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GENERAL GUIDELINES 1. It is advised to insert an isolation transformer in the AC supply before servicing a hot chassis. 2. Potentials as high as 33KV are present when this receiver is in operation. Operation of the receiver without the rear cover involves the danger of a shock hazard from the receiver power supply. Servicing should not be attempted by any one who is not competent with the precautions necessary when working on the high voltage equipment. Always discharge the anode of the tube. 3. When servicing observe the original lead dress in the high voltage circuits. If a short circuit is found, replace all the parts which have been overheated or damaged by the short circuit. 4. Always use the manufacturers replacement safety components. The critical safety components marked with on the schematics diagrams should not be replaced by other substitutes. Other substitute may create the electrical shock, fire or other hazards. Take attention to replace the spacers with the originals. Furthermore where a short circuit has occurred, replace those components that indicate evidence of overheating. 5. After servicing, see that all the protective devices such as insulation barriers, insulation papers, shields and isolation R-C combinations are correctly installed. 6. When the receiver is not being used for a long time of period of time, unplug the power cord from the AC outlet. 7. After servicing make the following leakage current checks to prevent the customer from being exposed to shock hazard. LEAKAGE CURRENT COLD CHECK 1. Unplug the AC cord and connect a jumper between the two prongs of the plug. 2. Turn the receivers power switch on. 3. Measure the resistance value with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the receiver, such as screw heads, aerials, connectors, control shafts etc. When the exposed metallic part a return path to the chassis the reading should be between 4Mohm and the 20Mohm. When the exposed metal does not have a return path to the chassis, the reading must be infinite. LEAKAGE CURRENT HOT CHECK 1. Plug the AC cord directly in to the AC outlet. Do not use an isolation transformer for this check. 2. Connect a 2Kohm 10W resistor in series with an exposed metallic part on the receiver and an earth, such as a water pipe. 3. Use an AC voltmeter with high impedance to measure the potential across the resistor. 4. Check each exposed metallic part and check the voltage at the each point. 5. Reverse the AC plug at the outlet and repeat each of the above measurements. 6. The potential at the any point should not exceed 1.4 Vrms. In case a measurement is outside the limits specified, there is the possibility of a shock hazard, and the receiver should be repaired and rechecked before it is returned to the customer.
2 K Ohm
Figure 1 X-RAY RADIATION WARNING The primary source of X-ray radiation in this receiver is the picture tube. The chassis is specially constructed to limit X-ray radiation. For continued X-ray radiation protection, replace the tube with the same type of the original one. CAUTION AFTER REMOVAL OF THE ANODE CAP, DISCHARGE THE ANODE OF THE PICTURE TUBE AND THE ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR THE CARBON PAINTED ON THE CRT WITH A HIGH VOLTAGE PROBE AND MULTIMETER (SELECT VDC) AND THEN SHORT CIRCUIT DIRECTLY TO DISCHARGE COMPLETELY.
TECHNICAL SPECIFICATIONS
Power source: Power consumption (max.) : Standby power consumption : Aerial impedance : Receiving system 1: 220-240V AC, 50-60Hz 65 W 85 W 5W 75Ohm, coaxial type PAL BG PAL SECAM BG PAL SECAM BG DK PAL SECAM BG LL PAL I VHF BAND I VHF BAND III CABLE TV UHF BAND CH2-4 CH5-12 S1-41 CH21-69 14 20, 21 14 20, 21 14 20, 21
Receiving channels:
Audio outputs : High Voltage : Focus voltage : Grid 2 voltage : Heater voltage : Video/Audio Terminals :
2.0W RMS at %10 THD 2.5W RMS at %10 THD 23 0.5 KV 25 0.5 KV %25.6 %38 of EHT 0-1400 V 6.2 0.2 Vrms AV1 IN AV1OUT AV2 IN (RCA, optional)
Video : 1 Vpp,75 Ohm Audio : 0.5 Vrms, >10 Kohm RGB Video : 1 Vpp, 75 Ohm Audio : 0.5 Vrms, <1 Kohm Video : 1 Vpp, 75 Ohm Audio : 0.5 Vrms, >10 Kohm
Tuner
IF1 IF 2
Part
