LITERATURE REVIEW

S.NO 1 TITLE Effect of Process Parameters on Delamination,Thrust force and Torque in Drilling of Carbon Fiber Epoxy Composite YEAR AUTHOR ABSTRACT The drilling tests are carried on Bi-directional carbon fiber reinforced epoxy composite laminate by using high speed steel drill at different feed rate and spindle speed. August Natraja,Mervin A (2013) herbert,Divakara Shetty,Raviraj Shetty,B Shivamurthy TESTING \ METHODOLOGY HSS drill of 6 mm Microhardness diameter with 118 tip testing,UTM (Tensile angle & Interlaminar Shear Strength),3-Point Bending(Flextural),V MC(for drilling),High Resolution Scanner (visualizing) Uni directional 5 mm diameter Carbid CNC Machining Hemp fiber drill bit center,Tool Makers Polyester resin Microscope WORK MATERIAL BCFREC TOOLS USED REMARKS Composite damage is bigger for higher cutting speed and feed.There is no effect on thrust force and torque due to spindle speed.The lower feed rate has to be used for higher spindle speed in HSS drill to reduce the delamination damage Optimal Parameters for the minimum peel up,minimum push down delamination based on s\n ratio is obtained for the given input cutting paratemeters

Effects of Drilling Parameters on Delamination of HEMP Fiber Reinforced Composites

Sep- G.Dilli Babu,K.Sivaji It is an attempt to study the factors and (2012) Babu,B.Uma combination of factors that influence the Maheswar Gowd delamination of the drilled unidirectional hemp FRC using Taguchi and ANOVA analysis and to achieve the conditions for minimum delamintaion.Confirmation experiments were conducted to verify the predicted optimal parameters with experimental results. July-Aug S.Madhavan,S.Balasiv The effect of thrust force during drilling of 10 (2012) anadha Prabu mm diameter holes in 20mm thick CFRC using various tool.A Mathematical model is developed correlate the drilling parameters with thrust force using RSM

Experimental investigation and analysis of Thrust Force in Drilling of Carbon Fiber Reinforced Plastic Composites using Response Surfaced Methodolgy

Experimental Investigation of Sep-Oct (2012) Drilling Parameters on Composite Materials

Mr.P.N.E The objective is to decrese the damage factor Naveen,Mr.M.Yasaswi of composite materials with different volume ,Prof.R.V Prasad fractions,by varying drill parameters.It investigate the effect of drilling parameters on the damage factor in drilling of glass,hemp & sandwich fibers with different fiber volume fractions.Three speed,four feeeds and three volume fractions are used in this study.

Carbon Fibre Reinforced with Epoxy and aamine hardner cured at 220 deg Celsius and its oriented as 0 to 90 degrees with 20 layers Unidirectional Glass,Hemp, Sandwich fibers

HSS Ball Nose,Carbide Response Surface Ball Nose,PCD Ball Methodology Nose.

Comparing the mathematical model with experimental results were done.Feed rate and type of drill are the dominat factor that influence the thrust force.

6 mm standard carbide twist drill

From this,high cutting speeds (40,60,80 rev;min ) and lower feed rates (0.1,0.2 mm;rev) are best suited for drilling FRP Composite laminates

Optimizing the Delamination failure in bamboo fiber reinforced polyester composites

Sep (2013)

N.Abilash M.Sivapragash

Contribution of speed,feed,and diameter of the Unidirectional cutting tool to th delamination was analyzed Bamboo Fiber and the optimal conditions are find Reinforced with Polyester resin matrix

Speed (500,860,1360 Taguchi,ANOVA, rpm),Feed ranges Regression Modelling (18,26,34 mm:min),drill tool dia(4,6,8 mm)

Oscilloscopic images are obtained after the drilling.Feed rate is the maximum contribution to the delamination compared to drill diameter and speed

Process Parameters Optimization in GFRP Drilling through Intergration of Taguchi and Response Surface Methodology Multi-response Optimization in Drilling of Glass Epoxy Polymer Composites using simulated Annealing Approach

June (2012)

Murthy B.R.N,Lewlyn To find the effect process parameters L.R.Rodrigues,Anjaiah speed,feed,drill diameter,material Devineni thickness,drill point angle on thrust force and torque generated during drilling and finding the best combination of results S.R.karnik,V.N Selecting an optimal process parameter for Gaitonde,S.Basavaraja drilling a GFEC with (SiC) and without ppa,J.Paulo Davim filler.The experiments are carried out using the FFD ( Full Factorial Design).Based on machining characterstics mathematical models are generated using RSM (Response Surface Methodology) with spindle speed and feed as controllable factors.Finally the Simulated Annelaing technique was used for simultaneous minimization of various machinability factors (Thrush force,hole surface roughness,specific cutting coefficient)

