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Asaf Hisherik Upstream Surface Engineering Bill Rivers General Manager USA
Introduction Part 1 - Technical background Part 2 - Passive Fire Protection systems Part 3 Site Application Q & A Session
Advanced Insulation Systems , formerly known as Alderley Materials Ltd, specialises in the manufacture and supply of unique phenolic resin based syntactic foam insulation and flexible Passive Fire Protection (PFP) systems. AIS is a single source for insulation and fire protection systems to the oil and gas industry and represents one of the most respected and progressive names in topside and subsea insulation worldwide.
AIS offers a wide range of products to meet the growing demand for fire protection systems adaptable for elevated service temperatures and pressures.
AIS provides a complete supply and apply service for all passive fire protection and insulation needs:
Head Office Gloucester (UK) Research & Development Gloucester (UK) Manufacturing Gloucester (UK) Leeds (UK) Dubai (UAE) Sales Gloucester (UK) Abu Dhabi & Dubai (UAE) Singapore Houston (US) Aktau (KZ)
Houston (USA) Singapore (Asia)
Leeds (UK)
(UAE)
Gloucester
(UK)
Aktau (Kazakhstan)
Quality Management LRQA ISO9001 - 2008 Environmental Management LRQA ISO 14001 Occupational Health and Safety BS OHSAS 18001
The above ISO certification include the manufacture, supply and apply of insulation and fire proofing products and services.
AIS qualified products are now used worldwide by major oil and gas companies and by their contractors.
Market Segments
Onshore
LNG
Subsea
Offshore Applications
Hot Riser Insulation/ Protection Vessel Insulation/ Protection Valves/ ESDV/ Flange Insulation /Protection Process Pipe Work Pipe Support Blast Wall & Blast wall Coating Deck Insulation/ Protection Cold Splash/ Thermal Shock Insulation Protection
Onshore Facilities
Junction Box Insulation/ Protection Cable Tray Protection Valves/ ESDV/ Flange Insulation Protection Storage Tank Protection Process Pipe work
LNG
Spill Reservoir / Tranches Insulation Protection Tranches/ spill reservoir PFP Storage Tank Protection Process Pipe Work Jetty Structural Thermal Shock Insulation Protection
My Aim.. Demonstrate the benefits of utilizing integrated thermal insulation and PFP system on structural, processing and Civil applications
The purpose of applying fireproofing is to provide temporary protection until such time when fire fighting systems and loss control measures may be employed.
Depressurization of vessels De-inventory of vessels Isolating fuel flow/limiting fuel availability shutting down units Actuating suppression/exposure Active cooling systems
BS EN ISO 13702: 1999, Petroleum and Natural Gas Industries Control and mitigation of fires and explosions on offshore production installations Requirements and guidelines
Valve will be limited to a maximum surface temperature of 200C for the duration of a 60 minute jet fire. Actuator will be limited to a maximum surface temperature of
BS EN ISO 13702 indicates that a typical critical temperature for structural steel is 400C. PFP systems shall resist a blast overpressure of 800mbar and provide the full specified fire performance after the blast.
The liquefied petroleum gases exist as gases at normal temperatures and pressures but can be liquefied under moderate pressure.
If the pressure is subsequently released, the LPG again becomes gaseous. If an LPG vessel is involved in a fire, it may overheat and rupture violently giving an intensely hot fireball and may project pieces of the vessel over considerable distances. Such a rupture is commonly termed a Boiling Liquid Expanding Vapour Explosion (BLEVE)
Fire tests are performed on fireproofing materials to measure the level of Protection provided by a particular fireproofing system (including material, thickness, application method, etc.). Underwriters Laboratories has developed a test protocol to simulate hydrocarbon fire exposures. This test protocol is UL 1709 and is intended to approximate fire exposures that may be expected in a process plant.
The fireproofing material aimed at protecting steel structures and supports from reaching 538 C for a period of 3 hours based on a fire exposure as defined by UL 1709.
1000
800 Temperature C
Cellulosic Curve
600
400
200
1000
Cellulosic Curve
400
200
Pool Fire
1400
1200
Temperature C
600
Cellulosic Curve
400
200
An intumescent is a substance which undergoes a chemical reactions as a result of heat exposure, thus increasing in volume, and decreasing in density
Stage 1
HEAT Source > React to heat > chemical reaction will start at around 65-80C.
Stage 2
Reaction > Material turns soft > emits gases and intumesce & expand into carbonaceous char
Stage 3
Protection /Insulation > The char provide insulation that restrict the rate of temp rise of the steel. Char has to resist jet fire erosion when exposed to JF.
