Functional Specification Protective Coating and Hot Dip Galvanising PDF

Eni S.p.A.
Divisione Agip
20000.VAR.PAI.FUN. Rev. 2 - September 1999 Page 1
FUNCTIONAL SPECIFICATION
PROTECTIVE COATING AND HOT DIP GALVANISING
20000.VAR.PAI.FUN.
September 1999
M.CORNAGO 2 1 REV. REVISION REVISION DESCRIPTION CORM TESM PREP.
M.CORNAGO CORM CORM VERIF.
D.CONDANNI CORM CORM APPR. 09 - 99 11 - 97 DATE
This document is CONFIDENTIAL and the sole property of Eni. It shall neither be shown to third parties nor used for purposes other than those for which it has been sent.
Eni S.p.A. Divisione Agip
FOREWORD Rev. 0 General Part: 19 Sheets Appendix A: 8 Sheets Appendix B: 4 Sheets Appendix C: 11 Sheets Appendix D: 10 Sheets Appendix E: 4 Sheets February 1995 This Specification was issued in agreement to E.E.C. directives. It cancels and supersedes AGIP Specifications 00366 VAR.PAI.SPC, Rev. 8, 02739 VAR.PAI.SPC, Rev. 1 of February 1989, 07603.VAR.PAI.SPC, Rev.0 of January1990. Rev. 1 October 1997 Issued to include SPC. Characterisation of the painting products Revised sheet 3 (Summary) to include paragraph 1.2.5 Internal standards Rev. 2 September 1999 Complete revision of specification to fulfil and/or include new standards and procedures as well as new paint systems. Modified all pages, index included, of Appendixes A, B, C, D and E. The previous Appendix B has been integrated in Appendix A and previous Appendixes C, D and E have become respectively Appendixes B, C e D. New Appendix E cancels and replace the Company Specification Characterization of coating materials 20538.VAR.PAI.SDS. Cancelled and included in this Specification all documents VAR.PAI.STD. (from No. 11619 to No. 11681). It cancels and replaces previous Revision 0 and 1 of Functional Specification 20000.VAR.PAI.FUN. General Part No. 30 Pages Appendix A No. 11 Pages Appendix B No. 13 Pages Appendix C No. 7 Pages Appendix D No. 3 Pages Appendix E No. 11 Pages Enclosures: Paint Systems Sheets No. 30 Pages
CONTENT 1. 1.1 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 2. 2.1 2.2 2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 2.4 2.5 2.5.1 2.5.2 2.5.3 2.5.4 2.5.5 2.5.6 2.5.7 2.5.8 2.5.9 2.5.10 GENERAL Scope Reference Standards European Standards ISO, IEC and National Organisations Standards of other organisations Laws and decrees Company rules FUNCTIONAL NORMATIVE REQUIREMENT Definitions Abbreviation Operative environment Industrial Marine Urban Rural Underground Immersion Support or substrate definition Functional requirements Criteria for paint system selection Surface preparation Surface preparation of carbon steel Surface preparation of shop-primed surfaces Surface preparation of stainless steel and special alloys Surface preparation of hot dip galvanised steel Power tooling preparation Abrasive materials Steel imperfections Paint application
2.5.11 2.5.12 2.5.13 2.5.14 2.5.15 2.5.16 2.6 2.6.1 2.6.2 2.7 2.8 2.9 2.9.1 2.9.2 2.9.3 2.9.4 2.9.5 2.9.6 2.10 2.10.1 2.10.2 2.10.3 3. 3.1 3.1.1 3.1.2
Environments condition during the painting works Precautions and Limitations Repair of defects Paints and coating materials Hot dip galvanising Thermal-spray metallic coating Safety and Ergonomics Scaffolding, staging and accessibility Ventilation One-off functional requirements Requirements for Quality Management and Quality Assurance Additional Requirements for Review Assistance of paint supplier Qualification of personnel Reception of the coating materials Control of production process Checks, inspections and testing Warranties and final acceptance Documentation Documents to be submitted at the beginning of work Documents to be submitted during work progress Documents to be submitted at the completion of work SUPPLEMANTARY ELEMENTS Enclosures and Appendixes Appendixes Enclosures
1.
GENERAL
1.1
Scope This Specification defines the minimum functional requirements related to coating works, supply, characterisation and inspections of protective coatings for offshore structures, living modules, on- and off-shore production plants, machineries and packages, electrical components and instrumentation. According to the requirements of this specification, a Working Procedure shall be prepared, which has to be taken in consideration the specific needs of the project. In this document, procedures and methods concerning each work and activity (e.g. abrasive blasting, paint application, cleaning, paint systems selected, inspections, etc.) have to be described in detail. Working Procedure before to come into force, shall be submitted to the Company for approval. In the appendixes of this specification paint systems applicable to every area are listed. The main scope of these alternatives is to provide more options to select the paint system to apply. Paint systems that for any reason will be not suitable for a specific project, can be excluded during the preparation of the Working Procedure of the project itself. Requirements for the selection of topcoat colours of the coatings, according to identification and code or aesthetic needs, are also provided. Since the final result can be significantly affected by the quality level of the work executed (e.g. surface preparation, application of various coats, procedures and inspections) requirements that have to be implemented during intermediate steps of coating operations, are mentioned. As a general rule, the recommendations and instruction listed in the Product Data Sheets published by paint manufacturers shall be followed. Possible conflicts and/or discrepancies between Products Data Sheets and this specification shall be submitted to the Company for approval. Characterisation of coating material shall be conforming to the provisions of Appendix E.
1.2
Reference Standards This Specification refers to last edition of the standards listed below, which become an integral part of this Specification, as well as all contractual documents. It will be Contractor duty to have copy of the standards applicable to each project and
provide evidence of that to the Company before work beginning and during inspections steps.
1.2.1
European Standards EN 24624 Prodotti vernicianti: misura delladesione mediante prova di trazione Prodotti vernicianti e loro materie prime. Determinazione del punto di infiammabilit. Metodo rapido dellequilibrio. Prodotti vernicianti. Determinazione del tempo di efflusso per mezzo di coppe
EN 456
EN 535
1.2.2
ISO, IEC and National Organisations ISO 62 ISO 1512 Plastics Determination of water absorption. Paints and varnishes Sampling of products in liquid or paste forms Paints and varnishes Examination and preparation of samples for testing Paints and varnishes Standard panels for testing Paints and varnishes Closed cup equilibrium method Paints and varnishes Bend test (cylindrical mandrel) Paints and varnishes Determination of fineness of grind Paints and varnishes Cross-cut test Paints and varnishes Determination of flow time by use of flow cups Paints and varnishes Determination of density Paints and varnishes Determination of specular gloss of nonmetallic paint films at 20 degrees, 60 and 85 degrees.
ISO 1513
ISO 1514 ISO 1516 ISO 1519 ISO 1524 ISO 2409 ISO 2431
ISO 2811 ISO 2813
ISO 3231
Paints and varnishes Determination of resistance to humid atmospheres containing sulfur dioxide. Paints and varnishes Determination of volume of dry coating (non-volatile matter) obtained from a given volume of liquid coating. Paints and varnishes Determination of non-volatile matter of paints, varnishes and binders for paints and varnishes Paints and varnishes Determination of resistance to humidity Paints and varnishes Determination of resistance to neutral salt spray. Paints and varnishes Preparation of steel substrates before application of paints and related products. Visual assessment of surface cleanliness. Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings Paints and varnishes Preparation of steel substrates before application of paints and related products. Visual assessment of surface cleanliness. Part 3: Preparation grades of welds, cut edges and other area with surface imperfections Paints and varnishes Preparation of steel substrates before application of paints and related products. Tests for the assessment of surface cleanliness. Paints and varnishes Preparation of steel substrates before application of paints and related products. Surface roughness characteristics of blast-cleaned steel substrates. Paints and varnishes Preparation of steel substrates before application of paints and related products. Surface preparation methods. Paints and varnishes Preparation of steel substrates before application of paints and related products. Specifications for metallic blast-cleaning abrasives.
ISO 3233
ISO 3251
ISO 6270 ISO 7523 ISO 8501-1
ISO/DIS 8501-3.2
ISO 8502 Parts 3 10
ISO 8503 Parts 1 4
ISO 8504 Parts 1 3
ISO 11124 Part 1 4
ISO 11125 Parts 1 7
Paints and varnishes Preparation of steel substrates before application of paints and related products. Test methods for metallic blast-cleaning abrasives. Paints and varnishes Preparation of steel substrates before application of paints and related products. Specifications for non-metallic blast-cleaning abrasives. Paints and varnishes Preparation of steel substrates before application of paints and related products. Test methods for non-metallic blast-cleaning abrasives. Paint and varnishes. Corrosion protection of steel structures by protective paint systems. Deutschen Normen Auschuss. Rivestimento a caldo di zinco dei tubi di acciaio. Prescrizioni e prove. Prodotti vernicianti. Determinazione penetrazione Buchholz della durezza di
ISO 11126 Parts 1 8
ISO 11127 Parts 1 7
ISO 12944 Parts 1 8 RAL 840 HR UNI 5745
UNI 8358
UNI 8785
Prodotti vernicianti. Modalit di preparazione dei provini, di applicazione dei prodotti vernicianti anticorrosione e di valutazione dei risultati. Prodotti vernicianti. Determinazione delle materie volatili e non volatili. Prodotti vernicianti. Prova di resistenza alla rigatura (metodo alla penna). Determinazione dellidoneit di un ciclo di pitturazione anticorrosiva su acciaio dopo esposizione allatmosfera Rivestimenti metallici protettivi applicati a caldo. Rivestimenti di zinco ottenuti per immersione in bagno fuso, su prodotti di materiale ferroso.
UNI 8906
UNI 9395
UNI 8403 E 14.07.000.0
European scale of degree of rusting for anticorrosive paints "Stockholm 1961"
1.2.3
Standards of other organisations ASTM A 123 Specification for zinc (hot-dip galvanized) coatings on iron and steel products. Specification for zinc coating (hot-dip) on iron and steel hardware. Specification for zinc-coated steel chain-link fence fabric. Test methods for chemical analysis of zinc dust (metallic zinc powder) Standard test method for water absorption of plastics. Specification for repair of damaged hot-dip galvanized coatings. Method of producing films of uniform thickness of paint, varnish, lacquer and related products on test panels. Method of testing pressure sensitive adhesive coated tapes used for electrical insulation. Specification for substitute ocean water Test method for viscosity of paints, varnishes and lacquers by Ford viscosity cup. Practices for preparation of zinc-coated galvanized steel structures for paint. Test method for volatile content of coatings Test method for pigment content of solvent-reducible paints Method for measuring adhesion by tape test. Standard test method for abrasion resistance of organic coatings by the Taber abraser. Test method for indicating oil or water in compressor air. Test method for pull-off strength of coatings using portable adhesion testers. Test method for conductimetric analysis of water soluble ionic contamination of blasting abrasives.
ASTM A 153 ASTM A 392 ASTM D 521 ASTMA D 570 ASTM A 780 ASTM D 823
ASTM D 1000
ASTM D 1141 ASTM D 1200
ASTM D 2092
ASTM D 2369 ASTM D 2371 ASTM D 3359 ASTM D 4060
ASTM D 4285 ASTM D 4541
ASTM D 4940
ASTM G 8 ASTM G 53
Test method for cathodic disbanding of pipeline coatings Recommended practice for operating light and water exposure apparatus (fluorescent UV-condensation type) for exposure of nonmetallic materials. Recommended practice for internal coating of line pipe for non corrosive gas transmission service. Code of practice for protection of iron and steel structures against corrosion Recommended practice for discontinuity (holiday) testing of protective coatings. Measurement of Dry Coating Thickness with Magnetic Gauges. Solvent cleaning. Zinc-Rich Primers (Type I Inorganic & Type II Organic)
API 5L2
BS 5493
NACE RP0188
SSPC-PA 2 SSPC-SP 1 SSPC-Paint 20
1.2.4
Laws and decrees Ministero della Sanit Ministero degli Interni Decree No. 50 dated 16th February 1993 Circular No. 2838/4112 dated 20th May 1996
1.2.5
Company rules Agip 20004.VAR.PAI.FUN Trattamenti protettivi di strutture metalliche mediante metallizzazione.
2.
FUNCTIONAL NORMATIVE REQUIREMENT
2.1
Definitions Product Data Sheet: Document published by paint manufacturer reporting product characteristics, use, application and store instructions. Document published by paint manufacturer according to Decree No. 50 dated 16th February 1993 by Italian Health Minister (Ministero della Sanit). Environmental conditions detected during coating work. Solid surface intended to be coated with the specified paint system. Phenomenon that may occur during paint application by spray. Dry particles (dusting) of atomised paint fall over areas already coated or to be coated, but not yet dried, making surface rough and matt, causing a possible adhesion problem. Usually dusting has a low adhesion. Additional coat of paint applied on difficult-to-reachareas and on welding seams, edges, bolts, nuts, etc, to assure in this areas also the correct film thickness and a suitable corrosion protection. Particular type of coating material, also called prefabrication primer, that is applied on thick film for temporary protection of the steel.
Material Safety Data Sheet:
Thermo-Hygrometric Condition:
Support or Substrate:
Dry-spray:
Stripecoat:
Shop-primer:
2.2
Abbreviation DFT (Dry Film Thickness) Dry thickness of a coating present on surface after the complete drying of the product. Nominal dry thickness specified for a single coat or for the complete paint system. Wet thickness of the coating present on surface at the time of its application. Not Applicable International Organization for Standardization American Society for Testing and Materials Colour definition according to RAL standard of Institute fr Gtesicherung und Kennzeichnung e.V. The Society for Protective Coatings National Association of Corrosion Engineers British Standard
NDFT (Nominal Dry Film Thickness) WFT (Wet Film Thickness) N.A. ISO ASTM RAL
SSPC NACE BS
2.3
Operative environment The elements coated according to the requirements of this Specification, during the service can be in geographic location and under environmental condition very different. Paint system selection for a define project shall take in due consideration this aspect, as well as service temperature reported in enclosed appendixes. Operative environments considered in this Specification are defined below.
2.3.1
Industrial Atmosphere characterised by dust and smokes derived by the combustion of carbon, sulphur, nitrogen, etc. causing acidic reactions of rainwater or condensate. The atmosphere contaminated by corrosive pollutants from local and regional industry.
2.3.2
Marine Atmosphere, Onshore and Offshore, characterised by continue and high salt concentrations and seawater spray. In general, this atmosphere is free of dust, but contains a high concentration of chlorides that, on the contrary of industrial atmosphere, is alkaline.
2.3.3
Urban Atmosphere characterised by dust and smokes, like industrial atmosphere but with limited concentration, however causing acidic reactions.
2.3.4
Rural Atmosphere, far from all industrial activities and urban centres, unaffected by dust, smokes, marine influence and airborne salt. The atmosphere can be considered virtually unpolluted; though can sometimes be subjected to acid rain.
2.3.5
Underground Refers to buried surfaces in direct contact with the sole, which may be high salinity or acidity.
2.3.6
Immersion Refers to all surfaces in permanent contact with salt and fresh water.
2.4
