GJ65598U GJ65598U

400S403D-11 2009/03/26
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 142
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Introduction
How to use your Parts Book
Engine Breakdown
Page 5
Section Page
Level 1 - Service
AAAAAAGJ
11
Level 2 - Repair
AAAAAAGJ
13
Level 3 - Overhaul
AAAAAAGJ
15
Cylinder Block
ACPG0010
17
Cylinder Block
ACPG0010
19
Crankshaft, Pistons & Connecting Rods
ACPG0010
21
Crankshaft, Pistons & Connecting Rods
ACPG0010
23
Rear End Oil Seal
ACPG0010
25
Cylinder Head
ACPG0010
27
Cylinder Head
ACPG0010
29
Rocker Shaft Assembly
ACPG0010
31
Pipes
ACPG0010
33
Relief Valve
ACPG0010
35
Oil Pump
U5MK8265.
37
Timing Case
ADPG0043
39
Timing Case
ADPG0043
41
Timing Case
ADPG0043
43
Timing Case
ADPG0043
45
Timing Case
ADPG0043
47
Miscellaneous
ADPG0043
49
Camshaft & Gears
ADPG0043
51
Miscellaneous
ADPG0043
53
Fuel Injection Pump
AFPG0043
55
High Pressure Fuel Pipes
AFPG0043
57
Atomisers
AFPG0043
59
Fuel Leak-Off Pipe
AFPG0043
61
Section Page
Engine Breakdown
Page 6
Flywheel Housing
CDPG0016
63
Flywheel & Starter Ring
DDPG0017
65
Starter Motor
EDPG0006
67
Pulleys
FBPG0012
69
Lubricating Oil Sump
GBPG0025
71
Dipstick & Tube
GBPG0025
73
Sump
GCPG0000
75
Filler
HBPG0010
77
Oil Filter
JBPG0000
79
Oil Filter
JCPG0000
81
Front End Drive Input
KBPG0007
83
Thermostat & Housing
LBPG0009
85
Water Pump
LBPG0009
87
Section Page
Water Pump
LDPG0008
89
Alternator
NDPG0027
91
Drive Belt & Tensioner
NEPG0013
93
Front End Drive Output
QCPG0027
95
Cylinder Head Cover
TBPG0010
97
Air Filter Assembly
TDPG0011
99
Pipework & Connections
TDPG0011
101
Exhaust Manifold
UBPG0010
103
Exhaust Connection
UDPG0001
105
Lift Pump
VBPG0021
107
Fuel Filter
VBPG0021
109
Pipework & Connections
VBPG0021
111
Cold Start System
WDPG0005
113
Section Page
Engine Breakdown
Page 7
Engine Lifting Eyes
XBPG0006
115
Throttle & Stop Controls
ZAPG0019
117
Heater/Starter Switch
ZEPG0001
119
Instrumentation
ZJPG0011
121
Instrumentation
ZLPG0008
123
Radiator & Cowling
ZMPG0011
125
Section Page
Engine Mounts
ZMPG0011
127
Radiator & Cowling
ZMPG0011
129
Fan
ZMPG0011
131
Guards
ZMPG0011
133
Guards
ZMPG0011
135
Electrical Wiring & Fittings
ZPPG0002
137
Fuel Pre-Lift Pump
ZVPG0002
139
Application Miscellaneous & Auxiliaries
ZZPG0006
141
Section Page
Engine Breakdown
Page 8
Page 9
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Level 1 - Service Plate A
AAAAAAGJ
Page 10
Recommended stocking and service lists
Perkins provides Recommended stocking and service lists, for Distributor use when
recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists
are based on agreed workshop capability and are at three distinct levels:
Level 1 - Service
The Level 1 workshop has the ability to perform basic non-intrusive maintenance on
Perkins engines.
Listes recommandes pour le stock et la maintenance
Perkins fournit des listes recommandes pour le stock et la maintenance afin d'aider le
Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont
bases sur le niveau technique des Ateliers avec trois niveaux distincts :
Niveau 1- Maintenance
L'atelier de niveau 1 est capable d'executer l'entretien de base des moteurs Perkins (sans
demontage).
Empfohlene Lagerbestands- und Servicelisten
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die
Vertragshndler verwenden knnen, um Hndlern und Kunden (z.B. Fuhrparks) einen
bestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten
Werkstattfhigkeiten, welche in die folgenden drei Stufen unterteilt werden:
Stufe 1 - Service
Werksttten der Stufe 1 knnen grundlegende und einfache Wartungsarbeiten an
Perkins-Motoren ohne Spezialwerkzeug durchfhren.
Listas de servicio y de stock recomendadas
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el
Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes
preferidos (por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller
acordada y se dividen en tres niveles diferentes:
Nivel 1 - Servicio
El taller del Nivel 1 puede llevar a cabo un mantenimiento no intrusivo en los motores
Perkins.
Elenco parti consigliate ad uso stock ed assistenza
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza;
ci per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono
in considerazione la capacit operativa concordata con lofficina e sono distinti in tre livelli
Livello 1 - Assistenza
Il livello 1 prevede che lofficina sia in grado di operare in maniera basilare sui motori
Perkins.
Level 1 - Service Plate A
AAAAAAGJ
Page 11
Item Part No. References Qty. Description Notes
1 1 LEVEL 1 - SERVICE
Level 2 - Repair Plate A
AAAAAAGJ
Page 12
Recommended stocking and service lists
Perkins provides Recommended stocking and service lists, for Distributor use when
recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists are
based on agreed workshop capability and are at three distinct levels:
Level 2 - Repair
The Level 2 workshop has the ability to perform maintenance service,and inspection service on
Perkins engines.
Listes recommandes pour le stock et la maintenance
Perkins fournit des listes recommandes pour le stock et la maintenance afin d'aider le
Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont bases sur
le niveau technique des Ateliers avec trois niveaux distincts :
Niveau 2 - Maintenance & reparation
L'atelier de niveau 2 est capable dexecuter toutes les oprations d'entretien, la reparation des
composants externes (demarreur, alternateur,etc) et le diagnostic pour les problmes touchant
l'electronique
Empfohlene Lagerbestands- und Servicelisten
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshndler
verwenden knnen, um Hndlern und Kunden (z.B. Fuhrparks) einen bestimmten
Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten
Werkstattfhigkeiten, welche in die folgenden drei Stufen unterteilt werden:
Stufe 2 - Reparatur
Werksttten der Stufe 2 knnen Instandsetzungs- und Inspektionsarbeiten an Perkins-Motoren
durchfhren.
