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INSTRUCTION MANUAL

PLEASE READ INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING THIS MODEL.

KEEP THIS MANUAL FOR PARTS NUMBERS WHEN ORDERING .

REQUIRED FOR OPERATION


THINGS NEEDED You will need to buy a few items to start the engine and run the car. Use 20% nitro CAR fuel. Do not use airplane or heli fuels, they will over heat engine. Buy LONG glow plugs, like OFNA/PICCO Plug (#51007). Use plugs without idle bar. Do NOT use plugs, like the MC-59 or OS-8 In your box you will find.. #10163 - Bottle, spout top #10218 - Red C size glow heater
Glow Fuel 20%

AA Batteries ( 12 pcs )

You need to get batteries for the radio transmitter and the car receiver packs. Radio TX needs (8) eight AA batteries. Car/Truck needs (4) four AA Ni-cad batteries, Alkaline type batteries will work, but braking will be reduced. The best is to use a 5 cell hump pack for increased voltage.. Recommended Option: You may want to upgrade the car battery pack to a Ni-Cad or NiHm 5 cell type(600AE). This will give more run time. OFNA #10212

10214 Over-nite Charger

#10212 NiHm Hump Pack, see charger 10214.

TOOLS NOT INCLUDED IN KIT

INCLUDED WITH KIT


Shock Oil
Precision Caliper

Phillips Type Screw Drivers ( L ) Super Glue

Grease Box

5mm Hex Wrench 3mm Hex Wrench

Phillips Type Screw Drivers ( S )

Cutter

2.5mm Hex Wrench

Curved Scissors Needle Nose Pliers


1.5mm Hex Wrench

Cross Wrench #17109 $3.95


Knife
Wheel Nut Wrench 7mm and 5.5mm Hex Wrench

MUST READ THIS BEFORE RUNNING


Running a nitro kit is fun and easy, but to make this a safe and good experience you must observe a few rules. This kit is extremely fast, easily over 40MPH, and can seriously injure someone if you are not careful. Where to run car? Any running area you choose must be dry. Do not run car near any water or wet dirt. Do not run on public streets. It is very easy to have the car run over or damaged by hitting the curb. Do not operate car in tight confined places. The car is very fast and will easily hit something. Do not run near people or animals. The car is very fast and will too easily hit someone. Due noise, you will want to consider the surrounding area when operating the car. Do not operate the car at night. You will not be able to drive it without hitting something. Do not operate the car indoors. Engine exhaust is not healthy. Glow Fuel Glow fuel is poisonous! Glow fuel is flammable! Do not leave in fuel bottle with lid off at any time. Do not use any fuel other than glow fuel in this engine. First Time Starting the Engine Caution! When starting engine make sure the following is observed. Set engine Master needle to 3 turns (rich setting) Do not do this alone, get an experienced friend to help at first. Fill fuel tank, try not to spill fuel. Do not spill fuel on receiver Hold car off the ground, so it will not runaway when first starts Turn on Radio and check the linkage before starting engine. Turn on car receiver battery switch. Always have an air filter on the carburetor to keep dirt out. Engine Break-in See Engine Page. Emergency Stopping Engine When Running Remove air filter and cover carb. intake. Squeeze fuel line and hold until engine stops. With a rag, cover exhaust outlet. Storing Car After Running Remove fuel from tank and fuel lines Turn off radio in car Put a few drops of after run in engine to keep it from rusting. Clean oil and dirt from chassis with a degreaser. Precautions This kit is not a toy. Always run car with a second person as a spotter and pitman. Hot Parts - The pipe, manifold, engine and head are very hot and will cause burns. Rotating Parts - Keep hands away from the drive train, wheels, and engine when engine is running. Radio - Check batteries life before running the car. If radio does not have full control of the car with steering and/or throttle/brake do not run until corrected. Failure to correct this will result in possible injury and damage to the car or property. Glow fuel - Do leave the glow fuel unattended with the lid off. Fuel contains Methanol and Nitro Methane and is flammable and poisonous. Store fuel in cool ventilated location. Refer the glow fuel label for additional precautions. Car Fuel tank - Never store fuel in car tank, it will ruin the engine if left in tank. Always turn off the car BEFORE turning off radio. DAMAGE DUE CAR RUN AWAY IS NOT A WARRANTY ISSUE.

IF YOU DO NOT BREAK-IN ENGINE CORRECTLY, MAINLY AT LOW RPM, YOU WILL BREAK THE CONNECTING ROD!

FAILURE TO NOT READ AND FOLLOW BREAK-IN ENGINE INSTRUCTIONS WILL VOID WARRANTY!
CHECK RADIO SETTING AND LINKAGE BEFORE STARTING

CHECKING ENGINE THROTTLE A


1. Insert AA batteries into transmitter (8 Pcs). 2.Turn on transmitter. 3.Turn on receiver. 4.Center throttle trims as shown .

