Drilling

Deeper holes with external coolant supply. Usually drilling of a hole can be performed in one single step. But if deep holes are drilled (more than 3 x D), using external uid supply, one third of the depth can be drilled continuously followed by a peck drilling cycle. But peck drilling of deep holes should be problem solver only. Peck drilling cycle: After drilling one third of the depth, the drill is lifted sufcient for chip evacuation, cleaning of the hole and then followed by repeated drilling cycles.

Drilling of non-at surfaces. Drilling of component surfaces inclined to a maximum of 10 is acceptable but a reduction of feed is essential on entry to prevent drill sliding, and, when the drill exits, to prevent wear on circular land or even drill breakage.

C
Inclination smaller than 5: cutting action is intermittent. The feed should be reduced to 1/3 of normal feed rate until cutting full diameter.

Through-holes: when exiting through-holes the feed must be reduced to 1/3 of normal feed.

F
Inclination of 510: start by performing a centering operation with a short drill with the same point angle. Alternatively, mill a small at.

Inclination larger than 10: drilling is not possible unless the entry surface is prepared.

E 16

Drilling

Irregular surfaces: when entering, the feed must be reduced to a quarter normal rate in order to avoid chipping.

Concave surfaces: are possible to drill if the radius is larger than 15 times the drill diameter. The feed should be reduced to a third of normal rate when entering.

Convex surfaces: are possible to drill if the radius is larger than 4 times the drill diameter and the hole is perpendicular to the radius. The feed should be reduced to a half of normal rate when entering.

Cross-hole drilling: can be made if the feed is reduced to a quarter of normal rate when entering and exiting the cross hole.

E
Stack drilling: drilling of more than one workpiece-plate at a time is possible with full feed providing the following measures are taken: - good clamping of the plates, especially since plates are generally not perfectly at. A common practise is to put industrial paper (thickness approx. 0.51 mm) between the plates. This levels out irregularities and dampens vibrations. A further benet for including paper is to keep the chips in place and also to protect the drill from being damaged by the end disc, formed at the exit of each plate. If possible, the plates should also be secured and clamped in the centre before drilling starts. Enlarging holes: Counterboring operations are not possible with Coromant Delta-C drills.

E 17

Drilling

Cutting uid supply

The cutting uid supply when drilling with Delta-C is an important factor for successful performance. Chip evacuation and lubrication between drill and hole wall are primary functions which have to be supported. Nominal and minimum values for cutting uid pressure and volume are shown in diagrams. These values are a guide and may need adjustment depending on the machining conditions. Cutting uid for Coromant Delta-C drills in order to achieve a good machining result a soluble oil with EP additives should be used, but in certain applications neat oil could give a better result. If a soluble oil is used, it should contain at least 10 - 12% oil for max. tool life. When drilling in high alloy, hard or stainless steels, a better result is obtained with richer soluble (25% oil) or neat cut-

ting oils. A richer mixture can result in longer drill life combined with better hole tolerances and surface nish. With an external cutting uid supply, improper chip evacuation can occur if the cutting uid nozzle is not properly directed onto the periphery of the tool in line with the ute spiral. This condition can lead to blue or brown chips, undersized holes, drill breakage or wear on the guiding chamfers of the drill. To optimize chip evacuation, at least one cutting uid jet (two if drill is stationary) must be directed at a slight angle to the tool axis. Smaller diameter drills need higher pressure than larger drills, because the uid volume going through is less. The cutting uid pressure will be critical for smooth chip evacuation particularly at high speeds. Internal cutting uid supply is always preferred. External supply is also acceptable and can help to avoid built-up edge formation. In some situations drilling with mist cutting uid gives improvements at high surface speeds.

Delta-C drills are available in versions designed for internal as well as external cutting uid supply.

Coromant Delta-C drills for aluminium machining.

5 4 3

3xD 5xD 0.6 1.0 0.5 0.8 0.4 0.6 0.3 0.4 5 10 15 20 Dc mm
Pressure

2 1

10

15

20 Dc mm

Volume

E 18

Drilling

Cutting data
Effects of cutting speed: the main factor in determining tool-life affects power consumption Excessive cutting speed can lead to: rapid ank wear on drill plastic deformation of cutting edges poor hole quality out of tolerance Cutting speed too low: built-up edge formation on drill negatively affect chip evacuation poor productivity/high cost per hole Effects of feed rate: decisive for chip formation affects power consumption contributes to mechanical and thermal stress High feed rate leads to: good chip control less time in cut less tool wear higher risk of drill breakage hole quality can deteriorate Low feed rate leads to: longer chips quality improvement accelerated tool wear longer time in cut/higher cost per hole Importance of chip control: Poor chip control can lead to unsatisfactory hole-nishes and possible breakage of the Delta-C drill.