Volume control Audio out
30
AGC
SCL SDA
22 18
RGB
10-12 out
CRT Module
Standby
19 I2C 2,51 CVBS-TXT 36
52
28 27
R G B
SCLO
SDAO
48/49 29 42 52
12
IC402
H - Drive H-Sync
31
H-sync V-sync
5-8
19
20
Keyboard
Video In/Out
29/30 46
15
IC101 NN5198K
38-41
24 21 16
220V AC in
pin8 Scart
Power Supply
De-interlace Vertical Deflec. IC501 AN5539LF V-Sync To IC401
IR Receiver
TDA 16846
107V 5V 3.3V
30V
13V
8V
10 Ground 11 VDD 3.3 supply pin 12 CVBS input for TXT 13 VDDA 2.5 supply pin 14 Ground 15 Local keyboard input 16 Status signal input of Scart pin 8 17 AFT 18 Power Ctrl 19 Horizontal sync input 20 Vertical sync input 21 Odd/Even (De-interlace) 22 TV/Int 23 On-line 24 Infra red input 25 AV selection 26 Service
2. AFC ADJUSTMENT
Before starting the adjustment follow the procedure below: Enter service mode, change VIDEO header to the NEW. Then exit from service mode. Remarks: 1. The procedure above must always be done after replacing the Video IC (IC101) or EEPROM IC. 2. AFC adjustment must be done again when VIDEO header became NEW accidentally. For BG, DK, I, L standards (38.9 MHz) : Supply a 471.25 MHz BG system RF signal to the set by a pattern generator and set fine tuning to 0 (2 small vertical lines are seen on the scale). Enter Service Mode and press Blue Teletext button. Adjust the AFT38 item of service menu to read a value between 78 and 7C (hexadecimal) on the right part of the screen. For example: AFT38 89 7B For SECAM L Standard (33.9 MHz): Supply a 55.75 MHz L system RF signal to the set by a pattern generator and set fine tuning to 0 (2 small vertical lines are seen on the scale). Enter Service Mode and press Blue Teletext button. Adjust the AFT33 item of the service menu to read a value between 78 and 7C (hexadecimal) on the right part of value of item AFT38. For example: AFT38 : 76 78 AFT33 : 65
3. AGC ADJUSTMENT
Apply a signal at the channel 32 with 701dBuV level to the antenna input (switch sound carrier Off and switch Video Ext to the On state). Connect an oscilloscope between the pin 11 (IF2) of Tuner and ground. Enter service mode and find AGC header. Adjust the amplitude which is monitored from oscilloscope to the values given below using with Volume +/Volume- key of the remote control . PAL BG standarts : 820 mVpp20mVpp PAL/Secam BG/DK standarts : 820 mVpp20mVpp Secam LL standarts : 450 mVpp20mVpp PAL I standarts : 500 mVpp20mVpp Substract 5 from AGC value and change 2.AGC to this value.
4. SCREEN ADJUSTMENT
Enter service mode and press Yellow teletext button. Select SCRN item. Press Vol + or button. You will see white horizontal line at the bottom of the screen. Adjust the screen potentiometer to the just visibility level of horizontal line. After adjustment press Vol + or Vol button to see the picture.
5. GEOMETRY ADJUSTMENTS
Enter service mode and press Green Teletext button. Check that Y.DLY value is 1. H.POS is for horizontal position , V.POS is for vertical position V.HEI is for vertical size, LNRTY is for vertical linearity, S.COR is for S-correction, OSD.H is for OSD Horizontal Position, OSD.V is for OSD Vertical Position adjustment.
7. FEATURE SETUP
TUNER ST.BY AV2 CLR.S SND.S TEXT LANG SHARP&ALPS, PHILIPS, P.SONIC, TEMIC YES : Automatic switch off is active (when there is no signal for 5 min) NO : Automatic switch off is not active (can be used during repair) NO : Single scart YES : Single scart +front AV PAL, PAL/NTSC (SECAM system is automatically detected by TV) BG, I, BG+DK, BG+ LL (Sound Systems) NON TEXT : Teletext not available DEFAULT : Teletext FASTTEXT : Fasttext A : English, German, French, Italian, Spanish, Portugal, Greek, Turkish, Dutch, Swiss, Danish, Norwagian, Finnish, Slovenian, Polish, Hungary, Russian, Hebrew B : English, German, French, Russian, Polish, Bulgarian, Serbian, Hungarian, Romenian, Slovenian, Macedonian, Croatian, Czech, Slovekian, Albanian, Arabian, Persian, Turkish INT : Video IC uses internal BG Band Pass Filter (default) EXT : Video IC uses external BG Band Pass Filter OLD : Default NEW : Switch once after replacing the Video IC (IC101) or EEPROM IC (Not: If it is switched to NEW, AFC adjustment must be done again as described in AFC Adj. Sect.).
