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TECHNICAL CORRECTION

December 2000

Process Industry Practices Piping

PIP PN03CA1S01 Piping Material Specification 3CA1S01 Class 300, Impact Tested Carbon Steel, 0.063" C.A. Process

PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time by the responsible Function Team and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or withdrawn. Information on whether this Practice has been revised may be found at http://www.pip.org.

2000 Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3208 Red River Street, Suite 300, Austin, Texas 78705. PIP member companies and subscribers may copy this Practice for their internal use.

PRINTING HISTORY October 1995 February 1999 Issued as PIP PN03CA1P Revision May 2000 December 2000 Revision Technical Correction

Not printed with State funds

TECHNICAL CORRECTION
December 2000
SERVICE: RATING CLASS: TEMPERATURE LIMIT: NOMINAL CORROSION ALLOWANCE: PRESSURE - TEMPERATURE RATINGS TEMP F -50 to 100 200 TEMP C -46 to 38 93 psig 695 655 kPag 4790 4515 For NPS 16 through NPS 48 (Note 01) psig Calc Calc kPag Calc Calc ITEM PIPE NOTES 01, 19, 136 NPS 1/2 1-1/2 2 14 16 24 26 48 NIPPLES Branch Swage (CONC) Swage (ECC) FITTINGS Sockolet Thredolet SW Latrolet THRD Latrolet SW Elbolet THRD Elbolet 90 ELL 45 ELL Tee Tee (RED) Plug Coupling Coupling (RED) Coupling Coupling (RED) Cap Cap Reducing Insert Union (GJ) Reducer (CONC) Reducer (CONC) Reducer (ECC) Reducer (ECC) Weldolet 90 LR ELL 90 LR ELL 45 LR ELL 45 LR ELL Tee Tee Cap 03, 19 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 02 03 03 03 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 1-1/2 1/2 2 1/2 2 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 1-1/2 2 24 26 48 2 24 26 48 2 42 2 24 26 48 2 24 26 48 2 24 26 48 2 48 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Weld Weld Weld Weld Weld Weld SW SW SW SW THRD SW SW THRD THRD SW THRD SW SW Weld Weld Weld Weld Weld Weld Weld Weld Weld Weld Weld Weld XS XS XS Process 300, ASME B16.5a-1998 -50F to 650F (Note 09) 0.063 in. (0.05 in. MIN)

PIP PN03CA1S01 Piping Material Specification Line Class 3CA1S01


MATERIAL: DESIGN CODE: STRESS RELIEF: EXAMINATION: Impact Tested Carbon Steel ASME B31.3-1999 Per ASME B31.3 Per ASME B31.3

300 149 640 4415 Calc Calc

400 204 620 4275 Calc Calc SCH/RAT XS STD Calc Calc

500 260 585 4035 Calc Calc ENDS

600 316 535 3690 Calc Calc

650 343 525 3620 Calc Calc

For NPS 1/2 through NPS 14 (Pressure is limited by A352, GR LCB valve material.)

DESCRIPTION ITCS, SMLS, ASTM A333-6 (Ej=1.00) ITCS, SMLS, ASTM A333-6 (Ej=1.00) ITCS, SMLS, ASTM A333-6 (Ej=1.00) ITCS, EFW, ASTM A671-CC60, CLASS 12, S-2 (Ej=1.00) ITCS, SMLS, ASTM A333-6 (Ej=1.00) ITCS, ASTM A420-WPL6-S, MSS SP-95 ITCS, ASTM A420-WPL6-S, MSS SP-95 ITCS, ASTM A350-LF2 CL 1, MSS SP-97 ITCS, ASTM A350-LF2 CL 1, MSS SP-97 ITCS, ASTM A350-LF2 CL 1 ITCS, ASTM A350-LF2 CL 1 ITCS, ASTM A350-LF2 CL 1 ITCS, ASTM A350-LF2 CL 1 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, round head, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, MSS SP-79 ITCS, ASTM A350-LF2 CL 1, integral seat, MSS SP-83 ITCS, ASTM A420-WPL6-S, ASME B16.9 ITCS, ASTM A420-WPL6-W, ASME B16.9 ITCS, ASTM A420-WPL6-S, ASME B16.9 ITCS, ASTM A420-WPL6-W, ASME B16.9 ITCS, ASTM A350-LF2 CL 1, MSS SP-97 ITCS, ASTM A420-WPL6-S, ASME B16.9 ITCS, ASTM A420-WPL6-W, ASME B16.9 ITCS, ASTM A420-WPL6-S, ASME B16.9 ITCS, ASTM A420-WPL6-W, ASME B16.9 ITCS, ASTM A420-WPL6-S, ASME B16.9 ITCS, ASTM A420-WPL6-W, ASME B16.9 ITCS, ASTM A420-WPL6-S, ASME B16.9