E 19

Drilling

Collet practice: use sealed collets in combination with internal cutting uid supply. carry out collet and tool maintenance frequently. replace worn and damaged collets with new ones.

B
Good quality chucks are vital for accurate.

C Maintenance
A collet and tool shank in bad condition will ruin an otherwise accurate setup. When using a collet chuck, it must be carefully checked that the collet and the tool shank - are in good condition, and from burrs and dirt. Old collets lose their precision very quickly. Conrm that TIR (Total Indicator Readout) is within 20 microns (m). An unacceptable run-out can be temporarily reduced by turning the drill or the collet 90 or 180 to nd lowest TIR. Whistle Notch and collet chucks can give rise to a run-out of 40 microns which must be improved on to achieve an acceptable result. Consistent and accurate clamping of the tool shank is always achieved in a CoroGrip power chuck. If collets are required their run-out is up to 23 microns only. Tool-life ensuring a long predicatable one by: a rigid set-up will improve tool-life For best performance in demanding operations, the Delta-C should be clamped in a rigid, high precision chuck. Recommended is the hydromechanical power chucks CoroGrip and Hydrogrip as they provide the highest torque transmission and the lowest run-out on the market. Other suitable holding tools include shrink t and hydraulic chucks. Between 5-10 times extra life by regrinding and recoating A Delta-C drill can be reground. However, it is important to follow the specic instructions so that the original Delta-C geometry is retained and accordingly the performance. For reconditioning to retain the original tool geometry, the wear before regrinding must not exceed the maximum indicated in the recommendations. Since the coating disappears when regrinding the ank, resistance to wear will be reduced and recoating is therefore recommended.

Coromant Delta-C drills can be reground according to specic instructions.

E 20

Drilling

If problems should occur Delta-C drills

How to identify and rectify tool problems when drilling with Delta-C drills.
Problem Cause
1. Too low cutting speed and edge temperature 2. Too large neg. land 3. No coating 4. Too low percentage of oil in the cutting uid
Built up edge

Solution
1. Increase cutting speed or use external cutting uid 2. Sharper cutting edge 3. Coating on the edge 4. Increase the percentage of oil in the cutting uid

B
1. Unstable xturing 2. TIR too large 3. Intermittent cutting 4. Insufcient cutting uid (Thermal cracking) 5. Unstable toolholding 1. Check xture 2. Check radial run-out 3. Lower the feed 4. Check cutting uid supply 5. Check the toolholder

Chipping on the cutting edge corner

1. Cutting speed too high 2. Feed too low 3. Grade too soft 4. Lack of cutting uid

1. Lower the cutting speed 2. Increase the feed 3. Change to a harder grade 4. Check for proper cutting uid supply

E
Large wear on the cutting edge

1. Unstable conditions 2. Maximum allowed wear exceeded. 3. Grade too hard

1. Check the setup 2. Replace drill sooner 3. Change to softer grade

Chipping on the cutting edges

G
1. TIR too large 2. Cutting uid too weak 3. Cutting speed too high 4. Abrasive material 1. Check the radial runout 2. Use neat oil or stronger emulsion 3. Lower cutting speed 4. Change to harder grade

Wear on the circular lands

E 21

Drilling

Problem

Cause
1. Cutting speed too low 2. Feed too high 3. Chisel edge too small

Solution
1. Increase cutting speed 2. Lower feed 3. Check dimensions

Wear on the chisel edge

1. Cutting speed or/and feed too high 2. Not enough cutting uid supply

1. Lower the cutting speed or/and feed 2. Increase cutting uid pressure and volume 3. Use a harder grade

3. Unsuitable drill/grade

Excessive wear due to plastic deformation

1. Insufcient clamping

1. Stabilize workpiece and drill 2. Improve clamping 3. Check cutting data 4. Check machine 5. Adjust cutting data/uid supply 6. Lower the feed 7. Check wear more frequently