Listas de servicio y de stock recomendadas
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el
Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos
(por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller acordada y se dividen en
tres niveles diferentes:
Nivel 2 - Reparacin
El taller de Nivel 2 puede llevar a cabo el servicio de mantenimiento y el servicio de inspeccin
en los motores Perkins.
Elenco parti consigliate ad uso stock ed assistenza
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ci per
soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in
considerazione la capacit operativa concordata con lofficina e sono distinti in tre livelli :
Livello 2 - Riparazione
Nel livello 2 lofficina in grado di svolgere la manutenzione e di fare controlli di
assistenza sui motori Perkins.
Level 2 - Repair Plate A
AAAAAAGJ
Page 13
Item Part No. References Qty. Description Notes
1 1 LEVEL 2 - REPAIR
Level 3 - Overhaul Plate A
AAAAAAGJ
Page 14
Recommended stocking and service lists
Perkins provides Recommended stocking and service lists, for Distributor use when recommending parts
stocks for Dealers, preferred customers (eg fleets) etc. These lists are based on agreed workshop capability
and are at three distinct levels:
Level 3 - Overhaul.
The Level 3 workshop has the ability to perform complete service work on Perkins engines. Can repair and
fully overhaul engine, including engine test. Can perform all levels of electronics diagnosis and application
related faults.
Listes recommandes pour le stock et la maintenance
Perkins fournit des listes recommandes pour le stock et la maintenance afin d'aider le Distributeur dans ses
conseils aux Agents, aux clients habituels, etc.. Ces listes sont bases sur le niveau technique des Ateliers
avec trois niveaux distincts :
Niveau 3 - Maintenance, reparation & refection
L' atelier de niveau 3 est capable de couvrir toutes les oprations d'entretien des moteurs Perkins. Il peut
aussi rparer et entirement refaire des moteurs ainsi que les tester. Il est capable d'effectuer un diagnostic
pour les problmes touchant l'electronique et aux applications.
Empfohlene Lagerbestands- und Servicelisten
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshndler verwenden
knnen, um Hndlern und Kunden (z.B. Fuhrparks) einen bestimmten Ersatzteilbestand zu empfehlen. Diese
Listen basieren auf den vereinbarten Werkstattfhigkeiten, welche in die folgenden drei Stufen unterteilt
werden:
Stufe 3 - berholung
Werksttten der Stufe 3 knnen umfassende Servicearbeiten an Perkins-Motoren durchfhren. Sie knnen
Motoren reparieren und komplett berholen und auerdem Motorprfungen durchfhren. Sie knnen
umfassende elektronische Diagnoseprfungen durchfhren und anwendungsspezifische Strungen
untersuchen.
Listas de servicio y de stock recomendadas
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el Distribuidor al
recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos (por ejemplo, flotas), etc. Estas
listas se basan en capacidad del taller acordada y se dividen en tres niveles diferentes:
Nivel 3 - Reparacin general
El taller de Nivel 3 puede llevar a cabo un trabajo de servicio completo en los motores Perkins. Puede
reparar y reacondicionar completamente un motor, incluyendo probar el motor. Puede llevar a cabo todos los
niveles de diagnstico electrnico y las fallas relacionadas con la aplicacin.
Elenco parti consigliate ad uso stock ed assistenza
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ci per soddisfare le
richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in considerazione la capacit operativa
concordata con lofficina e sono distinti in tre livelli :
Livello 3 - Revisione
Nel livello 3 lofficina in grado di svolgere lavori di assistenza completi sui motori Perkins. E in grado di
riparare e svolgere una revisione completa del motore, incluso le prove. Pu anche effettuare diagnosi sull
elettronica a tutti i livelli e sui relativi difetti nelle applicazioni.
Level 3 - Overhaul Plate A
AAAAAAGJ
Page 15
Item Part No. References Qty. Description Notes
1 1 LEVEL 3 - OVERHAUL
Cylinder Block Plate A
ACPG0010
Page 16
1
24
20
21
15
26
25
22
23
16
14
17
6
5
2
3
9
8
7
12
18
4
10
11
19
13
Cylinder Block Plate A
ACPG0010
Page 17
Item Part No. References Qty. Description Notes
1 1 CYLINDER BLOCK (A)
2 064210015 1 CAP
3 064210025 1 PLUG
4 064210035 2 PLUG
5 064210040 1 PLUG
6 064210040 1 PLUG
7 198466010 1 PLUG
8 198466010 2 PLUG
9 198466010 1 PLUG
10 198466940 1 PLUG
11 198466940 3 PLUG
12 198466050 1 PLUG
13 012110625 2 STUD
14 042303015 1 NEEDLE BEARING
15 036509005 1 CIRCLIP
16 040106203 1 BALL BEARING
17 064100045 1 PLUG
18 1 SHAFT (B)
19 198517592 P 1 BUSH
20 012110635 1 STUD
21 012110660 1 STUD
22 030500616 2 DOWEL
23 030501025 2 DOWEL
24 010109440 2 STUD
25 030500512 2 DOWEL
26 030309005 2 PIN
Service Options
19 198517596 J (-)0.25MM 1 BUSH
Footnotes
(A) SERVICE BY COMPLETE ENGINE
(B) REFER TO U5MK8265
Cylinder Block Plate B
ACPG0010
Page 18
1
2
Cylinder Block Plate B
ACPG0010
Page 19
Item Part No. References Qty. Description Notes
1 165996570 1 GASKET - TIMING CASE
2 011310612 3 SCREW
History
a.
4 U65166570 1 PLATE
b.
4 165166570 1 PLATE
Crankshaft, Pistons & Connecting Rods Plate A
ACPG0010
Page 20
19
13
7
15
5
16
10
18
8
12
20
21
6
14
1
2
24
25
22
9
11
17
23
3
4
Crankshaft, Pistons & Connecting Rods Plate A
ACPG0010
Page 21
Item Part No. References Qty. Description Notes
1 115256970 R a. 1 CRANKSHAFT ASSEMBLY
2 F 115256970 1 CRANKSHAFT
3 U15276280 1 CRANKSHAFT GEAR
4 030509020 1 KEY
5 030300816 1 PIN
6 110156400 1 BEARING HOLDER ASSEMBLY
7 F 110156400 1 BEARING CAP
8 F 110156400 1 BEARING CAP
9 010810840 2 SCREW
10 030500612 2 DOWEL
11 011510850 1 SCREW
12 110156410 1 BEARING HOLDER ASSEMBLY
13 F 110156410 1 BEARING CAP
14 F 110156410 1 BEARING CAP
15 010810840 2 SCREW
16 030500612 2 DOWEL
17 011510850 1 SCREW
18 110156420 1 BEARING HOLDER ASSEMBLY
19 F 110156420 1 BEARING CAP
20 F 110156420 1 BEARING CAP
21 010810845 2 BOLT
22 030500612 2 DOWEL
23 010700845 2 SCREW
24 U5MB0026 P 1 MAIN BEARING KIT
25 U5ME0031 P 1 BIG END BEARING KIT
Service Options
24 U5MB0026A 1 MAIN BEARING KIT
25 U5ME0031A J (-) 0.25MM 1 BIG END BEARING KIT
History
a.