B
1. Pull Full Throttle.

C
1. Push trigger to full brake position. 2. Adjust alum. Stopper to increase or decrease the brake.

* Align throttle servo same as shown.


Brake (C)

A
Idle Position (A)

Full Throttle (B)

IMPORTANT CHECK RADIO THROTTLE AND STEERING SWITCHES BEFORE RUNNING CAR

Full throttle arm position. Spring rod pulls throttle barrel open and brake rods release pressure on brake cams.

* Insert into transmitter.

C B A

C
Full brake arm position. Spring compresses forward and brake rods pull brake levers.

Note: Battery life is short when using Alkaline batteries. For safety, we recommend checking Alkaline batteries after 30 minutes. Battery strength affects radio range; in the case of a monster truck, it affects brake power. If voltage drops while running the car, you will loose control and destroy your car! This is NOT covered under warranty. To increase run time, upgrade receiver batteries to AA Ni-Cad or NiMH type. But, the most important step you can make, is to always use fully charged or fresh batteries when running your car. The beat performance is achieved by changing to a 6 volt 5 cell hump pack, OFNA #10212. The servo have their greatest power at 6 volts.

Insert 8 pcs AA batteries into transmitter.

Radio shown may vary depending on availability. Therefore radio pictured on box may or may not be the same.

PLASTIC PARTS
40003 Diff. Case 40017 Front and Rear Gear Boxes 36901 Front Knuckles, Pivot Ball 40056 Plastic Shock Parts Tree

40040 Center Diff Mount Tree

31304 Rear Hub, Pivot Ball

40031 Servo Saver Plastic Tree

40201 Front and Rear Upper Arms

40202 Front and Rear Lower Arms.

40203 Shock Tower part

40204 Chassis Skip Plate

40205 Arm Holder/Center Diff. Mount /Side Chassis Brace Plastic Parts

40207 Bumper Mounts

40206 Chrome Roll Bar Plastic Parts(w/spot light)

ASSEMBLY OF THE DIFFERENTIAL


( Builds two differentials for front and rear.) 30701 4x4mm Set Screw 40006 Cap Joint 40010 2.5x13.8mm Pin 40009 P6 O-Ring *Put the O-ring in inside of the diff. case and press it flush against the bottom. 40010 2.5x13.8mm Pin 40009 P6 O-Ring 36053 8x16mm Bearing 40006 Cap Joint

40012 6x15mm Washer

36053 8x16mm Bearing

40003 Diff. Case 30779 4 x 10mm washer 30773 4mm Cross pin 30773 4mm Cross pin

40004 Diff.Gear (Large) 40004 Diff.Gear (Large)

40012 6x15mm Washer 40214 Large Bevel Gear

Note: Diff must always use gear shim. If no shims are used, we have found that diff may break.

40004 Diff. Gear (Small) 40004 Diff. Gear (Small) 30779 4 x 10mm washer

40011 Diff. Gasket

30779 4 x 10mm washer

Option: 49001 - Gears, HD Steel

Note: - Add grease into diff case before closing.

40214 Large Bevel Gear

3x12mm Flat Head Tapping Screw

ASSEMBLY OF THE GEAR BOX ( Builds two gear box for front and rear.)
Note: ALWAYS USE OR ADD MORE! Adjust gear mesh by using #40024 shims. Add shim to either side for mesh. Recommend a tight feel but not binding or loose.

36053 8x16mm Bearing

40024 13x16x0.2mm Shim

36053 8x16mm Bearing 49012 13T Bevel Gear ( Smal l)

40017 Gear Box

40017 Gear Box

No need to add shims to this side. Loosening gear mesh will only cause gear to skip.

ASSEMBLY OF THE FRONT ARMS HOLDER


4X15MM Tapping Screw ( Small Head)

40242 Misc. Screws and Hardware

90026 5x5mm Set Screw 4X45MM Tapping Screw ( Small Head)

Screw Cement

36730 Cap Joint

40022 Front Lower Arm Holder (Front/Alum.) Option: 49002 CNC 7075 Front Lower Arm Holder 40015 Front Lower Arm Holder (Rear/Plastic)

4x16mm Flat Head Tapping Screw

40205 Upper Arm Holder 40015 Front Upper Arm Holder ( Rear/ Plastic) 4x15mm Screw (Small Head)

4x16mm Flat Head Tapping Screw

3x12mm Tapping Screw

ASSEMBLY OF THE FRONT KNUCKLE ARMS


36905 Plastic Washer 36904 14mm Alum. Nut ( Left-Side ) 36903 14mm Steering Ball ( Right- Side )

36905 36903 Plastic Washer 14mm 36904 Steering Ball 14mm Alum. Nut

Note: Thread nut into knuckle straight, do not cross thread. Do not over tight Nut. Adjust nut for smooth movement. If too tight, knuckle will not turn.

