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phys. stat. sol. (b), 1– 7 (2008) / DOI 10.1002/pssb.200844227
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basic solid state physics
Multiscale simulation
of polycrystal mechanics of textured β-Ti alloys
using ab initio and crystal-based finite element methods
D. Ma*, M. Friák, J. Neugebauer, D. Raabe, and F. Roters
Crystal-based finite element methods (FEM) are versatile als. The combination is based on (i) the determination of ba-
continuum approaches for predicting mechanical properties sic thermodynamic and elastic parameter trends in metallur-
and deformation-induced crystallographic textures. They can gical alloy design using density-functional (DFT) calculations
be applied to both, elastic – plastic and elastic problems. The (P. Hohenberg and W. Kohn, Phys. Rev. 136, B864 (1964),
methodology is based on (i) a detailed understanding of the W. Kohn and L. J. Sham, Phys. Rev. 140, A1133 (1965) [1,
underlying crystal deformation mechanisms and (ii) a number 2], respectively) and (ii) the up-scale transfer of these results
of constitutive material parameters that are often difficult to into crystal-based finite element simulations which take into
measure. First principle calculations, that take into account account the anisotropic nature of the elastic – plastic deforma-
the discrete nature of matter at the atomic scale, are an alter- tion of metals. The method is applied to three body-centered
native way to study mechanical properties of single crystals cubic (bcc, β) Ti – Nb alloys for bio-medical applications. The
without using empirical parameters. In this study we demon- study addresses two technological processes, namely, the
strate how to combine these two well-established modeling prediction of texture evolution during cold rolling (elastic-
tools, viz., ab initio modeling and crystal mechanical FEM, plastic problem) and elastic bending of textured polycrystals
for an improved approach to design of polycrystalline materi- (elastic problem).
1 Introduction The application of bcc Ti-alloys for latter method comprises a group of continuum-based ap-
bone replacement applications has attracted great attention proaches which consider the tensorial nature of elastic-
because of the low elastic modulus and biocompatibility of plastic crystalline deformation and the orientation distribu-
these alloys [3]. The first theoretical approach to β-Ti al- tion in a (poly-)crystalline aggregate. In the case of purely
loys design was proposed by Morinaga et al. [4, 5]. Al- elastic problems the method is referred to as crystal elastic-
though their work has proven very powerful for the design ity finite element method (CEFEM) and in the case of elas-
of novel β-Ti alloys, it did not provide quantitative infor- tic–plastic loading it is referred to as crystal plasticity fi-
mation, such as for instance the minimum alloy composi- nite element method (CPFEM) (Fig. 1). We apply both
tion that is required to stabilize the β-phase or the elastic methods for the investigation of two engineering problems,
constants of the resulting alloys. In this paper a bottom-up Fig. 1.
theoretical concept for the design of advanced β-Ti alloys The first one is the evolution of the crystallographic
is presented. texture during elastic–plastic plane strain deformation
The starting point is the use of quantum-mechanical (idealization for cold rolling) as a function of the magni-
predictions based on density functional theory (DFT). The tude and anisotropy of the elastic stiffness. The second one
results of the DFT calculations, namely the elastic con- is the prediction of the overall elastic stiffness of a textured
stants and the chemical composition, are subsequently used polycrystal in case of reversible bending for different elas-
as input in crystal-based finite element simulations. The tic tensors.
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2 D. Ma et al.: Multiscale simulation of polycrystal mechanics of textured β -Ti alloys
The resulting final texture (90% thickness reduction) Table 1 Tensor components of the elastic stiffness as predicted
obtained from the plane strain deformation simulation as by DFT for three Ti – Nb alloys. EH is the polycrystalline Young’s
well as the initial random texture are then both used as in- modulus as homogenized using Hershey’s homogenization model
put orientation distributions for an elastic bending simula- for randomly textured polycrystals [18].
tion. The reason for this investigation is to study the influ-
composition C11 C12 C44 Az EH
ence of crystallographic texture (plane strain deformation
(GPa) (GPa) (GPa) (GPa)
texture in the current case) on the overall elastic polycrys-
tal stiffness. While the polycrystal stiffness of randomly Ti – 18.75 at% Nb 131.2 114.5 26.8 3.210 49.4
textured material can be predicted using analytical or semi- Ti – 25 at% Nb 143.6 125.9 21.4 2.418 44.2
analytical models, the corresponding overall elasticity for Ti – 31.25 at% Nb 154.8 118.5 19.2 1.058 54.9
textured material cannot be described by analytical models
but requires the use of crystal-based finite element meth-
ods. (Az = 2C44/(C11–C12)) given in the table is a measure of the
The purpose of the elastic bending simulations is to elastic anisotropy. When Az = 1 the material is elastically
compare the homogenized elastic properties of textured isotropic. When Az is larger than 1, the Young’s modulus
with those of non-textured (random orientation distribu- in the [111] crystallographic direction is larger than that
tion) polycrystals in the case that different elastic tensors along the [100] directions, and vice versa when A < 1.
