Documentos de Académico
Documentos de Profesional
Documentos de Cultura
May 2002
FSAM10SH60
SPMTM (Smart Power Module)
General Description
FSAM10SH60 is an advanced smart power module (SPM) that Fairchild has newly developed and designed to provide very compact and low cost, yet high performance ac motor drives mainly targeting high speed low-power inverterdriven application like washing machines. It combines optimized circuit protection and drive matched to low-loss IGBTs. Highly effective short-circuit current detection/ protection is realized through the use of advanced current sensing IGBT chips that allow continuous monitoring of the IGBTs current. System reliability is further enhanced by the built-in over-temperature and integrated under-voltage lock-out protection. The high speed built-in HVIC provides opto-coupler-less IGBT gate driving capability that further reduce the overall size of the inverter system design. In addition the incorporated HVIC facilitates the use of singlesupply drive topology enabling the FSAM10SH60 to be driven by only one drive supply voltage without negative bias. Inverter current sensing application can be achieved due to the divided negative dc terminals.
Features
UL Certified No. E209204 600V-10A 3-phase IGBT inverter bridge including control ICs for gate driving and protection Divided negative dc-link terminals for inverter current sensing applications Single-grounded power supply due to built-in HVIC Typical switching frequency of 15kHz Built-in thermistor for over-temperature monitoring Inverter power rating of 0.4kW / 100~253 Vac Isolation rating of 2500Vrms/min. Very low leakage current due to using ceramic substrate Adjustable current protection level by varying series resistor value with sense-IGBTs
Applications
AC 100V ~ 253V three-phase inverter drive for small power (0.4kW) ac motor drives Home appliances applications requiring high switching frequency operation like washing machines drive system Application ratings: - Power : 0.4 kW / 100~253 Vac - Switching frequency : Typical 15kHz (PWM Control) - 100% load current : 3.0A (Irms) - 150% load current : 4.5A (Irms) for 1 minute
External View
Top View Bottom View
60 mm
31 mm 3
Fig. 1.
FSAM10SH60
Pin Configuration
Top View
VCC(L) COM(L) IN(UL) IN(VL) IN(WL) COM(L) VFO CFOD CSC RSC IN(UH) VCC(UH) VB(U) VS(U) IN(VH) COM(H) VCC(VH) VB(V) VS(V) IN(WH) VCC(WH) VB(W) VS(W)
VTH RTH NU NV NW
Fig. 2
FSAM10SH60
Pin Description
Pin Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Pin Name VCC(L) COM(L) IN(UL) IN(VL) IN(WL) COM(L) VFO CFOD CSC RSC IN(UH) VCC(UH) VB(U) VS(U) IN(VH) COM(H) VCC(VH) VB(V) VS(V) IN(WH) VCC(WH) VB(W) VS(W) VTH RTH NU NV NW U V W P Pin Description Low-side Common Bias Voltage for IC and IGBTs Driving Low-side Common Supply Ground Signal Input Terminal for Low-side U Phase Signal Input Terminal for Low-side V Phase Signal Input Terminal for Low-side W Phase Low-side Common Supply Ground Fault Output Terminal Capacitor for Fault Output Duration Time Selection Capacitor (Low-pass Filter) for Short-current Detection Input Resistor for Short-circuit Current Detection Signal Input Terminal for High-side U Phase High-side Bias Voltage for U Phase IC High-side Bias Voltage for U Phase IGBT Driving High-side Bias Voltage Ground for U Phase IGBT Driving Signal Input Terminal for High-side V Phase High-side Common Supply Ground High-side Bias Voltage for V Phase IC High-side Bias Voltage for V Phase IGBT Driving High-side Bias Voltage Ground for V Phase IGBT Driving Signal Input Terminal for High-side W Phase High-side Bias Voltage for W Phase IC High-side Bias Voltage for W Phase IGBT Driving High-side Bias Voltage Ground for W Phase IGBT Driving Thermistor Bias Voltage Series Resistor for the Use of Thermistor (Temperature Detection) Negative DCLink Input Terminal for U Phase Negative DCLink Input Terminal for V Phase Negative DCLink Input Terminal for W Phase Output Terminal for U Phase Output Terminal for V Phase Output Terminal for W Phase Positive DCLink Input Terminal
FSAM10SH60
VB VCC COM IN VS
W (31)
OUT
VB VCC COM IN VS
V (30)
OUT
VB VCC COM IN VS
U (29)
OUT
(10) R SC (9) C SC (8) C FO D (7) V FO (6) CO M (L) (5) IN (W L) (4) IN (V L) (3) IN (U L) (2) CO M (L) (1) V C C(L)
OUT(W L)
N W (28)
OUT(VL)
N V (27)
OUT(UL)
N U (26) R TH (25) THERM ISTO R V TH (24)
Note 1. Inverter low-side is composed of three sense-IGBTs including freewheeling diodes for each IGBT and one control IC which has gate driving, current sensing and protection functions. 2. Inverter power side is composed of four inverter dc-link input terminals and three inverter output terminals. 3. Inverter high-side is composed of three normal-IGBTs including freewheeling diodes and three drive ICs for each IGBT.
