geogrid
81
Figure 5.9 : Installation of sub soil drainage
Figure 5.10 : Close view of the installation of sub soil drainage 82
Figure 5.11 : Close view of the completed slope
Figure 5.12 : Close view of the completed slope and toe drain 83
Figure 5.13 : Close view of the completed perimeter drain
Figure 5.14 : Close view of the completed berm drain
84
Figure 5.15 : Close view of the completed interceptor drain
Figure 5.16 : Close view of the completed rock toe 85