are used (in terms of magnitude and anisotropy). The elastic anisotropy can be visualized by the
The use of a crystal-based finite element method in the Young’s modulus surface diagram, Fig. 2. In this presenta-
present context does not only provide a homogenization tion the vector direction represents the crystallographic lat-
model for obtaining polycrystal averages of elastic data in tice direction and its magnitude the Young’s modulus. Fig-
the case of a non-random crystallographic orientation dis- ure 2 shows that the elastic properties become nearly iso-
tribution but it also allows one to study details of grain-to- tropic with increasing Nb content.
grain heterogeneity in metals [13]. This point is of high It was pointed out by Abdel–Hady et al. [5] that when
relevance since polycrystals do as a rule not deform homo- the β-phase becomes more and more stable in the Ti–Nb
geneously but tend to reveal strain localization and sub- system, the elastic properties of the β-Ti alloy will turn
stantial inter- and intra-grain stress–strain inhomogeneity gradually into those that are typical for the β-phase stabi-
that cannot be captured by analytical approximations. lizing alloying element itself, i.e. Nb in the present case.
Likewise is the use of ab initio predicted elastic tensor data Elastic modulus measurements on polycrystalline Ti–
in a CPFEM environment of high benefit since for many Nb binary alloys confirm that when the β-phase becomes
complex metallic alloys corresponding single crystal elas- stable, the elastic modulus of the alloy will continuously
tic tensor data are not available from experiments. For increase [19–21]. In the current DFT study, we observed
some metallic materials, particularly when they have a the same effect, i.e. the anisotropy of elasticity becomes
high melting point, complex chemical composition, or re- gradually similar to that of pure Nb which has a Zener ratio
veal phase transformations during cooling from the melt, below 1 [22].
single crystals cannot be produced. In such cases ab initio
simulations are the only way for obtaining the elastic ten- 3.2 Results of the crystal plasticity finite ele-
sor data as input into corresponding finite element simula- ment simulations
tions. 3.2.1 Simulation results for plane strain defor-
mation Figure 3 shows the predicted crystallographic tex-
3 Simulation results and discussion tures which are typical of rolled bcc metals [23]. The
3.1 The elastic constants calculated by DFT The texture of bcc metals is typically quantified in terms of
elastic stiffness constants of the three Ti–Nb binary alloys two main high symmetric orientation fibers, namely, the
obtained from DFT are shown in Table 1. The Zener ratio α-fiber which comprises all orientations with a common
[001]
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4 D. Ma et al.: Multiscale simulation of polycrystal mechanics of textured β -Ti alloys
other corner of the yield locus. This thought experiment ducted under strain-dominated boundary conditions the
(dominated by stress equilibrium, neglecting strain com- kinematics associated with polycrystal texture evolution
patibility) is in plasticity homogenization theory referred to are practically independent on the elastic properties.
as Sachs hypothesis. Beyond these mechanical considerations thermody-
In other words the boundary conditions used in this namic aspects can also be of relevance. Changes in the
study suggest that strain compatibility among the grains, as ground state of the material may alter the system in such a
enforced by the plane strain loading and the local Taylor way that other deformation mechanisms might become
assumption in each element imposes a stronger boundary relevant in β-Ti alloys such as twinning, martensite forma-
condition than the possibility for stress relaxation effects. tion, or the activation of higher order slip systems, depend-
Beyond the subtleties associated with boundary condi- ing on the stability of the β-phase [24, 25].
tions in homogenization theory and CPFEM simulations
also dynamical aspects associated with changes in the elas- 3.2.2 Simulation results of the bending tests
tic properties may play a role for texture evolution: The bending simulation was conducted as an example for
Modifying the elastic properties in terms of the magni- calculating the effect of changes in the elastic properties on
tude and anisotropy changes a number of important dy- the overall elastic stiffness of textured BCC Ti–Nb poly-
namical properties associated with dislocations: First, the crystals. We used the elastic tensors obtained by DFT and
dislocation cores change their structure and properties. the textures predicted by the plane-strain loading boundary
This is of high relevance for dislocation mobility and reac- condition outlined above.