36901 Ball Type Knuckle Arm 36901 Ball Type Knuckle Arm

ASSEMBLY OF THE FRONT CVA JOINTs


36055 2.5x17mm Pin

Screw Cement

36053 8x16mm Ball bearing 36052mm CVA Joint 90026 5x5mm 36054 Set Screw 8mm Alum. Wheel Hub

36053 8x16mm Ball bearing

36055 2.5x17mm Pin Screw Cement 36052 8mm CVA Joint 36053 8x16mm Ball bearing

Spare: 15073 Nut, Hex Hub, Orange

40245 Hex Hub, 5x5mm Orange Set Screw

36053 8x16mm Ball bearing

ASSEMBLY OF THE FRONT SUSPENSION ARM


90020 2.5mm E-Ring 90021 3mm E-Ring

40201 Upper Arm

90020 2.5mm 40226 E-Ring Upper Arm Shaft 90021 3mm E-Ring 40023 Lower Arm Shaft

40202 Lower Arm * Insert the drive shaft into diff. cap joint before assembly.

40239 Servo Saver Post

40235 Lower Chassis

4X16mm Flat Head Screw

4x10mm Flat Head Screw

ASSEMBLY OF THE SERVO SAVER

ASSEMBLY OF THE SERVO SAVER UNIT


40037 Steering Plate Hex Screw 40031 Servo Saver Plastic Bushing

40037 Steering Plate Hex Screw 4x8mm Plastic Bushing

40035 Alum. Servo Saver Tube

4x8mm Plastic Bushing

40031 Servo Saver Horn Plastic 40031 Servo Saver Horn Plastic

40032 Servo Saver Connecting Plate 49006 CNC Servo Saver Connecting Plate

* Take the 4x8mm Plastic Flange bushing and Plastic Bushing from servo saver plastic parts tree

40031 Servo Saver Plastic Bushing

ASSEMBLY OF THE STEERING RODS


* Made two steering rods for left and right hand side.

36850 7mm Ball End

36790 4x46mm Turnbuckle 36700 Steering Ball End

36850 7mm Ball End

40033 Servo Saver Spring

ASSEMBLY OF THE SERVO SAVER AND STEERING RODS


3x15mm Screw

40034 Servo Saver Adjuster

Option:

49014 Servo Saver Alum. Tube ( Ball bearing Type ) 40039 3mm Cone Washer 35313 3mm Nylon Nut

ASSEMBLY OF THE SERVO SAVER ONTO LOWER CHASSIS


3x12mm Flat Head Screw

3x12mm Flat Head Screw

* Place the servo saver into the servo post.

35313 3mm Nylon Nut

35313 3mm Nylon Nut

ASSEMBLY OF THE REAR UPPER ARM


*Builds two arms for left and right hand side.

Assembly of the right and left hand side are the same.

36850 7mm Ball

36690 7mm Plastic Ball End 40201 Upper Arm 36860 5x35mm Turnbuckle

8mm

ASSEMBLY OF THE REAR HUB


*Builds two hubs for left and right hand side.

Assembly of the right and left hand side are the same.

31307 11mm Ball & Screw

31305 Plastic Washer

31306 12mm Alum. Hex Screw

31304 Rear Hub ( Ball Type ) 36053 8x16mm Ball bearing 36053 8x16mm Ball bearing 36055 2.5x16.8mm Pin 20245 Wheel Hub, Orange Screw Cement

Note: This Axles part is not needed if your kit has CVA joint for rear instead.
36081 8mm Rear Wheel Axle

90026 5x5mm Set Screw

ASSEMBLY OF THE REAR HUB AND SUSPENSION ARMS 90020 INTO GEAR BOX 2.5mm
90021 3mm E-Ring

Upper Arm Washer

Assembly of the right and left hand side are the same.

E-Ring

35313 M3 Nylon Nut

90020 2.5mm E-Ring

90021

3mm E-Ring *Insert the rear drive shaft before assembly the rear lower arm. 40215 Rear Drive Shaft (91.5mm)