Support or substrate definition Supports types considered by this Specification are as follows: 1. Any type of carbon steel 2. Shop-primed carbon steel 3. Stainless steel and light alloys 4. Hot dip galvanised steel
2.5
Functional requirements
2.5.1
Criteria for paint system selection Although in the enclosed sheets are listed to which areas the paint systems can be applied, to select a system for a defined project, the following factors have to be in any case considered: a) project needs and requirements; b) environmental service; c) support or substrate type; d) service temperature.
2.5.2
Surface preparation Surface preparation method shall be selected in accordance with standard ISO 8504-1 and in conformity to the recommendation of standard ISO 12944-4. In particular, for the selection of the method, the following factors shall be considered: a) operative environment to which the coating will be exposed b) support type c) paint system to apply d) surface condition to be cleaned As general rule all surfaces to be coated shall be cleaned until to obtain a surface that meets the requirements of enclosed paint systems. Before any surface preparation (abrasive blasting, power tooling, etc.) every oily, greasily spot shall be removed with suitable detergents according to SSPC-SP1 standard. Petroleum, kerosene, naphtha or other greasily solvent have not to be used. At completion of surface preparation, and in any case before application of each coat of paint, the amount of water soluble salts (chlorides) on surfaces shall not be more than 3 g/cm (micrograms per square centimetre). Extraction of contaminants from surface shall be done according to standard ISO 8502-6. Quantitative determination of water soluble salts shall be performed according to standard ISO 8502-9 or as option according to standard ISO/DIS 8502-10.
No surface preparation shall be performed on surfaces that are moist or may become moist before application of the scheduled coat of paint. Blast cleaned surfaces may not be washed with acids, detergents or solvent solutions as well as treated with rust inhibitors. Surface preparation (abrasive blasting or power tooling) shall be extended for 50 mm on the nearby surfaces already painted.
2.5.3
Surface preparation of carbon steel Surface preparation of carbon steel, shall be always carried out by abrasive blasting according to the recommendation of standard ISO 8504-2. Preparation grade will be conform to the requirements of provided paint system and in any case according to standard ISO 8501-1. Profile of abrasive blasted surface shall be conform to the requirement of provided paint system and measured according to standard ISO 8503.
2.5.3.1
Centrifugal abrasive blasting in shops This preparation method can be used for the abrasive blasting of steel plates and profiles during pre-fabrication. Contractor shall perform all required checks two times per shift and possible working anomalies of the equipment and working defects shall be promptly corrected and repaired. Steel abrasive shall be conform to the requirement listed on item 2.5.8 of this specification.
2.5.3.2
Open abrasive blasting Compressed air used for the abrasive blasting shall be free of water and oil. Control of compressed air cleanness shall be done according to standard ASTM D-4285. In no circumstance compressed air temperature shall be more than 100C and pressure lower than 650 kPa, measured at nozzle.
2.5.4
Surface preparation of shop-primed surfaces After prefabrication and erection, shop-primed surfaces shall be carefully fresh water washed to remove all possible zinc salts formation and other contaminants. All damaged areas, including but not limited to welding, flame cuts and decays, shall be
cleaned by abrasive blasting according to the requirements listed in the enclosed paint system sheet and repaired by application of a coat of epoxy primer. The surfaces of single components will be cleaned and coated as reported in the enclosed paint system sheets.
2.5.5
Surface preparation of stainless steel and special alloys The surface preparation of stainless steel and special alloys shall be performed only when these surfaces have to be coated. In this case abrasive blasting will be executed with the only purpose to rough the metallic surface according to the requirement of provided paint system. Blasted profile will be measured according to standard. In no case steel abrasive material shall be used for this operation.
2.5.6
Surface preparation of hot dip galvanised steel All steel surfaces hot dip galvanised, before to be painted with the paint system provided in the enclosed sheets, shall be cleaned as follow: cleaning and degreasing according to standard SSPC-SP-1; all galvanising irregularities (zinc high spots, etc.) should be removed by hand or power tools according to standard ISO 8504-3, taking care that the zinc layer is not completely removed; measurement of galvanising thickness according to standard ASTM A 123 or ASTM A 153. Any item falling below the required zinc thickness shall be repaired according to standard ASTM A 780; the galvanised surface shall be roughen by abrasive sweep or brush blasting according to ASTM D 2092 or, in alternative, with other method reported in the standard ASTM D 2092, approved by the Company.
2.5.7
Power tooling preparation For limited surfaces, and after Company approval, power tool cleanness (power discing, needle gun or shotch-brite) can be performed according to standard ISO 8504-3. Preparation grade shall be always according to standard ISO 8501-1 St3.
2.5.8
Abrasive materials Any kind of abrasive material used for blasting shall be dry, clean and soluble salts free. Conductivity measured according to standard ASTM D-4940, shall not exceed 150 S/cm (microSiemens per centimetres) and a chloride content less than 25 ppm. Non-metallic abrasives shall meet the requirements of standard ISO 11126 Parts 18, applicable to the abrasive intending to be used. Test and controls shall be done according to standard ISO 11127 Part 1 7. Metallic abrasives shall meet the requirements of standard ISO 11124 Parts 1 4, applicable to the abrasive intending to be used. Test and controls shall be done according to standard ISO 11125 Part 1 7. Abrasive type and size shall be selected in order to assure the required profile and roughness of substrate. In no circumstance use of silica abrasive will be allowed.
2.5.9
Steel imperfections During design, as well as the construction of metallic components, the basic criteria listed in ISO 12944-3 standard shall be taken in due consideration. Welding shots, drops and spatters, pores in welding seems, lamination defects, edges, flame cuts, fragments and dents or any other foreign material not removed during construction have to be considered imperfection and therefore their shall be removed before surface preparation. All surface imperfections of substrate detected before or during surface preparation shall be removed with suitable power tools according to the requirement of following grades: P3 of the standard ISO/DIS 8501-3: for all surface that will be used in immersion environments (permanent or intermittent immersion). Spot and discontinue welds Will be not permitted on this surfaces. P2 of the standard ISO/DIS 8501-3: for all surface that will be used in marine and industrial environments. Spot and discontinue welds Will be not permitted on this surfaces. P1 of the standard ISO/DIS 8501-3: for all surface that will be used in other environments. Possible imperfections and defects detected after surface preparation shall be removed and surface re-cleaned as originally required.
2.5.10
Paint application Before the application of each coat, all surfaces shall be dry and free of rust, grease, oil, dust and dirtiness, soluble salts and any other foreign material. All coating application shall be done according to paint manufacturers recommendations reported in the data sheet of each product, giving special attention to follow aspects: only solvents as specified by paint manufacturers shall be used with the relative instruction for the dilution, all coating materials shall be thoroughly mixed and stirred with a power mixer for a time sufficient to thoroughly remix the pigments and vehicles and, for two components products, the base with curing agent., for each coat shall be respected the minimum and maximum overcoating time, during drying, as well as during application, instruction regarding ventilation of closed spaces shall be strictly followed , application equipments.
2.5.10.1
Spray application Equipments and related components recommend by paint manufacturer shall be used. Before spraying each coat of the system, all areas as: corner, edges, welds, bolts, nuts, difficult-to-reach-areas, etc. shall be pre-coated by brush (stripe-coated) to ensure that these areas have at least the minimum specified film thickness.
2.5.10.2
Brush application Brush application may be used under the following circumstances: When the areas cannot be properly coated by spray; For stripe-coat application; In case where the spray application may affect equipment or persons of the working area; For touch-up or small repairs to damaged areas.
2.5.10.3
Roller application Use of roller will not allowed for application of zinc rich primer and of first coat of the
system. The roller should be used, subject to Company approval, for top-coat application when thickness less than 40/50 m is required. 2.5.10.4 Wet Film Thickness (WFT) and Dry Film Thickness (DFT) The thickness of each coat reported in the enclosed paint system sheets, shall be considered as nominal dry film thickness (NDFT). Calibration of DFT gauges and measurement method shall be carried out according to standard SSPC-PA 2.
2.5.11
Environments condition during the painting works Surface preparation shall be carried out when the steel temperature is less than 3C above dew point and when the relative humidity of the air is greater than 85%. No coatings shall be applied when the steel temperature is less than 3C above dew point, when the relative humidity of the air is greater than 85%, when the air temperature is less than 10C, excluding the products, which are suitable for application at low temperature. Normally, paint shall not be applied to surfaces exceeding 50C at the time of application and however according to product data sheet. The environmental condition shall be checked according to standard ISO 8502-4.
2.5.12
Precautions and Limitations On external surfaces, no coatings shall be applied when there is a likelihood of a detrimental weather change within two hours after application. The Contractor shall supply all necessary weather protection and any other equipment to ensure that the painting works is carried out according to this specification and agreed production programme.
2.5.13
Repair of defects The Contractor shall be repaired all coating defects and damages that will occur during the construction or at its completion . Products used for repair of defects and damages, shall be supplied by the same Supplier of the original paint system.
Any repair shall be performed according to the instructions given in the paint manufacturer technical data sheet. If these instructions are not, the following criteria shall be adopted. All damages to previous coats shall be repaired before application of subsequent coat and before the final acceptance of the Company. Surfaces treated with inorganic zinc primer may not be touched-up with the same product, but shall be repaired using another product suggested by the Supplier and approved by the Company. 2.5.13.1 Inadequate coating thickness All areas with the thickness lower than specified, shall be cleaned and, if necessary, abraded and additional coats applied until DFT meets the requirement of this specification. These additional coats shall not be visible on the final coating and on adjoining areas. 2.5.13.2 Contaminated surfaces Surfaces contaminated by grease, oil and any other foreign materials, shall be cleaned and degreased according to standard SSPC-SP 1. 2.5.13.3 Coating damage not exposing bare steel The coating around the damaged area shall be feathered using sandpapering or rotary discing. The treatment shall be extended, not less than 50 mm, to undamaged surrounding surfaces in order to assure film continuity. Complete specified paint system shall be applied on cleaned area. 2.5.13.4 Coating damages exposing bare steel Damaged areas shall be re-cleaned and painted as originally specified. Surface preparation shall be extended, not less than 50 mm, to surrounding surfaces and the edges shall be timely smoothed.
2.5.14
Paints and coating materials All paint and any other coating materials shall be high-grade commercial products of a quality approved by the Company and according to Paint System Sheets enclosed and according to Company colour standards. Each coating material forming a paint system shall be produced by of the same paint manufacturer.
In case the paint system is applied on shop-primed surface, the shop-primer can be supplied by different paint manufacturer. The paint system Supplier shall assured the compatibility of their products with the shop-primer of other paint manufacturer. Coating material and solvents shall be supplied by primary paint manufacturer only, selected from those Suppliers qualified by Company.
2.5.15
Hot dip galvanising Hot dip galvanising shall be carried out according to standard ASTM A 123 and ASTM A 153. The amount of applied zinc shall be 850 g/m and however no elements must have less than 700 g/m, unless otherwise specified in enclosed appendixes and sheets. All gratings, stair steps and handrails shall be hot dip galvanised only after all cutting, fabrication and welding operations have been completed. Galvanised elements designed to be permanently welded to structures shall be assembled after the support components have been primed, but before application of top coats. The surfaces affected by weld heat shall be abrasive blast cleaned according to standard ISO 8501-1, Sa 2 and coated with one coat of inorganic zinc. Metallic gratings, provided that use of fibreglass type is not required, shall be hot dip galvanised according to standard ASTM A 392. All surfaces hot dip galvanised shall be coated as specified in the related paint system sheets and/or Appendixes enclosed.
2.5.16
Thermal-spray metallic coating All components, or part of them, for which thermal-spray metallic coating is required, shall be treated according to specification ENI/AGIP 20004.VAR.PAI.FUN.
2.6
Safety and Ergonomics It is the Contractors duty to observe safety and health rules applicable on site and mainly: mixing and handling of paints shall be performed in areas where air can circulate freely and far from dangerous zones; blast-cleaning abrasive shall be chosen among those not harmful to operators health. The paints stores shall be appropriately ventilated and complying with the applicable law provisions on safety and fire prevention. All paints, solvents, curing agents, etc. shall reported on their containers, data required by decree of Italian Health Ministry No. 50 of 16 February 1993, or, outside Italy, by local
laws and rules, and/or be accompanied by the related Safety Data Sheets mentioned in the decree.
2.6.1
Scaffolding, staging and accessibility Whatever fixed or not fixed scaffolding or staging shall be complied with the applicable safety rules. Fixed scaffolding shall be erected that easy and sufficient access will be provided for the correct coating and check and test inspections of all surfaces. During the scaffolding erection the pipes, wood planks, and any other materials should not mask surfaces to be treated and painted and/or they prevent the works execution.
2.6.2
Ventilation When the painting works are carried out in confined spaces, suitable ventilation shall be used. The purpose of ventilation is to assure the correct curing of paint film applied and to maintain the solvent concentration below 10% of Lower Explosion Limit (LEL).
2.7