tions. Also, changes in the dislocation core structure may For predicting such cases the crystal elasticity finite
have substantial influence on the applicability of Schmid’s element method is a suited approach since classical ho-
law. In BCC metals slip activity can reveal substantial mogenization theory does not consider crystallographic
twinning and anti-twinning asymmetry owing to the non- textures. In this crystal-based finite element approach the
planar structure of the cores of the screw dislocations. overall elastic response is calculated based on the elastic
Modifying the elastic constants can affect this structure tensor rotated into each respective coordinate system of all
leading to a notable change in the asymmetry of forward orientations under consideration of stress equilibrium and
and backward slip [26, 27]. Second, dislocation patterning strain compatibility using a weak form approximation.
behavior will be altered. This affects the mean free path of Figure 4 shows the load-displacement curves for bend-
mobile dislocations and the overall stress fields formed by ing of textured and non-textured binary Ti–Nb alloys.
ordered dislocation arrays. Both aspects are part of the The displacement is along the negative direction of the
CPFEM kinematics. Instead they must be considered in the normal direction associated with the plane strain coordi-
constitutive models that describe strain hardening (struc- nate system used above. Among the non-textured materials,
ture evolution equations) and the relationship between mi- Ti–25 at% Nb shows the lowest elastic modulus which is
crostructure and flow stress (kinetic equation of state). consistent with the prediction by Hershey’s model (for ran-
Since all three simulations presented in Fig. 2 used differ- domly textured material) listed in Table 1. The homoge-
ent elastic constants but the same constitutive flow stress nized elastic properties of textured and non-textured
model the only admissible conclusion from our current tex- Ti–31.25 at% Nb are identical. This result is plausible
ture results is the following: For CPFEM simulations con- since the Zener ratio of this material is almost 1 which
10
Ti18.75Nb Non-Textured
9 Ti18.75Nb Textured
8 Ti25Nb Non-Textured
Ti25Nb Textured
7 Ti31.25Nb Non-Textured
Load [a.u.]
Ti31.25Nb Textured
6
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6 D. Ma et al.: Multiscale simulation of polycrystal mechanics of textured β -Ti alloys
means that the elastic properties are practically isotropic. Table 2 Suitable interfaces between DFT and CPFEM/CEFEM.
Consequently, no difference exists between the overall
polycrystal stiffness of textured and non-textured material. DFT CPFEM/CEFEM aim
The largest change in the elastic polycrystal properties phases and com- homogenized mechanical single or multi-
between textured and non-textured material occurs for position in ther- response of textured multi- phase mecha-
Ti-18.75 at% Nb. This material has the largest Zener ratio modynamic grain and multi-phase aggre- nics; texture
of the three alloys. The difference of the overall elastic equilibrium gates; Intra- and inter-phase evolution
moduli between the textured and non-textured material is mechanics, mechanics at
close to 5%. internal interfaces
elastic constants elastic constants of textured elastic stiffness
3.2.3 Combination of DFT and CPFEM In this polycrystals and anisotropy
study we have integrated elastic modulus data from an ab stacking fault flow law for textured multi- materials
initio modeling (DFT) in continuum-based crystal me- energy, critical re- grain and multi-phase aggre- strength
chanical finite element simulations (CPFEM) to predict solved shear stress gates
crystallographic textures and texture-dependent polycrystal
elastic stiffness. The approach is applied to the elastic pro- In summary we can state that we presented a concept
perties of β-phase Ti–Nb binary alloys which represent an of combining DFT and CPFEM simulations. DFT and
important biomaterial class for human implant design. CPFEM are both well established approaches but they are
The two models we combine (DFT, CPFEM) work at up to now used for different purposes in different scientific
very different length and time scales. The strength of this communities. While DFT methods are used at the elec-
combination for predicting certain polycrystal properties tronic scale, CPFEM and CEFEM methods are applied to
lies in the fact that continuum-based theoretical models tackle problems of crystal-scale mechanics. As we demon-
such as CPFEM rely on a number of ground state proper- strated DFT methods can predict thermodynamic ground
ties (e.g. elastic tensor) the value of which does not depend state properties such as elastic tensors of perfect single
on the microstructural path of the material. The use of tex- crystals. For predicting polycrystal properties the behavior
ture data is sufficient to predict realistic data also for com- of the single crystals must be averaged which can be done
plex polycrystalline aggregates irrespective of their by CPFEM models also in the case of non-random orienta-
thermo-mechanical process history. This is particularly tion distributions. Since CPFEM and CEFEM are contin-
evident for the elastic bending problem we discussed uum-scale approximations, they require data for the pa-
above. rameters of the underlying constitutive laws. These can be
A particular advantage of using an FEM based meth- obtained from DFT calculations. Possible areas of interfac-
ods rather than an analytical or semi-analytical approach ing these two approaches are summarized in Table 2.