30702 3x25 Hex Screw

40215 Rear Drive Shaft (91.5mm)

40202 Rear Lower Arm

40023 4mm Lower Arm Shaft

ASSEMBLY OF THE FRONT GEAR BOX ONTO UPPER CHASSIS

4x15mm Screw

4x15mm Screw

4x10mm Flat Head Screw 4X16mm Flat Head Tapping Screw

40234 Main Chassis

40205 Center Diff. Mount

35314 M4 Nylon Nut

35314 M4 Nylon Nut

ASSEMBLY OF THE FRONT SHOCK TOWER


40203 Shock Tower 40040 Center Brace Mount ( Front )

3x16mm Tapping Screw 35314 M4 Nylon Nut

4x25mm Screw

4x16mm Tapping Screw

ASSEMBLY OF THE REAR GEAR BOX ONTO 4x10mm UPPER CHASSIS


Flat Head Screw

4x16mm Flat Head Tapping Screw

Rear Gear Box Assembly

ASSEMBLY OF THE REAR SHOCK TOWER


40040 Center Brace Mount ( Rear )

40203 Shock Tower 3x15mm Tapping Screw

35314 M4 Nylon Nut

4x15 Tapping Screw

4x25 Screw

ASSEMBLY OF THE TWO SPEED GEAR


35229 18mm E-Ring 35245 45T Spur Gear 35230 8x12mm Flange Ball bearing 35226 2nd Spur Gear Holder 35230 8x12mm Flange Ball bearing 35249 49T Spur Gear 35228 Alum. Nut (Anti-clockwise)

Option: 40241 - 2-Speed Trans. W/ Steel Gears. 40247 - Gear, Steel 47T 40251 - Gear, Steel 51T

35225 1st Spur Gear Holder

ASSEMBLY OF THE TWO SPEED TRANSMISSION


90026 5x5mm Set Screw 40208 28T Helical Gear 40219 3X13.8mm Pin 90026 5x5mm Set Screw

35227 2 Speed Clutch Cam 2nd Gear Assembly

30170 Brake Joint 36053 8x16mm Ball bearing 40217 Center Gear 40218 8x12x1mm Shaft Washer * Use 3 pcs. 1st Gear Assembly

36053 8x16mm Ball bearing

ASSEMBLY OF THE SLIPPER CLUTCH


36053 8x16mm Ball bearing 40209 38T Helical Gear 40224 Slipper Clutch Gasket * Don't use Screw cement in 4x4mm set screw. 40220 Slipper Clutch Shaft 4x4mm Set Screw

90026 5x5mm Set Screw Type 1 : Use for slipper clutch.

40224 Slipper Clutch Gasket

Screw Cement 90026 5x5mm Set Screw

36730 Cap Joint 40223 Slipper Clutch Plate 40223 Slipper Clutch Plate

40222 Slipper Clutch Spring 40221 Slipper Clutch 36053 Adjuster 8x16mm Ball bearing 36730 Cap Joint

Type 2 : Disable Slipper Add pin (40219) onto shaft to lock out slipper function.

40219 3X13.8mm Pin

Add pin (40219) onto shaft to lock out slipper function.

ASSEMBLY OF THE BRAKE PADS


* Remove the double-side tape before assembly

40045 Brake Pad Adjustment Screw

40044 Brake Pad Spring

40044 Brake Pad Spring

40040 Center Diff. Mount

Front

Middle

Rear

Brake Pad Assembly 36660 Brake Shoe Plate 36661 Brake Pad Linings

Less 2.5mm

* Sett the adjustment screw to keep the space of the brake pad less 2mm.

ASSEMBLY OF THE 2 SPEED TRANSMISSION INTO CENTER MOUNT


* Put the brake disk into the brake cap joint before assembly the 36650 center diff. mount. Brake Disk 40040 Center Diff. Mount

40216 Center Drive Shaft (Short/86.5mm ) 40040 Center Diff. Mount

40216 Center Drive Shaft ( Long/93mm ) 40040 Center Diff. Mount * Put the center drive shaft before assembly the slipper clutch unit. 40216 Center Drive Shaft ( Long/93mm )

40225 Center Diff. Mount Post * Put the center diff. mount post through the center diff. mount.

40225 Center Diff. Mount Post

40216 Center Drive Shaft (Short/86.5mm )

ASSEMBLY OF THE BRAKE CAM AND CENTER DIFF. MOUNT PLATE


40237 Alum. Center Diff. Plate

3x3mm Set Screw 30171 Brake Level

30211 Brake, Bushing Option: 30212 Brake 5x8mm Bearing

30213 Brake Cam

40237 Alum. Center Diff. Plate

*Screw in 3x15mm screw for temple use. 3x15mm Screw

ASSEMBLY OF THE LOWER CHASSIS BRACE


40200 6mm Plastic Ball End 30411 6mm Ball 40200 6mm Plastic Ball End 30411 6mm Ball

40212 43.9mm Chassis Stiffener ( Rear/lowe/Long)

40200 6mm Plastic Ball End 30411 6mm Ball

40200 6mm Plastic Ball End 30411 6mm Ball

40213 35.7mm Chassis Stiffener ( Front/lowe/Short)

ASSEMBLY OF THE UPPER CHASSIS BRACE


40210 95.5mm Chassis Stiffener (Rear/Upper/Long)