1 115256970 1 CRANKSHAFT ASSEMBLY
Crankshaft, Pistons & Connecting Rods Plate B
ACPG0010
Page 22
12
5
4
6
2
3 1
11
7
8
9
10
Crankshaft, Pistons & Connecting Rods Plate B
ACPG0010
Page 23
Item Part No. References Qty. Description Notes
1 115017620 3 PISTON AND RING KIT
2 F 115017620 1 PISTON
3 115104090 1 PISTON RING KIT
4 115026340 3 CON ROD ASSEMBLY
5 F 115026340 1 CON ROD
6 F 115026340 1 CAP
7 115176150 2 CON ROD BOLT
8 020109075 2 CON ROD NUT
9 198517125 1 SMALL END BUSH
10 115326231 3 GUDGEON PIN
11 036500021 3 CIRCLIP
12 036500021 3 CIRCLIP
Rear End Oil Seal Plate A
ACPG0010
Page 24
1
Rear End Oil Seal Plate A
ACPG0010
Page 25
Item Part No. References Qty. Description Notes
1 050209107 1 SEAL - REAR END OIL (A,B)
Footnotes
(A) SEE SERVICE BULLETIN NO.195
(B) ALSO ORDER WEAR SLEEVE - 29990038
Cylinder Head Plate A
ACPG0010
Page 26
2
18
13
14
17
12
15
10
7
6
4
5
3
16
11
9
8
1
19
20
Cylinder Head Plate A
ACPG0010
Page 27
Item Part No. References Qty. Description Notes
1 111011020 1 CYLINDER HEAD ASSEMBLY
2 F 111011020 1 CYLINDER HEAD
3 064210018 2 CAP
4 064210018 4 CAP
5 064210018 2 CAP
6 064210030 1 CAP
7 064210030 1 CAP
8 TPN645 1 VALVE SEAT INSERT
9 120166360 3 INTAKE VALVE
10 120406070 3 SEAL - VALVE STEM (A)
11 198216700 3 VALVE SPRING
12 120186080 3 CAP
13 120226070 6 VALVE COLLET
14 120176250 3 EXHAUST VALVE
15 120406050 3 SEAL - VALVE STEM (B)
16 198216700 3 VALVE SPRING
17 120186080 3 CAP
18 120226070 6 VALVE COLLET
19 120216040 3 VALVE SPRING CAP
20 120216040 3 VALVE SPRING CAP
Footnotes
(A) INLET
(B) EXHAUST
Cylinder Head Plate B
ACPG0010
Page 28
3
4
1
2
Cylinder Head Plate B
ACPG0010
Page 29
Item Part No. References Qty. Description Notes
1 P 1 CYLINDER HEAD GASKET
2 111136440 11 SCREW
3 111136450 3 SCREW
4 012110625 2 STUD
Service Options
1 111147560 J 1.2MM 1 GASKET - CYLINDER HEAD
1 111147570 J 1.3MM 1 GASKET - CYLINDER HEAD
Rocker Shaft Assembly Plate A
ACPG0010
Page 30
17
7
8
18
3
16
4
11
12
9
10
5
6
13
2
1
14
15
Rocker Shaft Assembly Plate A
ACPG0010
Page 31
Item Part No. References Qty. Description Notes
1 120036901 1 ROCKER BOX ASSEMBLY
2 015100410 1 SCREW
3 020109076 6 NUT
4 052100120 1 SEAL - O RING
5 120316300 1 ROCKER SHAFT
6 F 120036901 1 ROCKER SHAFT BRACKET
7 120356200 3 ROCKER ARM ASSEMBLY
8 120356210 3 ROCKER ARM ASSEMBLY
9 198216780 2 ROCKER SHAFT SPRING
10 198436150 1 PLUG
11 199280280 4 WASHER
12 199486220 6 ADJUSTING SCREW
13 120996150 1 SEAL - ROCKER BOX
14 011310625 2 SCREW
15 012109177 3 STUD
16 023100008 3 NUT
17 120116160 6 TAPPET
18 120456222 6 PUSHROD
Pipes Plate A
ACPG0010
Page 32
4
2
1
3
Pipes Plate A
ACPG0010
Page 33
Item Part No. References Qty. Description Notes
1 140607270 1 OIL PIPE
2 198486780 1 BOLT
3 140996260 1 WASHER
4 140996260 1 WASHER
Relief Valve Plate A
ACPG0010
Page 34
1
2
Relief Valve Plate A
ACPG0010
Page 35
Item Part No. References Qty. Description Notes
1 140036220 1 RELIEF VALVE
2 052109078 1 SEAL - O RING
Oil Pump Plate A
U5MK8265.
Page 36
10
9
3
6
8
7
4
2
5
1
Oil Pump Plate A
U5MK8265.
Page 37
Item Part No. References Qty. Description Notes
1 U5MK8265 1 OIL PUMP IDLER GEAR
2 F U5MK8265 1 SHAFT
3 199266180 1 WASHER
4 F U5MK8265 1 OIL PUMP IDLER GEAR
5 F U5MK8265 1 ROTOR
6 140116140 1 COVER
7 P 1 SHIM
8 198216720 1 SPRING
9 199236540 1 COLLAR
10 036800010 1 CIRCLIP
Service Options
7 199286150 J (+)0.10MM 1 SHIM
7 199286160 J (+)0.15MM 1 SHIM
7 199286170 J (+)0.20MM 1 SHIM
7 199286180 J (+)0.50MM 1 SHIM
Timing Case Plate A
ADPG0043
Page 38
1
2
3
4
5
Timing Case Plate A
ADPG0043
Page 39
Item Part No. References Qty. Description Notes
1 1 TIMING CASE (A)
2 165996621 1 GASKET - TIMING CASE
3 011310640 5 SCREW
4 011310660 5 SCREW
5 023100006 1 NUT
Footnotes
(A) SEE FOLLOWING PARTS LIST FOR SERVICE COMPONENTS
Timing Case Plate B
ADPG0043
Page 40
3 1
2
Timing Case Plate B
ADPG0043
Page 41
Item Part No. References Qty. Description Notes
1 U65116551 1 TIMING CASE
2 198636090 1 SEAL - FRONT END OIL
3 030300414 1 PIN
Timing Case Plate C
ADPG0043
Page 42
12
11
8
9
7
5
1
4
2
6
13
3
10
Timing Case Plate C
ADPG0043
Page 43
Item Part No. References Qty. Description Notes
1 125616120 1 BRACKET
2 165996640 1 GASKET
3 125156263 R a. 1 ARM
R b.
