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TROUBLESHOOTING Troubleshooting can be difficult. On the following pages there is a list of possible problems. To make a repair to a problem, make reference to the cause and correction. This list of problems, causes, and corrections, will only give an indication of where a possible problem can be, and what repairs are needed. Normally, more or other repair work is needed beyond the recommendations in the list.


Remember that a problem is not normally caused only by one part, but by the relation of one part with other parts. This list can not give all possible problems and corrections. The serviceman must find the problem and its source, then make the necessary repairs.

TROUBLESHOOTING INDEX Item 1. 2a. Engine Crankshaft Will Not Turn When Start Switch Is On. Engine Will Not Start. Governor Terminal Shaft Does Not Move. 2b. 3. 4. 5a. 5b. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Engine Will Not Start. Governor Terminal Shaft Moves. Engine Overspeeds On Start. Engine Speed Does Not Have Stability. Engine High Idle Speed Too Low. Engine Loses High Idle After Start Up. Engine Can Not Be Shut Down Through Governor. Engine Misfiring or Running Rough. Engine Stall at Low rpm. Not Enough Power. Too Much Vibration. Loud Combustion Noise. Valve Train Noise (Clicking). Oil In Cooling System. Mechanical Noise (Knock) In Engine. Fuel Consumption Too High Loud Valve Train Noise. Too Much Valve Lash. Valve Rotocoil or Spring Lock is Free. Oil at the Exhaust. Little or No Valve Clearance. Engine Has Early Wear. Coolant in Lubrication Oil. Too Much Black or Gray Smoke. Too Much White or Blue Smoke. Engine Has Low Oil Pressure. Engine Uses Too Much Lubrication Oil. 38. 37. 36. 35. Problem Item 27. 28. 29. 30. 31. 32. 33. 34. Engine Coolant Is Too Hot. Starter Motor Does Not Turn. Alternator Gives No Charge. Alternator Charge Rate Is Low or Not Regular. Alternator Charge Too High. Alternator Has Noise. Exhaust Temperature Too High. Air Starting Motor Turns Slowly or Has A Loss of Power. Air Starting Motor Pinion Does Not Engage With The Flywheel. Air Starting Motor Runs, Pinion Engages But Does Not Turn The Flywheel. Air Starting Motor Pinion Does Not Engage Correctly With The Flywheel. Protective Systems (See Troubleshooting section of); SENR3078 - Hydramechanical SENR2985 - Electrical SENR2984 - Electrical With Reversal Protection Problem


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1/6/2011 6:37 AM