RO

UN I

D, FOR IL CK

INGDOM DK TE

HM Series Metric Cylinders

IHM to ISO 6020/2 DHM to DIN 24 554

HYDRO-LINE, INC.

IHM/DHM Table Of Contents

Rod End Styles Design Features Standard Design Options Cylinder Types Custom Cylinders Application Data Sheet How to Order IHM 3 4-5 6 7-8 8 9 10 DHM 30 4-5 6 7-8 8 9 20 Mounting Application Data Mounting Dimensions Cylinder Mounting Accessories Technical Data Warranty IHM 11 12-16 17-19 26-29 29 DHM 21 22-24 25 26-29 29

ISO and DIN Comparison

IHM and DHM series cylinders from Hydro-Line have been specifically designed to satisfy the requirements of ISO 6020/2 and DIN 24 554 specifications respectively. IHM series cylinders (ISO 6020/2) satisfy all of the requirements of the DIN 24 554 specification in the (5) DHM mounting styles, except the Rectangular Head mount (Hydro-Line G mount), which differs only in flange thickness. This catalogue is separated into IHM and DHM sections for easy reference. Refer to the Table of Contents above.

IHM Series Cylinders Mounting Styles

Hydro-Line Mounting Style

DHM Series Cylinders Mounting Styles ISO Designation MS2 MP1 MP3 MP5 ME5 MX1
Hydro-Line Mounting Style

Description Side Lugs Cap Fixed Clevis Cap Fixed Eye Cap Spherical Bearing Head Rectangular Tie Rods Extended -All Tie Rods Extended - Cap End Tie Rods Extended - Head End Cap Rectangular Intermediate Fixed Trunnion Head Trunnion Cap Trunnion

Description Side Lugs Cap Spherical Bearing Head Rectangular Cap Rectangular Intermediate Fixed Trunnion

DIN Designation MS2 MP5 ME5 ME6 MT4

A C CE CS G L

A CS G P TT

(2) Rod sizes per bore size (1) Male rod end thread per bore size

MX2

M P TT U W

MX3 ME6 MT4 MT1 MT2

(2) Rod sizes per bore size (2) Male and (2) female rod end threads per bore size
2

IHM/DHM HM Design Features

A Heavy Duty Rod Cartridge
Machined from gray iron for maximum bearing support and wear resistance Unitized, threadless assembly is pilot fitted into the head on a precision bored diameter to assure true concentricity (See Fig 3-1)

E BSP Parallel Ports

BSP/G ports (ISO 228/1) standard on IHM and DHM Metric, SAE, Flange and other porting options available

F Teflon Tube Seals

Superior design to prevent leakage Compatible with virtually all fluids Operating temperatures to 260 C

B Low Breakaway Piston

Reduces friction and eliminates metal-to-metal contact Utilizes a bronze-filled Teflon wearband and bi-directional, o-ring energized, bronze-filled Teflon piston seal (See Fig. 3-3)

C Long Life Urethane Rod

Seals
Urethane material provides much longer wear life than conventional rod seals Superior resistance to abrasion, tearing and extrusion Cross-sectional design provides excellent sealability throughout the pressure range

D Double-Lipped Rod Wiper

Urethane double-lipped rod wiper removes foreign materials from the exposed rod to extend rod seal life Metallic rod scraper available

B G H

Key Features
Unitized Rod Cartridge Construction
The unitized construction contains all cartridge seals in one assembly Standard removable retainer allows cartridge removal with hex wrench without loosening the tie rods See pages 3 & 30 for exceptions

Fig. 3-1 Low Breakaway Piston

Hydro-Lines low breakaway piston provides long life and near zero leakage. The wide wearband eliminates metal-to-metal contact between the piston and tube. The low friction bronze filled Teflon piston seal and wearband material reduces breakaway and running friction, which reduces wear and extends seal life.

Sculptured Floating Cushions

Self-centering cushions are sculptured to allow the cylinder driving force and load to be absorbed gradually and smoothly over the entire cushion length maintaining near constant pressure. Refer to pages 28 & 31 to determine your specific cushion requirements.

Fig. 3-2

Fig. 3-3

IHM/DHM
G Floating Cap Cushion I Precision Steel Heads and

Insert
Floating design allows closer tolerance, yet minimum wear (See Fig. 3-2) Replaces ball check to provide greater flow area for fast breakaway

Caps
Provides truly flat and parallel mounting surfaces Insures correct alignment of tube and rod cartridge

K Damage Resistant Piston

Rod
Machined from precision ground high tensile carbon alloy steel which is induction hardened and hard chrome plated for maximum seal life and dent resistance

H Captive Cushion

J Self Centering Head

Adjustment
Inner Hex allows safe cushion adjustment under pressure Fine threads and special tip design allow for precise adjustment over a broad range of operating conditions

Cushion
Floating design allows closer tolerances, yet minimum wear (See Fig. 3-2) Sculptured shape provides constant deceleration curve Large size ball check provided at head end for fast breakaway

C D

IHM & DHM Specifications

Bore Sizes: 25mm through 200mm Pressure Ratings: 210 bar nominal See Page 29 for specific pressure ratings and safety factors. Temperature: -35 C to 120 C standard

ISO 6020/2 & DIN 24 554 interchangeable mountings

IHM/DHM HM Series Standard Design Options

Metallic Rod Scrapers
A Metallic Rod Scraper provides increased rod seal life by removing abrasive contamination from the rod in severe applications.

Rod Wearbands
Rod wearbands fitted to the rod cartridge eliminate metalto-metal contact on the cartridge/rod O.D. Bronze-filled Teflon wearband material reduces friction and wear in applications where side-load is present.

Air Bleeders Gaiter

A gaiter surrounds the piston rod with an external, expandable cover to protect the rod surface from external contamination. Requires additional rod length which is determined by the cylinder stroke. Bleeders are located in the tube or in the head and cap when specified. All bleeders may be located in positions 1, 2, 3, or 4.

Special Rod Ends

Modifications of standard rod ends or completely special rod end styles are available to meet unique rod end connection requirements.

Stainless Steel Piston Rods

Piston rods in 300 and 400 series, 17-4 PH, and others are available for those applications requiring increased corrosion resistance.

Special Ports
Metric, NPTF, SAE, Manifold, Flange and other porting options are available to meet specific requirements.

Special Coating and Painting

Cylinders can be prepared with a primer coat or epoxy, lacquer, or enamel paint finish coatings to customer specifications. Synergistic, Nitrocarburizing and other material treatments are also available for special applications.

Electronic Feedback
A complete line of precision cylinder position sensing and feedback devices are available. These packaged cylinder systems can handle virtually any application requiring feedback throughout the cylinder stroke pneumatic or hydraulic, large or small bore, long or short strokes, with or without velocity monitoring with resolutions of 0.00004mm or better. (See the Hydro-Line Systems Catalogue).

Plating
Electroless Nickel, Cadmium and other plating finishes are available for corrosive, washdown, pharmaceutical, and other applications.

Special Materials
Bronze, brass, aluminum, stainless steel, or other special materials are available to meet most unique material requirements.

IHM/DHM HM Series Cylinder Types

Single/Double Acting Cylinders

Standard HM Series cylinders are double acting, with fluid power driving the piston in both directions. Single acting cylinders have fluid power driving the piston in one direction, relying on either the load or an external force to return the piston after the pressure is released.

Back-to-Back Cylinders
Back-to-back cylinders are two single rod cylinders mounted together at the caps. Combinations of positions (3 positions) are possible through various combinations of piston actuation.

Double End Cylinders Back-to-Back

Double end cylinders mounted back-to-back have common piston rod and tie rods and the same stroke length.

Tandem Cylinders
Tandem Cylinders consist of two cylinders interconnected (piston and rod assemblies are connected). Pressure can act on two effective piston areas allowing the cylinder to be used as a force multiplier. This type of cylinder can also be used in air/oil systems to provide smooth, metered flow because of equal volumes in one chamber of both cylinders.

Multiple Position Cylinders

Multiple position cylinders are similar to tandem cylinders (except that the piston and rod assemblies are not connected) in that the output force is increased. Additionally, they may act as a precision multiple positioning device by actuating each cylinder successively or independently.

Spring Return/Extend Cylinders

Spring Return/Extend Cylinders provide thrust in one direction only (can be either direction). One port is used for pressure to act against the load while the inactive port is vented. An internal spring is used to return the cylinder to its normal position.

Systems Cylinders
Systems cylinders integrate electronics with hydraulics and pneumatics to provide precision cylinder sensing and feedback. Internal magnetostrictive or linear potentiometer transducers are added to the cylinder. Valve manifold blocks can also be added to provide a compact feedback cylinder package. (See Hydro-Line Systems Catalogue.)