03

03 03 03

05

Process Industry Practices

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PIP PN03CA1S01 Piping Material Specification Line Class 3CA1S01

TECHNICAL CORRECTION
December 2000

ITEM VALVES Gate Gate Gate Gate Gate Globe Globe Lift Check Dual PLT Check Dual PLT Check Swing Check Swing Check Ball Ball Ball Ball Ball Ball Ball Ball Ball Lug Butterfly Lug Butterfly FLANGES Socket Weld Blind Blind Slip-On Weld Neck Weld Neck Pair WN Orifice GASKETS

NOTES 15 06

NPS 1/2 2 1/2 2 1/2 2 3 24 26 48 1/2 2 3 12 1/2 2 3 24 26 48 3 24 26 48 1/2 2 34 34 6 10 12 24 26 48 68 10 24 26 48 3 24 26 48 1/2 1-1/2 1/2 24 26 48 2 24 2 24 26 48 2 24 1/2 24 26 48

SCH/RAT Class 300 Class 800 Class 800 Class 300 Class 300 Class 800 Class 300 Class 800 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300 Class 300

ENDS RF SW T/SW RF RF SW RF SW

DESCRIPTION ITCS body w/ 316 SS trim, HF ST ITCS body w/ 316 SS trim, HF ST ITCS body w/ 316 SS trim, HF ST ITCS body w/ 316 SS trim, HF ST, FP ITCS body w/ 316 SS trim, HF ST, FP ITCS body w/ 316 SS trim, HF ST ITCS body w/ 316 SS trim, HF ST ITCS body w/ 316 SS trim, HF ST, piston ITCS body w/ 316 SS disc/ST ITCS body w/ 316 SS disc/ST ITCS body w/ 316 SS trim, HF ST ITCS body w/ 316 SS trim, HF ST ITCS body w/ 316 SS trim, RTFE ST ITCS body w/ 316 SS trim, RTFE ST ITCS body w/ 316 SS trim, RTFE ST, FP ITCS body w/ 316 SS trim, RTFE ST, GO ITCS body w/ 316 SS trim, RTFE ST, GO ITCS body w/ 316 SS trim, RTFE ST, GO ITCS body w/ 316 SS trim, RTFE ST, GO, FP ITCS body w/ 316 SS trim, RTFE ST, GO, FP ITCS body w/ 316 SS trim, RTFE ST, GO, FP ITCS body w/ 316 SS trim, RTFE ST, GO ITCS body w/ 316 SS trim, RTFE ST, GO GA03CA500 GA08CA300 GA08CA200 GA03CA501 GA03CA502 GL08CA300 GL03CA500 CL08CA300 CD03CA700 CD03CA701 CS03CA500 CS03CA501 BA03CA300 BA03CA500 BA03CA501 BA03CA505 BA03CA502 BA03CA506 BA03CA504 BA03CA503 BA03CA507 BF03CA700 BF 03CA701

61 07, 26, 63 07, 26, 63 62 62 09 09 08, 09 09 09 09 08, 09 08, 09 08, 09 09 09 02

