2013 Asnt Fall Jentek Cui Final

Slide 1
Copyright 2013 JENTEK Sensors

All Rights Reserved.
Advancements in
Imaging Corrosion
Under Insulation (CUI)
for Piping and Vessels
Scott Denenberg, Don Straney, Todd Dunford, Yanko Sheiretov, Shayan Haque,
Brian Manning, Jeff Kott, Andy Washabaugh, Neil Goldfine
JENTEK Sensors, Inc., 110-1 Clematis Avenue, Waltham, MA 02453-7013
Tel: 781-642-9666; Email: jentek@jenteksensors.com
web: jenteksensors.com
ASNT Annual Conference 2013
Las Vegas, Nevada, 4-7 November 2013
Slide 2
h (lift-off)
(permeability)
MWM sensor
A (Thickness)
Paradigm shift in sensor design (first priority is
predictable response based on physics-based
modeling)
1. Sensors: MR-MWM
-Arrays
2. Next Generation 8200o GridStation

Electronics
Technology Summary / Overview
10x signal-to-noise improvement
Very low frequencies (deep penetration)
Crack detection through up to 0.5 inches
of material
Reduced drift
3. GridStation
Software using Hyperlattices

Rapid, autonomous data analysis
Performs multivariate inverse method
(MIM) using precomputed databases
Defect Images
Performance Diagnostics
Noise Suppression
Images
Analysis
MIM
Solve Multiple Unknown Problems
T
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Slide 3
Flat Plate Demonstration
Sensor
18-channel sensor
Motorized scanning
vehicle
External and internal
wall loss imaging
MR-MWM-Array
(Curved or Flat surfaces)
Flat Plate
Dimensions: 4 ft. x 4 ft.
Thickness: 0.25 in.
Flaw
Diameter: 2.25 in.
Depth: 0.150 in.
For External and Internal Corrosion
Slide 4
GridStation Lattices for MR-MWM-Array wall loss imaging
Used for external and internal wall loss imaging
3-Unknown Lattices
|Z| = Magnitude
Real (Re)
I
m
a
g
i
n
a
r
y

(
I
m
)
= Phase
Re = |Z|sin()
Im = |Z|cos()
|Z| = Re
2
+ Im
2
= arctan(Im/Re)
A (Thickness)
h (lift-off)
(permeability)
MWM sensor
Slide 5
Channel over defect shows defect
signature as thickness reduction
and lift-off increase
Independent Plate thickness and lift-off imaging
Thickness
Lift-Off
h (lift-off)
(permeability)
MWM sensor
A (Thickness)
Slide 6
A (Thickness)
h (lift-off)
(permeability)
MWM sensor
Discrimination Between External and Internal Wall Loss
Thickness
Lift-Off
h (lift-off)
(permeability)
MWM sensor
A (Thickness)
External Wall Loss
Internal Wall Loss
Thickness
Lift-Off
Slide 7
Independent Wall Thickness and Permeability
(Longitudinal Stress) Imaging
External Wall Loss Internal Wall Loss
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y
A (Thickness)
h (lift-off)
(permeability)
MWM sensor
Need to add
correction for sensor
construct effects
Longitudinal
permeability is
related to stress
Thickness
Magnetic
Permeability
h (lift-off)
(permeability)
MWM sensor
A (Thickness)
Slide 8
Decay rate determined by skin depth at
high frequency and sensor dimensions
at low frequency
Large dimensions needed for thick
coatings/insulation
Low frequencies needed to penetrate
through steel pipe wall
MWM-Array Sensor Selection
Depth of Penetration = 1/Re(I
n
)
Stainless
Steel
Aluminum
Carbon Steel
1 inch = 25.4 mm
Skin depth:
1
f
o
t o
=
( )
2 2
n
/ 2 j / n 2 o + t = I
Low Frequency Limit =
i
/4
Scan
Direction
Slide 9
MWM-Array Sensor Selection
Depth of Penetration MRA002
MR-MWM-Array
Operating Range
External
Corrosion
Internal
Corrosion
3 Hz
320 Hz
Slide 10
MWM-Array Imaging of External and Internal Corrosion
through Insulation with Weather Jacket
Problem Definition
10
JENTEK Sensors Video
Slide 11
MWM-Array Inspection for CUI
Pre-Alpha System Performance
(Wall Thickness Image)
Improved Resolution with Alpha System
(Wall Thickness Image)
(
i
n
.
)
(in.)
(in.)
(
i
n
.
)
Slide 12
Wall (Thickness, Permeability)
Concrete (Thickness)
Mesh
(Thickness, Permeability)
Corrosion Under Fireproofing (CUF) with Wire Mesh
V
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l