One-off functional requirements In relation to yard practice, particular procedure and/or any other requirements provided by the project, the Contactor could be primed plates and profiles, before pre-fabrication, according to following recommendations: a) The surfaces (plates, pipes, profiles, etc.) shall be grit blasted according to standard ISO 8504-2 to achieve the grade Sa 3 of standard ISO 8501-1. b) Application of one coat of inorganic etil-silicate zinc shop-primer with a dry film thickness (DFT) between 18 and 20 microns. The shop-primer and the related dry film thickness shall be conform to rules for cutting and welding procedures required and approved by qualified organisation. The above-mentioned procedure could be followed for grit blasting and shop-primer application automatic systems only.
2.8
Requirements for Quality Management and Quality Assurance The additional requirements for Quality management and/or Quality Assurance are included in the applicable Quality and Execution Requirements Specification attached to the invitation to bid.
2.9
Additional Requirements for Review
2.9.1
Assistance of paint supplier Paint Supplier shall provide assistance during paint work execution to the job, and in particular, for what concerns equipments and details included in Appendixes and Enclosures. Shall check and certify that the surfaces are correctly clean; Shall supervise paint application and certify its correctness.
2.9.2
Qualification of personnel Paint Supplier together with the Contractor shall appoint a supervisor of all paint works, accepted by the Company. Personnel performing controls, inspections and tests shall be certified by recognized association or organization (NACE International or FROSIO).
2.9.3
Reception of the coating materials Paints and the solvents shall be delivered in their original containers with intact labels and seals. Contractor shall that the products purchased for the job are complying with the requirements specified in the attached sheets. Contractor shall file and keep all technical and administrative documents related to the purchase, both those issued by himself and/or by the Supplier, for at least 3 years. Containers shall be provided with identifying documents or labels stating clearly their content and its shell life date. The containers shall be stored in a closed, well-ventilated storeroom, observing the minimum and maximum temperatures recommended by the maker and according to standard ISO 12944-7 (item 4.2).
2.9.4
Control of production process Contractor shall implement an appropriate organizations able to perform the following tasks: prepare written work procedure describing how operations are to be performed, the proper equipment to be used, the adequate work environment and the compliance with
reference standard and rules and with the Companys requirements; monitor and check specific characteristic of any production process.
2.9.5
Checks, inspections and testing Before the beginning of the works a pre-job meeting shall be held with attendance of the parties all representatives (Company, Contractor, Pant Supplier and subcontractors) to clarify and agree the production procedures, checks and inspections programme, report forms and any other necessary requirements to achieve the correct job execution.
2.9.5.1
Preliminary tests Upon arrival of paints, the Contractor shall verify: the containers integrity; the validity of shelf life for the paints; verify the correspondence of the shipping documents and the identification of the containers.
2.9.5.2
Tests during the works progress Contractor shall perform during the works progress all inspections and tests reported in the Table 1 and all the data noted should be recorded in the logbook. Contractor shall be prepared panels of material of surface to be coated with the dimension of 500x600x5 mm, that shall be treated together with any component, with similar surface preparation and paint system application (following the steps method). These test-panels will be used to carry out all necessary destructive tests.
2.9.5.3
Final inspection Once the paints application is completed and the paint system cured, the Contractor shall perform all tests and inspections reported in the Table 2.
Table 1 Tests during the works progress Tests type Thermo-hygrometric conditions Frequency Start, middle and end of each shift and any time the condition changed. Method Ambient and steel temperature and relative humidity. Dew Point calculation according to standard ISO 8502-4. Acceptance criteria Steel temperature not to be less than 3C above dew point and less than 50C. Relative humidity less than 85%. Air temperature not to be less than 10C (excluding the products which are suitable for application at low temperature). Steel imperfections 100% of surface Visual, according to standard ISO/DIS 85013.2 Visual, according to standard ISO 85011 Conform to final grade required by Appendixes attached. Conform to final grade required by the each paint system sheet. Conform to Class 1
Surface preparation
100% of surface
Cleanliness
Check number to be agreed with According to standard ISO 8502-3 the Company. Check number to be agreed with According to standards ISO 8503-1 and ISO the Company. 8503-2 (comparator) or ISO 8503-4 (stylus)
Roughness
Conform to grade required by each paint system sheet.
Table 1 Tests during the works progress (continued) Tests type Contaminants and soluble salts Welding flux removal Frequency Method Acceptance criteria
Check number to be agreed with According to standards ISO 8502-6 and ISO Soluble salts (NaCl) less than 3g/cm the Company. 8502-9 or ISO 8502-10 When requested by the Company. When requested by the Company. Systematically during any application. Distilled or demineralised water and litmus paper to be used. According to standards UNI EN 535 or ASTM D 1200 Comb type or Wheel type measuring instrument. pH neutral (6,5 7,5).
Paint viscosity
Less than 5% of value published by the maker.
Wet film thickness (WFT) Dry film thickness (DFT)
Makers published values, based on dry film thickness reported in the paint system sheet. According to standard SSPC-PA2 and value reported on the paint system sheet.
For each coat, when the system According to standardSSPC-PA2 is fully cured and before next coat application.
Table 2 Final Inspections Tests type Frequency Method Acceptance criteria Note
Final dry film thickness When the system is fully cured. of paint system Porosity for thickness (DFT) <200m Porosity for thickness (DFT) >200m Adhesion
According to standard SSPC-PA2 According to standard SSPC-PA2 on in the paint system sheet. Maximum of 3 visible holes for square centimetre when looking at the glass slide against the light. No electrical spark between electrode and metal, as noticed by the indicator. Classification 5. To be performed on test panels.
Check number to be agreed with Glass slides, 25 x 75 x 0,8 mm, the Company. will be painted together with the component. Check number to be agreed with High voltage porosity tester the Company. according to standard NACE RP0188. When the system is fully cured. According to standard ASTM D 3359 For pipelines only: according to standard API 5L2
Adhesion of paint system Visual examination
When the system is fully cured.
According to standard ASTM D 4541 Visual
Minimum value: 5 MPa
To be performed on test panels.
100% of surface.
No sagging, contaminations, orange peel, cracking, blistering, oxide areas, damages and any other defects.
2.9.6
Warranties and final acceptance Final acceptance of the coating is given upon satisfactory result of a visual check that will take place one (1) year after work completion. The Supplier shall provide joint warranty with the Contractor. The acceptance criteria are the absence of rust and corrosion, anomalies and any type of coating defects of the component that can be ascribed to defects in the coating and/or to a defective application. Its anomaly, whatever small, is equivalent to a deterioration. No deterioration will be acceptable. For this purpose, a joint inspection with the Company, Contractor and Supplier to verify the possible presence of defects and anomalies will be carried out. The Contractor shall, as soon as possible, provide to repair of detected defects and anomalies.
2.10
Documentation
2.10.1
Documents to be submitted at the beginning of work Prior to starting activity the Contractor shall submit to the Company the following documents: working procedure; planning and schedule of operations for surface preparation and coating; characteristics and location where place where coating materials will be stored; planning of controls to be performed before, during and at the end of operations; type of coating materials that it is intended to use.
2.10.2
Documents to be submitted during work progress While work is in progress the Contractor must keep a working Data Log, that shall be available any times to the Company, as well as reports required and by the information required by item2.9 and related tables.. Furthermore, the technical and safety data sheets for each product used shall be available.
2.10.3
Documents to be submitted at the completion of work When work is completed the Contractor shall prepare a final report including following data: surface preparation characteristics; trade name and characteristics of the paints used; Test certificates of the paint materials, divided by batches numbers; sequence of coats applied for each paint system; atmospheric and thermo-hygrometric conditions; inspections and tests performed and the relevant results, including final acceptance reports; if and what repairs were done.
3.
SUPPLEMANTARY ELEMENTS
3.1
Enclosures and Appendixes
3.1.1
Appendixes Appendix A Appendix B Appendix C Appendix D Appendix E Coatings for Offshore platform and Offshore/Onshore living quarters Coatings for production plants Coatings for electrical components and instrumentation Coatings for machines and packages Required characteristic and pre-qualifications of paints and derived systems
3.1.2
Enclosures Paint systems sheets
20000.VAR.PAI.FUN. REV. 2 - September 1999 Appendix A - Page 1
APPENDIX A
COATINGS FOR OFFSHORE PLATFORM AND FOR OFFSHORE AND ONSHORE LIVING QUARTERS
This document is CONFIDENTIAL and the sole property of ENI. It shall neither be shown to third parties nor used for purposes other than those for which it has been sent.
CONTENT 1. 2. 2.1 2.2 2.3 2.4 3. INTRODUCTION AREA DEFINITIONS Underground area Immersed area Splash-zone Emerged areas REQUIREMENTS PER SINGLE AREAS AND RELATED APPLICABLE PAINT SYSTEM SHEETS DESCRIPTION OF THE COMPONENTS TO PAINT Jacket Decks and passageways Piping Cabletrays Living quarters (internal surfaces) Helidecks Fire-tight bulkheads COLOURS SELECTION Piping identification colours Decoration colours for offshore platforms
4. 4.1 4.2 4.3 4.4 4.5 4.6 4.7 5. 5.1 5.2
1.
INTRODUCTION This Appendix of the Specification defines the paint systems that can be applied on different areas of offshore structures and on living quarters both offshore and onshore. The different areas are listed in the Tables of item 2. In relation to substrate type and of the provided service temperature, each area is represented by a code formed by one letter and one or two numbers; this code is named Area Code and will be reported on each paint system sheet, forming the Enclosures. On the last column of the tables, are listed the paint systems that can be selected and applied for the specific area; while on the penultimate, the requirements of grade for steel imperfection removal, provided for the specific area, is reported. On the following items, are listed the requirements both for the selection of the decorative colours of the structures in general and those for pipes identification.
2.
AREA DEFINITIONS
2.1
Underground area It includes metal surfaces fixed in the ground, as well as those in contact with the mud.
2.2
Immersed area This zone is located between the sea bottom and the lower limit of the splash- zone.
2.3
Splash-zone This zone is located between a line drawn 4 m above the average level of the highest tides and one drawn 3 m below the average level of the lowest tides.
2.4
Emerged areas The area located above the highest level of the splash-zone.
3.
REQUIREMENTS PER SINGLE AREAS AND RELATED APPLICABLE PAINT SYSTEM SHEETS
DESCRIPTION OF AREAS SUBSTRATE SERVICE TEMP. AREA CODE SURF. IMPERFECTIONS PREPARATION GRADES P3 ISO/DIS 8501-3.2 P2 - ISO/DIS 8501-3.2 APPLICABLE PAINT SYSTEMS
Splash-zone Escape ways and antiskid working areas
Carbon steel Chequered plates Smooth plates
N.A. N.A.
A.1 A.2.1 A.2.2
001 004 005 001
002
003
002 007
003 008
External surfaces of superstructures, areas above the splash-zones and various equipment of emerged areas
Carbon steel
Up to 110C From 110 to 400C
A.3.1 A.3.2 A.4 A.5 A.6
P2 - ISO/DIS 8501-3.2
006 009
Helidecks Outside of living quarters External sides of living quarters near to processing modules and modules in general (fire-proofing protection) Internal steel surfaces on climatic quarters
Carbon steel Carbon steel Carbon steel
N.A. N.A. N.A
P2 - ISO/DIS 8501-3.2 P2 - ISO/DIS 8501-3.2 P2 - ISO/DIS 8501-3.2
001 006 013
002 007
003 008
Carbon steel in view Carbon steel not in view
N.A.
A.7.1 A.7.2
P1 - ISO/DIS 8501-3.2
014 015
Galvanised steel panels, railings, etc.
Galvanised steel
N.A.
A.8
P2 - ISO/DIS 8501-3.2
011
012
DESCRIPTION OF AREAS Piping and fire-fighting pipes Internal surfaces of gas treatment units
SUBSTRATE
SERVICE TEMP.
AREA CODE
Stainless steel and Cupro-nickel Carbon steel
N.A. N.A.
A.9 A.10
SURF. IMPERFECTIONS PREPARATION GRADES P2 - ISO/DIS 8501-3.2 P1 - ISO/DIS 8501-3.2
APPLICABLE PAINT SYSTEMS
011 016 019
012 017 018
Internal side of seawater, settling water or mud tanks Internal sides of potable water tanks.
Carbon steel
N.A.
A.11
P3 - ISO/DIS 8501-3.2
016 019
017
018
Carbon steel
N.A.
A.12
P3 - ISO/DIS 8501-3.2
016 019
017
018
4.
DESCRIPTION OF THE COMPONENTS TO PAINT
4.1
Jacket All external surfaces shall be coated, starting from the lower limit of the splash-zone up to the connection with the platform.
4.2
Decks and passageways All steel surfaces of decks and passageways shall be coated, both steel and galvanised, excluding corrosion resistant alloys (monel, stainless steel etc.).
4.3
Piping All steel piping, valves, flanges, fittings and pipe supports shall be coated, galvanised ones excluded. After the provided surface preparation, all valves shall be coated, before their assembly, with one coat of zinc rich primer (organic or inorganic), at 75 m. All seal zones shall be protected from damages that could be caused by surface preparation or by paint application.
4.4
Cabletrays All cabletrays, galvanised ones excluded, shall be prepared and painted, as provided.
4.5
Living quarters (internal surfaces) Not air-conditioned living quarters shall be coated with complete paint system.
4.6
Helidecks Helidecks shall be protected with an anti-skid flooring with low flame spread characteristics, as per the paint system reported on the enclosed sheets.
4.7
Fire-tight bulkheads Products used on fire-tight bulkheads of living quarters components for offshore installation, shall be approved by the Classification Society or by another qualified organisation. Products used on fire-tight bulkheads of living quarters components for Italian onshore installation, shall be approved by the Ministero degli Interni (V.V.F.F. Fire Department).
5.
COLOURS SELECTION Paint systems shall be selected in accordance with design documentation and with enclosed sheets. The coating colour, related to final coats only, shall permit the identification of the coated pipe or component, or it shall fulfil aesthetic and homogeneousness requirements. To this purpose, the criteria listed in this Appendix shall be followed. Colour definition refers to the RAL 840 HR Deutschen Normen Auschuss Standard. All structures, 45 m high over sea level or higher, shall have the upper third painted with orange and white bands.
5.1
Piping identification colours The fluid transported inside each pipe has to be identified by the combination of a background colour and a coding colour, in accordance with Table A-1. Piping shall be identified by the application of coloured bands (painted or adhesive tapes) compatible with the underneath coating, according to the following method: BACKGROUND COLOUR
120 mm DECORATION COLOUR
50 mm
120 mm
CODING COLOUR
The above-mentioned bands shall be applied on those particular positions where the identification of the fluid type is most important (for example on pipes around equipment, machineries and near the valves).
Table A-1 Piping identification colours