Pumping Units
Pumping units consist of a standard hydraulic cylinder coupled with a volume displacing lance cylinder via tie-bars. Special seals and lance surface treatments are available to provide compatibility with resins and chemicals used in the pumping process. Single and double ended designs are available.
6

IHM/DHM

Adjustable Stroke Cylinders

Adjustable stroke cylinders are furnished with a stroke adjusting screw in the cap end of the cylinder. Adjusting this screw in or out limits the retract stroke to the precise length desired.

Non-Rotating Cylinders
Non-rotating cylinders are furnished with internal guide rods which prevent piston rod rotation throughout the stroke. Rotational torque and stroke length determine the amount and diameter of the guide rods.

Custom Cylinders
For Special Applications
Hydro-Lines full line of cylinder products and options fit most customers application requirements, however, a special cylinder is often required to meet custom specifications. These custom cylinders are often needed to solve difficult application problems, upgrade existing equipment or are designed into new machinery. Hydro-Lines Sales, Engineering and Manufacturing groups are cylinder specialists and have many years of experience in the interpretation of requirements, design and manufacture of custom cylinder products. Our capabilities include: Bore diameters to 760mm Stroke lengths to 7600mm Operating pressures to 700 bar or higher Operating mediums ranging from shop air to nitrogen, or from standard hydraulic fluid to special synthetic fluids Tie rod, welded, threaded, and bolted cylinder construction Finite element analysis Application simulation in our testing laboratories

= Solutions
Hydro-Line would appreciate an opportunity to submit a proposal to solve your application problem or fulfill your current cylinder requirements. Simply copy and complete the Application Data Sheet on the following page and fax to Hydro-Line or an authorized Hydro-Line distributor.

IHM/DHM
Hydro-Line Application Data Sheet
Company Name: Contact: Phone Number: QUANTITY Fax Number: ______ __________________ ___________ Distributor Name: Contact: Phone Number: Fax Number: ________________ __________________ ___________

MODEL NUMBERING SYSTEM

BORE STROKE CUSHION ROD DIA. ROD STY PORTS SEALS ROD PSTN PORT LOC H C MOD.

MODEL/SERIES MOUNT

DOUBLE END ROD STYLE

ADDITIONAL ROD LENGTH

NEEDLE LOCATION

KEYPLATE

4-FLAT

BLEEDERS

BRONZE BUSHING

DRAINBACK

IND.SWITCH

C
HEAD

C
CAP HEADCAP HEAD CAP

STOP TUBE LENGTH

TRUNNION XI DIMENSION

STAINLESS STEEL ROD TYPE

Please fill in all available information above. Specify all dimensions in millimetres. Refer to the Hydro-Line Model Numbering System on Pages 10 & 20.

WHAT IS THE OPERATING ENVIRONMENT?

Fluid Media Operating Pressure Air _____ Minimum ___________ bar Oil _____ Typical_____________ bar Other ___ Maximum __________ bar Fluid Type Temperature at Cylinder Minimum _____________C Typical ______________C

WHAT IS THE WORK BEING PERFORMED?

Load Rod Speed Cycles per minute Push _____kN Extend ______metres/second Pull_______kN Retract ______metres/second ______(in and out)

Maximum _____________C

WHAT IS THE MOUNTING?

Attitude Vertical ___________________ Rod Up __________________ Rod Down________________ Angle ___________________________ Degrees From Vertical _____________ Rod Up _________________________ Rod Down ______________________ Horizontal _______________ Rod End Connection Firmly Guided ____________ Supported________________ Unsupported _____________ Known Side Load _______kg

WHAT ENVIRONMENTAL CONDITIONS IS THE CYLINDER SUBJECTED TO?

Standard Factory ________ Corrosive Washdown __________ Chemical? ____________ Outdoors ___________ Other _______________ WHAT IS THE PRESENT CYLINDER TYPE AND MODEL NUMBER?

WHAT IS THE PRESENT PROBLEM?

WHAT INDUSTRY IS THE CYLINDER USED IN?

WHAT TYPE OF MACHINE IS THE CYLINDER USED ON?

WHAT IS THE CYLINDER NAME USED IN THE APPLICATION?

APPLICATION SKETCH:

DESCRIPTION OF APPLICATION OR SPECIAL REQUIREMENT:

PREPARED BY:

DATE:

REVIEWED BY:

DATE:

CUSTOMER DRAWING NUMBER:

REVISION DATES:

HYDRO-LINE QUOTE NUMBER:

Form 001-A

IHM How to Order an IHM Cylinder

Hydro-Line standard cylinders can be completely and accurately identified with a model number that encodes construction specifications. To develop the model number for ordering a cylinder, see the following example: HOW TO ORDER
Feature Rod Diameter Cushions Stroke Bore Double Rod Description Specify in millimetres Non-cushioned Cushioned both ends Cushioned head end Cushioned cap end Specify in millimetres Specify in millimetres Include ONLY for double-rod cylinder Side lugs, MS2 Cap fixed clevis, MP1 Cap fixed eye, MP3 Cap spherical bearing, MP5 Head rectangular, ME5 No mount All tie rods extended, MX1 Head end tie rods extended, MX3 Cap end tie rods extended, MX2 Cap rectangular, ME6 Intermediate fixed trunnion, MT4 Head trunnion, MT1 Cap trunnion, MT2 ISO 6020/2 interchangeable Style #2 Style #2M (male modified)* Style #4 Style #4M (female modified)* Style #7 Special* BSP/G (ISO 228/1) - (standard) Metric (DIN 3852 form X) Special Urethane U-cup (standard) Viton Special Low breakaway Teflon radial seal with wearband (standard) Cast iron rings Special Position #1 Position #2 Position #3 Position #4 Special Position #1 Position #2 Position #3 Position #4 Position #5 Special Include ONLY if special modifications are required. Air bleeders Gaiters Drainbacks Indicator switches Special seals Four rod end flats Non-std. mount Port or cushion Oversize ports modifications Bronze bushings Double-end rod with Key plate different rod ends SS rod Special paint/plating Stop tube Linear displacement transducer Symbol N B H C D A C CE CS G K L M N P TT U W IHM 2 2M 4 4M 7 M G D X H F X B R X 1 2 3 4 X 1 2 3 4 5 X X

1. Quantity 2. Model number 3. Special modifications if required 4. Completed Application Data Sheet(s) (page 9) if required. 5. Required ship date
HYDRO-LINE, INC.
IHMAD-80X100-N-362-G-H-B-1-1-X 1 9 4 0 11 2 3 4 - 1 A 11 5 7 9 - 3 7 5

Mounting Style

Customer Number (if desired) Hydro-Line Serial Number

Model/Series

IHMAD-80X100-N-36 -2-G-H-B-1-1-X

Rod End Style

Ports

Rod Seals

Piston Seals

Port LocationHead

Port LocationCap

Port Locations
Port location #5 is on the centre of the back face of the cap.

Special Modifications

*Include drawing or description

IHM
IHM Series Mounting Application Data
Side Mounting
Side lugs mounted cylinders do not absorb force along their centrelines. The thrust of the cylinder is aligned parallel to, but not on, the centreline of the cylinder. For this reason side mounted cylinders produce a turning moment as the cylinder moves the load, this tends to rotate the cylinder about its mounting bolts. For this reason it is important that the cylinder is firmly secured to the mounting surface and the load is firmly guided to reduce side loading on the rod gland and piston. An extended key plate may be specified to provide positive cylinder location. Consult Hydro-Line for details. If a side lugs mounted cylinder is required specify mounting style A. See page 12 for mounting dimensions.

Description
Side Lugs

Hydro-Line Mount
A

ISO Designation
MS2

End and Intermediate Pivot Mountings

Trunnion and clevis mounted cylinders allow the centreline of the cylinder to swing. These cylinders should be used when the actuated load travels through an arc. Trunnion and pivot pins are designed to carry shear loads only. Trunnion and pivot bearings must fit closely for the entire length of the pivot pin. Trunnion bearings should be held rigidly and be accurately aligned. If pivot mounted cylinders are required specify mounts C, CE, CS, U, W, or TT. See pages 13-14 for mounting dimensions.

Description
Cap Fixed Clevis Cap Fixed Eye Cap Spherical Bearing Head Trunnion Cap Trunnion Intermediate Fixed Trunnion

Hydro-Line Mount
C CE CS U W TT

ISO Designation
MP1 MP3 MP5 MT1 MT2 MT4

End Mountings
End mounted cylinders absorb force on the centreline of the cylinder and are suitable for straight line force transfer applications. These mounts allow the thrust or tension forces of the piston rod to be uniformly distributed about the cylinder centreline. If end mounted cylinders are required specify mounts L, N, M, G, or P. See pages 12 and 15 for mounting dimensions.