4 198217870 1 SPRING
5 052100070 1 SEAL - O RING
6 198217750 1 SPRING
7 023100008 1 NUT
8 2315C039 1 SCREW
9 2648A120 1 NUT
10 26420462 1 ANTI-TAMPER CAP
11 012800640 1 SCREW
12 2318A207 1 NUT
13 011310614 4 SCREW
History
a.
3 125156262 1 ARM
b.
3 125156261 1 ARM
Timing Case Plate D
ADPG0043
Page 44
6
1
10
4
9
8
3
7
11
2
5
12
Timing Case Plate D
ADPG0043
Page 45
Item Part No. References Qty. Description Notes
1 125046613 R b. 1 CONTROL LEVER
2 125116221 1 SHAFT
3 052100080 R a. 1 SEAL - O RING
R d.
4 131046560 1 SPEED SENSOR
5 020800010 1 NUT
6 125306121 R c. 1 CONTROL LEVER
7 125116211 1 SHAFT
8 024500006 1 NUT
9 025100006 1 WASHER
10 198217880 1 SPRING
11 031100004 1 PIN
12 U98466960 1 PLUG
History
a.
3 025100008 1 WASHER
b.
1 125046612 1 CONTROL LEVER
c.
6 125306120 1 CONTROL LEVER
d.
3 052100080 1 SEAL - O RING
Timing Case Plate E
ADPG0043
Page 46
4
3
2
1
6
7
8
5
9
13
11
10
12
Timing Case Plate E
ADPG0043
Page 47
Item Part No. References Qty. Description Notes
1 131046640 1 SCREW
2 F 131046640 1 BOLT
3 020109177 1 NUT
4 025100010 1 WASHER
5 198217900 1 SPRING
6 198346160 1 RING
7 131276440 1 ANTI-TAMPER CAP
8 131466251 1 BOLT
9 025100006 1 WASHER
10 020109239 R b. 1 NUT
11 198346160 1 RING
12 131466272 R a. 1 ANTI-TAMPER CAP
R b.
13 064210012 1 CAP
History
a.
12 131466271 1 ANTI-TAMPER CAP
b.
10 020109231 1 NUT
12 131466270 1 ANTI-TAMPER CAP
Miscellaneous Plate D
ADPG0043
Page 48
1
Miscellaneous Plate D
ADPG0043
Page 49
Item Part No. References Qty. Description Notes
1 198217970 1 TOOL (A)
Footnotes
(A) REFER TO WORKSHOP MANUAL
Camshaft & Gears Plate A
ADPG0043
Page 50
8
2
1
4
5
6
3
10
9
7
Camshaft & Gears Plate A
ADPG0043
Page 51
Item Part No. References Qty. Description Notes
1 120026890 1 CAMSHAFT ASSEMBLY
2 F 120026890 1 CAMSHAFT
3 034100508 1 WOODRUFF KEY
4 120016220 1 CAMSHAFT GEAR
5 040109059 1 BALL BEARING
6 199216320 1 SPACER
7 125256220 1 SLIDER
8 199566651 1 PLATE
9 010700610 1 SCREW
10 011310612 1 SCREW
Miscellaneous Plate A
ADPG0043
Page 52
1
Miscellaneous Plate A
ADPG0043
Page 53
Item Part No. References Qty. Description Notes
1 199266180 1 WASHER
Fuel Injection Pump Plate A
AFPG0043
Page 54
1
4
2
3
Fuel Injection Pump Plate A
AFPG0043
Page 55
Item Part No. References Qty. Description Notes
1 131017961 1 FUEL INJECTION PUMP
2 P 1 SHIM
3 011310620 2 SCREW
4 023100006 2 NUT
Service Options
2 131437590 J 0.20MM 1 SHIM
2 131437830 J 0.25MM 1 SHIM
2 131437600 J 0.3MM 1 SHIM
2 131437840 J 0.35MM 1 SHIM
2 131437610 J 0.4MM 1 SHIM
2 131437620 J 0.5MM 1 SHIM
2 131437630 J 0.5MM 1 SHIM
High Pressure Fuel Pipes Plate A
AFPG0043
Page 56
7
1
2
3
4
5
6
High Pressure Fuel Pipes Plate A
AFPG0043
Page 57
Item Part No. References Qty. Description Notes
1 131507740 1 PIPE - FUEL INJ NO 1 CYL
2 131507750 1 PIPE - FUEL INJ NO 2 CYL
3 131507760 1 PIPE - FUEL INJ NO 3 CYL
4 199106021 2 CLAMP
5 199106021 2 CLAMP
6 010110625 2 SCREW
7 023100006 2 NUT
Atomisers Plate A
AFPG0043
Page 58
3
2
1
Atomisers Plate A
AFPG0043
Page 59
Item Part No. References Qty. Description Notes
1 131406470 3 INJECTOR
2 131426210 1 WASHER
3 131426200 3 SEAL - INJECTOR
Fuel Leak-Off Pipe Plate A
AFPG0043
Page 60
4
6
2
3
5
1
Fuel Leak-Off Pipe Plate A
AFPG0043
Page 61
Item Part No. References Qty. Description Notes
1 131606920 1 PIPE - LEAK OFF
2 068204112 1 PIPE
3 131246280 1 CONNECTOR
4 025100006 1 WASHER
5 067200078 1 CLIP
6 067200078 1 CLIP
Flywheel Housing Plate A
CDPG0016
Page 62
1
4
3
2
5
Flywheel Housing Plate A
CDPG0016
Page 63
Item Part No. References Qty. Description Notes
1 110446580 1 FLYWHEEL HOUSING
2 398460091 4 PLUG
3 010311020 8 SCREW
4 020900010 2 NUT
5 2314J007 R a. 2 SCREW
R a.
R a.
History
a.