FLUID Foam generating fluid Vacuum Methane and untreated natural gas LPG (propane and butane) Gasoline and leaded gasoline Aviation gasoline and fuel Gasoline Oil O.B.D. Depression lines Agricultural use oil Gas oil and agricultural gas oil Diesel oil, agricultural and marine Crude oil Fuel oil Bitumen Sulphuric Acid Inhibition glycol and hypochl. basic solutions Treated fuel gas Drains and sewage Air for instruments and services Inert gas Steam Potable water Hot water steam condensate Sea water Cooling water Produced water Gas containing H2S
BACKGROUND COLOUR Red 3020 Blue 5017 Yellow 1023 Yellow 1023 Yellow 1023 Yellow 1023 Yellow 1023 Yellow 1023 Orange 2004 Yellow 1023 Yellow 1023 Yellow 1023 Dark Brown 8016 Dark Brown 8016 Black 9005 Violet 4005 Violet 4005 Orange 2004 Orange 2004 Blue 5017 Blue 5017 Red 3020 Green 6024 Green 6024 Green 6024 Green 6024 Green 6024 Yellow 1023
CODING COLOUR Green 6024 White Green 6024 Light Blue 5012 Light Blue 5012 Red 3020 White 9010 Blue 5017 Brown beige 1011 Brown beige 1011 Brown beige 1011 Yellow 1023 Red 3020 Green 6024 Green 6024 Black 9005 Red 3020 Yellow 1023 Orange 2004 Red 3020 Black 9005 Aluminium 9006 Yellow 1023 Black 9005
5.2
Decoration colours for offshore platforms Table A-2 defines the final colours of structures, equipment and industrial machinery surfaces, included or installed on offshore platforms. Table A-2 Decoration colours for Offshore platforms APPLICATION COLOUR Orange Yellow (reflector) Black (name) Orange Orange White Light grey Black Black Signal red Orange Blue Light grey RAL 2004 1016 9005 2004 2004 9010 7035 9005 9005 3002 2004 5012 7035
Structures, stairs, gangways, etc. Platform sign Crane Flare Outside of living quarters module Piping for fluids (fire fighting excluded) Hand-wheels and handling valves organs Escape routes Piping and fire fighting equipment Process module (structure) Conduits for cables, explosion proof boxes and cases, cable trays Fixed vessels, exchangers, turbine towers and columns, turbo-compressors, pumps, internal combustion motors etc. and relevant base. Tooling and base machines. Rotating electrical machines: electrical motors, alternators (excluded containers, transformers, reactors) Stationary electrical machines: transformers, reactors Electrical control and protection boards and panels Tanks in general Tanks for foaming liquid Steel surfaces with temperature exceeding 80C Daytime air traffic signals Helideck floor
Light green Blue Aluminium Light grey (structures) Blue (doors) Orange Red Aluminium Red White Green White (H and lettering) Yellow (circumference)
6011 5017 9006 7035 5017 2004 3002 9006 3002 9010 6021 9010 1023
20000.VAR.PAI.FUN. REV. 2 - September 1999 Appendix B - Page 1
APPENDIX B
COATINGS FOR PRODUCTION PLANTS
CONTENT 1. 2. INTRODUCTION REQUIREMENTS PER SINGLE AREAS AND RELATED APPLICABLE PAINT SYSTEM SHEETS DESCRIPTION OF THE ELEMENTS REQUIRING COATING Chimneys Furnaces and hot gas lines Sheds Various steel structural works Bridge-cranes, gantries, cranes, pier unloaders, cable-cars Containers Gas-holders Gratings Grids Processing modules Gangways and handrails Tanks Spheres Piping Towers and pylons COLOURS SELECTION Piping identification colours Decoration colours for onshore plants only Tanks identification for On-shore plants
3. 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 4. 4.1 4.2 4.3
1.
INTRODUCTION This Appendix of the Specification defines the paint systems that can be applied on different areas of production plants. The different areas are listed in the Tables of item 2. In relation to substrate type and of the provided service temperature, each area is represented by a code formed by one letter and one or two numbers; this code is named Area Code and will be reported on each paint system sheet, forming the Enclosures. On the last column of the tables, are listed the paint systems that can be selected and applied for the specific area; while on the penultimate, the requirements of grade for steel imperfection removal, provided for the specific area, is reported. On the following items, are listed the requirements both for the selection of the decorative colours of the structures in general and those for pipes identification.
2.
REQUIREMENTS PER SINGLE AREAS AND RELATED APPLICABLE PAINT SYSTEM SHEETS
AREA DESCRIPTION SUBSTRATE External SERVICE TEMP. AREA CODE
APPLICABLE SURF. IMPERF. PAINT SYSTEMS PREP. GRADES P2 - ISO/DIS 8501-3.2 006 007 008
Chimneys, furnaces and gas conveyors
Carbon steel
Up to 110C from 110 to 400C from 400 to 550C
B.1.1 B.1.2 B.1.3 B.1.4 B.2.1 B.2.2
009 010 011