40200 6mm Plastic Ball End 30411 6mm Ball

40200 6mm Plastic Ball End 30411 6mm Ball 40211 87.5 mm Chassis Stiffener (Front/Upper/Short)

ASSEMBLY OF THE UPPER BRACE INTO CHASSIS


3x25mm Cap Screw

3x16mm Flat Head Screw

3x16mm Flat Head Screw 3x15mm Screw

3x15mm Screw

40203 Center Brace mount

35313 M3 Nylon Nut

3x16mm Flat Head Screw

3x16mm Flat Head 3x15mm Screw Flat Head Screw

35313 M3 Nylon Nut

ASSEMBLY OF THE BUMPER SUPPORT PARTS

3x15mm Tapping Screw

40207 Bumper Support

40207 Bumper Support

3x15mm Tapping Screw

3x15mm Tapping Screw

40207 Bumper Support

3x15mm Tapping Screw

ASSEMBLY OF THE SHOCK ABSORBER


* Made eight shocks for front and rear use.

* Fit the o-ring into groove. 40059 14.7mm O-Ring

40059 14.7mm O-Ring

40076 Shock Body

32235 Shock Piston

40060 2.5mm Nylon Nut

40090 3.5mm O-Ring 40090 7mm E-Ring 40090 40090 Washer (2mm) Washer (1mm) 2.6x5mm Washer

40056 Shock Plastic Rod End 49041 Alum. Adjust Nut, Orange

40054 Shock Shaft

FILL THE SHOCKS WITH OIL


1. Pull down piston and pour oil into shock cylinder. 2.To remove air bubbles by slowly moving piston up and down. 3. Pull down piston, attach pressure top and shock oil overflow with tissue paper.

40093 Shock Cap

32033 Pressure Top *Fit into the groove.


UP

*Move Slowly.
down.

ASSEMBLY THE DUST COVER AND SHOCK SPRING

* Push 6mm ball joint into ball end. 30411 6mm Ball

40058 Shock Shaft Dust Cover

40243 Shock Spring, Black 40063 Spring Holder

ASSEMBLY OF THE FRONT AND REAR SHOCK INTO SHOCK TOWER


3x8mm 3X15mm Washer Screw 30411 6mm Ball

30411 3x8mm 6mm Ball Washer 3X15mm Screw

Shock Assembly

3X15mm Screw

3X15mm Screw

3x8mm Washer 30411 6mm Ball 3x8mm Washer 3X15mm Screw 30411 6mm Ball

3X15mm Screw

3X15mm Screw

3X15mm Screw

ASSEMBLY OF THE FRONT AND REAR CHASSIS SKIP PLATE

( FRONT )

3x20mm Flat Head Tapping Screw 3x20mm Flat Head Tapping Screw

40204 Skip Plate

3x12mm Tapping Screw

4x20mm Flat Head Tapping Screw

(REAR )

3x20mm Flat Head Tapping Screw 3x20mm Flat Head Tapping Screw

40204 Skid Plate 3x12mm Tapping Screw

4x20mm Flat Head Tapping Screw

ASSEMBLY OF THE SIDE PLATE MOUNT

M4x10 Flat Head Screw

40205 Side Chassis Brace Plastic

35314 M4 Nylon Nut

Assembly of the right and left hand side are the same.

* Put the M4 nylon nut into the side chassis brace plastic before assembly for next step.

ASSEMBLY OF THE FUEL TANK


Fuel Nipple 40066 Fuel Tank 3x12mm Screw 3x12mm Screw

Fuel Nipple

38120 Alum. Fuel Tank Post 3x10mm Screw 3x10mm Screw

ASSEMBLY OF TE CHASSIS STIFFENER PLATE

Assembly of the right and left hand side are the same.

4x15mm Screw

40202 Alum. Side Plate For Plastic Chassis Brace

aSSEMBLY OF THE CHASSIS STIFFENER


Assembly of the right and left hand side are the same.

35314 M4 Nylon Nut 35314 M4 Nylon Nut

35314 M4 Nylon Nut

40205 Plastic Side Chassis Brace (Front)

4x15mm Flat Head Screw

4x15mm Flat Head Screw

4x15mm Flat Head Screw

40205 Plastic Side Chassis Brace (Rear)

4x15mm Flat Head Screw

ASSEMBLY OF THE RADIO TRAY AND RECEIVER BOX


3x10mm Tapping Screw

* Connect throttle wire to receiver. THROTTLE SERVO

3x10mm Tapping Screw

30560 Antenna Pipe 3x10mm Tapping Screw

40236 Radio Tray

10274 Servo Post

* Connect battery wire to receiver. 10274 Servo Post


Screw

Battery Case

* Use the screw provided from your switch.