5 010311045 2 BOLT (A)
5 026200010 2 WASHER
5 027100010 2 WASHER
Footnotes
(A) STARTER MOTOR
Flywheel & Starter Ring Plate A
DDPG0017
Page 64
1
2
3
4
Flywheel & Starter Ring Plate A
DDPG0017
Page 65
Item Part No. References Qty. Description Notes
1 U15356910 R a. 1 FLYWHEEL ASSEMBLY
2 F U15356910 1 FLYWHEEL
3 115376130 1 STARTER RING
4 010109340 6 SCREW
History
a.
1 115356910 1 FLYWHEEL ASSEMBLY HEAVY
Starter Motor Plate A
EDPG0006
Page 66
1
Starter Motor Plate A
EDPG0006
Page 67
Item Part No. References Qty. Description Notes
1 185086610 1 STARTER MOTOR 1.1 KW
Pulleys Plate A
FBPG0012
Page 68
1
Pulleys Plate A
FBPG0012
Page 69
Item Part No. References Qty. Description Notes
1 145336490 1 WATER PUMP PULLEY
Lubricating Oil Sump Plate A
GBPG0025
Page 70
4
6
2
1
5
3
7
Lubricating Oil Sump Plate A
GBPG0025
Page 71
Item Part No. References Qty. Description Notes
1 110708510 1 SUMP
2 110996900 1 GASKET - SUMP
3 010109235 20 SCREW
4 140406500 1 STRAINER
5 011310612 2 SCREW
6 140986830 1 OIL PIPE
7 052109076 1 SEAL - O RING
Dipstick & Tube Plate A
GBPG0025
Page 72
4
2
3
7
6
5
1
Dipstick & Tube Plate A
GBPG0025
Page 73
Item Part No. References Qty. Description Notes
1 198416810 R a. 1 DIPSTICK
2 110756490 1 DIPSTICK TUBE
3 010109235 1 SCREW
4 052100100 2 SEAL - O RING
5 198436290 1 PLUG
6 052100100 2 SEAL - O RING
7 011310612 1 SCREW
History
a.
1 198416820 1 DIPSTICK
Sump Plate A
GCPG0000
Page 74
1
2
Sump Plate A
GCPG0000
Page 75
Item Part No. References Qty. Description Notes
1 010109238 2 SCREW
2 025100016 2 WASHER
Filler Plate A
HBPG0010
Page 76
4
3
2
1
Filler Plate A
HBPG0010
Page 77
Item Part No. References Qty. Description Notes
1 198436350 1 OIL FILLER CAP
2 052100400 1 SEAL - O RING
3 198436390 R a. 1 OIL FILLER CAP
4 052100280 1 SEAL - O RING
History
a.
3 398430080 1 OIL FILLER CAP
Oil Filter Plate A
JBPG0000
Page 78
1
Oil Filter Plate A
JBPG0000
Page 79
Item Part No. References Qty. Description Notes
1 140517050 1 OIL FILTER
Oil Filter Plate A
JCPG0000
Page 80
1
Oil Filter Plate A
JCPG0000
Page 81
Item Part No. References Qty. Description Notes
1 140546020 1 CONNECTION
Front End Drive Input Plate A
KBPG0007
Page 82
1
3
2
Front End Drive Input Plate A
KBPG0007
Page 83
Item Part No. References Qty. Description Notes
1 U15397310 R a. 1 CRANKSHAFT PULLEY
2 034100508 1 WOODRUFF KEY
3 020800018 1 NUT
History
a.
1 115397310 1 CRANKSHAFT PULLEY
Thermostat & Housing Plate A
LBPG0009
Page 84
6
2
3
1
4
5
Thermostat & Housing Plate A
LBPG0009
Page 85
Item Part No. References Qty. Description Notes
1 145216540 1 THERMOSTAT HOUSING
2 145206062 1 THERMOSTAT
3 145996840 1 GASKET - THERMOSTAT HSG
4 011310660 4 SCREW
5 064500030 2 PLUG
6 064500060 1 PLUG
Water Pump Plate A
LBPG0009
Page 86
1
4
5
2
3
6
Water Pump Plate A
LBPG0009
Page 87
Item Part No. References Qty. Description Notes
1 145017960 1 WATER PUMP
2 145996830 1 GASKET - WATER PUMP
3 145536051 1 HOSE
4 067100022 1 CLIP
5 067100022 1 CLIP
6 023100006 1 NUT
Water Pump Plate A
LDPG0008
Page 88
2
1
3
Water Pump Plate A
LDPG0008
Page 89
Item Part No. References Qty. Description Notes
1 145226470 1 THERMOSTAT HOUSING
2 145996850 1 GASKET - THERMOSTAT HSG
3 011310620 2 SCREW
Alternator Plate A
NDPG0027
Page 90
9 10
2
1
7
6
5
4
3
8
Alternator Plate A
NDPG0027
Page 91
Item Part No. References Qty. Description Notes
1 185046160 1 ALTERNATOR
2 185726670 1 LEVER
3 011310640 2 SCREW
4 011510830 1 SCREW
5 026109017 1 WASHER
6 011511035 1 SCREW
7 026100010 1 WASHER
8 011310635 1 SCREW
9 385620320 1 TERMINAL
10 185516061 1 REGULATOR
Drive Belt & Tensioner Plate A
NEPG0013
Page 92
1
Drive Belt & Tensioner Plate A
NEPG0013
Page 93
Item Part No. References Qty. Description Notes
1 080109049 1 BELT
Front End Drive Output Plate A
QCPG0027
Page 94
5
3
2
1
4
7
6
Front End Drive Output Plate A
QCPG0027
Page 95
Item Part No. References Qty. Description Notes
1 U65166570 1 PLATE
2 165206780 1 PLATE
3 052300550 1 SEAL - O RING
4 TPN959 1 PLATE
5 052300600 1 SEAL - O RING
6 2314J012 2 SCREW
7 2318A604 2 NUT
Cylinder Head Cover Plate A
TBPG0010
Page 96
1
6
5
7
9
14
3
4
2
8
11
13
12
10
Cylinder Head Cover Plate A
TBPG0010
Page 97
Item Part No. References Qty. Description Notes
1 111217490 1 CYLINDER HEAD COVER
2 111996420 1 SEAL - CYL HEAD COVER
3 110566080 1 BREATHER VALVE
4 011100408 4 METRIC BOLT
5 135566480 1 PIPE - AIR
6 135996750 1 GASKET
7 011310620 2 SCREW
8 110666220 1 RETAINING PLATE
9 110666060 1 GAUZE
10 015600406 6 SCREW
11 011310625 2 SCREW
12 011310680 3 SCREW
13 024600008 3 NUT
14 140996260 3 WASHER
Air Filter Assembly Plate A
TDPG0011
Page 98
1
4
2
3
5
6
Air Filter Assembly Plate A
TDPG0011
Page 99
Item Part No. References Qty. Description Notes
1 135016340 1 AIR FILTER ASSEMBLY
2 F 135016340 1 BODY
3 135326205 1 MAIN AIR FILTER
4 26510402 1 INDICATOR
5 26510194 1 VALVE
6 26510417 1 BRACKET
Pipework & Connections Plate A
TDPG0011
Page 100
5
1
2
3
4
8
7
6
9
Pipework & Connections Plate A
TDPG0011
Page 101
Item Part No. References Qty. Description Notes
1 135976630 1 SUPPORT BRACKET
2 2314H003 2 SCREW
3 199216340 1 SPACER
4 2314H005 2 SCREW
5 023100008 2 NUT
6 U35597810 R a. 1 HOSE
7 21825194 1 CLIP
8 21825194 1 CLIP
9 W14501010 1 COVER
History
a.