P2 - ISO/DIS 8501-3.2 006
Galvanised steel
Sheds: Steel support structures, trusses, curtain walls Ladders, pipe racks, cable-trays, flashings, gangways and rails Bridge-cranes, gantries, cranes, pier unloaders, cablecars Containers External
Up to 110C N.A.
012 007 012 007 012 007 007 012 007 008 008 008 008 008
Carbon steel Galvanised steel Carbon steel Galvanised steel Carbon steel Carbon steel Galvanised steel
011
P2 - ISO/DIS 8501-3.2 006
N.A.
B.3.1 B.3.2
011
P2 - ISO/DIS 8501-3.2 006 P2 - ISO/DIS 8501-3.2 006
N.A. N.A.
B.4 B.5.1 B.5.2
011
P2 - ISO/DIS 8501-3.2 006
External surfaces of gas-holders (roof included)
Telescopic structure Fixed structure
Carbon steel
N.A.
B.6.1 B.6.2
Grids acting as filters for seawater intake pipes and in all water suction equipment
Carbon steel Galvanised steel
N.A.
B.7.1 B.7.2
P3 - ISO/DIS 8501-3.2 003
020
AREA DESCRIPTION Processing modules for gas-, oil- and water Treatment External
SUBSTRATE
SERVICE TEMP.
AREA CODE
Carbon steel
Up to 110C from 110 to 400C from 400 to 550C
B.8.1 B.8.2 B.8.3
APPLICABLE SURF. IMPERF. PAINT SYSTEMS PREP. GRADES P2 - ISO/DIS 8501-3.2 006 007 008
009 010
P2 - ISO/DIS8501-3.2 006
Mineral oils tanks Fixed roof, shell, outfitting Floating roof Floating roof boxes External External Internal
Carbon steel
N.A.
B.9.1 B.9.2 B.9.3
007
008
021
P3 - ISO/DIS8501-3.2 016
017 007
018 008
019
External Refined products tanks (naphtha, kerosene, gasoline, aromatic compounds, Internal etc.) Crude oil tanks Floating roof Shell and outfitting Bottom up to first strake, floating roof boxes External External Internal
Carbon steel
N.A.
B.9.4 B.9.5
P2 - ISO/DIS 8501-3.2 006 P3 - ISO/DIS8501-3.2 018
Carbon steel
Up to 50 C
B.9.6 B.9.7 B.9.8
P2 - ISO/DIS 8501-3.2 021
006
P3 - ISO/DIS8501-3.2
007 017 020 007 017
008 018
016 019
Acid solutions and alkaline solutions tanks
External Internal
Carbon steel
Up to 80C Up to 65C
B.9.9 B.9.10
P2 - ISO/DIS 8501-3.2 006 P3 - ISO/DIS8501-3.2
008 018
016 019
AREA DESCRIPTION Seawater, industrial water and and salt solutions tanks External Internal
SUBSTRATE
SERVICE TEMP.
AREA CODE
Carbon steel
Up to 80C
B.9.11 B.9.12
SURF. IMPERF. PREP. GRADES P2 - ISO/DIS 8501-3.2 P3 - ISO/DIS8501-3.2
APPLICABLE PAINT SYSTEMS
006 016 019
007 017
008 018
Distilled and deionised water tanks
External Internal
Carbon steel
Up to 80C
B.9.13 B.9.14
P2 - ISO/DIS 8501-3.2 P3 - ISO/DIS8501-3.2
006 016 019
007 017
008 018
Potable water tanks
External Internal
Carbon steel
N.A.
B.9.15 B.9.16
P2 - ISO/DIS 8501-3.2 P3 - ISO/DIS8501-3.2
006 016 019
007 017
008 018
Under pressure gas spheres Pipes with small and medium diameter Offshore Onshore Pylons and poles for power lines, lighting equipment, radio relay stations, etc. Gratings
Carbon steel Not insulated carbon steel Carbon steel to be insulated Carbon steel Galvanised steel
N.A. N.A.
B.10 B.11.1 B.11.2
As requested at point 3.13 of this Appendix P2 - ISO/DIS 8501-3.2
006 022
007
008
N.A. N.A.
B.12 B.13
P2 - ISO/DIS 8501-3.2
006
007 N.A.
008
N.A.
3.
DESCRIPTION OF THE ELEMENTS REQUIRING COATING
3.1
Chimneys It includes those located in thermo-power stations, oil plants, chemical and industrial plants.
3.2
Furnaces and hot gas lines It includes turning, refuse treating and process furnaces in general and hot gas exhaust conveyors causing a temperature increase of external surface up to 550C.
3.3
Sheds It includes those located on internal areas of chemical, oil, steelworks and industrial in general plants.
3.4
Various steel structural works It includes those used in chemical, oil, steelworks and industrial plants.
3.5
Bridge-cranes, gantries, cranes, pier unloaders, cable-cars It includes those used in chemical, oil and steel plants, as well as in marine and industrial plants in general.
3.6
Containers It includes freight transporting by land, sea and air.
3.7
Gas-holders It includes fixed and rising tanks.
3.8
Gratings It includes all those used in chemical, oil, steelwork, marine and any other industrial plants.
3.9
Grids It includes those used to filter seawater in intake tubes and in all types of suction dredges and pumps.
3.10
Processing modules It includes those for treatment of water, gas and oil, both onshore and offshore located, with a service temperatures up to 550C.
3.11
Gangways and handrails It generally includes those used in chemical, oil, steel and industrial plants.
3.12
Tanks It includes those for storage at various temperatures of potable water, distilled and deionised water, industrial water, seawater, salt solutions, acid and alkaline solutions, oil products.
3.13
Spheres It includes those for storage of gas under pressure, that shall be insulated, if installed in Italy, in compliance with the Decreto Ministeriale dated 13.10.1994, with coatings in conformity with the circular of the Ministero dellInterno No. 2838/4112 dated 20.05.1996.
3.14
Piping It includes all piping of small and medium diameter involved in the process areas of chemical and industrial plants.
3.15
Towers and pylons It includes those supporting power lines, lighting equipment, radio communication relays, etc.
4.
COLOURS SELECTION Paint systems shall be selected in accordance with design documentation and with enclosed sheets. The coating colour, related to final coats only, shall permit the identification of the coated pipe or component, or it shall fulfil aesthetic and homogeneousness requirements. To this purpose, the criteria listed in this Appendix shall be followed. Colour definition refers to the RAL 840 HR Deutschen Normen Auschuss Standard. All structures, 45 m high over sea level or higher, shall have the upper third painted with orange and white bands.
4.1
Piping identification colours The fluid transported inside each pipe has to be identified by the combination of a background colour and a coding colour, in accordance with Table B-1. Piping shall be identified by the application of coloured bands (painted or adhesive tapes) compatible with the underneath coating, according to the following method: BACKGROUND COLOUR
120 mm DECORATION COLOUR
50 mm
120 mm
CODING COLOUR
The above-mentioned bands shall be applied on those particular positions where the identification of the fluid type is most important (for example on pipes around equipment, machineries and near the valves).
Table B-1 Piping identification colours FLUID Foam generating fluid Vacuum Methane and untreated natural gas LPG propane and butane Gasoline and leaded gasoline Aviation gasoline and fuel Gasoline Oil O.B.D. Depression lines Agricultural use oil Gas and agricultural gas oil Diesel oil, agricultural and marine Crude oil Fuel oil Bitumen Sulphuric acid Inhib. Glycol and hypochl. basic solutions. Treated fuel gas Drains and sewage Air for instrumentation/services Inert gas Steam Potable water Water steam condensate for boiler Sea water Cooling water Produced water Gas containing H2S BACKGROUND COLOUR Red 3020 Blue 5017 Yellow 1023 Yellow 1023 Yellow 1023 Yellow 1023 Yellow 1023 Yellow 1023 Orange 2004 Yellow 1023 Yellow 1023 Yellow 1023 Dark brown 8016 Dark brown 8016 Black 9005 Violet 4005 Violet 4005 Orange 2004 Orange 2004 Blue 5017 Blue 5017 Red 3020 Green 6024 Green 6024 Green 6024 Green 6024 Green 6024 Yellow 1023 CODING COLOUR Green 6024 White Green 6024 Blue 5012 Blue 5012 Red 3020 White 9010 Blue 5017 Brown beige 1011 Brown beige 1011 Brown beige 1011 Yellow 1023 Red 3020 Green 6024 Green 6024 Black 9005 Red 3020 Yellow 1023 Orange 2004 Red 3020 Black 9005 Aluminium 9006 Yellow 1023 Black 9005
4.2
Decoration colours for onshore plants only Table B-2 defines the colours that shall be used to coat the surfaces of on-shore structures, equipment and machineries. Table B-2 Decoration colours for On-shore plants APPLICATION COLOUR RAL 6024 1023 9006 9005 5012 9006 7035 6011 5017 9006 7035 5017 9006 2004 9010 Steel structures, stairs and gangways, skid supports and Signal green foundations Handrails Pipes for fluids (excluding fire-fighting) Hand-wheels and valve operating equipment Cable-trays, explosion proof boxes and cases Fixed vessels, exchangers, towers and columns Turbines, turbo-compressors, combustion motors, etc. Tooling machines pumps, Signal yellow Aluminium Black Blue Aluminium internal Light grey Light green
Rotating electrical machinery: electric motors, alternators Dark Blue (excluding containers, transformers, reactors) Stationary electrical machines: transformers, reactors Electrical control and protection boards and panels Tanks in general Daytime Air traffic signals Aluminium Structures: Light grey Door: Dark Blue Aluminium Orange White
REMARK: In case paint system selection does not allow to apply or use Aluminium colour, it shall be replaced by White 9010.
4.3
Tanks identification for On-shore plants Table B-3 defines the colours to be used to coat structures and equipment surfaces, which are included or installed in On-shore plants. Table B-3 Identification colours for On-shore tanks
Contents Gasoline L.P.G. Diesel oil
Type Above ground
Roof or bottom Aluminium Ral 9006
Shell Aluminium Ral 9006 Aluminium Ral 9006 Aluminium Ral 9006 Grey Ral 7035
Shell base Aluminium Ral 9006 Yellow Ral 1023 Black Ral 9005 Black Ral 9005
Manholes or hatches (for int. tanks only) Aluminium Ral 9006
Cylinders Aluminium sphere heads Ral 9006 Above ground Verticals Above ground buried Verticals Above ground Verticals Above ground Verticals Above ground Verticals Aluminium Ral 9006 Black Ral 9005
Fuel Oil Bitumen
Grey Ral 7010
Crude Oil
Aluminium Ral 9006 Aluminium Ral 9006 Aluminium Ral 9006 Red Ral 3002
Aluminium Ral 9006 Aluminium Ral 9006 Aluminium Ral 9006 Red Ral 3002 Aluminium Ral 9006 Aluminium Ral 9006
Black Ral 9005 Green Ral 6024 Red (1/2 plate) Ral 3002 Red Ral 3002 Orange Ral 2004 Violet Ral 4005 Red Ral 3002
Water
Fire fighting water
Foaming liquid Sulphuric Acid Above ground Verticals Above ground Verticals REMARK: Initials:
Aluminium Ral 9006 Aluminium Ral 9006
Glycol amine
BLACK
Ladders, gangways and parts that often get dirty:
BLACK
20000.VAR.PAI.FUN. REV. 2 - September 1999 Appendix C - Page 1
APPENDIX C
COATINGS FOR ELECTRICAL COMPONENTS AND INSTRUMENTATION
CONTENT
1.
APPLICATION FIELD
2.
REQUIREMENTS PER SINGLE AREA AND RELATED PAINT SYSTEM SHEET
1.
APPLICATION FIELD The protective treatments covered by this Appendix are intended for the following components and electrical and instrumentation equipment: Power, control and protection electrical boards Control panels Local panels Motors and rotating electrical machines Machines Materials for power distribution Instrumentation materials Cable trays Support fixtures This Appendix does not cover electrical and instrumentation components with stainless steel surfaces.
2.
REQUIREMENTS PER SINGLE AREA AND RELATED PAINT SYSTEM SHEET