Description
Tie Rods Extended Head Rectangular Cap Rectangular

Hydro-Line Mount
L, N, M G P

ISO Designation
MX1, MX2, MX3 ME5 ME6

Double Rod Cylinders

Double rod cylinders are available in all mountings except C, CE, CS, and W. Use the basic dimensional information on page 16 combined with dimensions in the drawings on pages 12, 14 and 15.

Mounting Accessories
See pages 17-19 for mounting accessories.

10

IHM
Flange and Side Lugs Mountings
EE(2)
1

Y P

IHMGHead Rectangular (ISO ME5)

E TF UF

FB

J G ZB
#

LB

EE(2)

Y P

IHMPCap Rectangular (ISO ME6)

E TF UF

FB

K G ZJ
#

J LB
#

EE(2)
1

Y P

IHMA Side Lugs (ISO MS2)

LH ST
3
1

E TS US

G SB XS ZB
#

J SW SS
#

SW K

Mounting Dimensions Also see page 3 for rod end dimensions.

Bore E Dia. EE
BSP/G Inches
1

FB G

K LB# 4 5 89 93

LH 19 22 31 37 44 57 63 82
+0,000 -0,084 +0,000 -0,084 +0,000 -0,100 +0,000 -0,100 +0,000 -0,100 +0,000 -0,120 +0,000 -0,120 +0,000 -0,140 +0,000 -0,140 +0,000 -0,160

P# R SB SS# ST SW TF TS UF US XS 53 27 6,6 73 8,5 8 56 33 9

Y ZB# ZJ#

25 401 32 451 40 63 50 75 63 90 80 115 100 130

4 5,5 40 25 4 6,6 40 25 8

51 54 65 72 33 50 118 114

73 12,5 10 58 63 70 84 45 60 133 128

159,5

11 45 38 6,5 118 14 45 38 10 118 14 45 38 10 120 18 50 45 13 139 18 50 45 13 146 22 58 58 18 175

73 41 11 98 12,5 10 87 83 110 103 45 62

153

2 2 4 4

74 52 14 92 19 13 105 102 130 127 54 67 169 159 80 65 18 86 26 17 117 124 145 161 65 71 178 168 93 83 18 105 26 17 149 149 180 186 68 77 203 190 101 97 26 102 32 22 162 172 200 216 79 82 216 203 117 126 26 131 32 22 208 210 250 254 79 86 250 232 130 155 33 130 38 29 253 260 300 318 86 86 267 245 165 190 39 172 44 35 300 311 360 381 92 98 323 299

125 165 1 160 205 1

26 58 58 22 188 101

200 245 114 33 76 76 24 242 122

Dimensions shown in red are mounting dimensions. All dimensions in millimetres unless otherwise stated. # Add stroke to all starred dimensions. 1 Head depth increased by 5mm to accommodate port on 25mm and 32mm bore cylinders. See Page 3. 11

IHM
Clevis Mountings
Y K P
#

EE(2)
1

IHMCCap Fixed Clevis (ISO MP1)

G LB
#

MR E CD J LR M L XC #
CW
3
1

CW

CB 1 E

Y K P
#

EE(2)
1

MR

IHMCE-Cap Fixed Eye (ISO MP3)

G LB
#

E CD J LR M L XC #

EW 1 E

Y K P
#

EE (2)
1

IHMCSCap Spherical Bearing (ISO MP5)

MS
1 E 2

3 3

CX G LB # LT XO
#

EP EX E
1

Mounting Dimensions - Also see page 3 for rod end dimensions.

Bore Dia. CB CD Hole Tol.
+0,036 -0.000 +0,043 -0,000 +0,043 -0,000 +0,052 -0,000 +0,052 -0,000 +0,052 -0,000 +0,062 -0,000 +0,062 -0,000 +0,074 -0,000 +0,074 -0,000

Pin Tol.
-0,016 -0,043 -0,016 -0,043 -0,016 -0,043 -0,020 -0,053 -0,020 -0,053 -0,020 -0,053 -0,025 -0,064 -0,025 -0,064 -0,030 -0,076 -0,030 -0,076

EE CW CX E
BSP/G Inches
14

EP

EW

EX

LB# LR

LT

MR

MS

P# XC# XO#

25 32 40 50 63 80

12 16 20 30 30 40

10 12 14 20 20 28 36 45 56 70

6 8 10 15 15 20 25 30 35

12 16 20 25 30 40 50 60 80

+0,000 -0,008 +0,000 -0,008 +0,000 -0,012 +0,000 -0,012 +0,000 -0,012 +0,000 -0,012 +0,000 -0,012 +0,000 -0,015 +0,000 -0,015 +0,000 -0,020

401 451 63 75 90 115 130 165 205

/ /

8 11 13 17 19 23 30 38 47

12 16 20 30 30 40 50 60 70 80

10 14 16 20 22 28 35 44 55 70

40 40 45 45 45 50 50 58 58 76

25 25 38 38 38 45 45 58 58 76

4 5 6,5 10 10 13 13 18 22 24

13 19

89 93

12 17

16 20 25 31 38 48 58 72 92

10 12 14 20 20 28 36 45 59

12

20

53 127 130 50

14

17 22,5 56 147 148 60 17 29 29 34 50 53 29 33 40 50 73 172 178 62 74 191 190 67 80 200 206 71 93 229 238 77

3 8

19 118 17 32 118 29 32 120 29 39 139 34 54 146 50 57 175 53 63 188 59

12

/ /

12

3 4

/ /

100 50 125 60 160 70 200 80

3 4

62 101 257 261 82 80 117 289 304 86

1 1

59 100 130 308 337 86 78 120 165 381 415 98

40 100

245 1 1/4 57

82 242 78 116 70

Dimensions shown in red are mounting dimensions. All dimensions in millimetres unless otherwise stated. # Add stroke to all starred dimensions. 1 Head depth increased by 5mm to accommodate port on 25mm and 32mm bore cylinders. See Page 3. 12

IHM
Trunnion Mountings
GU EE(2) Y
1

IHMUHead Trunnion (ISO MT1)

TD

TC UT

G XG ZB #
#

J K

NOTE: On 100-200mm bore cylinders, GU dimension replaces G dimension, and circular retainer is recessed into the head.

ZJW EE(2)
1

Y P

JW

IHMWCap Trunnion (ISO MT2)

TD

TC UT

G XJ # ZB #

J K

NOTE: On 80-200mm bore cylinders, JW dimension replaces J, ZJW replaces ZB, and cylinder tie rods are threaded directly into the cap.

SQUARE

TM
1

EE(2)

Y P

BD
#

IHMTT Intermediate Fixed Trunnion (ISO MT4)

TD

E UM

G
CUSTOMER TO SPEC.

XI

J K LB # ZB #

Mounting Dimensions - Also see page 3 for rod end dimensions.

Bore Dia. BD 25 32 40 50 63 80 E
EE
BSP/G Inches

G 40 40 45 45 45 50 50 58 58

GU 72 80 88

J 25 25 38 38 38 45 45 58 58

JW 50 58 72 88

K LB# P# TC 4 5 89 93 53 56 38 44 63 76 89 12 16 20 25 32

TD
-0,016 -0,043 -0,016 -0,043 -0,020 -0,053 -0,020 -0,053 -0,025 -0,064 -0,025 -0,064 -0,025 -0,064 -0,030 -0,076 -0,030 -0,076 -0,036 -0,090

TM UM UT XG XJ# Y ZB# ZJW# 48 55 68 79 58 68 44 101 50 118 54 115 60 133

20 401 25 451 30 40 40 63 75 90

1/4 1/4 3/8 1/2 1/2 3/4 3/4

6,5 118 73 10 118 74 10 120 80

76 108 95

57 134 62 159,5

89 129 116 64 140 67 169 100 150 139 70 149 71 178

50 115

13 139 93 114 40 13 146 101 127 50 18 175 117 165 63 22 188 130 203 80

127 191 178 76 168 77 203 195 140 220 207 71 187 82 216 216 178 278 265 75 209 86 250 246 215 341 329 75 230 86 267 275 279 439 401 85 276 98 323 331

100 60 130 125 73 165 160 90 205

1 1

200 110 245 1 1/4 76 108 76 108 24 242 165 241 100

Dimensions shown in red are mounting dimensions. All dimensions in millimetres unless otherwise stated. # Add stroke to all starred dimensions. 1 Head depth increased by 5mm to accommodate port on 25mm and 32mm bore cylinders. See Page 3. 13

IHM
Extended Tie Rod Mountings
EE(2) Y P AA E
1 #

IHMMHead End Tie Rods Extended (ISO MX3)

R 1 E

DD BB

G FH LB # ZB #

J K

EE(2)
1

Y P AA

IHMNCap End Tie Rods Extended (ISO MX2)

DD

R 1 E

G K ZJ # LB #

BB

EE(2)
1

Y P AA

IHMLTie Rods Extended Both Ends (ISO MX1)

DD

R 1 E BB

G FH LB # ZJ #

BB

Mounting Dimensions - Also see page 3 for rod end dimensions.