RF RF SW RF RF RF RF RF RF RF RF

13

RF RF RF RF RF RF RF

ITCS, ASTM A350-LF2 CL 1, ASME B16.5 ITCS, ASTM A350-LF2 CL 1, ASME B16.5 ITCS, ASTM A350-LF2 CL 1, ASME B16.47 Series B ITCS, ASTM A350-LF2 CL 1, ASME B16.5 ITCS, ASTM A350-LF2 CL 1, ASME B16.5 ITCS, ASTM A350-LF2 CL 1, ASME B16.47 Series B ITCS, ASTM A350-LF2 CL 1, ASME B16.36, SW taps 1/16" thick flexible graphite w/ 304 or 316 SS corrugated insert, ASME B16.21 Spiral wound Type 304 SS, w/ flexible graphite filler, ASME B16.20, ASME B16.47 Series B dimensions ASTM A320, L7 stud w/ 2 heavy hex nuts ASTM A194, GR 4

BOLTING Stud Bolts

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Process Industry Practices

TECHNICAL CORRECTION
December 2000

PIP PN03CA1S01 Piping Material Specification Line Class 3CA1S01

90 BRANCH CONNECTION Legend and Chart


48 42 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2 T P P P P P P P P P W W W W W W S S S S 48

T P P P P P P P P W W W W W W S S S S 42

T P P P P P P P W W W W W W S S S S 36

T P P P P P P W W W W W W S S S S 30

T P P P P P W W W W W W S S S S 24

T P P P P W W W W W W S S S S 20

T P P P W W W W W W S S S S 18

T P P W W W W W W S S S S 16

BRANCH SIZE

T P W W W W W W S S S S 14

T W T W W W W W W W W W W S S S S S S S S 12 10 HEADER SIZE

T W W W W S S S S 8

T W W W S S S S 6

T W W S S S S 4

T W S S S S 3

T E E E E 2

T E E E 1-1/2

T E E 1

T E 3/4

T 1/2

E P S T W

Reducing Tee Branch Weld w/ Reinforcing Pad (Pad thickness equals run pipe thickness. Pad width equals 1/2 branch OD.) Sockolet Tee Weldolet (Note 05)

NOTES: 01 02 03 05 06 07 08 09 13 15 19 26 61 62 63 136

Where pipe schedule is shown under SCH/RAT, it is adequate for the full flange rating. Where Calc is shown, the pressure limit may be lower than flange rating. All butt-welded component thicknesses shall match pipe thickness. Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match equipment. Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection table. Designer shall check weld thickness of integrally reinforced branch connections to determine if PWHT is required. These valves shall be used only for vent, drain, and instrument connections. These valves have no flanges, but are installed between line flanges with extra length bolts. Full port valves shall be used when indicated on P&ID. Pressure and temperature rating may be limited by certain components permitted by this specification. Refer to manufacturers recommended pressure-temperature restrictions. Weld neck flanges shall be used against buttweld fittings. Otherwise, use slip-on flanges. To be used when mating to flanged nozzles. Sch 160 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 1-1/2. To be used only when indicated on P&ID. Install in horizontal position with cover up. Install in horizontal position with cover up or in vertical position with upward flow. Install in horizontal position with hinge pin vertical or in vertical position with upward flow. Sch XS pipe shall be used for threaded connections for size NPS 2.

REFERENCES: Process Industry Practices (PIP) PIP PNF0200 - Vents, Drains, and Instrument Connection Details PIP PNSMV003 - Carbon Steel Gate Valve Descriptions PIP PNSMV004 - Carbon Steel Globe Valve Descriptions PIP PNSMV005 - Carbon Steel Check Valve Descriptions PIP PNSMV006 - Carbon Steel Ball Valve Descriptions PIP PNSMV007 - Carbon Steel Butterfly Valve Descriptions

Process Industry Practices

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