AREA DESCRIPTION SUBSTRATE LOCATION (1) AREA CODE APPLICABLE PAINT SYSTEM FINAL COLOUR (RAL-F)
Motors and rotating electrical Machines
External surfaces Bodies Terminals Internal surfaces
C.1.1 Indoor Outdoor C.1.2 C.1.3 C.1.4 Indoor Outdoor Indoor Outdoor Indoor C.2.1 C.2.2 C.3 C.4.1
023 023 025 026 023 023 023 023 025 028 025 025 028 028 028 024 028
Dark blue 5017 N/A
Stationary electrical machines (transformers, reactors)
Shaped, finned cofferdams, with or without radiators and tube bundles
Grey 7035 Aluminium 9006 Aluminium 9006 Structures: Grey 7035 Doors: Dark blue 5017
Casings for transformers, reactors Electrical boards: power, distribution, operation and control, protection. Instrumentation: control and setting boards
Internal and external surfaces
Internal surfaces and External surfaces
C.4.2 Outdoor
023
028
Structures and Doors: Dark blue 5017
AREA DESCRIPTION
SUBSTRATE
LOCATION (1)
AREA CODE
APPLICABLE PAINT SYSTEM
FINAL COLOUR (RAL-F)
Local panels to EEx-d/STAGNA IP 55 for: motor start-up units control command adjustment
External surfaces Internal surfaces External surfaces Internal surfaces External surfaces Internal surfaces
Carbon steel Carbon steel Light alloys Light alloys Cast iron Cast iron Outdoor Galvanised steel Indoor Outdoor Indoor Outdoor
C.5.1 C.5.2 C.5.3 C.5.4 C.5.5 C.5.6 C.6 C.7
025 025 028 029
028 028
Blue 5017 (Smoothed) Blue 5017 (Textured) Blue 5017 Orange 2004 Blue 5017 Orange 2004 Suppliers Standard Grey 7035, Blue 5012, on request (ADSI use) Blue 5017 Orange 2004 Blue 5017 Orange 2004
027 + 028 027 + 028 025 028 028
Communication equipment, marine signal lights (including poles) and beacon lights Cable trays (including secondary supports)
Straight and special elements
Materials to EEx-d/EExe/IP55 Motors control units, sockets and lugs, light fixtures junction boxes cases and switchers
External surfaces Internal surfaces External surfaces Internal surfaces
Light alloys Light alloys Cast iron Cast iron Indoor Outdoor
C.8.1 C.8.2 C.8.3 C.8.4
028 029 027 + 028 027 + 028
AREA DESCRIPTION
SUBSTRATE
LOCATION (1)
AREA CODE
EEx-I materials: Boxes Cases
External surfaces Internal surfaces External surfaces Internal surfaces
Light alloys Light alloys Cast iron Cast iron Galvanized steel Carbon steel Light alloys Cast iron Brass Carbon steel Carbon steel Carbon steel Indoor Outdoor Indoor Indoor Outdoor Indoor Outdoor Indoor Outdoor Indoor Outdoor Indoor Outdoor
C.9.1 C.9.2 C.9.3 C.9.4 C.10 C.11.1 C.11.2 C.11.3 C.12 C.13 C.14 C.15
028 029 027 + 028 027 + 028 028 027 028 027 + 028
Blue 5012 Orange 2004 Blue 5012 Orange 2004 Blue 5012 (imp. AD-SI) N/A Aluminium 9006 Blue 5012 (imp. AD-SI)
Conduits EEx-d components, 3-part fittings and locking Accessories for conduits: reductions, nipples, sleeves, slugs, caps, pipe ends, bends, boxes, holders Cable connectors to EEx-d/STAGNI IP55 Supports poles, equipment shelters Pipes, profiles, plates Composite support frames for instrumentation Local batteries racks Pipes, profiles, plates Profiles
Electrolytic cadmium plating or cupro-nichel plating (60 - 100 micron) 027 007 027 + 028 N/A N/A Dark blue 5017
AREA DESCRIPTION
SUBSTRATE
LOCATION (1)
AREA CODE
Electrical and instrumentation equipment casings frames Poles for lighting equipment Poles and towers for street lighting
Profiles Pipes
Carbon steel Carbon steel Carbon steel
Indoor Outdoor Indoor Outdoor Outdoor
C.16 C.17 C.18 027 N/A
Like main structures N/A N/A
Remark: (1) Outdoors: Indoor: directly exposed to all typical agents of the specific environment. inside buildings or outside with protection from direct impingement of sunrays by a roofing.
20000.VAR.PAI.FUN. REV. 2 - September 1999 Appendix D - Page 1
APPENDIX D
COATINGS FOR MACHINES AND PACKAGES
20000.VAR.PAI.FUN. Rev. 2 - September 1999 Appendix D Page 2
CONTENT 1. 2. 3. APPLICATION FIELD IDENTIFICATION COLOURS SUMMARY OF THE REQUIREMENTS PER SINGLE AREA AND RELATED PAINT SYSTEM SHEET
20000.VAR.PAI.FUN. REV. 2 - September 1999 Appendix D - Page 3
1.
APPLICATION FIELD This Appendix covers general provisions, paint systems identification, colours of machines and packages subject to corrosion in Onshore and Offshore plants.
2.
IDENTIFICATION COLOURS MACCHINERIES and PACKAGES COLOUR Light grey RAL 7035 Blue RAL 5017 Light grey RAL 7035 Light grey RAL 7035
Turbines, compressors, pumps, internal combustion motors and related foundations Rotating electrical machines Panels and boards Fixed vessels- exchangers 3.
SUMMARY OF THE REQUIREMENTS PER SINGLE AREA AND RELATED PAINT SYSTEM SHEET
AREA DESCRIPTION SUBSTRATE SERVICE TEMPERATURE AREA CODE SURF. IMPERFECTION PREPARATION GRADES P1 ISO/DIS 8501-3.2 P3 ISO/DIS 8501-3.2 PAINT SYSTEMS 006 009 016 019 007 017 008 018
Machines and packages in seawater immersed units
Carbon steel
Up to 110C from 110 to 400C N/A
D.1 D.2 D.3
20000.VAR.PAI.FUN. REV. 2 - September 1999 Appendix E - Page 1
APPENDIX E
CHARACTERISATION AND PRE-QUALIFICATION REQUIREMENTS FOR COATING MATERIALS AND RELATED PAINT SYSTEMS
September 1999
This document is CONFIDENTIAL and the It shall neither be shown to third parties nor used for purposes other than those for which it has been sent.
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FOREWORD Rev. 0 Cancels and supersedes the Company Specification 20538.VAR.PAI.SDS Total pages No.: 11 September 1999
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CONTENT
1. 1.1 1.2
GENERAL SCOPE Reference standards
2. 2.1 2.1.1 2.1.2 2.1.2.1 2.1.2.2 2.1.3 2.1.3.1 2.1.3.2 2.2 2.3
FUNCTIONAL CHARACTERISTICS Functional requirements General criteria Coating materials characterisation test Applicable to all coating materials type Zinc rich primers Paint systems pre-qualification tests Preparation of panels for testing Pre-qualification tests Safety Documentation
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1.
GENERAL
1.1
SCOPE Scope of this Appendix of Functional Specification 20000.VAR.PAI.FUN Rev. 2 is to define the requirements for the analytical determinations of characterisation and prequalifications of coating materials and paint systems, reported in the sheets enclosed to the Functional Specification. This Appendix is an integral part of the Functional Specification 20000.VAR.PAI.FUN. Rev. 2 and for no reason can be used separately.
1.2
Reference standards This Appendix refers to the last issue of rules and standards, listed in the general part of the specification, which have to be considered an integral part, as well as any other contractual document, of the whole specification.
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2.
FUNCTIONAL CHARACTERISTICS
2.1
Functional requirements
2.1.1
General criteria According to this Appendix, pre-qualification requirements shall apply to all coating materials and paint systems intended to be used on surfaces exposed to severe environmental conditions, as industrial and marine environment, partial and continuous immersion service and to paint systems applied on external surfaces where a high cosmetic appearance is requested. The section intended for the Particular Requirements of each sheet reports pre-qualification tests requested for the specific paint system. All analysis and tests required by this Appendix shall be performed and suitably reported by independent laboratories, qualified and approved by the Company. Two-test levels are requested, divided as follows: a) Tests for the characterization of coating materials, to verify its characteristics, b) Tests for the characterization of paint systems (namely of the applied paint) to verify its suitability and performance in the intended environment and use.
2.1.2 2.1.2.1
Coating materials characterisation test Applicable to all coating materials type Each coating material to be tested shall be clearly identified, as follows: a) Commercial name of the product b) Manufacturer c) Batch number For each Batch Number shall be drawn three samples: one will be used for the analysis, while the other two will be kept, for a time not exceeding the shell life reported on the product data sheet, for possible checks. Each coating material shall be tested, as reported in the Table 1.
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TABLE 1 Test Type Samples and identification Specific gravity Standard/Method ISO 1512 ISO 1513 ISO 2811 Acceptance criteria Not applicable 5% of value published by the manufacturer 3233 5% of value published by the manufacturer 5% of value published by the manufacturer 5% of value published by the manufacturer 5% of value published by the manufacturer
Solids content
ISO ISO 3251
Viscosity
EN 535 ASTM D 1200 EN 456 ISO 3679 ISO 1524
Flash point
Grinding fineness
For two-pack products, the tests shall be performed both for the base and the curing agents. Shop-primers (pre-fabrication primers) shall not be tested. 2.1.2.2 Zinc rich primers Zinc rich primer organic or inorganic, in addition to the requirements mentioned on item 2.1.2.1, shall be conform to standard SSPC-Paint 20. In particular, it will accepted the zinc rich primer of types I-B and I-C (inorganic) and II (organic); having the minimum requirement listed in Table 2:
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TABLE 2 Test Type Standard/Method Acceptance criteria Inorganic Total solids, percentage by weight of paint Pigments, percentage by weight of total solids Total zinc dust, percentage by weight of pigment Total zinc dust, percentage by weight of total solids ASTM D 2369 78% min. Organic 70% min.
ASTM D 2371
85% min.
83% min.
ASTM D 521
87% min.
93% min.
74% min.
77% min.
2.1.3 2.1.3.1
Paint systems pre-qualification tests Preparation of panels for testing Tests shall be performed on steel panels 5/6 mm thick in accordance with the ISO 1514 standard. Standards ISO 1513 and ASTM D 823 shall be taken in due consideration, too. For each tests, 3 series of 4 panels shall be prepared. One series shall be used for the test, while the other two shall be identified and kept for possible checks and controls. Panels shall be treated and painted with the complete paint system listed in the enclosed sheets, according to all requirements provided both by the sheet and by the Functional Specification 20000.VAR.PAI.FUN. Rev 2, including inspections, controls and testing reports of each working step. If in the sheet the possibility to apply the paint system over shop-primed surface is provided, the tests shall be performed on panels painted with the shop-primer, which become an integral part of the paint system subjected to pre-qualification. Shop-primer, not necessarily produced by the same manufacturer of the paint system, shall be of type required by item 2.6 of the Functional Specification. 20000.VAR.PAI.FUN. Rev. 2 Paint systems, intended to be applied on galvanised steel, on stainless steel or special
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alloys, shall be pre-qualified using panels of the same material provided by the sheet, following the requirements and the procedures of the specification. 2.1.3.2 Pre-qualification tests One panel series, prepared as described on previous item 2.1.3.1, shall be tested, as requested by each enclosed sheets, according to the requirements listed in Tables 3.1 and 3.2. At least 3 panels, of the 4 used for each test, have to fulfil the acceptance criteria. Electrolyte, used for the cyclic tests, shall be synthetic seawater according to standard ASTM D1141. Adhesion tests shall be performed using pneumatic tool. For anti-skid paint systems, tests shall be executed without the anti-skid materials. On painted panels, subjected to cyclic tests, a scratch line has to be made, down to bare steel, having length not less than 50 mm and width not less than 2 mm.
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TABLE 3.1 Paint systems pre-qualification tests Test No. 1.A Name Cyclic test Method Salt spray: 72 hours Drying at air: 16 hours UVA 340 nm Weather-Ometer: 80 hours Complete paint system: 168 hour Standard ISO 7253 ASTM G53 Duration Acceptance criteria
25 cycles ALL PAINT SYSTEMS per 4.200 Defects : Standard ISO 4628 - Parts 1 6 hours total Blistering: Rating 0 Rust: Grade Ri0 Cracking: Class 0 Flaking: Class 0 Chalking: Class 2 (not applicable to paint systems for immersion) Adhesion: 1. ASTM D 4541- value 5,0 MPa 2. ASTM D 3359 Method X-Cut: Class 5A Method Cross-Cut: Class 5B PAINT SYSTEMS FOR EXTERNAL AREAS ONLY Gloss: Standard ISO 2813: 60 Gloss variation <10%
This document is CONFIDENTIAL It shall neither be shown to third parties nor used for purposes other than those for which it has been sent.
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TABLE 3.2 Paint systems pre-qualification tests Test No. 2.A Name Condensation chamber Method Standard ISO 6270 Duration 6.000 hours Acceptance criteria Defects : Standard ISO 4628 - Parts 1 6 Blistering: Rating 0 Rust: Grade Ri0 Cracking: Class 0 Flaking: Class 0 Adhesion: 1. ASTM D 4541- value 5,0 MPa 2. ASTM D 3359 - Method X-Cut: Class 5A 3.A 3.B 4.A Cathodic disbonding Water absorption Abrasion resistance Taber test ASTM G8 ISO 62 ASTM D570 ASTM D4060 1.000 cycles 30 days Radius 10 mm max. 1,6% max. 125 mg/1.000 cycles/CS 17 wheel/1000 g (as loss of weight)
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2.2
Safety During panels preparation and paints use, recommendations reported on manufacturer Safety Data Sheets, published in accordance with the Decreto Ministero della Sanit No. 50 dated 16/02/1993 or with the laws and decrees in force in the country where the work is done, shall be carefully observed.
2.3
Documentation All documentation reporting the test results, required by this Appendix, shall be issued by an independent laboratory and forwarded in original to the Company.
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20000.VAR.PAI.FUN. Rev. 2 - September 1999 Enclosures - Page 1
ENCLOSURES
PAINT SYSTEMS SHEETS
NOTE The enclosed paint systems sheets are an integral part of the Functional Specification 20000.VAR.PAI.FUN. Rev. 2. Therefore, they cannot be used separately without the support of the specification and its Appendixes.
20000 VAR.PAI.FUN. Rev. 2 - September 1999 Enclosures - Page 1
ENCLOSURES
PAINT SYSTEMS SHEETS
NOTE The enclosed paint systems sheets are an integral part of the Functional Specification 20000.VAR.PAI.FUN. Rev. 2. Therefore, they cannot be used separately without the support of the specification and its Appendixes.
PAINT SYSTEM No.