34032 Receiver Box Cover

3x10mm Tapping Screw 34032 Receiver Box

Receiver 10280 Switch Cover

* Connect switch wire to receiver. Switch

* Put the receiver on the top of the battery case.

ASSEMBLY OF THE RADIO TRAY ONTO CHASSIS Servo Post 3x10mm AND STEERING SERVO
Screw

Assembly the steering rod same as shown.

10769 Servo Horn Adapter Steering servo 3x10mm Tapping Screw 10768 Steering Servo Horn 30410 6mm Ball Screw * Use the screw provided from your servo. 3x10mm Screw

30410 6mm Ball & Socket 40199 6mm Plastic Ball End

3x10mm Flat Head Screw

3x10mm Screw

3x8mm Set Screw 40199 6mm Plastic Ball End

ASSEMBLY OF THE BRAKE LINKAGE


30800 - SERVO LINKAGE KIT, COMPLETE
* Cut the shaded area as shown. 2x4mm Screw 2x6mm Washer 2mm Rod 2x8mm Screw

Servo Mount 3x3mm Set Screw 3x25mm Screw

10768 Servo Horn 2mm Tie-Rod End

36140 2mm Adjust Mount 3x3mm Set Screw 30530 Throttle Ball End 2mm Rod 10300 Alum. Stopper 10300 Alum. Stopper Throttle Slider

2mm Nut

3x10mm Screw

3x3mm Set Screw

ASSEMBLY OF THE SERVO LINKAGE INTO THROTTLE SERVO

3x3mm Set Screw

10300 Alum. Stopper

* Use the screw provided with your radio.

10769 Servo Horn Adapter

ASSENBLY OF THE ENGINE MOUNT


30481 3x20mm Hex Screw ( 4 Pcs )

* Fit the flywheel using a pair of the plier and cross wrench.

10102 Clutch Spring

10010 Clutch Shoes

10330 7mm Tapper cone

SG Type Crank Shaft 30481 3mm Nylon Nut 30481 3mm Nylon Nut * Put the nylon nut into the groove of the engine mount. 30480 Engine Mount 10098 SG Clutch Nut 10040 3 pin Wheel * Only use this 6.3mm tapered cone for threaded crank shaft with drive nut. 10091 Pilot Shaft Threaded Crank 10329 Shaft 6.3mm Tapper Cone

#10040 (stock) 3 Pin Flywheel, Taper #10043 3 Pin Flywheel, Fan

Notes: Non-Pull Start Engines... Alum. Washer behind the flywheel is not needed when using Force engines or similar types. O.S. Engines will require washer spacer. To check!..place the brass corn against the engine bearing, then flywheel. Y ou should be covering one or two thread of the engine shaft. If this is the case, you do not need an additional washer behind the flywheel. You must cut the engine shaft if too long. Count 6 threads in front of the flywheel and mark. This is all you need to tighten the clutch nut and mount the flywheel. Force Pull Start Engine w/threaded shalf... Force Pull Start Engines required NO spacer and no shaft cutting. The engines comes with an alum cast driver washer, you use this part as the spacer, not the alum. washer shown. Also, use the special flywheel brass corn. This corn fits the thread shaft diameter so you can tighten the flywheel against the drive hub.

* Fit the flywheel using a cross wrench or deep socket. If engine turns when tightening, hold piston with large thick tie-wraps and hard wood in exhaust port. Do not use metal, it will damage engine.

Option 10799 Flywheel Wrench


* Place the clutch shoes with the clutch springs over the 3 pins of the flywheel. Using a screw driver as a lever, bend the small end of the clutch spring behind the clutch nut and press down to snap shoe in place.

Options Clutch Spring 10100 - Springs, Polished, Med. 10101 - Spring, Gray, Hard 10102 - Spring, Black, Stock Clutch Shoes, 3 shoe clutch 10010 - Shoes, Carbon Material, Black 10011 - Shoes, Alum. CNC Blue, Lite Weight 10012 - Shoe, Alum. CNC Purple, Med. Weight

ASSEMBLY OF THE 2-SPEED CLUTCH BELL

Clutch Gear for Option 40231 11T/15T 40244 5x9x0.3mm Washer 3x8mm Washer 40232 13T/17T 3x5mm Screw

40229 2-Speed Clutch Bell 39242 5x8x2.5mm Ball bearing ( 2 Pcs )

40244 5x9x0.3mm Washer

M-27B Clutch Gear ( 12T/16T)

34110 5x10x4mm Ball bearing

ASSEMBLY OF THE AIR FILTER AND MANIFOLD


* Apply filter oil to the sponge before use. 10034 Air Filter Mount 10016 Air Filter Sponge Refills
Nylon Straps ( Small )

*Put the manifold spring around the Engine.

