5.5. SECTION : HSD System SYSTEM/EQUIPMENT: Board: Sl.

NO

MOTOR SOLO TRIAL RUN DATE: KKS Code: Breaker:

DETAIL OF CHECKING PRE START CHECKS

REMARKS

1. 2. 3. 4. 5. 6. 7. 8. 9.

Motor placed in its base frame and secured by bolts. Name plate details match the requirement. DOR marked clearly. Factory test certificate available. Megger value //.M

Winding resistance //.M Space heater healthiness checked. All motor protections connected. Double earthing connected.

10. Bearing greased or lub oil system in service. 11. Body cleaned thoroughly to ensure good heat transfer. 12. Terminal box closed. 13. EPB is easy to access. 14. Vibration measuring instrument available. TRIAL RUN 1. 2. 3. 4. 5. If all above are ok, give start command. Stop with EPB after current comes to normal. Note the starting current and normal current. Note the time for current to become normal from starting. If DOR is ok, allow it to run. Or stop by EPB.

6. 7. 8. 9. 10.

If no abnormalities for physical observation are there, run it. Check the current. Note bearing and winding temp. Measure vibrations. If vibration level is more, do necessary base plate correction on line.

11. If ok, run for at least 4 hrs. 12. Measure all parameters once an hour and log. 13. Stop after satisfactory completion of 4 hrs trial run.

Remarks:

Name & signature:

5.6.

MOTOR SOLO RUN LOG SHEET

System/ Equipment: KKS Code: Name plate details:

DATE:

Time

Current (Amps)

Bearing Temp. ( C ) DE NDE R

Winding Temp ( C ) Y B

Vibration (mm/sec) DE(H/V/A) NDE(H/V/A)

Remarks: Name & signature:

5.7.

PUMP COUPLED RUN LOG SHEET

System/ Equipment: KKS Code: Name plate details:

DATE:

Time Current (Amps) Bearing Temp ( C ) Winding temp (C) Motor Bearing Vibration (H/V/A) (mm/sec) Pump Bearing Vibration(H/V/A) (mm/sec) Suction pressure Discharge Pressure Flow Strainer DP DE NDE R/Y/B DE NDE DE NDE

Remarks: Name & signature:

HSD SYSTEM CHECK LIST S. No 4.1 4.1.1. 4.1.2 4.1.3 4.1.4 4.1.5 4.1.6 4.1.7 4.1.7.1 Description Civil and Mechanical: EnsureCompressed air system commissioning completion Check for civil work completion HSD& Drain oil pump houses with all supports and clamps up to HSD tank. Erection of pumps is complete and motor solo run over. Check for HSDDecanting lines Inlet valve Connected with Hose. Erection and Clearances of HSD unloading system up to HSD tank. Erection and Clearances of Drain oil system up to HSD tank. HSD tankerection complete with all instruments as per the P&ID As linked below All Nozzles are in place forHSD tank (ENB01/BB001) N1 N2 N3A N3B N4 N5/A,B N6/A,B,C N7 N8 N9 N10/A,B OIL Inlet Nozzle for HSD Re circulation line from forwarding pump Outlet Spare outlet Drain Level Switch - High Float type level indicator Spare inlet Vent with breather valve and flame arrestor Overflow Level Switch - Low Remarks Y N

N11 N12 M1 M1 4.1.7.2 4.1.7.3 4.1.7.4 4.1.7.5 4.1.7.6 4.1.7.7 4.1.8 4.1.8.1

Level Transmitter Return line from Boiler Shell manhole with cover Roof manhole with cover

Check that all piping connections to tank nozzles are connected and properly supported. Check that all spare nozzles are closed with dummy flanges. Check that all fasteners on the nozzles flanges of tank are tightened with the respective piping with gasket and washers. Check for completion of Spiral ladder up to the tanks top. Check for hand railing completion on the tank top. Check for cleanliness of tank inside and painting completion. Drain oil tankerection complete with all instruments as per the P&ID As linked below All nozzles are in place for Drain oil tank (EGR01/BB151) N1 N2 N3 N4A/B N5A/B N6 N7 N8 N9 N10 Inlet from HFO tank. Inlet from HSD tank. Vent with flame arrestor. Level indicator. Drain. Pump outlet mounting. Pump outlet mounting. Spare nozzle. Overflow nozzle. Level transmitter.

M1 N12A/B N13A/B 4.1.8.2 4.1.8.3 4.1.8.4 4.1.8.5 4.1.9. 4.1.10. 4.1.11. 4.1.12. 4.1.13. 4.1.14. Remarks Name & Signature

Manhole. Level Switch-High Level Switch-Low

Check that all piping connections to tank nozzles are connected and properly supported. Check that all spare nozzles are closed with dummy flanges. Check that all fasteners on the nozzles flanges of tank are tightened with the respective piping with gasket and washers. Check for cleanliness of tank inside and painting completion. Check for completion Drain pipe line from HSD pump house to Drain oil tank. Erection completion and clearance place as per the P&ID from the HSD Decanting point to inlet of HSDPressurizing pump terminal point. Hydraulic Test for piping ofHSD system up to tank should have been completed. Hydraulic Test for piping from HSD tanks outlet to inlet of HSD Pressurizing pump terminal pointshould have been completed. Check that all Instruments are in place as per P&ID for HSD supply and discharge line, HSD tanks and HSDdistribution header terminal point. Ensure firefighting system availability. : :