PAINT SYSTEM SUITABLE FOR THE FOLLOWING AREAS (see Appendixes A, B, C and D)
001
A.1
A.2.2
A.4
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
Carbon steel Shop-primed carbon steel General On damages Stainless Steel/Special Alloys Galvanised carbon steel
PAINT SYSTEM
Sa 3 - ISO 8501-1 Sa 3 - ISO 8501-1 N.A. N.A. N.A.
Coarse - ISO 8503 Coarse - ISO 8503 N.A. N.A. N.A.
Coat 1 2
Product Type
GLASS FLAKE REINFORCED POLYESTER GLASS FLAKE REINFORCED POLYESTER
Nominal Dry Film Thickness (m)

750 750
Total Minimum Dry Film Thickness (DFT)
1500
PARTICULAR REQUIREMENTS
Characterisation of the coating materials and paint systems pre-qualification according to the Appendix "E" requirements. Test: 1.A 2.A 3.A 3.B 4.A On A.2.2 and A.4 areas, before 2nd coat application, a suitable anti-skid material shall be added (inert, light colour and size of 1-2 mm). This material shall be evenly applied on the coating.
The escape ways shall be painted and marked according to the current regulation.
NOTE
PAINT SYSTEM No.

002
A.1
A.2.2
A.4
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Coat 1 2
Product Type
GLASS FLAKE REINFORCED EPOXY GLASS FLAKE REINFORCED EPOXY

500 500
1000
Characterisation of the coating materials and paint systems pre-qualification according to the Appendix "E" requirements. Test: 1.A 2.A 3.A 3.B 4.A On A.2.2 and A.4 areas, before 2nd coat application, a suitable anti-skid material shall be added (inert, light colour and size of 1-2 mm). This material shall be evenly applied on the coating.
NOTE
PAINT SYSTEM No.

003
A.1
A.2.2
A.4
B.7.1
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Coat 1 2 3
EPOXY CERAMIC EPOXY CERAMIC EPOXY CERAMIC
Product Type

125 125 125
375
Characterisation of the coating materials and paint systems pre-qualification according to the Appendix "E" requirements. Test: 1.A 2.A 3.A 3.B 4.A On A.2.2 and A.4 areas, before 3rd coat application, a suitable anti-skid material shall be added (inert, light colour and size of 1-2 mm). This material shall be evenly applied on the coating.
NOTE
PAINT SYSTEM No.

004
A.1
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Coat 1
Product Type
TERMAL-SPRAY METALLIC COATING
The termal-spray metallic coating treatment shall be made according to specification ENI/AGIP 20004.VAR.PAI.FUN.
NOTE
PAINT SYSTEM No.

005
A.2.1
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Medium - ISO 8503 Medium - ISO 8503 N.A. N.A. N.A.
Coat 1 2 3 4
INORGANIC ZINC PRIMER EPOXY PRIMER EPOXY UNDERCOAT EPOXY TOPCOAT
Product Type

50 75 40 60 100 125 100 125
310
Characterisation of the coating materials and paint systems pre-qualification according to the Appendix "E" requirements. Test: 1.A 2.A 3.A 3.B 4.A Between 3rd and 4th coat, a suitable anti-skid material shall be added (inert, light colour and size of 1-2 mm). This material shall be evenly applied on the coating.
NOTE
PAINT SYSTEM No.

006
B.9.1
A.3.1 B.9.4
A.5 B.9.7
B.1.1 B.9.9
B.2.1. B.9.11
B.3.1 B.9.13
B.4 B.9.15
B.5.1 B.11.1
B.6.1 B.12
B.6.2 D.1
B.8.1
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS

PAINT SYSTEM
Coat 1 2 3 4
Product Type
INORGANIC ZINC PRIMER EPOXY PRIMER EPOXY UNDERCOAT POLYURETHANE TOPCOAT

50 75 40 60 125 175 50
310
Characterisation of the coating materials and paint systems pre-qualification according to the Appendix "E" requirements. Test: 1.A 2.A
NOTE
PAINT SYSTEM No.

007
B.9.1
A.3.1 B.9.4
A.5 B.9.7
B.1.1 B.9.9
B.2.1. B.9.11
B.3.1 B.9.13
B.4 B.9.15
B.5.1 B.11.1
B.6.1 B.12
B.6.2 D.1
B.8.1
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS

PAINT SYSTEM
Coat 1 2 3 4
Product Type
INORGANIC ZINC PRIMER EPOXY PRIMER EPOXY UNDERCOAT FLUOROPOLYMER TOPCOAT

50 75 40 60 125 175 40
300
NOTE
PAINT SYSTEM No.