6 TPN667 1 HOSE
Exhaust Manifold Plate A
UBPG0010
Page 102
1
3
4
2
Exhaust Manifold Plate A
UBPG0010
Page 103
Item Part No. References Qty. Description Notes
1 135616311 1 EXHAUST MANIFOLD
2 135996541 1 GASKET - EXHAUST MANIFOLD
3 011310625 4 SCREW
4 023100006 2 NUT
Exhaust Connection Plate A
UDPG0001
Page 104
1
4
5
2
6
3
Exhaust Connection Plate A
UDPG0001
Page 105
Item Part No. References Qty. Description Notes
1 314120070 1 FLANGE
2 314990013 1 GASKET - EXHAUST
3 011510825 4 SCREW
4 314120070 1 FLANGE
5 314990013 1 GASKET - EXHAUST
6 011510825 4 SCREW
Lift Pump Plate A
VBPG0021
Page 106
1
3
2
Lift Pump Plate A
VBPG0021
Page 107
Item Part No. References Qty. Description Notes
1 130506351 1 LIFT PUMP
2 2415A070 1 SEAL - O RING
3 2314F003 2 SCREW
Fuel Filter Plate A
VBPG0021
Page 108
13
1
10
3
4
11
6
5
12
9
8
2
7
Fuel Filter Plate A
VBPG0021
Page 109
Item Part No. References Qty. Description Notes
1 2656613 1 FUEL FILTER ASSEMBLY
2 130976670 1 BRACKET
3 010111030 2 BOLT
4 026200010 2 WASHER
5 020900010 2 NUT
6 027100010 2 WASHER
7 011510820 2 SCREW
8 026100008 2 WASHER
9 26561117 1 FUEL FILTER KIT
10 F 26561117 1 ELEMENT
11 0490786 1 SEAL
12 0490786 1 SEAL
13 26560014 1 SEAL - O RING
Pipework & Connections Plate A
VBPG0021
Page 110
13
7
9
5
4
1
6
2
12
11
14
10
8
3
Pipework & Connections Plate A
VBPG0021
Page 111
Item Part No. References Qty. Description Notes
1 131246270 1 FUEL PIPE
2 33811114 1 OLIVE
3 068209166 1 HOSE
4 067100015 1 CLIP
5 067100015 1 CLIP
6 131246290 1 PIPE - LOW PRESSURE FUEL
7 33811114 1 OLIVE
8 068209104 1 HOSE
9 067100015 1 CLIP
10 067100015 1 CLIP
11 32184226 1 PLUG
12 0920146 1 WASHER
13 0650204 2 PLUG
14 0920154 2 WASHER
Cold Start System Plate A
WDPG0005
Page 112
5 6
4
3
2
1
Cold Start System Plate A
WDPG0005
Page 113
Item Part No. References Qty. Description Notes
1 185366250 3 GLOWPLUG
2 185376362 1 CONNECTOR
3 023100004 3 NUT
4 185606170 1 CABLE
5 020100004 1 NUT
6 027100004 1 WASHER
Engine Lifting Eyes Plate A
XBPG0006
Page 114
2
3
1
4
Engine Lifting Eyes Plate A
XBPG0006
Page 115
Item Part No. References Qty. Description Notes
1 195816540 1 LIFTING EYE
2 011510816 1 SCREW
3 195816540 1 LIFTING EYE
4 011510816 1 SCREW
Throttle & Stop Controls Plate A
ZAPG0019
Page 116
3
2
1
Throttle & Stop Controls Plate A
ZAPG0019
Page 117
Item Part No. References Qty. Description Notes
1 125416440 1 CONTROL LEVER
2 U85206451 R a. 1 SOLENOID
3 025100016 1 WASHER
History
a.
2 185206450 1 SOLENOID
Heater/Starter Switch Plate A
ZEPG0001
Page 118
O
N
O
F
F
5
4
1
3
2
Heater/Starter Switch Plate A
ZEPG0001
Page 119
Item Part No. References Qty. Description Notes
1 385201161 1 SWITCH
2 F 385201161 1 IGNITION SWITCH
3 385210061 1 KEY
4 385800010 1 CAP
5 390190030 1 PLATE
Instrumentation Plate A
ZJPG0011
Page 120
3
4
5
2
1
Instrumentation Plate A
ZJPG0011
Page 121
Item Part No. References Qty. Description Notes
1 185246280 1 OIL PRESSURE SWITCH
2 198486871 1 BANJO BOLT
3 140996260 1 WASHER
4 140996260 1 WASHER
5 064400010 1 PLUG
Instrumentation Plate A
ZLPG0008
Page 122
1
Instrumentation Plate A
ZLPG0008
Page 123
Item Part No. References Qty. Description Notes
1 385720510 1 WATER TEMPERATURE SWITCH
Radiator & Cowling Plate A
ZMPG0011
Page 124
7
4
5
6
1
2
3
8
9
Radiator & Cowling Plate A
ZMPG0011
Page 125
Item Part No. References Qty. Description Notes
1 TPN441 1 RADIATOR
2 F TPN441 1 RADIATOR
3 24850072 1 RADIATOR CAP
4 U45537150 1 HOSE
5 0180067 1 CLIP
6 0180067 1 CLIP
7 U45537330 1 HOSE
8 0180067 1 CLIP
9 0180067 1 CLIP
Engine Mounts Plate A
ZMPG0011
Page 126
2
1
Engine Mounts Plate A
ZMPG0011
Page 127
Item Part No. References Qty. Description Notes
1 U10267411 2 ENGINE MOUNT
2 010211225 8 SCREW
Radiator & Cowling Plate B
ZMPG0011
Page 128
1
3
4
8
9
5
6
7
2
Radiator & Cowling Plate B
ZMPG0011
Page 129
Item Part No. References Qty. Description Notes
1 U45976870 1 BRACKET
2 2314F006 2 SCREW
3 U45977241 1 BRACKET
4 2314H003 2 SCREW
5 010211225 4 SCREW
6 011511025 2 SCREW
7 U45977231 1 BRACKET
8 2314H003 2 SCREW
9 010211225 4 SCREW
Fan Plate A
ZMPG0011
Page 130
2
1
3
Fan Plate A
ZMPG0011
Page 131
Item Part No. References Qty. Description Notes
1 145386910 1 EXTENSION
2 145306880 1 FAN
3 011310625 4 SCREW
Guards Plate A
ZMPG0011
Page 132
2
4
7
6
1
3
5
8
Guards Plate A
ZMPG0011
Page 133
Item Part No. References Qty. Description Notes
1 U75316261 R a. 1 FAN GUARD
2 U75316251 1 FAN GUARD
3 U75316270 1 GUARD
4 011510812 6 SCREW
5 2314H002 2 SCREW
6 U45977040 1 GUARD
7 011510812 4 SCREW
8 20186 2 HOSE CLIP
History
a.