ContraFlame is a multifunctional composite system based on unique phenolic syntactic foam and phenolic glass reinforced laminate. Truly passive fire protection
No chemical reaction No change in physical dimension No change in density No change in material micro-structure
Property
Value
18.3 MPa
20.7 x 10-6 From -196C to 185C 4.2 bar 34mm 0.054 Wm-1K-1 Zero (No spread of flame) Negligible
Features
Jet Fire Protection Thermal Insulation Thermal Conductivity
Epoxy Intumescent
Certified Low 0.213 W/mK
ContraFlame
Certified High 0.05 W/mK
-30C to +80C
-196C to +185C
Key Features Lloyds certify Jet Fire (J120) Rated phenolic syntactic foam Lloyds certify Blast Protection (4.2 bar) Superior Thermal insulation/protection (0.05WmK) Wide service temp. (-196C to +185C) Close Cell structure (i.e no water absorption) Durable and impact resistance Proven to eliminate CUI Uses: Hot risers Hot three phase separators Hot slug catchers Under decks insulation/protection Top deck spill /blast protection Flare stacks Steel structures that are subject to thermal shock, e.g. LNG plants, jetty Process pipework and equipment
Key Features Integrated Insulation and Passive Fire Protection to J60 or H Rating Provision of bespoke Construction / configuration to suit protected element Durable Construction to withstand service and environmental conditions Complete onsite construction, world wide service Wide tolerance to elevated and low service temperatures (+185C to 196C) Truly passive fire protection, material does not undergo any chemical change in the course of the fire Tested at Spadeadam and verified by 3rd party technical consultancy Self supported and do not require framing (no steel components) Cable and pipe penetration can be installed post construction Typical Application Valves bodies Actuators ESDV Flanges (short base / long base) Riser Clamps Pipe supports Fire Pumps
Truly passive fire protection, material does not undergo any chemical change in the course of the fire Lloyds certification SAS F100180/M1 structural steel jet fire protection Suitable for close proximity to accommodation blocks due to zero release of smoke and low spread of flame
Jet Fire (J120) Rated Flexible Protection Jackets Blast Protection (2.57 bar overpressure) Superior Thermal insulation/protection (back face temperature rise, following 120 min of 1350C (jet fire) = 122.9C
Designed for jet fire, hydrocarbon pool fire and simple insulation / personnel protection duties Able to deal with gas cloud / flammable vapour issues
Jet fire resistance for two hours; back face temperature rise only 122.9C
Blast overpressure resistance 2.57bar
Personal Protection Jackets (PP) Typical Thickness of 50mm & 75mm Superior Thermal insulation/protection Weight range 9.0 -9.5 kg/m at 50mm
Tested to ISO 22899-1 standard and certified by Lloyds Register (certificate number: SAS F090134) Thinner construction two thirds thickness of conventional systems Weight reduction Tailor-made manufactured anywhere in the world Simplified installation technique Full technical support
ContraFlex Construction
cover:
Designed to withstand environmental exposure temperature, weather, marine conditions Coated or impregnated silica and fibreglass fabrics finished according to operating temperature conditions
Insulation material: Different materials selected at thickness appropriate to thermal need, e.g. microporous silica (220-280kg/m3), needle mat
ContraFlex Construction
Critical selection, vital to withstand temperature exposure, e.g. knitted stainless steel wire mesh, high temperature glass cloth
Fastenings:
Outer jacket uses high temperature Velcro and stainless steel clips
Hot Pipework
Property Jet fire resistance (ISO 22899-1) Back face temperature rise Temperature resistance Blast overpressure resistance Standard thickness Thermal Conductivity
Value J120 (standard thickness) 122.9C From -60C to 1,350C 2.57bar 61mm 0.032W/m.K
Client: Eastern Bechtel Co Ltd Location: Abu Dhabi, UAE Scope of supply: Flexible fireproofing solution to instrument junction boxes. Minimum requirements: Fire proofing had to be designed and tested to be suitable for 1,100C hydrocarbon fire for one hour with the internal junction box temperature not exceeding 120C.
Client: PT McDermott Operator: ConocoPhillips Location: South Natuna Sea, Indonesia Storage capacity: 1m barrels Throughput: 500m ft2 gas and 100k barrels of oil and condensate, up to 24,140 barrels of LPG per day Scope of supply: Passive fire protection for 25 process vessels; total area approx. 4,500m2 plus 1.2km of pipework. The tallest column is 175ft.
Asaf Hisherik
Advanced Insulation Systems Ltd.
+ 44 (0) 7824 845 910 + 44 (0) 1453 512 144 Asaf.Hisherik@aisplc.com www.aisplc.com
Advanced Insulation Systems Ltd Registered office: Station Road, Berkeley, Gloucestershire GL13 9RL, UK Registered in England: 02405903 Tel: ++44 (0)1453 511600 Fax: ++44 (0)1453 810108 Website: www.aisplc.com Sales: sales@aisplc.com