BGBPF VIDEO
2.AGC
VIDEO
S.COR
OSD.H
V.POS
R.DRV
H.POS
B.DRV
Y.DLY
14 20 21
SIZE
19 19 19
14 14 14
14 13 14
4 4 4
64 80 81
46 47 47
0 0 0
1 1 1
25 25 25
33 33 33
59 58 55
53 59 56
0 0 0
S RN
48 48 48
SECBL
LNRTY
OSDV
V.HEI
AGC
40 40 40
(*) For Philips 20 and 21 CRTs, G.CUT , R.CUT and B.CUT should be 20.
9. DEMO MODE
To access Demo Mode press Vol- button on the local keyboard and standby button on the remote control simultaneously.
AFT38
15
16
17
18
19
20
CRT BOARD
C709 10u/250V 155V R701 15k 1W 9V_ BF422 T701 C701 (N) 33p R702 220R 9V_ (M) R719 220R(opt) R705 470R crt crt R703 2.7k
X702 CRT SOKET GND GND n.c. 4 12 11 R704 1.5K 5 G1 10 6 9 GREEN G2 7 8 HT RED C107 4.7n D102 1 BA682 IC102 R115 4.7k R116 4.7k F102 K9456M 4 R126 4.7k NC NC NC VOL GND V_IN VP NC NC NC 10 9 8 7 6 5 4 3 12.5V 2 1 C120 220u/16V C121 100n R129 4.7R 1W R130 0R non-L C119 220p 220n/16V R128 33k C117 100n 100R VOLUME HT BLUE L102 10uH 9V" R114 9V
155V R707 15k 1W T702 BF422 9V_ R710 2.7k C703 33p R711 470R C704 390p R712 100R crt 155V R713 15k 1W R714 R715 220R T703 BF422 9V_ 1.5K R722 100K/0.5W 155V X703 3 D401 LED C708 100n/250V 2 1 CRT crt crt R405 1k R406 270R LED T401 BC858 R404 10k SCL0 crt R401 3.3k STAND_BY 3.3V 2 51 VDD_3.3V 8 3 12.6 50 1 IC401 STAND_BY VOLUME 52 6 7 AQUA SMPS C419 4.7u/16V 3.3V R445 10k 5 SDA SCL MODE_WC VCC 24C04 R444 15k L/L' non-L = 0 R C170 470P IC402 GND E2 E1 E0 4 TU101 3 T102 BC848 C707 2.2n R708 1.5K R112 4.7k R109 4.7k G2
9V
R117 2.2k
D103 2 BA682
3
11 5 12 X102 R118 22k T104 BC848 T105 BC848 1 2 3 IC103 IF_IN NC C_AGC C_REF NC AM_OUT AM_IN AF_OUT TDA9380 IF_IN NC V_P1 GND MUTE V_P2 SWITCH EXT_IN 16 1 15 14 13 12 11 10 9 R124 220R T106 BC848 R123 10k C113 1n C111 47n R121 10k R122 10k C112 47u/16V SPEAKER 9V 15 16 17 18 19 20 2 13 14
3 4
JUMPER
5 6 7 8
2 1
AGC
SDA
SCL
+5V
n.c.
n.c.
n.c.