1 U75316260 1 FAN GUARD
Guards Plate B
ZMPG0011
Page 134
4
1
3
8
7
6
2
5
Guards Plate B
ZMPG0011
Page 135
Item Part No. References Qty. Description Notes
1 U45977210 1 BRACKET
2 2314H002 2 SCREW
3 2314H002 2 SCREW
4 U45977201 R a. 1 BRACKET
5 2314H002 2 SCREW
6 2638D017 1 MOUNTING
7 023100008 1 NUT
8 023100008 1 NUT
History
a.
4 U45977200 1 BRACKET
Electrical Wiring & Fittings Plate A
ZPPG0002
Page 136
3
1
2
Electrical Wiring & Fittings Plate A
ZPPG0002
Page 137
Item Part No. References Qty. Description Notes
1 20195 1 CONNECTION KIT
2 F 20195 3 CONNECTION
3 385620200 2 CONNECTION (A)
Footnotes
(A) STARTER MOTOR
Fuel Pre-Lift Pump Plate A
ZVPG0002
Page 138
1
Fuel Pre-Lift Pump Plate A
ZVPG0002
Page 139
Item Part No. References Qty. Description Notes
1 130506300 1 PRIMER
Application Miscellaneous & Auxiliaries Plate A
ZZPG0006
Page 140
1
Application Miscellaneous & Auxiliaries Plate A
ZZPG0006
Page 141
Item Part No. References Qty. Description Notes
1 185306091 1 LAMP
Parts Index
Page 142
Page 143
Parts Index
Description Part No. Page
ADJUSTING SCREW 199486220 31
AIR FILTER
ASSEMBLY
135016340 99
ALTERNATOR 185046160 91
ANTI-TAMPER CAP 131276440 47
131466270 47
131466271 47
131466272 47
26420462 43
ARM 125156261 43
125156262 43
125156263 43
BALL BEARING 040106203 17
040109059 51
BANJO BOLT 198486871 121
BEARING HOLDER
ASSEMBLY
110156400 21
110156410 21
110156420 21
BELT 080109049 93
BIG END BEARING
KIT
U5ME0031 21
U5ME0031A 21
BOLT 010111030 109
010311045 63
010810845 21
131466251 47
198486780 33
BRACKET 125616120 43
130976670 109
26510417 99
U45976870 129
U45977200 135
U45977201 135
U45977210 135
U45977231 129
U45977241 129
BREATHER VALVE 110566080 97
BUSH 198517592 17
198517596 17
CABLE 185606170 113
CAMSHAFT
ASSEMBLY
120026890 51
CAMSHAFT GEAR 120016220 51
CAP 064210012 47
064210015 17
064210018 27, 27, 27
064210030 27, 27
120186080 27, 27
385800010 119
CIRCLIP 036500021 23, 23
036509005 17
036800010 37
CLAMP 199106021 57, 57
CLIP 0180067 125, 125,
125, 125
067100015 111, 111,
111, 111
Description Part No. Page
Parts Index
Page 144
067100022 87, 87
067200078 61, 61
21825194 101, 101
COLLAR 199236540 37
CON ROD
ASSEMBLY
115026340 23
CON ROD BOLT 115176150 23
CON ROD NUT 020109075 23
CONNECTION 140546020 81
385620200 137
CONNECTION KIT 20195 137
CONNECTOR 131246280 61
185376362 113
CONTROL LEVER 125046612 45
125046613 45
125306120 45
125306121 45
125416440 117
COVER 140116140 37
W14501010 101
CRANKSHAFT
ASSEMBLY
115256970 21, 21
CRANKSHAFT
GEAR
U15276280 21
CRANKSHAFT
PULLEY
115397310 83
U15397310 83
CYLINDER HEAD
ASSEMBLY
111011020 27
Description Part No. Page
CYLINDER HEAD
COVER
111217490 97
DIPSTICK 198416810 73
198416820 73
DIPSTICK TUBE 110756490 73
DOWEL 030500512 17
030500612 21, 21, 21
030500616 17
030501025 17
ENGINE MOUNT U10267411 127
EXHAUST
MANIFOLD
135616311 103
EXHAUST VALVE 120176250 27
EXTENSION 145386910 131
FAN 145306880 131
FAN GUARD U75316251 133
U75316260 133
U75316261 133
FLANGE 314120070 105, 105
FLYWHEEL
ASSEMBLY
115356910 65
U15356910 65
FLYWHEEL
HOUSING
110446580 63
FUEL FILTER
ASSEMBLY
2656613 109
FUEL FILTER KIT 26561117 109
FUEL INJECTION
PUMP
131017961 55
FUEL PIPE 131246270 111
Description Part No. Page
Page 145
Parts Index
GASKET 135996750 97
165996640 43
GASKET -
CYLINDER HEAD
111147560 29
111147570 29
GASKET -
EXHAUST
314990013 105, 105
GASKET -
EXHAUST
MANIFOLD
135996541 103
GASKET - SUMP 110996900 71
GASKET -
THERMOSTAT HSG
145996840 85
145996850 89
GASKET - TIMING
CASE
165996570 19
165996621 39
GASKET - WATER
PUMP
145996830 87
GAUZE 110666060 97
GLOWPLUG 185366250 113
GUARD U45977040 133
U75316270 133
GUDGEON PIN 115326231 23
HOSE 068209104 111
068209166 111
145536051 87
TPN667 101
U35597810 101
U45537150 125
Description Part No. Page
U45537330 125
HOSE CLIP 20186 133
INDICATOR 26510402 99
INJECTOR 131406470 59
INTAKE VALVE 120166360 27
KEY 030509020 21
385210061 119
LAMP 185306091 141
LEVER 185726670 91
LIFT PUMP 130506351 107
LIFTING EYE 195816540 115, 115
MAIN AIR FILTER 135326205 99
MAIN BEARING KIT U5MB0026 21
U5MB0026A 21
METRIC BOLT 011100408 97
MOUNTING 2638D017 135