Bore Dia. 25 32 40 50 63 80 100 125 160 200 AA 40 47 59 74 91 117 137 178 219 269 BB 19 24 35 46 46 59 59 81 92 115 DD M5 x 0,8 M6 x 1 M8 x 1 M12 x 1,25 M12 x 1,25 M16 x 1,5 M16 x 1,5 M22 x 1,5 M27 x 2 M30 x 2 E 401 451 63 75 90 115 130 165 205 245
BSP/G Inches

EE
1/4 1/4 3/8 1/2 1/2 3/4 3/4

FH 10 10 10 16 16 20 22 22 25 25

G 40 40 45 45 45 50 50 58 58 76

J 25 25 38 38 38 45 45 58 58 76

K 4 5 6,5 10 10 13 13 18 22 24

LB# 89 93 118 118 120 139 146 175 188 242

P# 53 56 73 74 80 93 101

R 28,3 33,2 41,7 52,3 64,3 82,7 96,9

Y 50 60 62 67 71 77 82 86 86 98

ZB# 118 133

ZJ# 114 128

159,5 153 169 178 203 216 250 267 323 159 168 190 203 232 245 299

1 1 1 1/4

117 125,9 130 154,9 165 190,2

Dimensions shown in red are mounting dimensions. All dimensions in millimetres unless otherwise stated. #Add stroke to all starred dimensions. 1Head depth increased by 5mm to accommodate port on 25mm and 32mm bore cylinders. See Page 3. 14

IHM
Double Rod Cylinders
LD EE(2)
1
#

Y P

Double Rod Cylinder

Available in all mounts except C,CE, CS AND W.

LH ST
3
1

E TS US

SW SB XS SV G

SW G

ZM + (2X STROKE)

Example shown: IHMAD - Side Lugs - Double Rod

Double Rod Dimensions

Bore Dia. 25 32 40 50 63 80 100 125 160 200 Rod Dia. 12 18 14 22 18 28 22 36 28 45 36 56 45 70 56 90 70 110 90 140 LD
#

SV

ZM

##

104 108 125 125 127 144 151 175 188 242

53 56 73 74 80 93 101 117 130 160

88 88 105 99 93 110 107 131 130 172

154 178 195 207 223 246 265 289 302 356

Dimensions not shown are the same as single rod cylinders. Use dimensional information from this page and from pages 12, 14 and 15 to obtain complete information. To order a double rod cylinder add a D after the IHM series and mounting style (example: IHMAD).

Dimensions shown in red are mounting dimensions. All dimensions in millimetres unless otherwise stated. #Add stroke to all starred dimensions. ##Add 2x stroke to these dimensions. 15

IHM
IHM Mounting Accessories
Selecting Accessories
Rod end accessories are selected by the corresponding rod end threads. Cap end accessories are selected by cylinder bore size. Reference the following tables.

Rod End Accessory Combinations

Thread KK Plain Rod Clevis Eye Bracket Plain Pivot Pin M10 x 1,25 CH-134-10 CH-8925 CH-9025-3 M12 x 1,25 CH-134-12 CH-8932 CH-9032-3 M14 x 1,5 CH-134-14 CH-8940 CH-9040-3 M16 x 1,5 CH-134-16 CH-8950 CH-9050-3 M20 x 1,5 CH-134-20 CH-8963 CH-9050-3 M27 x 2 CH-134-27 CH-8980 CH-9080-3 M33 x 2 CH-134-33 CH-89100 CH-90100-3 M42 x 2 CH-134-42 CH-89125 CH-90125-3 M48 x 2 CH-134-48 CH-89160 CH-90160-3 M64 x 3 CH-134-64 CH-89200 CH-90200-3
CW CB ER CW

Cap End Mounting Eye Bracket for IHMC Mount

Bore Diameter (mm) 25 32 40 50 63 80 100 125 160 200 Part No. A min CH-134-10 14 CH-134-12 16 CH-134-14 18 CH-134-16 22 CH-134-20 28 CH-134-27 36 CH-134-33 45 CH-134-42 56 CH-134-48 63 CH-134-64 85 CD CB max 10 12 12 16 14 20 20 30 20 30 28 40 36 50 45 60 56 70 70 80 CE 32 36 38 54 60 75 99 113 126 168 CW 7 9 11 16 16 21,5 26,5 31,5 36,5 41,5 Eye Bracket CH-8925 CH-8932 CH-8940 CH-8950 CH-8963 CH-8980 CH-89100 CH-89125 CH-89160 CH-89200 ERmax KK 12 M10 x 1,25 17 M12 x 1,25 17 M14 x 1,5 29 M16 x 1,5 29 M20 x 1,5 34 M27 x 2 50 M33 x 2 53 M42 x 2 59 M48 x 2 78 M64 x 3 L min 13 19 19 32 32 39 54 57 63 83

CD L

CE A

KK

Plain Rod Clevis

FL CB BD F

All dimensions in millimetres unless otherwise stated.

MR

AA

CD

BA

Eye Bracket
CL

Part No. CH-8925 CH-8932 CH-8940 CH-8950 CH-8963 CH-8980 CH-89100 CH-89125 CH-89160 CH-89200

AA 40 47 59 74 91 117 137 178 219 269

BA 28,3 33,2 41,7 52,3 64,3 82,7 96,9 125,9 154,9 190,2

BD 5,5 6,6 9 13,5 13,5 17,5 17,5 24 30 33

CB 12 16 20 30 30 40 50 60 70 80

CD 10 12 14 20 20 28 36 45 56 70

Fmax FL MRmax 10 23 12 10 29 17 10 29 17 16 48 29 16 48 29 20 59 34 25 79 50 30 87 53 40 103 59 50 132 78

All dimensions in millimetres unless otherwise stated.

CD

Part No. CH-9025-3 CH-9032-3 CH-9040-3 CH-9050-3 CH-9080-3 CH-90100-3 CH-90125-3 CH-90160-3 CH-90200-3

CD 10 12 14 20 28 36 45 56 70

CL min 29 37 45 66 87 107 129 149 169

16

Plain Pivot Pin

All dimensions in millimetres unless otherwise stated.

IHM
IHM Mounting Accessories

Rod End Accessory Combinations

Thread KK M10 x 1,25 M12 x 1,25 M14 x 1,5 M16 x 1,5 M20 x 1,5 M27 x 2 M33 x 2 M42 x 2 M48 x 2 M64 x 3 Plain Rod Eye CH-9310 CH-9312 CH-9314 CH-9316 CH-9320 CH-9327 CH-9333 CH-9342 CH-9348 CH-9364 Clevis Bracket CNH-133-25 CNH-133-32 CNH-133-40 CNH-133-50 CNH-133-50 CNH-133-80 CNH-133-100 CNH-133-125 CNH-133-160 CNH-133-200 Plain Pivot Pin CH-9025-3 CH-9032-3 CH-9040-3 CH-9050-3 CH-9050-3 CH-9080-3 CH-90100-3 CH-90125-3 CH-90160-3 CH-90200-3

Cap End Mounting Clevis Bracket for IHMCE Mount

Bore Diameter (mm) 25 32 40 50 63 80 100 125 160 200 Part No. CH-9310 CH-9312 CH-9314 CH-9316 CH-9320 CH-9327 CH-9333 CH-9342 CH-9348 CH-9364 A min 14 16 18 22 28 36 45 56 63 85 CA 32 36 38 54 60 75 99 113 126 168 CB 12 16 20 30 30 40 50 60 70 80 Eye Bracket CNH-133-25 CNH-133-32 CNH-133-40 CNH-133-50 CNH-133-63 CNH-133-80 CNH-133-100 CNH-133-125 CNH-133-160 CNH-133-200 CD ER max 10 12 17 12 17 14 29 20 29 20 34 28 50 36 53 45 59 56 78 70 KK L min M10 x 1,25 13 M12 x 1,25 19 M14 x 1,5 19 M16 x 1,5 32 M20 x 1,5 32 M27 x 2 39 M33 x 2 54 M42 x 2 57 M48 x 2 63 M64 x 3 83

CB

ER

CD L CA

KK

Plain Rod Eye

CW CB CW BD F FL

All dimensions in millimetres unless otherwise stated.