for obtaining the polycrystal stiffness from corresponding
DFT single crystal data is that it allows one to consider any 4 Conclusions The elastic tensors of three β-phase
kind of crystallographic texture including also intra- or in- (BCC) Ti–Nb binary alloys (Ti–18.5 at% Nb,
grain interactions. Most homogenization methods for ob- Ti–25 at% Nb, and Ti–31.5 at% Nb) were predicted by ab
taining the elastic modulus of a polycrystal such as the initio (DFT) calculations and used as input for crystal plas-
Voigt, Reuss, Hill, or Hershey models usually either ne- ticity and crystal elasticity finite element simulations
glect texture or assume highly simplified boundary condi- (CPFEM). The main results are:
tions. This is not necessary in the case of a crystal-based 1. The ab initio calculations of the single-crystal cu-
FEM method where each integration point or element can bic elastic constants revealed a strong compositional
assume an individual crystallographic orientation [16, 17, dependence of the magnitude and elastic anisotropy.
28]. Ti–18.5 at% Nb reveals the strongest elastic anisotropy.
The combination of the two methods (DFT, CPFEM) Ti–31.5 at% Nb is nearly isotropic.
provided very promising results also for the elastic-plastic 2. The elastic properties for the three alloys were used
deformation problem of deformation-induced texture evo- as input to CPFEM-based elastic-plastic deformation tex-
lution. It must be realized, however, that plasticity is a ture simulations using ideal plane strain boundary condi-
highly dynamic and path-dependent problem which re- tions (idealized cold rolling). The resulting orientation
quires further atomic-based input than just the elastic con- distributions were practically identical. This result was
stants. As discussed above the change in the elastic proper- interpreted in terms of the strong dominance of strain com-
ties goes along with corresponding changes in the micro- patibility for texture formation under such kinematical
scopic dislocation behavior. constraints. It was discussed that generalization to single
A further very important aspect of using DFT in con- crystal plasticity under stress dominated boundary condi-
junction with crystal mechanical simulations is the fact that tions is not recommendable.
for the elastic constants of single crystals (which are a nec- 3. The elastic single crystal tensors obtained by DFT
essary input to CPFEM simulations) experimental data is were used for calculating the overall stiffness for the three
often lacking owing to the reasons outlined in Section 2.2. polycrystalline alloys (textured and non-textured) for elas-
tic bending conditions. The strong single crystal anisotropy [11] D. Raabe, Z. Zhao, and F. Roters, Scr. Mater. 50, 1085
of Ti–18.5 at% Nb was less pronounced in case of the (2004).
polycrystalline material due to mutual elastic compensa- [12] D. Raabe, Z. Zhao, and W. Mao, Acta Mater. 50, 4379
tion effects. The occurrence of texture (obtained from the (2002).
plane strain simulation) leads to about 5% difference in [13] D. Raabe, M. Sachtleber, Z. Zhao, and D. Raabe, Mater.
stiffness when compared to the randomly oriented material. Sci. Eng. A 336, 81 (2002).
[14] D. Raabe, P. Klose, B. Engl, K.-P. Imlau, F. Friedel, and
For the isotropic material no texture dependence of the
F. Roters, Adv. Eng. Mater. 4, 169 (2002).
elastic polycrystal stiffness occurs.
[15] B. Sander and D. Raabe, Mater. Sci. Eng. A 479, 236
4. We could demonstrate a scale-bridging simulation (2008).
concept that combines ab initio modeling with crystal- [16] D. Raabe and F. Roters, Intern. J. Plast. 20, 339 (2004).
based finite element homogenization. The method was ap- [17] Z. Zhao, F. Roters, W. Mao, and D. Raabe, Adv. Eng.
plied to two examples, namely to the prediction of texture Mater. 3, 984 (2001).
evolution (DFT in conjunction with the crystal plasticity [18] A. V. Hershey, J. Appl. Mech. 21, 236 (1954).
finite element method) and elastic bending of textured and [19] S. G. Fedotov and P. K. Belousov, Phys. Met. Metallogr.
non-textured polycrystals (DFT in conjunction with the 17, 83 (1964).
crystal elasticity finite element method). [20] M. Lee, C. P. Ju, and J. H. Chern Lin, J. Oral Rehabil. 29,
314 (2002).
[21] H. Matsumoto, S. Watanabe, N. Masahashi, and S. Hanada,
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