Fig. 3.
FSAM10SH60
Note : 1. It would be recommended that the average junction temperature should be limited to TJ 125C (@TC 100C) in order to guarantee safe operation.
Unless Otherwise Specified) Symbol Condition VCC Applied between VCC(H) - COM(H), VCC(L) - COM(L) VBS VIN VFO IFO VSC Applied between VB(U) - VS(U), VB(V) - VS(V), VB(W) VS(W) Applied between IN(UH), IN(VH), IN(WH) - COM(H) IN(UL), IN(VL), IN(WL) - COM(L) Applied between VFO - COM(L) Sink Current at VFO Pin Applied between CSC - COM(L) Rating 18 20 -0.3 ~ 6.0 -0.3~VCC+0.5 5 -0.3~VCC+0.5 Unit V V V V mA V
High-side Control Bias Voltage Input Signal Voltage Fault Output Supply Voltage Fault Output Current Current Sensing Input Voltage
Total System
Item Self Protection Supply Voltage Limit (Short Circuit Protection Capability) Module Case Operation Temperature Storage Temperature Isolation Voltage Symbol Condition VPN(PROT) Applied to DC - Link, VCC = VBS = 13.5 ~ 16.5V TJ = 125C, Non-repetitive, less than 6s TC TSTG VISO 60Hz, Sinusoidal, AC 1 minute, Connection Pins to Heat-sink Plate Note Fig.4 Rating 400 Unit V
C C Vrms
Ceramic Substrate
FSAM10SH60
Note: 2. For the measurement point of case temperature(TC), please refr to Fig. 4.
Note: 3. tON and tOFF include the propagation delay time of the internal drive IC. tC(ON) and tC(OFF) are the switching time of IGBT itself under the given gate driving condition internally. For the detailed information, please see Fig. 5.
FSAM10SH60
t rr VCE
100% IC
IC
IC
VCE
V IN t ON
VIN(ON)
V IN
t C(ON)
90% IC 10% IC 10% VCE
t OFF
V IN(OFF)
tC(OFF)
10% VCE 10% IC
(a) Turn-on
(b) Turn-off
VCE : 100V/div.
time : 100ns/div.
time : 100ns/div.
(a) Turn-on
(b) Turn-off
Fig. 6. Experimental Results of Switching Waveforms Test Condition: Vdc=300V, Vcc=15V, L=500uH (Inductive Load), TC=25C
FSAM10SH60
VSC = 0V, VFO Circuit: 4.7k to 5V Pull-up VSC = 1V, VFO Circuit: 4.7k to 5V Pull-up TC 100C, TJ 125C -20C TC 100C
TJ = 25C, VCC = 15V (Note 4) -20C TC 100C, @ RSC = 82 , RSU = RSV = RSW = 0 and IC = 10A (Note Fig. 17) TJ 125C Detection Level Reset Level Detection Level Reset Level CFOD = 33nF (Note 5) High-Side Low-Side Applied between IN(UH), IN(VH), IN(WH) - COM(H) Applied between IN(UL), IN(VL), IN(WL) - COM(L)
0.51 0.56 0.45 0.56 12 12.5 9.0 10.3 1.8 50 6.3 12.5 13 10.8 12 2.0 0.8 0.8 -
V V V V V V ms V V V V k k
Fault-out Pulse Width ON Threshold Voltage OFF Threshold Voltage ON Threshold Voltage OFF Threshold Voltage Resistance of Thermistor
Note: 4. Short-circuit current protection is functioning only at the low-sides. It would be recommended that the value of the external sensing resistor (RSC) should be selected around 56 in order to make the SC trip-level of about 15A at the shunt resistors (RSU,RSV,RSW) of 0 . For the detailed information about the relationship between the external sensing resistor (RSC) and the shunt resistors (RSU,RSV,RSW), please see Fig. 8. 5. The fault-out pulse width tFOD depends on the capacitance value of CFOD according to the following approximate equation : CFOD = 18.3 x 10-6 x tFOD[F]
FSAM10SH60
R-T Curve
70
60
50
Resistance [k]
40
30
20
10
0 20
30
40
50
60
70
80
90
100
110
120
130
Temperature [!]