10120 Spring Manifold

10021 Air Filter Connecter * Contacts to the carburetor. Nylon Straps ( Small )

10069 Manifold, Seal

3x10mm Tapping Screw

10034 Air Filter Cover

31991 Polished Manifold

ASSEMBLY OF THE AIR FILTER


You must oil foam filter before use. Filter will not work if not oiled. Clean with soap and water only. You will damage foam if washed if fuel! #10016 Air Filter Sponge Refills Nylon Strap ( Small )

#10021 - Black #10027 - Yellow #10028 - Pink #10029 - Blue Air Filter Connector

Nylon Strap ( Small )

#10017 - Blue #10018 - Yellow #10019 - Rose 10034 - Chrome Foam Air filters Unit 3 x 10mm Tapping Screw #10013 - Mount Wire

ASSEMBLY OF THE EXHAUST SYSTEM

Option: 10078 Pipe Mounting Post, Alum. Option: 31991 Polished, Manifold 31992 Polished, Tuned Pipe

10079 Pressure Nipple

Nylon Strap (Middle) Nylon Strap (Middle) 31992 Muffler 10180 Silicone Tube

Option: 10182 Silicone Tube, Red 10183 Silicone Tube, Yel. 10184 Silicone Tube, Blue

ASSEMBLY OF THE ENGINE ONTO CHASSIS

35314 M4 Nylon Nut

40227 Muffler Stay

90026 5x5mm Set Screw 4x10mm Flat Head Screw

10111 Engine Mount

10111 3mm Hex Screw for Engine Mount

ASSEMBLY OF THE FUEL TUBE AND PRESSURE TUBE

* Snap the throttle ball end into the valve ball of the carburetor.

*Connect to fuel nipple.

Fuel Tube *Connect to fuel tank pressure nipple. *Connect to muffler pressure nipple.

*Connect to carburetor

ASSEMBLY OF THE TIRES AND WHEELS OFTHE RIGHT HAND SIDE


* Make two tires for the right hand side. Make the both tires are in the samedirection.

* Make two tires for the left hand side. Make the both tires are in the samedirection.

ASSEMBLY OF THE TIRES AND WHEELS OFTHE LEFT HAND SIDE

86064 - White 860654- Chrome Monster Tire Wheel 86063 Monster Tire Inner Sponge 86063 Monster Tire Inner Sponge

86063 Monster Tires

86063 Monster Tires

86064 - White 860654- Chrome Monster Tire Wheel

ASSEMBLY OF THE TIRE ONTO FRONT KNUCKLE AND REAR HUB


( FRONT ) ( REAR )

INSTANT GLUE

INSTANT GLUE

* Apply instant glue into the both side of the groove of the wheel.

* Apply instant glue into the both side of the groove of the wheel.

* Use the hex wrench come from your kit to secure your tires.

Tire and Wheel assembly

,Wheel Nut Orange


15073 Wheel Nut

15073

ASSEMBLY OF THE BODY POST


33011 Body Support Plastic ( FRONT ) 31159 Body Clip 3X 15mm Screw

33011 Body Post Set

31159 Body Clip

( REAR )

31159 Body Clip 3X 15mm Screw

33011 Body Support Plastic

ASSEMBLY OF THE SPOT LIGHT AND ROLL BAR - p/n#40206


Spot Light Plastic

* Put the spot light assemble into the groove of the roll bar.

3x20mm Tapping Screw

M3 Nylon Nut

3x20mm Hex Screw 2X8mm Screw 3x20mm Tapping Screw

40206 Roll Bar Plastic

ASSEMBLY OF THE SPOT LIGHT AND ROLL BAR ONTO BODY


* Use the screw from inside of the body.

33060 Truck Body

Pre-Painted & Cut Bodies 33061 - Red/Yellow Body 33062 - Silver/Yellow Body 33063 - Blue/Yellow Body

3x8mm washer 3x10mm Tapping Screw 3x8mm washer 3x10mm Tapping Screw 3x8mm washer 3x10mm Tapping Screw

3x8mm washer 3x10mm Tapping Screw


3x8mm washer 3x10mm Tapping Screw

ASSEMBLY OF THE SIDE MIRROR AND ANTENNA ONTO BODY


* Use the screw from inside of the body.

Assembly of the right and left hand side are the same.

2x8mm Screw

40206 Antenna 2x6mm Washer 40206 Mirror Holder 40206 Side Mirror Plastic 40206 Mirror 4mm Ring

4mm Ring

40206 Wipe

SETTING SHEET
SET-UP OF THE FRONT WIDTH
* Use a 2.5mm hex wrench to adjust the length of the steering balls. This will make the front wider or narrower. 0 Adjust the steering balls. + (Positive)

ADJUSTMENT OF THE FRONT CAMBER

(Negative)

FRONT TOE-IN AND TOE-OUT SETTINGS


* Use a 2.5mm allen wrench to set the toe-in and toe-out.