MR

TB

CD

RC

Part No. CNH-133-25 CNH-133-32 CNH-133-40 CNH-133-50 CNH-133-80 CNH-133-100 CNH-133-125 CNH-133-160 CNH-133-200

BD 5,5 6,6 9 13,5 17,5 17,5 24 30 33

CB 12 16 20 30 40 50 60 70 80

CD 10 12 14 20 28 36 45 56 70

CW max 7 9 11 16 21,5 26,5 31,5 36,5 41,5

Fmax 10 10 10 16 20 25 30 40 50

FL MR max 23 12 29 17 29 17 48 29 59 34 79 50 87 53 103 59 132 78

RC 18 24 30 45 60 75 90 105 120

TB 47 57 68 102 135 167 203 242 300

Clevis Bracket
CL

All dimensions in millimetres unless otherwise stated.

CD

Part No. CH-9025-3 CH-9032-3 CH-9040-3 CH-9050-3 CH-9080-3 CH-90100-3 CH-90125-3 CH-90160-3 CH-90200-3

CD 10 12 14 20 28 36 45 56 70

CL min 29 37 45 66 87 107 129 149 169

Plain Pivot Pin

17

All dimensions in millimetres unless otherwise stated.

IHM
IHM Mounting Accessories
Rod End Accessory Combinations
Thread KK M10 x 1,25 M12 x 1,25 M14 x 1,5 M16 x 1,5 M20 x 1,5 M27 x 2 M33 x 2 M42 x 2 M48 x 2 M64 x 3 Rod Eye with Spherical Bearing Clevis Bracket for Spherical Bearing and Pivot Pin CSH-9310 CSH-133-25 CSH-9312 CSH-133-32 CSH-9314 CSH-133-40 CSH-9316 CSH-133-50 CSH-9320 CSH-133-63 CSH-9327 CSH-133-80 CSH-9333 CSH-133-100 CSH-9342 CSH-133-125 CSH-9348 CSH-133-160 CSH-9364 CSH-133-200 Part No. CSH-9310 CSH-9312 CSH-9314 CSH-9316 CSH-9320 CSH-9327 CSH-9333 CSH-9342 CSH-9348 CSH-9364

Cap End Mounting Clevis Bracket for Spherical Bearing and Pivot Pin for IHMCS Mount
Bore Diameter (mm) 25 32 40 50 63 80 100 125 160 200 Clevis Bracket for Spherical Bearing and Pivot Pin CSH-133-25 CSH-133-32 CSH-133-40 CSH-133-50 CSH-133-63 CSH-133-80 CSH-133-100 CSH-133-125 CSH-133-160 CSH-133-200

CD

EX EU

A min 15 17 19 23 29 37 46 57 64 86

CD

CE min CH ER max EU 42 48 58 68 85 105 130 150 185 240 20 22,5 27,5 32,5 40 50 62,5 80 102,5 120 8 11 13 17 19 23 30 38 47 57

EX 10 14 16 20 22 28 35 44 55 70
+0,000 -0,120 +0,000 -0,120 +0,000 -0,120 +0,000 -0,120 +0,000 -0,120 +0,000 -0,120 +0,000 -0,120 +0,000 -0,150 +0,000 -0,150 +0,000 -0,200

JL max 17 21 25 30 36 45 55 68 90 110

KK M10 x 1,25 M12 x 1,25 M14 x 1,5 M16 x 1,5 M20 x 1,5 M27 x 2 M33 x 2 M42 x 2 M48 x 2 M64 X 3

ER

3 3
CE CH

KK JL

12 +0,000 -0,008 16 16 +0,000 -0,008 20 +0,000 20 -0,012 25 25 +0,000 -0,012 30 +0,000 30 -0,012 35 40 +0,000 -0,012 45 +0,000 50 -0,012 58 60 +0,000 -0,015 68 +0,000 80 -0,015 92 100 +0,000 -0,020 116

Rod Eye with Spherical Bearing

FO ER LO

All dimensions in millimetres unless otherwise stated.

CP CG CD

LG FM

HB Dia.

LJ

KC

CO TA GL UK RE UJ

Clevis Bracket for Spherical Bearing and Pivot Pin

Part CD No. Pin Dia. +0,019 CSH-133-25 12 +0,001 +0,019 CSH-133-32 16 +0,001 +0,023 CSH-133-40 20 +0,002 +0,023 CSH-133-50 25 +0,002 +0,023 CSH-133-63 30 +0,002 +0,027 CSH-133-80 40 +0,002 +0,027 CSH-133-100 50 +0,002 +0,032 CSH-133-125 60 +0,002 +0,032 CSH-133-160 80 +0,002 +0,038 CSH-133-200 100 +0,003
+0,3 -0,1

CG 10 14 16 20 22 28 35 44 55 70

CO 10 16 16 25 25 36 36 50 50 63
+0,000 -0,058 +0,000 -0,070 +0,000 -0,070 +0,000 -0,084 +0,000 -0,084 +0,000 -0,100 +0,000 -0,100 +0,000 -0,100 +0,000 -0,100 +0,000 -0,120

CP ER max FM 30 40 50 60 70 80 100 120 160 200 12 16 20 25 30 40 50 60 80 100 40 50 55 65 85 100 125 150 190 210

FO 16 18 20 22 24 24 35 35 35 35

GL 46 61 64 78 97 123 155 187 255 285

HB 9 11 14 16 18 22 30 39 45 48

+0,3 -0,0

KC

LG 28 37 39 48 62 72 90 108 140 150

LJ 29 38 40 49 63 73 92 110 142 152

LO 56 74 80 98 120 148 190 225 295 335

RE 55 70 85 100 115 135 170 200 240 300

TA 40 55 58 70 90 120 145 185 260 300

UJ 75 95 120 140 160 190 240 270 320 400

UK 60 80 90 110 135 170 215 260 340 400

18

3,3 4,3 4,3 5,4 5,4 8,4 8,4 11,4 11,4 12,4

All dimensions in millimetres unless otherwise stated.

DHM How to Order a DHM Cylinder

Hydro-Line standard cylinders can be completely and accurately identified with a model number that encodes construction specifications. To develop the model number for ordering a cylinder, see the following example:

Feature Rod Diameter Cushions

Stroke Bore Double Rod

Mounting Style

Model/Series Rod End Style

Ports

Rod Seals

Piston Seals

Port Location-Head

Port Location-Cap

Special Modifications

Description Symbol Specify in millimetres Non-cushioned N Cushioned both ends B Cushioned head end H Cushioned cap end C Specify in millimetres Specify in millimetres Include ONLY for double-rod cylinder D Side lugs, MS2 A Cap spherical bearing, MP5 CS Head rectangular, ME5 G No mount K Cap rectangular, ME6 P Intermediate fixed trunnion, MT4 TT DIN 24 554 interchangeable DHM Style #2 2 Style #2M (male modified)* 2M Style #7 7 Special* M BSP/G (ISO 228/1) - (standard) G Metric (DIN 3852 form X) D Special X Urethane U-cup (standard) H Viton F Special X Low breakaway Teflon radial seal with B wearband (standard) Cast iron rings R Special X Position #1 1 Position #2 2 Position #3 3 Position #4 4 Special X Position #1 1 Position #2 2 Position #3 3 Position #4 4 Position #5 5 Special X Include ONLY if special modifications X are required. Air bleeders Gaiters Drainbacks Indicator switches Special seals Four rod end flats Non-std. mount Port or cushion Oversize ports modifications Bronze bushings Double-end rod with different rod ends Key plate SS rod Special paint/plating Stop tube Linear displacement transducer

HOW TO ORDER
1. Quantity 2. Model number 3. Special modifications if required 4. Completed Application Data Sheet(s) (page 9) if required.
HYDRO-LINE, INC.
DHMAD-80X100-N-362-G-H-B-1-1-X 1 9 4 0 11 2 3 4 - 1 A 11 5 7 9 - 3 7 5

Customer Number (if desired) Hydro-Line Serial Number

DHMAD-80X100-N-362-G-H-B-1-1-X

Port Locations
Port location #5 is on the centre of the back face of the cap.

*Include drawing or description.

19

DHM
DHM Series Mounting Application Data
Side Mounting
Side lugs mounted cylinders do not absorb force along their centrelines. The thrust of the cylinder is aligned parallel to, but not on, the centreline of the cylinder. For this reason side mounted cylinders produce a turning moment as the cylinder moves the load, this tends to rotate the cylinder about its mounting bolts. For this reason it is important that the cylinder is firmly secured to the mounting surface and the load is firmly guided to reduce side loading on the rod gland and piston. An extended key plate may be specified to provide positive cylinder location. Consult Hydro-Line for details. If a side lugs mounted cylinder is required, specify mounting style A. See page 22 for mounting dimensions.