Fig. 7. R-T Curve of The Built-in Thermistor
100 90 80 70 60
RSC [ ]
50 40 30 20 10 0 0.00
"
0.02 0.04 0.06 0.08 0.10 0.12
RSU,RSV,RSW [ ]
Fig. 8. RSC Variation by change of Shunt Resistors (RSU, RSV, RSW) for Short-Circuit Protection ! @ around 100% Rated Current Trip (IC = 10A) " @ around 150% Rated Current Trip (IC = 15A)
FSAM10SH60
(+)
(+) (+)
Datum Line
FSAM10SH60
RBS
15V Line
VCC(UH,VH,WH)
DBS
CBS
CBSC
P
VB(UH,VH,WH)
5V Line
CBP15
IN(UH,VH,WH) COM PULSE GENERATOR
R R S
VS(UH,VH,WH)
HVIC
VCC(L)
5V Line
UV DETECT
BANDGAP REFERENCE
LVIC
TIME DELAY UV LATCH_UP
U, V, W
RP
IN(UL,VL,WL)
UV PROTECTION
BUFFER
SC PROTECTION SOFT_OFF CONTROL
OUTPUT
(UL,VL,WL)
VFO
CPF
CFOD
SC LATCH_UP
TIME DELAY
SC DETECTION
CFOD
CSC
NU , N V , N W
RSU, RSV, RSW
CSC
RF
RSC
Note: 1. One LVIC drives three Sense-IGBTs and can do short-circuit current protection also. Three sense emitters are commonly connected to RSC terminal to detect short-circuit current. Low-side part of the inverter consists of three sense-IGBTs 2. One HVIC drives one normal-IGBT. High-side part of the inverter consists of three normal-IGBTs 3. Each IC has under voltage detection and protection function. 4. The logic input is compatible with standard CMOS or LSTTL outputs. 5. RPCP coupling at each input/output is recommended in order to prevent the gating input/output signals oscillation and it should be as close as possible to each SPM gating input pin. 6. It would be recommended that the bootstrap diode, DBS, has soft and fast recovery characteristics.
Fig. 11.
FSAM10SH60
P1 : Normal operation - IGBT ON and conducting current P2 : Under voltage detection P3 : IGBT gate interrupt P4 : Fault signal generation P5 : Under voltage reset P6 : Normal operation - IGBT ON and conducting current
Input Signal Internal IGBT Gate-Emitter Voltage Control Supply Voltage VBS P3 P5 UV detect P1 P2 UV reset P6
P4
P1 : Normal operation - IGBT ON and conducting current P2 : Under voltage detection P3 : IGBT gate interrupt P4 : No fault signal P5 : Under voltage reset P6 : Normal operation - IGBT ON and conducting current
FSAM10SH60
P6
P1 P4 Output Current P2
SC Reference Voltage (0.5V) RC Filter Delay
P7
Sensing Voltage
P3
P8
P1 : Normal operation - IGBT ON and conducting currents P2 : Short-circuit current detection P3 : IGBT gate interrupt / Fault signal generation P4 : IGBT is slowly turned off P5 : IGBT OFF signal P6 : IGBT ON signal - but IGBT cannot be turned on during the fault-output activation P7 : IGBT OFF state P8 : Fault-output reset and normal operation start
5V-Line
FSAM10SH60
4.7k 100 100 100 VFO 1nF 1nF 0.47nF 1.2nF COM 4.7k 4.7k IN(UH) , IN(VH) , IN(WH) IN(UL) , IN (VL) , IN(WL)
CPU
Note: It would be recommended that by-pass capacitors for the gating input signals, IN(XX) should be placed on the SPM pins and on the both sides of CPU and SPM for the fault output signal, VFO, as close as possible.