NEEDLE BEARING 042303015 17
NUT 020100004 113
020109076 31
020109177 47
020109231 47
020109239 47
020800010 45
020800018 83
020900010 63, 109
023100004 113
Description Part No. Page
Parts Index
Page 146
023100006 39, 55,
57, 87,
103
023100008 31, 43,
101, 135,
135
024500006 45
024600008 97
2318A207 43
2318A604 95
2648A120 43
OIL FILLER CAP 198436350 77
198436390 77
398430080 77
OIL FILTER 140517050 79
OIL PIPE 140607270 33
140986830 71
OIL PRESSURE
SWITCH
185246280 121
OIL PUMP IDLER
GEAR
U5MK8265 37
OLIVE 33811114 111, 111
PIN 030300414 41
030300816 21
030309005 17
031100004 45
PIPE 068204112 61
PIPE - AIR 135566480 97
PIPE - FUEL INJ NO
1 CYL
131507740 57
Description Part No. Page
PIPE - FUEL INJ NO
2 CYL
131507750 57
PIPE - FUEL INJ NO
3 CYL
131507760 57
PIPE - LEAK OFF 131606920 61
PIPE - LOW
PRESSURE FUEL
131246290 111
PISTON AND RING
KIT
115017620 23
PISTON RING KIT 115104090 23
PLATE 165166570 19
165206780 95
199566651 51
390190030 119
TPN959 95
U65166570 19, 95
PLUG 064100045 17
064210025 17
064210035 17
064210040 17, 17
064400010 121
064500030 85
064500060 85
0650204 111
198436150 31
198436290 73
198466010 17, 17, 17
198466050 17
198466940 17, 17
Description Part No. Page
Page 147
Parts Index
32184226 111
398460091 63
U98466960 45
PRIMER 130506300 139
PUSHROD 120456222 31
RADIATOR TPN441 125
RADIATOR CAP 24850072 125
REGULATOR 185516061 91
RELIEF VALVE 140036220 35
RETAINING PLATE 110666220 97
RING 198346160 47, 47
ROCKER ARM
ASSEMBLY
120356200 31
120356210 31
ROCKER BOX
ASSEMBLY
120036901 31
ROCKER SHAFT 120316300 31
ROCKER SHAFT
SPRING
198216780 31
SCREW 010109235 71, 73
010109238 75
010109340 65
010110625 57
010211225 127, 129,
129
010311020 63
010700610 51
010700845 21
010810840 21, 21
Description Part No. Page
011310612 19, 51,
71, 73
011310614 43
011310620 55, 89, 97
011310625 31, 97,
103, 131
011310635 91
011310640 39, 91
011310660 39, 85
011310680 97
011510812 133, 133
011510816 115, 115
011510820 109
011510825 105, 105
011510830 91
011510850 21, 21
011511025 129
011511035 91
012800640 43
015100410 31
015600406 97
111136440 29
111136450 29
131046640 47
2314F003 107
2314F006 129
2314H002 133, 135,
135, 135
Description Part No. Page
Parts Index
Page 148
2314H003 101, 129,
129
2314H005 101
2314J007 63
2314J012 95
2315C039 43
SEAL 0490786 109, 109
SEAL - CYL HEAD
COVER
111996420 97
SEAL - FRONT END
OIL
198636090 41
SEAL - INJECTOR 131426200 59
SEAL - O RING 052100070 43
052100080 45, 45
052100100 73, 73
052100120 31
052100280 77
052100400 77
052109076 71
052109078 35
052300550 95
052300600 95
2415A070 107
26560014 109
SEAL - REAR END
OIL
050209107 25
SEAL - ROCKER
BOX
120996150 31
SEAL - VALVE
STEM
120406050 27
Description Part No. Page
120406070 27
SHAFT 125116211 45
125116221 45
SHIM 131437590 55
131437600 55
131437610 55
131437620 55
131437630 55
131437830 55
131437840 55
199286150 37
199286160 37
199286170 37
199286180 37
SLIDER 125256220 51
SMALL END BUSH 198517125 23
SOLENOID 185206450 117
U85206451 117
SPACER 199216320 51
199216340 101
SPEED SENSOR 131046560 45
SPRING 198216720 37
198217750 43
198217870 43
198217880 45
198217900 47
STARTER MOTOR 185086610 67
Description Part No. Page
Page 149
Parts Index
STARTER RING 115376130 65
STRAINER 140406500 71
STUD 010109440 17
012109177 31
012110625 17, 29
012110635 17
012110660 17
SUMP 110708510 71
SUPPORT BRACKET 135976630 101
SWITCH 385201161 119
TAPPET 120116160 31
TERMINAL 385620320 91
THERMOSTAT 145206062 85
THERMOSTAT
HOUSING
145216540 85
145226470 89
TIMING CASE U65116551 41
TOOL 198217970 49
VALVE 26510194 99
VALVE COLLET 120226070 27, 27
VALVE SEAT
INSERT
TPN645 27
VALVE SPRING 198216700 27, 27
VALVE SPRING CAP 120216040 27, 27
WASHER 025100006 45, 47, 61
025100008 45
025100010 47
025100016 75, 117
Description Part No. Page
026100008 109
026100010 91
026109017 91
026200010 63, 109
027100004 113
027100010 63, 109
0920146 111
0920154 111
131426210 59
140996260 33, 33,
97, 121,
121
199266180 37, 53
199280280 31
WATER PUMP 145017960 87
WATER PUMP
PULLEY
145336490 69
WATER
TEMPERATURE
SWITCH
385720510 123
WOODRUFF KEY 034100508 51, 83
Description Part No. Page