S
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Slide 13
Welded Nuts
Wall Thickness and Concrete Thickness
Wall Thickness
Concrete Thickness
Slide 14
Removing Mesh Contribution
Mesh Overlap Region
Mesh Permeability
Wall Permeability
Mesh Models Still Under Development
Slide 15
Other Example Applications
SCC Mapping and Depth Measurement
Post Weld Heat Treatment (PWHT) Assessment
ILI (Internal Corrosion and Stress)
Mechanical Damage Profile and Residual Stresses
SHM for Crack Growth, Corrosion, and Stress
Slide 16
FA28 MWM-Array Imaging of SCC
Pipeline Sample Provided by
Applus/RTD
Paper to simulate
coating
Crack Response Image
Lift-Off Image
FA28
Slide 17
Representative FA24 data at 100 kHz on
EDM notch pipe sample
Notches clearly indicated as increase in
permeability
Pairs of notches show resolution capability
Permeability
P
o
s
t
-
E
D
M
1.0 in.
1.0 in.
1.0 in.
0.5 in.
0.5 in.
20 22 24
Crack Imaging & Depth Measurement Capability
0.250
0.160
0.080
0.020
0.040
11.0-in. 2.0-in. 2.0-in. 11.0-in. 10.0-in.
0.200
0.120
1.0-in.
1.0-in.
0.25-in. gap
0.12-in. gap
0.06-in. gap
1.0-in.
1.0-in.
0.12-in. gap
0.06-in. gap
0
-90
-180
180
-90
Slide 18
Crack Imaging & Depth Measurement Capability
Reasonable measurement correlation between depth and effective
permeability change
Sensitive to notch depth over this range
160
140
120
100
80
60
40
20
0
0.25 0.20 0.15 0.10 0.05 0.00
EDM Notch Depth ( in.)
Schedule 40 and 80, FA24, 100 kHz
length (in.):
2.0 [single] 1.0 [single]
fit: p = 627.2 d - 15.1, R
2
=0.950
Single Crack
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Slide 19
For Post-Weld Heat Treatment (PWHT)
Effect of Thermal Stress Relief on Weld in
Witness Coupon, Pressure Vessel Steel
MWM-Array Residual Stress Imaging
Permeability/stress
scanning across the weld
Developing solutions
for through-thickness
imaging of stresses in
welds with crowns
Before
After
Slide 20
Low cost ILI Cleaning Tool
PIG-IT: Pipeline Inspection
Gage, with integrated IT
Internal and external
corrosion imaging from
inside the pipe
Oil & Gas Summary - Application Examples
In-Line Inspection
Stress Corrosion Cracking
Mechanical Damage
MD
Mapping of SCC clusters
Developing depth
screening capability
MPI replacement
SCC
Riser Inspection
ILI
CUI
Magnetic profilometry
Crack Detection in Dents
Developing residual
stress mapping
MWM-Array
Sensor
NDT without coating/
insulation removal
CUI detection through ~2in.
insulation and
weather jacket
Phased Array UT
replacement
Corrosion Under Insulation
Slide 21
Under DOT and PRCI Funding with GDF Suez
4-pt static load testing of
coupon
Dynamic pipeline pressure testing
Damage Monitoring Stress Monitoring
SHM for Crack Growth, Stress (and Corrosion Monitoring)
Slide 22
Summary
Internal and External Corrosion
CUI (Insulation or Insulation with Weather Jacket)
CUF (Concrete with Wire Mesh)
Other Applications
SCC Mapping and Depth Measurement
Post Weld Heat Treatment (PWHT) Assessment
ILI (Internal Corrosion and Stress)
Mechanical Damage Profiling and Residual Stress
SHM for Crack Growth, Corrosion, and Stress

2013 Asnt Fall Jentek Cui Final

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Slide 1

Copyright 2013 JENTEK Sensors

Software using Hyperlattices

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