FSAM10SH60
15V-Line
20 !
Vcc VB HO
220uF
0.1uF
IN
COM VS
Inverter Output
Vcc
1000uF
0.1uF
IN COM
OUT
FSAM10SH60
15V line
5V line R BS D BS
P (32 ) (22) V B(W ) (21) V CC(W H )
VB VCC O UT C OM IN VS
W (31)
RS G ating W H
RP C BS C PH R BS D BS C BS C
(20) IN (W H) (23) V S(W )
VB VCC C OM IN VS
V (30 )
RS G ating VH
RP
(16) CO M (H)
O UT
CBS
C PH
CBSC
M
C D CS Vdc
C P U
R BS
D BS
VB VCC C OM IN VS
U (29)
RS G ating UH
RP C BS C PH 5V line R SC RF RP RP RP RP C SC C FO D
(10) R SC (9) C SC (8) C FO D (7) V FO (6) CO M (L)
O UT
C BS C
O UT(W L)
N W (28)
R SW
R SV
C BP F
C PL C PL
C PL
C PF
(1) V CC (L)
O UT(UL) R SU 5V line
CSP15
CSPC15
TH ER MISTO R
V TH (24) R TH (25)
RTH
C SP C 05
C SP 05
R FW R FV R FU
Note: 1. RPCPL/RPCPH coupling at each SPM input is recommended in order to prevent input signals oscillation and it should be as close as possible to each SPM input pin. 2. By virtue of integrating an application specific type HVIC inside the SPM, direct coupling to CPU terminals without any opto-coupler or transformer isolation is possible. 3. VFO output is open collector type. This signal line should be pulled up to the positive side of the 5V power supply with approximately 4.7k resistance. Please refer to Fig. 17. 4. CSP15 of around 7 times larger than bootstrap capacitor CBS is recommended. 5. VFO output pulse width should be determined by connecting an external capacitor(CFOD) between CFOD(pin8) and COM(L)(pin2). (Example : if CFOD = 5.6 nF, then tFO = 300 s (typ.)) Please refer to the note 5 for calculation method. 6. Each input signal line should be pulled up to the 5V power supply with approximately 4.7k resistance (other RC coupling circuits at each input may be needed depending on the PWM control scheme used and on the wiring impedance of the systems printed circuit board). Approximately a 0.22~2nF by-pass capacitor should be used across each power supply connection terminals. 7. To prevent errors of the protection function, the wiring around RSC, RF and CSC should be as short as possible. 8. In the short-circuit protection circuit, please select the RFCSC time constant in the range 3~4 s. RF should be at least 30 times larger than RSC. (Recommended Example: RSC = 56 , RF = 3.9k, CSC = 1nF and RSU = RSV = RSW = 0) 9. For the use of shunt resistors ( RSU, RSV, RSW ), please see Fig. 8 in order to select the proper RSC. 10.Each capacitor should be mounted as close to the pins of the SPM as possible. 11.To prevent surge destruction, the wiring between the smoothing capacitor and the P&N pins should be as short as possible. The use of a high frequency noninductive capacitor of around 0.1~0.22 uF between the P&N pins is recommended. 12.Relays are used at almost every systems of electrical equipments of home appliances. In these cases, there should be sufficient distance between the CPU and the relays. It is recommended that the distance be 5cm at least
FSAM10SH60
TRADEMARKS
The following are registered and unregistered trademarks Fairchild Semiconductor owns or is authorized to use and is not intended to be an exhaustive list of all such trademarks.
ACEx Bottomless CoolFET CROSSVOLT DenseTrench DOME EcoSPARK E2CMOS EnSigna FACT FACT Quiet Series
FAST FASTr FRFET GlobalOptoisolator GTO HiSeC I2C ISOPLANAR LittleFET MicroFET MicroPak
MICROWIRE OPTOLOGIC OPTOPLANAR PACMAN POP Power247 PowerTrench QFET QS QT Optoelectronics Quiet Series
SLIENT SWITCHER SMART START SPM STAR*POWER Stealth SuperSOT-3 SuperSOT-6 SuperSOT-8 SyncFET TinyLogic TruTranslation
DISCLAIMER
FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.
Preliminary
No Identification Needed
Full Production
Obsolete
Not In Production
Rev. H5
This datasheet has been download from: www.datasheetcatalog.com Datasheets for electronics components.