IF1
LED
SDA0
IF2
49
+5V
LNF
47
R449
LNF 0R
11
C168
10
48
C114 100n R125 non_L 1 R131 DK C122 47n R133 4.7k 100R C123 4.7u/63V 3 C.APC1 VSS (CMOS) TEST IC101 FBP_IN 52 R143 15k R144 15k
BCL H_SYNC
5V
7 3.3V TXT CVBS_TXT GR R476 non-GR R409 1.5k SW403 SW402 R410 680R SW401 R478 0R R477 STATUS AFT BCL 3.3V R414 10k 1.5k GR non-GR R413 1k CABEL7B R484 3.3V R418 10k T403 BC848 R486 1k 1k R487 CABEL6B 10k C431 47n 3.3V BC848B T418 CABEL6A D409 1N4148 R485 10k 9V R419 10k R402 1k R420 2.2k C412 47n C411 22n 16 BC848B T417 R411 4.7k 0R 3.3V R408 1.5k C401 220n R407 1M
KEY
RGB_SEL
46 MM R452 0R C421 47n 43 VDD_2.5V T411 BC858 C422 47n 41 R455 R456 100R R458 100R R459 100R R460 100R VDD_2.5V' 330R R457 680R RGP10J D405 1N4148 R479 0R JUMPER 9V R453 330R T410 BC858 D408 CABEL4A C101 10u/16V 9V
L101 10uH
C104 4.7u/63V
L105 1uH
SCL
SDA
51 C144 470p 50 LL 49
R145 100R
8 D402 1N4148 VDD_2.5V L401 10uH C402 47u/16V 3.3V R412 4.7k C404 47n VDD_2.5V' L402 10uH C405 47u/16V 3.3V D403 1N4148 VDD_2.5V' 13 C408 47n VDDA_2.5V VDD_3.3V 11 C406 47n 12 VDD_3.3V C403 47n 9 VDD_2.5V
MM
45 VDD_3.3V 44
R103 15k
C102 47n
C103 100u/10V
R104 1k
VDD_3.3V
ABCL
SCP CW OUT
10
VSS
VSS
T101 BC848
5V" 5 FBL_IN VDD 48 C146 10n C145 470n 46 C149 220p R146 10k
5V
VDD_2.5V
42
R_IN
VERT_AGC
47
CVBS
FBL_OSD
G_IN
VERT_OUT
V_DRIVE
B_OSD
40
14
VSSA
G_OSD
39
R236 560R 9V
9V
B_IN
SAW TOOTH
45
C148 100n
R174 0R JUMPER X101 1 2 R175 JUMPER 0R R135 R136 CRT R134 75R 11 4 5 75R 75R 12 G_OUT HORIZ_OUT 42 C128 10n C129 47u/16V 10 9 VCC AUD_DECOUPLING 44 10u/63V R_OUT AFC1 43
C150 C151 C152 10n R147 6.8k R149 270R 0.5W C155 47u/16V 9V C156 9V C157 220p R151 4.7M R152 1.5k 10n T107 BC848 R150 470R ZD101 6.2V 9V
15 T402 BC848 R415 1n 15k R416 6.8k R422 1k DE_INTERLACE C413 220p 12.5V R425 *** ZD401 *** 3.3V R482 150R 3.3V R483 2.7k P1
IR
KEY
R_OSD
38
C410 H_SYNC
STATUS
VDDA_2.5V
37 C423 47n
R481
LL' R219 0R 33V LL' = 220R R209 R208 560R L'L = 220R R210 C203 220p 1k 100R C201 1n R211 C204 15k 470p R213 15k C206 470p 9V C209 220p 9V C202 1n AV_SEL NON-FR.AV R224 0R X201 5 4 3 2 R242 FRONT_AV_1 1 C207 47u/16V non-L R221 0R
R218 0R
R148 220R
10u/63V
H_DRIVE
0R JUMPER C424
R417 33k
V_SYNC
R403 0R
AFT
VSSA
36 33p SCL Q401 6MHz C425 33p 33 C426 10u/16V R465 100R R466 1k LL' R467 4.7k C427 47n T415 BC848 R468 4.7k *** D406 R469 100R R470 100R 3.3V 5V C429 100p R471 4.7k X402 4 R472 4.7k R203 82R R204 82R R205 82R C428 100p
14
B_OUT
H_VCC 6.3V
POWER_CTRL
XTAL1
35
680R LL'=270R
13 C130 Q101 14 9V IF2 L103 47uH /LAL03 F103 1 R227 2.2k 4 LL' L106 2.2uH C131 10n C132 100u/16V R137 0R PAL 10pF C133 0.47u/50V SECAM C134 220p