Adjust the upper steering ball to adjust the camber.

ADJUSTMENT OF THE REAR CAMBER


Adjust the length of the front steering rod to change the toe angle. Making the steering rod longer will make the front tires become toe-in. The Response will be slower. Steering Rod Making the steering rod shorter will make the front tires became 0 tor-out. The Response will be + quicker. Toe-Out-----Negative Toe-In--------Positive

+ (Positive)

(Negative)

ADJUSTING THE SHIFT POINT


* Adjust the engine before adjusting the clutch shift timing. Adjust the engine as per engine instruction manual. * Use a 2mm allen wrench to set the clutch cam. 2mm Allen Wrench

The M-27 2-speed transmission allows the car to have more punch out of the corners and higher top speed. We offer many different pinion and spur gear combinations which can be used for different tracks.

2 SPEED GEAR RATIO COMBINATIONS


IMPORTANT: The sum of the spur gear and clutch gear for 1st gear must be equal. The sum of the spur gear and clutch gear for 2nd gear must be equal . Example: Example: ( STANDARD) 1st gear 49+12=61 2nd gear 45+16=61 Must be equal
Short Track

Anti-clockwise (Loosen) Clockwise (Tighten)

SPUR GEAR
11T/15T

CLUTCH GEAR (4 tooth difference)


12T/16T 13T/17T
14T/18T

Torque

49T/45T 48T/44T

Top Speed

Long Track

To Front

2 SPEED OPTION PARTS


SPUR GEAR(1st): Adjustment through this hole. USA Parts No. 35249 35248 *Notice the direction of the clutch cam. 1. Once the engine adjustment have been completed, proceed to adjustment of the clutch shift timing. (Using a 2mm allen wrench to adjustment the clutch cam.) Note: Clockwise--------Shift timing will become slower. Anticlockwise---Shift timing will become quicker. 2. Adjust the clutch shift timing for your track conditions with 4x4mm set screw. As you tighten (Clockwise) the 4x4mm set screw , the shift timing will become slower. As you loosen (Anticlockwise ) the 4x4mm set screw, the shift timing will become quicker. 3. Set the shift timing to the track conditions while the car is running. 35247 SPUR GEAR(2nd): USA Parts No. 35246 35245 35244 CLUTCH GEAR: USA Parts No. 40231 40230 40232 USA Parts No.

2 SPEED PARTS
Description
1st Spur Gear Holder 2nd Spur Gear Holder Clutch Cam Set Alum. Nut (Anti-Clockwise) 18mm E-Ring 8x12mm Flange Ball bearing 8x10x3mm Alum. Ring Center Shaft 5x10x4mm Ball bearing Clutch Bell

Description
49T Spur Gear 48T Spur Gear 47T Spur Gear

35225 35226 35227 35228 35229 35230 35231 35222 34110 35221

Description
46T Spur Gear 45T Spur Gear 44T Spur Gear

OFNA Racing-USA
Description
11T/15T Gear 12T/16T Gear 13T/17T Gear

Tel:949-586 2910 Fax:949-586 8812


Made In Taiwan

ALIGN THROTTLE SERVO AND BRAKE SAME AS SHOWN

( Neutral Position )
Engine at idle

( Braking Position )

Brake is not on

Brake is on

Brake Adjust Nut Less Brake More Brake

( Full Throttle Position )


Engine at full throttle

Loose

Tighten

* Tighten or loose the adjuster nut will change the brake.

Brake is not on

APPENDIX PAGES

IMPORTANT NOTICE
YOU MUST CHECK THE FOLLOWING BEFORE STARTING 1) RADIO SWITCH SETTINGS - DOES THROTTLE OPEN & CLOSE? DOES FULL BRAKE APPLY? DOES STEERING OPERATE IN THE RIGHT DIRECTION? IF NOT, CHECK RADIO SETUP SWITCHES. 2) TRUCK THROTTLE AND BRAKE LINKAGE - DOES LINKAGE PULL AND PUSH CORRECTLY WITH RADIO CONTROLS, SPECIAL FOR BRAKING AND THROTTLE CLOSING. 3) FAIL SAFE SETTING AND OPERATION - DOES FAIL SAFE SET FULL BRAKE WHEN RADIO IS OFF? DOES FAIL SAFE SET BRAKE WHEN BATTERY LED SHOWS RED? IF NOT, READ AND RESET FAIL SAFE. YOU CAN NOT SET FAIL SAFE IF RADIO IS NOT CORRECTLY SETUP FIRST. DO NOT START OR RUN THIS KIT UNTIL YOU CONFIRM THESE FUNCTIONS, OTHERWISE SERIOUS DAMAGE WILL OCCUR.

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