E-Glass Fiber Reinforced Polymer with polyester resin and a hardner MEKP Glass Epoxy Composites,Sic (silcon carbide) as a filler material

Solid Carbide Drill bit

FFD,ANOVA, RSM

2013

Simulated Annelaing,Full Factorial design

Spindle speed is inversly propotional to the Thrust force.Cutting torque is influenced by drill diameter.Both thrust force and cutting torque increase with the increase in feeed rate and thickness. The material experimental investigation indicates that the Sic filled glass epoxy composites provides better machinability compared to glass epoxy composites without the addition of filler.The Proposed machinability models were then utilized with SA to select the optimal parameteres such as spindle speed and feed,which results in minimal thrust force,hole surface roughness and specific cutting coefficients It is found that Zhirov point drill and multifacet drill could be used at high spindle speed which generates less less thrust force.Surface finish of the drilled hole could be achieved to 26.1m High cutting speed and low feed rate favor the minimum delamination on milling of all four different FRC.Among all HEMP fiber reinforced composites promote less damage than the other FRC.(the delamination factor and surface roughness are small The erosion wear performance of these composites improves by reinforcing bamboo fibers.Increasing the fiber wt more than 30 % the void contents starts decresing. In future,Hybrid composites using potenial fillers good properties can be obtained

An investigation on high speed drilling of glass fibre reinforced plastic

2005

V.Krishnaraj,S.Vijayar The effect on speed and feed rate on thrust Bi - directional angan,G.Suresh force and surface roughness are measured and woven E-glass studied in test trials. fibre reinforced expoxy laminates

Standard twist drill,double cone drill,Zhirov point drill,multifacet drill

Acumac high speed spindle mounted Vertical CNC machines

Effect of Machining Parameters on Milled Natural Fiber Reinforced Plastic Composites

OCT (2012)

G.Dilli Babu,K.Sivaji The objective was to establish a model using Hemp,Jute, Babu,B.Uma multiple regression analysis betweeen cutting Banana Glass Maheswar Gowd velocity and feed rate with delamination factor fiber and surface roughness of different fiberreinforced laminates

Carbide End Mill

Tool Makers Microscope,Surf Test,Taguchi Method,ANOVA Regression Equation

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Effect of Different Parameters on Mechanical and Erosion Wear Behaviour of Bamboo Fiber Reinforced Epoxy Composites

June (2011)

Anu Gupta,Ajit Kumar,Amar Patnaik,Sandhyarani Biswas

In this research work,the effect of varous parameters on the mechanical and erosion wear behaviour of bamboo fiber reinforced expoxy composites were studied.

Bidirectional Bamboo epoxy composites

Impact Test,Erosion Test,Tensile Test

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Drilling analysis of coir-fibre- August (2010) reinforced polyester composites

S.Jayabal,U.Natarajan A drill bit diameter of 6mm,spindle speed of 600 rpm and feed rate of 0.3 mm\rev gave the minimum value of thrust force,torque and tool wear in drilling analysis.To ensure the quality of drilled holes chip formation is also considered

Green husk coirpolyester resin, accelerator (cobalt octoate) and methyl ethyl ketone peroxide ) were taken

M42 - grade HSS twist drills (Molybdenumchromum-vandadiumtungsten -8% cobalt.

TaguchiMethod, Design of Experiments,Regressi on analysis

1.Drill bit diameter of 6mm is best suitable one for minimum drilling forced and tool wear in the range of 6 to 10 mm drill bit diameters. 2.Spindle speed of 600 rpm and feed rate of .30 mm\rev may be preferred in drilling of coir-fiber reinforced composite Feed rate is the most dominat cutting parameter,Which has the greater influence on the delamination factor for four drills.Among the four different drills,step drill produces less delamination the GFRP composites (entrance and exit) than three drills.

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Determination of optimum parameters on delamination in drilling of GFRP composites by Taguchi method

June (2010)

Erol Kilickap,Turkey To investigate the optimal drilling parameters E-Glass fibers of GFRP composites using four different and epoxy drills. matrix

HSS twist drill,109mm long,Point angle of 118,HSS-E TiN coated twist drill,109mm long,Point angle of 135,HSS standard brad point drill,105 mm long,HSS steel step drill,105 mm long,step diameter (4mm),step length 10 mm,step angle of 90,Point angle of 118

TaguchiMethod, Design of Experiments, vertical drilling machine