008
B.9.1
A.3.1 B.9.4
A.5 B.9.7
B.1.1 B.9.9
B.2.1. B.9.11
B.3.1 B.9.13
B.4 B.9.15
B.5.1 B.11.1
B.6.1 B.12
B.6.2 D.1
B.8.1
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS

PAINT SYSTEM
Coat 1 2 3
ORGANIC ZINC PRIMER EPOXY UNDERCOAT
Product Type

50 75 200 50
POLYURETHANE TOPCOAT
310
NOTE
This document is CONFIDENTIAL and the sole property of ENI. It shall neither be shown to third parties nor used for purposes other those for which it has been sent.
PAINT SYSTEM No.

009
A.3.2
B.1.2
B.8.2
D.2
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Coat 1 2 3
INORGANIC ZINC PRIMER SILICONE ALUMINIUM SILICONE ALUMINIUM
Product Type

50 75 20 30 20 30
100
To assure the correct curing of paint film, shall be followed the paint manufactures' recommendations reported in the data sheet of each product.
NOTE
PAINT SYSTEM No.

010
B.1.3
B.8.3
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Coat 1 2
SILICONE ALUMINIUM SILICONE ALUMINIUM
Product Type

20 30 20 30
40
To assure the correct curing of paint film, shall be followed the paint manufactures' recommendations reported in the data sheet of each product.
NOTE
PAINT SYSTEM No.

011
A.8
A.9
B.1.4
B.2.2
B.3.2
B.5.2
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
N.A. N.A. N.A. SSPC -SP 7 ASTM D 2092
N.A. N.A. N.A. Medium - ISO 8503 Fine - ISO 8503
Coat 1 2 3
EPOXY PRIMER EPOXY UNDERCOAT
Product Type

40 60 125 175 40
FLUOROPOLYMER TOPCOAT
240
NOTE
PAINT SYSTEM No.

012
A.8
A.9
B.1.4
B.2.2
B.3.2
B.5.2
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
N.A. N.A. N.A. SSPC -SP 7 ASTM D 2092
N.A. N.A. N.A. Medium - ISO 8503 Fine - ISO 8503
Coat 1 2 3
Product Type

40 60 125 175 50
POLYURETHANE TOPCOAT
250
NOTE
PAINT SYSTEM No.

013
A.6
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Coat 1 2 3 4 5
INORGANIC ZINC PRIMER EPOXY PRIMER INTUMESCENT PRODUCT INTUMESCENT PRODUCT
Product Type

50 75 40 60 See note See note 50
POLYURETHANE TOPCOAT Total Minimum Dry Film Thickness (DFT)
The system shall be pre-qualified and approved by authorities according to the current regulation.
The thickness of intumescent product shall be in accordance with regulations requirements and the fire resisting properties required for the area (H60, H90, H120).
NOTE
PAINT SYSTEM No.

014
A.7.1
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Sa 2-ISO 8501-1 SSPC - SP 1 St 3 - ISO 8501-1 N.A. N.A.
Medium - ISO 8503 Medium - ISO 8503 Medium - ISO 8503 N.A. N.A.
Coat 1 2 3
ALKYD PRIMER ALKYD PRIMER ALKYD TOPCOAT
Product Type

50 80 50 80 50
180
NOTE
PAINT SYSTEM No.

015
A.7.2
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Sa 2-ISO 8501-1 SSPC - SP 1 St 3 -ISO 8501-1 N.A. N.A.
Medium - ISO 8503 Medium - ISO 8503 Medium - ISO 8503 N.A. N.A.
Coat 1
MODIFIED EPOXY
Product Type

100 150
130
NOTE
PAINT SYSTEM No.

016
D.3
A.10
A.11
A.12
B.9.3
B.9.8
B.9.12
B.9.14
B.9.16
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Coat 1 2
EPOXY PAINT EPOXY PAINT
Product Type

100 150 100 150
250
Characterisation of the coating materials and paint systems pre-qualification according to the Appendix "E" requirements. Test: 1.A 2.A 3.A 3.B 4.A
For areas A.12 and B.9.16 the paint system shall be certified and approved by authorities for potable water.
NOTE Before to decide the paint system to be used is necessary to check with the paint maker, the chemical resistance of the system with the products that will be stocked inside the tanks.
PAINT SYSTEM No.

017
D.3
A.10
A.11
A.12
B.9.3
B.9.8
B.9.12
B.9.14
B.9.16
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Coat 1 2 3
EPOXY PRIMER EPOXY UNDERCOAT EPOXY TOPCOAT
Product Type

75 125 75 125 75 125
300
NOTE Before to decide the paint system to be used is necessary to check with the paint maker, the chemical resistance of the system with the products that will be stocked inside the tanks.
PAINT SYSTEM No.

018
B.9.14
A.10 B.9.16
A.11 D.3
SUBSTRATE
A.12
B.9.3
B.9.5
B.9.8
B.9.10
B.9.12
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Coat 1 2 3
EPOXY-PHENOLIC EPOXY-PHENOLIC EPOXY-PHENOLIC
Product Type

75 125 75 125 75 125
270
NOTE Before to decide the paint system to be used is necessary to check, with the paint maker, the chemical resistance of the system with the products that will be stored in the tanks.
PAINT SYSTEM No.

019
D.3
A.10
A.11
A.12
B.9.3
B.9.8
B.9.12
B.9.14
B.9.16
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Sa 2-ISO 8501-1 Sa 2-ISO 8501-1 N.A. N.A. N.A.
Coat 1 2
EPOXY PRIMER EPOXY SOLVENT FREE
Product Type

50 75 275 325
350
PAINT SYSTEM No.

020
B.7.2
B.9.8
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
N.A. N.A. N.A. N.A. ASTM D 2092
N.A. N.A. N.A. N.A. N.A.
Coat 1 2
EPOXY PRIMER
Product Type

50 1000
EPOXY HIGH BUILD SOLVENT FREE
1050
PAINT SYSTEM No.

021
B.9.2
B.9.6
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Sa 3 -ISO 8501-1 Sa 3 -ISO 8501-1 N.A. N.A. N.A.
Coat 1 2 3 4
INORGANIC ZINC PRIMER EPOXY PRIMER EPOXY UNDERCOAT
Product Type

50 75 40 60 125 175 60
ALUMINIUM EPOXY TOPCOAT
320
Characterisation of the coating materials and paint systems pre-qualification according to the Appendix "E" requirements. Test: 1.A
NOTE
PAINT SYSTEM No.

022
B.11.2
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Sa 3 -ISO 8501-1 Sa 3 -ISO 8501-1 N.A. N.A. N.A.
Coat 1
INORGANIC ZINC PRIMER
Product Type

75
75
NOTE
PAINT SYSTEM No.

023
C.1.1
C.1.2
C.2.1
C.2.2
C.4.1
C.4.2
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Sa 2 -ISO 8501-1 SSPC - SP 1 St 3 - ISO 8501-1 N.A. N.A.
Medium - ISO 8503 N.A. N.A. N.A. N.A.
Coat 1 2 3
ALKYD PRIMER ALKYD PRIMER ALKYD TOPCOAT
Product Type

20 40 20 40 50
110
NOTE
PAINT SYSTEM No.

024
C.1.2
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Coat 1 2
Product Type
ACRYLIC EMULSION PRIMER ACRYLIC EMULSION TOPCOAT

50 100 50 100
150
NOTE
PAINT SYSTEM No.

025
C.1.3
C.2.1
C.3
C.4.1
C.5.1
C.5.2
C.6
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Coat 1
EPOXY POWDERS
Product Type

75
75
NOTE
PAINT SYSTEM No.

026
C.1.4
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Sa 2 - ISO 8501-1 SSPC - SP 1 St 2 - ISO 8501-1 N.A. N.A.
Coat 1
ALKYD PRIMER
Product Type

60 80
70
NOTE
PAINT SYSTEM No.

027
C.13
C.5.5 C.14
C.5.6 C.15
SUBSTRATE
C.8.3 C.17
C.8.4
C.9.3
C.9.4
C.11.1
C.11.3
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
ASTM A123, A153 N.A. N.A. ASTM A123, A153 N.A.
N.A. N.A. N.A. N.A. N.A.
Coat 1
HOT DIP GALVANISED
Product Type

400 g/m
400 g/m
NOTE (1)
For the areas C.5.5, C.5.6, C.8.3, C.8.4, C.9.3, C.9.4, C.11.3 and C.15 this system shall be completed with the system reported on the sheet No. 028
PAINT SYSTEM No.

028
C.5.3 C.9.3
C.1.2 C.5.5 C.9.4
C.2.1 C.5.6 C.10

SUBSTRATE
C.2.2 C.6 C.11.2
C.3 C.7 C.11.3
C.4.1 C.8.1 C.15
C.4.2 C.8.3
C.5.1 C.8.4
C.5.2 C.9.1
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Sa 2-ISO 8501-1 SSPC - SP 1 St 3 - ISO 8501-1 N.A. ASTM D 2092
Coat 1 2 3
EPOXY PRIMER EPOXY UNDERCOAT EPOXY TOPCOAT
Product Type

50 100 50 100 50 100
225
NOTE (1)
For the areas C.5.5, C.5.6, C.8.3, C.8.4, C.9.3, C.9.4, C.11.3 and C.15 the system reported on the sheet No. 027 shall be completed by this system.
PAINT SYSTEM No.

029
C.5.4
C.8.2
C.9.2
SUBSTRATE
SURFACE PREPARATION
SURF. ROUGHNESS
PAINT SYSTEM
Sa 2-ISO 8501-1 SSPC - SP 1 St 3 - ISO 8501-1 N.A. ASTM D 2092
Coat 1 2 3
Product Type

50 100 50 100
MOISTURE CONDENSATION RESISTANT
NOTE

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Eni S.p.A.

20000.VAR.PAI.FUN. Rev. 2 - September 1999 Page 1

PROTECTIVE COATING AND HOT DIP GALVANISING

M.CORNAGO 2 1 REV. REVISION REVISION DESCRIPTION CORM TESM PREP.

M.CORNAGO CORM CORM VERIF.

D.CONDANNI CORM CORM APPR. 09 - 99 11 - 97 DATE

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ISO 2811 ISO 2813

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ISO 6270 ISO 7523 ISO 8501-1

ISO 8502 Parts 3 10

ISO 8503 Parts 1 4

ISO 8504 Parts 1 3

ISO 11124 Part 1 4

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ISO 11125 Parts 1 7

ISO 11126 Parts 1 8

ISO 11127 Parts 1 7

ISO 12944 Parts 1 8 RAL 840 HR UNI 5745

UNI 8403 E 14.07.000.0

European scale of degree of rusting for anticorrosive paints "Stockholm 1961"

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ASTM D 1141 ASTM D 1200

ASTM D 2369 ASTM D 2371 ASTM D 3359 ASTM D 4060

ASTM D 4285 ASTM D 4541

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SSPC-PA 2 SSPC-SP 1 SSPC-Paint 20

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FUNCTIONAL NORMATIVE REQUIREMENT

Material Safety Data Sheet:

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