PAL=0R
GND (VCJ)
3.58
40 3.58MHz
C153 22p
19
H_SYNC
XTAL2
34
9V
IF1 4.43MHz
4.43
HOR_SYNC
39
V_SYNC
RESET
Au d i o G N D
R424 220R R428 100R R429 100R R432 470R R434 *** C416 220p
C208
R225 33k
15
SECAM PLL
VID_IN_SYNC
38
21
ODD/EVEN
AV/TV
32
T203 BC848
C158
16
VCC
C.APC2
37 R153 1k 0.47u/50V D105 5V" R173 0R JUMPER R154 330R R155 470R
22
VDD_3.3V 30
TV/INT
L/L'
31
3.3V
5V
SECAM BELL
VIDEO_OUT
36
CVBS_TXT
ON_LINE
VDD_3.3V
11
P3
C415 47u/16V
10
23
0R JUMPER
12
IF
VCC 4.7V
35
R431 100R
13
RB411D
24
IR
VSS
29
2 G1985M
16
15
X401
5 4 3 2 1
19
IC403 TSOP1838
18
AV_SEL
SCL1
17
R433
T405 BC848
25
28
R215 68R
T201 BC848
R172 0R X202
C161 47u/16V R157 C162 1.5n 220R non-L R158 0R LL' C164 4.7u/16V C166 47n 9V" R177 22k LL
SERVICE
SDA1
20
27
21
QSS_IN
EXT_AUDIO_OUT
32
R437 47k
SDA5535
SERVICE
R216 2.2k
2 K9656M
R138 470R C136 22 10n 23 AFT AUDIO_OUT 30 AGC BLK.LEVEL 31 C163 0.47u/50V
R441 4.7k
3 R443 1k 2 1 SERVICE
R206 82R
R217 75R R230 390R R231 390R T205 BC848B R240 10k R241
OPTION-RGB
R140 CABEL4B 10k C138 10u/63V 82k
VIDEO_IN
AUDIO_IN
IF_AGC
SIF_IN
29 C165 470p 28
1k
R178 10k LL
IR
3 2
9V C142 120p
VAPC
Q DET NN5198K
27
LED KEYBOARD
R239 10k
R238 10k
STAND_BY
AFT
HOT HEATSINK
H_SYNC V_SYNC H_DRIVE V_DRIVE
R601 SW601 X601 1 2 2 MAINS POWER SWITCH LINE FILTER 3 1 4 T 2.5AH 250V R623 470k 0.5W C601 330n/275V C604 1n/1kV D602 RF2007 D604 RF2007 C605 68u/400V F601 L601 2.7R 5W C602 100n/275V C603 1n/1kV D601 RF2007 R603 68k 1.5W C606 33n/630V D605 RGP10J 5 6 D603 RF2007
DE_INTERLACE
C617 TR601 1 2
107V
9V
9V
9V
1
HS502
TR501 9 T504 BU808DFI C513 R521 *** 6.8n/1.5kV D503 1N4148 EHT
D607 RGP15J
R614
1
R519 4.7k
R533 5.6k
C527 100u/16V
IC501
9V
PUMP
OUT
R604 PTC
C621 10n
GND
VCC
REGULATOR HS
GND
IN
OUT
R537 10k
R503
1 2 3 4 5 6 7
12.5V FOCUS
56k
L502 H-LIN 4
G2 11 R523 6 3 470R 0.5W 2 1 D504 BA157 C522 10u/250V 3 7 C520 100n/100V R528 10k
R526 15k
BCL
R616 240R %1
R527 3.3k
C626 47n
C505 10n/100V
ZD501 39V ZD502 39V 100u/35V C507 15p R510 10k R511 10k
R607 33k -
C609 2.2n 1 2 3 R624 820R IC601 OTC PCS RZI SRC OCI FC2 SYNC TDA16846 R612 15k VCC OUT GND PVC FC1 REF PMO 14 13
L602 47uH 9
D502 BA157
C521 100n/63V
R618 10k
10k
CABEL7A R538 100k %1 R539 100k %1 R540 33k %1 R541 4.7k ZD504
SMT
R512 10k C510 1000u/25V R507 8.2k R515 2.7R 0.5W . T501 BC848
R508 100k
5 X502 HORIZONTAL
33V
IC604 KA317TU
IN OUT
3.3V
C509 10u/63V
4 5 6 C633 10nF -7
ADJ
C511 4.7n
C524 4.7n
T502 BC848 . .
D505 RGP15J R524 C525 33p ZD503 9.1V 4.7k R525 1.8R 1W 2 CABEL9B 4 8 C523 1000u/35V 2 1 CRT 10 25V 1 X503 3
X501 33n/100V
P601 2.2k
2.2n/250V -
VERTICAL
C528
100p
FBT
JUMPER
R531 0R