Salt Lake City, UT General Contractor Schmidt Construction Inc., Cedar City, UT Project Summary Vibro Replacement & Deep Soil Mixing Settlement Control & Ground Water Control n October 2006 flood of the Fremont River destroyed the Hanksville Dam and damaged 2,700 feet of canal. The event washed out the existing irrigation dam, leav- ing approximately 800 acres of agricultural fields without access to water. To remedy the situation, a new concrete diversion dam and a cutoff wall were to be constructed in the corridor of the Fremont River approximately 2 miles upstream from the com- munity of Hanksville. Problem The sands beneath the planned dam were weak and compress- ible. The site soils needed to be improved to increase the bearing capacity and to reduce the amount of settlement that would occur under the new loads. Furthermore, the seepage of water beneath the dam would need to be minimized. Design Solution Hayward Baker designed a Vibro replacement stone column pro- gram to increase the bearing capacity and reduce settlement of the site soils. The system consisted of primary stone columns on a square grid over the entire improvement area, and secondary columns located at the centers of the primary grid in areas that directly support the dam structure and the dams wing walls. To decrease the water flow beneath the diversion structure, Hayward Baker installed a soil mix cutoff wall. Construction Hayward Baker constructed over 400 stone columns using the dry bottom feed Vibro replacement method. Each column was 3 feet in diameter, with primary columns reaching a depth of 54 feet and secondary columns reaching a depth of 34 feet. Hayward Baker also constructed 80, 4-foot-diameter wet soil mix columns, spaced 2.5-feet on center, to a depth of 28 feet below the concrete diversion structure. The overlapping columns creat- ed a 3-foot-thick wall beneath the diversion structure. Hanksville Diversion Reconstruction Hanksville, UT Hayward Baker installed stone columns using the dry bottom feed Vibro replacement method. A Concrete Diversion Structure Granular Material Wet Soil Mix Cutoff Wall Rip Rap Rip Rap 0 ft - 5 ft - 10 ft - 15 ft - 20 ft - 25 ft - 30 ft - 35 ft - 40 ft - 45 ft - 50 ft - 54 ft - 2 8
f t Stone Columns The ground improvement area was roughly 90 feet wide with over 400 stone columns. The soil mix cutoff wall consisted of 80 overlapping columns to create a 3-foot-thick wall running beneath the diversion structure. 2009 Hayward Baker Inc. (www.HaywardBaker.com) 1 of 2 Project Summary Quality Assurance/Quality Control Hayward Baker verified that the design bearing capaci- ty and settlement criteria were achieved by performing a load test using a 6-foot-by-6-foot steel plate located over a secondary stone column. An incremental load schedule was applied until reaching 1.5 times the design load. The project specifications required an allowable bearing capacity of 3,000 psf with a maximum deflection of 1 inch. The load test yielded a maximum deflection of 0.473-inch at 4,500 psf. Hayward Baker constructed a test soil mix column to test the design unconfined compressive strength (UCS) and the permeability prior to production work. Cutoff wall specifications required a maximum perme- ability of 1x10 -6 cm/sec and a minimum UCS of 100 psi at 28 days. The test data produced from the samples showed an average permeability of 2.4x10 -7 cm/sec and a 28-day UCS of 144 psi. During cutoff wall construction, wet grab samples were taken from representative columns at various depths, and test specimens were cast for future testing. UCS testing and permeability testing were performed at spec- imen ages of 7 and 28 days. Conclusion Hayward Bakers Vibro replacement and soil mixing program resolved the projects soil improvement and water cutoff challenges. The test programs verified that the soil mix design and stone column design met all of the project requirements. Test results confirmed that the mix design met permeability requirements. Hanksville Diversion Reconstruction, continued Atlanta 770-442-1801 Baltimore 410-551-1980 Chicago 630-339-4300 Dallas/Fort Worth 817-753-7000 Denver 303-469-1136 Fort Lauderdale 954-977-8117 Greensboro 336-668-0884 Houston 281-668-1870 Kansas City 913-390-0085 Knoxville 865-583-8212 Los Angeles 805-933-1331 Minneapolis 952-851-5500 Nashville 615-883-6445 New York City 201-489-1700 Providence 401-334-2565 San Diego 760-839-2870 San Francisco 925-825-5056 Seattle 206-223-1732 St. Louis 314-802-2920 Syracuse 315-834-6603 Tampa 813-884-3441 Vancouver 604-294-4845 HB Subsidiary: Craig Olden, Inc. 800-422-4667 Haywar d Bake r Loc at i ons www.HaywardBaker.com Hayward Baker Inc. 2009 Pub No: 53919 Permeability Test Data Age of Sample (Days) 0 10 20 30 P e r m e a b i l i t y
( c m
/ s e c ) 2 10 10 10 -5 -6 -7 Maximum Permeability After the stone column construction, Hayward Baker performed a load test to verify that the bearing capacity and settlement requirements had been achieved. An in situ permeability test was performed in the soil mix test column to establish permeability rates through the column. Screens were installed at the top, middle, and bottom of the columns to verify the consistency of flow rates. 2009 Hayward Baker Inc. (www.HaywardBaker.com) 2 of 2