Description
Side Lugs

Hydro-Line Mount
A

DIN Designation
MS2

End and Intermediate Pivot Mountings

Trunnion and clevis mounted cylinders allow the centreline of the cylinder to swing. These cylinders should be used when the actuated load travels through an arc. Trunnion and pivot pins are designed to carry shear loads only. Trunnion and pivot bearings must fit closely for the entire length of the pivot pin. Trunnion bearings should be held rigidly and be accurately aligned. If pivot mounted cylinders are required, specify mounts CS or TT. See page 23 for mounting dimensions.

Description
Cap Spherical Bearing Intermediate Fixed Trunnion

Hydro-Line Mount
CS TT

DIN Designation
MP5 MT4

End Mountings
End mounted cylinders absorb force on the centreline of the cylinder and are suitable for straight line force transfer applications. These mounts allow the thrust or tension forces of the piston rod to be uniformly distributed about the cylinder centreline. If end mounted cylinders are required, specify mounts G or P. See page 22 for mounting dimensions.

Description
Head Rectangular Cap Rectangular

Hydro-Line Mount
G P

DIN Designation
ME5 ME6

Double Rod Cylinders

Double rod cylinders are available in all mountings except CS. Use the basic dimensional information on page 24 combined with dimensions in the drawings on pages 22-23.

Mounting Accessories
See page 25 for mounting accessories.

DHM
Flange and Side Lugs Mountings
EE(2)
1

DHMGHead Rectangular (DIN ME5)

E TF UF

FB

J G ZB
#

J LB
#

EE(2)
1

Y P

DHMPCap Rectangular (DIN ME6)

E TF UF

FB

K G ZJ
#

J LB
#

EE(2)
1

Y P

DHMASide Lugs (DIN MS2)

LH ST
3
1

E TS US

G SB XS ZB
#

J SW SS
#

SW K

Mounting Dimensions - Also see page 31 for rod end dimensions.

Bore Dia. E 25 401 32 451 40 63 50 75 63 90 80 115 100 130 EE
BSP/G Inches
1

FB

K LB# 4 5 89 93 19 22 31 37 44 57 63 82

LH
+0,000 -0,084 +0,000 -0,084 +0,000 -0,100 +0,000 -0,100 +0,000 -0,100 +0,000 -0,120 +0,000 -0,120 +0,000 -0,140 +0,000 -0,140 +0,000 -0,160

P#

SB SS# ST SW TF

TS UF US XS

Y ZB # ZJ #

4 5,5 40 25 4 6,6 40 25 8 2 2 4 4

53 27 6,6 73 8,5 8 56 33 9

51 54 65 72 33 50 118 114

73 12,5 10 58 63 70 84 45 60 133 128

159,5

11 45 38 6,5 118 14 45 38 10 118 14 45 38 10 120 18 50 45 13 139 18 50 45 13 146 22 58 58 18 175

73 41 11 98 12,5 10 87 83 110 103 45 62

153

74 52 14 92 19 13 105 102 130 127 54 67 169 159 80 65 18 86 26 17 117 124 145 161 65 71 178 168 93 83 18 105 26 17 149 149 180 186 68 77 203 190 101 97 26 102 32 22 162 172 200 216 79 82 216 203 117 126 26 131 32 22 208 210 250 254 79 86 250 232 130 155 33 130 38 29 253 260 300 318 86 86 267 245 165 190 39 172 44 35 300 311 360 381 92 98 323 299

125 165 1 160 205 1

26 58 58 22 188 101

200 245 114 33 76 76 24 242 122

Dimensions shown in red are mounting dimensions. All dimensions in millimetres unless otherwise stated. # Add stroke to all starred dimensions. 1 Head depth increased by 5mm to accommodate port on 25mm and 32mm bore cylinders. See Page 31. 21

DHM
Pivot Mountings
Y K P
#

EE (2)
1

DHMCSCap Spherical Bearing (DIN MP5)

MS
1 E 2

3 3

CX G LB
#

J LT XO#

EP EX E
1

SQUARE

TM
1

EE(2)

Y P

BD
#

DHMTT Intermediate Fixed Trunnion (DIN MT4)

TD

E UM

G
CUSTOMER TO SPEC.

XI

J K LB # ZB #

Mounting Dimensions - Also see page 31 for rod end dimensions.

Bore BD Dia.

CX 12 16 20 25 30 40 50 60 80
+0,000 -0,008 +0,000 -0,008 +0,000 -0,012 +0,000 -0,012 +0,000 -0,012 +0,000 -0,012 +0,000 -0,012 +0,000 -0,015 +0,000 -0,015 +0,000 -0,020

E 401 451 63 75 90 115 130 165 205

EE
BSP/G Inches
1/4 1/4 3/8 1/2 1/2 3/4 3/4

EP

EX 10 14 16 20 22 28 35 44 55 70

G 40 40 45 45 45 50 50 58 58 76

J 25 25

K LB# LT MS P# 4 5 89 93 16 20 53 12 16 20 25 32 40

TD
-0,016 -0,043 -0,016 -0,043 -0,020 -0,053 -0,020 -0,053 -0,025 -0,064 -0,025 -0,064 -0,025 -0,064 -0,030 -0,076 -0,030 -0,076 -0,036 -0,090

TM UM XO# Y 48 55 68 130 50 79 148 60

ZB# 118 133

25 32 40 50 63 80

20 25 30 40 40 50

8 11 13 17 19 23 30 38 47

20 22,5 56 29 33 40 50 73 74 80 93

38 6,5 118 25 38 38 45 45 58 58 76 10 118 31 10 120 38 13 139 48 13 146 58 18 175 72

76 108 178 62 159,5 89 129 190 67 100 150 206 71 127 191 238 77 140 220 261 82 178 278 304 86 215 341 337 86 279 439 415 98 169 178 203 216 250 267 323

100 60 125 73 160 90

62 101 50 80 117 63

1 1

22 188 92 100 130 80 24 242 116 120 165 100

200 110 100

245 1 1/4 57

Dimensions shown in red are mounting dimensions. All dimensions in millimetres unless otherwise stated. #Add stroke to all starred dimensions. 1Head depth increased by 5mm to accommodate port on 25mm and 32mm bore cylinders. See Page 31. 22

DHM
Double Rod Cylinders
LD EE(2)
1
#

Y P

Double Rod Cylinder

Available in all mounts except CS.

LH ST
3
1

E TS US

SW SB XS SV G

SW G

ZM + (2X STROKE)

Example shown: DHMAD - Side Lugs - Double Rod

Double Rod Dimensions

Bore Dia. 25 32 40 50 63 80 100 125 160 200 Rod Dia. 12 18 14 22 18 28 22 36 28 45 36 56 45 70 56 90 70 110 90 140 LD
#

SV

ZM

##

104 108 125 125 127 144 151 175 188 242

53 56 73 74 80 93 101 117 130 160

88 88 105 99 93 110 107 131 130 172

154 178 195 207 223 246 265 289 302 356

Dimensions not shown are the same as single rod cylinders. Use dimensional information from this page and from pages 22 and 23 to obtain complete information. To order a double rod cylinder add a D after the DHM series and mounting style (example: DHMAD).

Dimensions shown in red are mounting dimensions. All dimensions in millimetres unless otherwise stated. #Add stroke to all starred dimensions. ##Add 2x stroke to these dimensions. 23

DHM
DHM Mounting Accessories
Selecting Accessories
Rod end accessories are selected by the corresponding rod end threads. Cap end accessories are selected by cylinder bore size. Reference the following tables.

Rod End Accessory Combinations

Thread KK M10 x 1,25 M12 x 1,25 M14 x 1,5 M16 x 1,5 M20 x 1,5 M27 x 2 M33 x 2 M42 x 2 M48 x 2 M64 x 3 Rod Eye with Spherical Bearing Clevis Bracket for Spherical Bearing and Pivot Pin CSH-9310 CSH-133-25 CSH-9312 CSH-133-32 CSH-9314 CSH-133-40 CSH-9316 CSH-133-50 CSH-9320 CSH-133-63 CSH-9327 CSH-133-80 CSH-9333 CSH-133-100 CSH-9342 CSH-133-125 CSH-9348 CSH-133-160 CSH-9364 CSH-133-200
EX EU

Cap End Mounting Clevis Bracket for Spherical Bearing and Pivot Pin for DHMCS Mount
Bore Diameter (mm) 25 32 40 50 63 80 100 125 160 200 Part No. CSH-9310 CSH-9312 CSH-9314 CSH-9316 CSH-9320 CSH-9327 CSH-9333 CSH-9342 CSH-9348 CSH-9364 A min 15 17 19 23 29 37 46 57 64 86 CD Clevis Bracket for Spherical Bearing and Pivot Pin CSH-133-25 CSH-133-32 CSH-133-40 CSH-133-50 CSH-133-63 CSH-133-80 CSH-133-100 CSH-133-125 CSH-133-160 CSH-133-200 CE min CH ER max EU 42 20 48 22,5 58 27,5 68 32,5 85 40 105 50 130 62,5 150 80 185 102,5 240 120 8 11 13 17 19 23 30 38 47 57 EX 10 14 16 20 22 28 35 44 55 70
+0,000 -0,120 +0,000 -0,120 +0,000 -0,120 +0,000 -0,120 +0,000 -0,120 +0,000 -0,120 +0,000 -0,120 +0,000 -0,150 +0,000 -0,150 +0,000 -0,200

JL max 17 21 25 30 36 45 55 68 90 110

KK M10 x 1,25 M12 x 1,25 M14 x 1,5 M16 x 1,5 M20 x 1,5 M27 x 2 M33 x 2 M42 x 2 M48 x 2 M64 X 3

CD

ER

3 3
CE CH

KK JL

12 +0,000 -0,008 16 16 +0,000 -0,008 20 +0,000 20 -0,012 25 25 +0,000 -0,012 30 +0,000 30 -0,012 35 40 +0,000 -0,012 45 +0,000 50 -0,012 58 60 +0,000 -0,015 68 +0,000 80 -0,015 92 100 +0,000 -0,020 116

Rod Eye with Spherical Bearing

FO ER LO

All dimensions in millimetres unless otherwise stated.

CP CG CD

LG FM

HB Dia.

LJ

KC

CO TA GL UK RE UJ

Clevis Bracket for Spherical Bearing and Pivot Pin

Part No. CSH-133-25 CSH-133-32 CSH-133-40 CSH-133-50 CSH-133-63 CSH-133-80 CSH-133-100 CSH-133-125 CSH-133-160 CSH-133-200 CD
Pin Dia.

+0,3 -0,1

CG 10 14 16 20 22 28 35 44 55 70

CO 10 16 16 25 25 36 36 50 50 63
+0,000 -0,058 +0,000 -0,070 +0,000 -0,070 +0,000 -0,084 +0,000 -0,084 +0,000 -0,100 +0,000 -0,100 +0,000 -0,100 +0,000 -0,100 +0,000 -0,120

CP ER max FM 30 40 50 60 70 80 100 120 160 200 12 16 20 25 30 40 50 60 80 100 40 50 55 65 85 100 125 150 190 210

FO 16 18 20 22 24 24 35 35 35 35

GL 46 61 64 78 97 123 155 187 255 285

HB

+0,3 -0,0

KC

LG 28 37 39 48 62 72 90 108 140 150

LJ 29 38 40 49 63 73 92 110 142 152

LO 56 74 80 98 120 148 190 225 295 335

RE 55 70 85 100 115 135 170 200 240 300

TA 40 55 58 70 90 120 145 185 260 300

UJ 75 95 120 140 160 190 240 270 320 400

UK 60 80 90 110 135 170 215 260 340 400

24

12 16 20 25 30 40 50 60 80 100

+0,019 +0,001 +0,019 +0,001 +0,023 +0,002 +0,023 +0,002 +0,023 +0,002 +0,027 +0,002 +0,027 +0,002 +0,032 +0,002 +0,032 +0,002 +0,038 +0,003

9 3,3 11 4,3 14 4,3 16 5,4 18 5,4 22 8,4 30 8,4 39 11,4 45 11,4 48 12,4

All dimensions in millimetres unless otherwise stated.

IHM/DHM
Hydro-Line Technical Data
Rod Size And Stop Tube Selection
T T T T

D=4S UNSUPPORTED ROD END

D=S SUPPORTED ROD END

D=1/2S FIRMLY GUIDED ROD END

D=4S UNSUPPORTED ROD END

D=S SUPPORTED ROD END

D D

D T S

CAP CLEVIS OR TRUNNION

INTERMEDIATE TRUNNION

HEAD TRUNNION

D=1/2S FIRMLY GUIDED ROD END

Rod Size Selection:

Standard rod sizes are normally suitable for all applications except for long stroke or high thrust applications. Proper selection of minimum rod size may be determined by the following steps: 1. With knowledge of bore size and operating pressure, thrust may be determined. Refer to top of page 27. 2. Select from illustrations above the type of mounting to be used and determine the length of D with the piston rod in the fully extended position. 3. Find the value of D at the bottom of the column strength graph and follow its line vertically until it intercepts the horizontal line representing the maximum push thrust that will be applied to your cylinder. The intersection of these two lines will fall within a stripe representing the minimum recommended piston rod diameter for your application.

Column Strength
2000
140mm 110mm 90mm

1000

70mm

56mm

45mm

T(kN) (kN) Axial Axial Thrust Thrust "T"

Stop Tubes:

36mm

100
28mm 22mm

Rod Bushing Stop Tube Piston

18mm

Stop tubes are located between the piston and the rod shoulder on the head end of the cylinder. Bearing loading is reduced by separating the piston and the rod bushing. Bearing wear and tendency to buckle is reduced. To determine if a stop tube is required and the length of stop tube needed, use the following procedure: Determine the value of D with the piston rod in the fully extended position. If the value of D is under 1000 mm, no stop tube is needed. If D is greater than 1000 mm, 25 mm of stop tube is recommended for each 250 mm or fraction thereof beyond 1000 mm.

14mm

12mm

10

Special note: When specifying stroke and stop tube lengths, please include net working stroke plus stop tube length.
25

1 10 100 1000 10000

Value (mm) Valueof of D "D" (mm)

IHM/DHM
Hydro-Line Technical Data
Pressure-Thrust-Consumption Charts

To determine thrusts or pressures not shown in the tables, add thrusts for two or more operating pressures which combined equal the desired pressure.
Cylinder Bore Piston Area Out-Stroke Thrust in kiloNewtons Pressure of Operating Medium (bar) (mm) 25 32 40 50 63 80 100 125 160 200 (mm2) 490,9 804,2 1256,6 1963,5 3117,2 5026,5 7854,0 12271,8 20106,2 31415,9 10 0,49 0,80 1,26 1,96 3,12 5,03 7,85 12,27 20,11 31,42 40 1,96 3,22 5,03 7,85 12,47 20,11 31,42 49,09 80,42 125,66 100 4,91 8,04 12,57 19,63 31,17 50,27 78,54 122,72 201,06 314,16 160 7,85 12,87 20,11 31,42 49,88 80,42 125,66 196,35 321,70 502,65 210 10,31 16,89 26,39 41,23 65,46 105,56 164,39 257,71 422,23 659,73

Consumption Per 0,01 metres of Stroke in One Direction

Oil Displaced (litres) 0,0049 0,0080 0,0126 0,0196 0,0312 0,0503 0,0785 0,1227 0,2011 0,3142

Deduct the following forces or consumptions corresponding to rod size from Out-Stroke Thrusts or Consumptions to determine In-Stroke Pull or Consumptions. In-Stroke Pull Subtraction Values in kiloNewtons Piston Rod Pressure of Operating Medium (bar) Diameter (mm) 12 14 18 22 28 36 45 56 70 90 110 140 Area (mm2) 113,1 153,9 254,5 380,1 615,8 1017,9 1590,4 2463,0 3848,5 6361,7 9503,3 15393,8 10 0,11 0,15 0,25 0,38 0,62 1,02 1,59 2,46 3,85 6,36 9,50 15,39 40 0,45 0,62 1,02 1,52 2,46 4,07 6,36 9,85 15,39 25,45 38,01 61,58 100 1,13 1,54 2,54 3,80 6,16 10,18 15,90 24,63 38,48 63,62 95,03 153,94 160 1,81 2,46 4,07 6,08 9,85 16,29 25,45 39,41 61,58 101,79 152,05 246,30 210 2,38 3,23 5,34 7,98 12,93 21,38 33,40 51,72 80,82 133,60 199,57 323,27
Consumption Subtraction Value Per 0,01 metres of Stroke in One Direction

Oil Displaced (litres) 0,0011 0,0015 0,0025 0,0038 0,0062 0,0102 0,0159 0,0246 0,0385 0,0636 0,0950 0,1539

26

IHM/DHM
Hydro-Line Technical Data
Cushion Formulas & Factors
Cushions are recommended when piston speed is in excess of 0,10 m/s. Cushions decelerate the piston and rod assembly at the end of the stroke, lessening the noise and shock and increasing cylinder life. Heavy loads that are attached to the piston and rod assembly should be stopped by external means such as shock absorbers, springs, decelerating valves, etc.

Use the information below along with the examples on page 30 to determine if standard cushioning is sufficient for your application.

Force Factor Terminology

Terms Used m g W Ab Ah A cc A hc s v Facc Fdec Ff Ft Pp Pc Explanation mass of the load acceleration due to gravity weight of the load (W = mg) bore area A b less rod area A b less cap plunger cross sectional area A b less head plunger cross sectional area acceleration or deceleration distance coefficient of friction of loads motion velocity force needed to accelerate a weight force needed to decelerate a weight friction force due to load motion total cushioning force pump pressure contained cushioning pressure Units kilograms metres per second squared Newton square millimetres square millimetres square millimetres square millimetres millimetres Horizontal=0.15, Vertical=0.0 metres/second Newton Newton Newton Newton bar bar

General Formulas
2 Horizontal motion........................................................................Facc or Fdec = mv 2s

Vertical motion, decelerating 2 downward or accelerating upward..............................................Facc or Fdec = mv +mg 2s Vertical motion, decelerating 2 upward or accelerating downward..............................................Facc or Fdec = mv - mg 2s Frictional force ............................................................................Ff = mg = W Total cushioning force.................................................................Ft = Facc or Fdec + Fp Ff (+Ff if load accelerating, -Ff if load decelerating) Contained pressure ....................................................................Pc = Ft /Acc or Ft/Ahc

Acceleration and Deceleration Forces

If the motion of the load is horizontal, use the general formula Facc or Fdec = mv 2s 2 If the motion of the load is vertical and is being decelerated upward or accelerated downward, use Facc or Fdec = mv - mg 2s 2 If the motion of the load is vertical and is being decelerated downward or accelerated upward, use Facc or Fdec = mv + mg 2s Friction due to load motion affects Ft. Add Ff to Ft if the load is accelerating. Subtract Ff from Ft if the load is decelerating. Cylinder friction is negligible. The contained cushioning pressure must not exceed 315 bar. If the standard cushion results in too high a pressure, then a longer cushion spud must be specified. 27
2

IHM/DHM
Hydro-Line Technical Data
HM Series Hydraulic Pressure Ratings
Hydraulic Pressure Ratings Cylinder Bore (mm) 25 32 40 50 Piston Rod Dia.(mm) 12 18 14 22 18 28 22 36 28 63 80 100 125 160 200 45 36 56 45 70 56 90 70 110 90 140 Design Pressures (bar) 4:1 Tensile 304 265 229 229 231 287 195 233 199 223 220 220 179 179 203 203 188 199 191 191 4:1 Yield 253 196 170 170 193 212 162 186 166 178 176 176 143 143 165 165 157 161 155 155

ONE YEAR LIMITED WARRANTY

One Year Normal Use
Hydro-Line Products are warranted for a period of one year from date of shipment from our plant to be free from defects in workmanship and material under correct use, normal operating conditions and proper applications. This warranty does not extend to goods damaged, or subjected to accident, abuse, or misuse after shipment from our factory, nor to goods altered or repaired by anyone other than authorized Hydro-Line representatives. to have been defective at time of shipment. Inspection may be at the place of installation and use, or at our plant if returned to us at our expense including lowest transportation cost, is requested. Written notice of such defect shall be given by customer to HydroLine within 30 days after such defect(s) appear. Written permission for any warranty claim return must be first obtained from authorized Hydro-Line representatives. All returns must be accompanied with a complete written explanation of claimed defects and the circumstances of operational failure. Replacement of cylinders or parts thereof repaired under this warranty shall be warranted under the terms of this warranty for the remainder of the term of the original warranty or for a period of six months after such repair or replacement, whichever is longer. Upon expiration of the warranty, all of Hydro-Lines obligations hereunder shall terminate. IN NO EVENT SHALL HYDRO-LINE HAVE ANY LIABILITY FOR PAYMENT OF ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR TORT DAMAGES OF ANY KIND INCLUDING, BUT NOT LIMITED TO, ANY LOSS OF PROFITS, TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. This warranty states our entire and exclusive liability and buyers exclusive remedy for any claim of damages in connection with the sale or furnishing of Hydro-Lines products or parts, their design, suitability for use, installations or operation, or for any claimed defects therein. Goods not manufactured by Hydro-Line are furnished subject only to the manufacturers warranties, if any, and without warranties, express or implied, by Hydro-Line.

Disclaimers
This one year limited warranty is the only warranty extended by Hydro-Line in connection with any sale by Hydro-Line. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, notwithstanding disclosure to Hydro-Line of the products intended use. An affirmation of fact or promise made on behalf of Hydro-Line shall not be deemed to create an express warranty that the goods shall conform to the affirmation of promise; any description of the goods is for the sole purpose of identifying them and shall not be deemed to create an express warranty that the goods shall conform to such description; any sample or model is for illustrative purposes only and shall not be deemed to create an express warranty that the goods shall conform to the sample or model; and no affirmation or promise, or description, or sample or model, shall be deemed part of the basis of the bargain.

Exclusive Remedy
Hydro-Lines obligation upon breach of warranty shall be limited to replacing or repairing at our option, free of charge, but not including installation, dismantling, reassembling or any other charge, the particular product or part which inspection discloses

28

HYDRO-LINE Actuation Products

N5 SERIES CYLINDERS
NFPA interchangeable N5 3000 psi nominal hydraulic AN5 to 250 psi very heavyduty pneumatic LAN5 to 250 psi very heavyduty pneumatic permanently lubricated All steel construction

R5 SERIES CYLINDERS
NFPA interchangeable A5/R5 to 250 psi pneumatic LA5/LR5 to 250 psi pneumatic permanently lubricated HA5 to 400 psi hydraulic HR5 1500 psi nominal hydraulic

Q5 SERIES CYLINDERS
NFPA interchangeable Q5 to 250 psi pneumatic LQ5 to 250 psi pneumatic permanently lubricated HQ5 to 400 psi hydraulic Aluminum construction

HM SERIES CYLINDERS
Conform to international metric specifications ISO 6020/2 and DIN 24 554 25 mm to 200 mm bore sizes 210 BAR nominal hydraulic All steel construction

ROCKFORD SERIES CYLINDERS

ASAE interchangeable agricultural cylinders Rockford 25002500 psi hydraulic Rockford 30003000 psi hydraulic

ELECTRONIC FEEDBACK CYLINDERS

Hydraulic or pneumatic cylinders which incorporate cylinder position sensing and feedback throughout the stroke. Available in N5, R5, A5, Q5, HM, HW, SM or special cylinders.

SERIES 20/30 BOOSTERS

Standard series to 5000 psi output Custom designs to 20,000 psi

V5 SERIES CYLINDERS
NFPA Interchangeable To 200 psi pneumatic Aluminum construction Now available in 5, 6 and 8 bore

T SERIES AIR/OIL TANKS

All steel construction

QT SERIES AIR/OIL TANKS

Aluminum end caps and translucent tubing

CUSTOM CYLINDERS
Custom cylinders to meet special requirements Bores to 48 Strokes to 300 Pressures to 10,000 psi or higher

HW SERIES CYLINDERS
Welded construction 3000 psi nominal hydraulic

TSAVER CYLINDERS
Threaded body construction To 200 psi pneumatic To 1000 psi nominal hydraulic

SM SERIES CYLINDERS
Steel mill type construction MSM2000 psi nominal hydraulic HSM3000 psi nominal hydraulic ASMPneumatic

VISIT OUR WEB SITE: www.hydro-line.com

830 MEREDITH WAY SPARKS, NEVADA 89431 U.S.A. 702-355-7071 FAX 702-355-7170 HIGHWAY 20 WEST P.O. BOX 2068 DECATUR, ALABAMA 35602 U.S.A. 205-350-2603 FAX 205-351-1264 HYDRO-LINE s.r.1. VIA CAPRETTI 12/14 1-25136 STOCCHETTA BS, ITALY (39)-030-201-6211 (39)-030-209-1500

HEADQUARTERS 4950 MARLIN DRIVE P.O. BOX 2045 ROCKFORD, ILLINOIS 61130 U.S.A. 815-654-9050 FAX 815-654-3393 4908 HOVIS ROAD CHARLOTTE, NORTH CAROLINA 28208 U.S.A. 704-394-0043 FAX 704-394-0073 PATRICK GREGORY ROAD WOLVERHAMPTON WEST MIDLANDS, WV11 3DZ U.K. (0) 1902 304000 FAX (0) 1902 305676

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REV. 1/98

10000 CG