E
Drill breakage

2. Workpiece is moving 3. Unsuitable cutting conditions 4. Insufcient spindle power 5. Chip jamming 6. Feed too high 7. Excessive wear

1. Inconsistent cutting uid

1. Check cutting uid supply 2. Fill cutting uid tank

H
Thermal cracks (Notches)

E 22

Drilling

How to identify and rectify workpiece errors when drilling with Delta-C drills.
Problem Cause
1. Unstable conditions drill/workpiece 2. TIR too large 3. Drilling against inclined surface 4. Non-symmetrical edges (reground) 5. Feed too high

Solution
1. Improve workpiece clamping 2. Improve TIR 3. Spot drill surface 4. Check regrinding geometry 5. Reduce feedrate

Hole off centre

1. Feed too high 2. Drill is worn out 3. The negative land on the cutting edge too wide 4. Too sharp an outer diameter corner
Burr on exit side

1. Lower the feed 2. Change drill more often 3. Smaller negative land width 4. Use corner chamfer or radius

1. Unstable conditions
Ra

1. Improve clamping of workpiece/drill 2. Improve TIR 3. Check cutting fluid supply 4. Adjust cutting data/cutting fluid supply 5. Reduce feed

2. Too large TIR 3. Not enough or weak cutting fluid supply (volume or pressure) 4. Chip jamming 5. Feed too high

F
Bad surface finish

1. Unsuitable cutting conditions 2. Poor toolholding of drill/workpiece 3. Non symmetrical geometry 4. Too large TIR

1. Increase speed, reduce feed 2. Check holding and clamping 3. Check regrinding 4. Improve TIR

H
Hole is too big

E 23

Drilling

Wear denition Coromant Delta-C

Flank Zone Drill centre
Drill diameter Flank wear VB mm Zone Dc mm 3.00 6.01 10.01 14.01 17.01 6.00 10.00 14.00 17.00 20.00 1 0.20 0.20 0.25 0.25 0.30 2 0.20 0.20 0.25 0.25 0.30 3 0.20 0.25 0.25 0.30 0.35 Crater wear KB mm Zone 1 0.20 0.25 0.30 0.30 0.35 2 0.20 0.25 0.30 0.30 0.35 3 0.20 0.25 0.30 0.30 0.35

Circular land

Face
In ISO K-materials, performance can be improved by adding corner chamfers to the drill 0.54.0 mm x (20-45). In ISO Hmaterials, a corner radius can be added to slow down the wear rate. r = 0.2Dc/10 mm.

E 24

Drilling

Grades for CoroDrill Delta-C

Wear resistance

01
Good

P
GC 1210

K
GC 1210 GC 1220

N
Aluminium / Non-ferrous
GC N20D

S
Heat resistant and titanium alloys

H
Hardened materials
GC 1220

10 20
Steel

Stainless steel

Cast iron

GC 1220

GC 1220

GC 1220

Average conditions

30 40

GC 1220

Difcult

50

Toughness

PVD-coatings for CoroDrill Delta-C available as Tailor Made

Balinit A TiN general purpose coating for most drilling applications. Most recoaters supply this type of coating. Delta drill P20 and K20 has this coating. Application: Steel, C.I., non-ferrous materials. Balinit B TiCN general coating for harder materials giving higher edge temperature. Application: Harder steel, harder C.I. up to 300 HB. Coromant bronze TiN/TiAlN. A more tough coating compared to Futura Nano. Also better adherence to the substrate and improved resistance to crater wear compared to Futura Nano. Grade 1220 has this coating. Application: Most materials including ISO H, S and N-types. Balinit G TiCN + TiN. General coating for most materials.. Application: Steel, C.I., stainless, HRSA, hard materials, nonferrous materials. Futura Nano Balinit TiAlN. General coating for harder steels 35-55 Rc. Good abrasive wear resistance and medium toughness. Allows higher speeds and dry/semi-dry conditions. Application: Steel, stainless, C.I., non-ferrous, HRSA and titanium. Futura Top Balinit TiAlN. General coating with good abrasive wear resistance and medium toughness. Very smooth surface nish giving low adherence from work material on the cutting edge. Recommended for R850-Al drill. Application: Steel, stainless, C.I., non-ferrous, HRSA and titanium. HardLube Balinit TiAlN + WC/C. "Low friction" coating, promotes good chip evacuation and temperature control. Application: Low carbon steel, HRSA-material, cobalt-chrome. Difcult to machine materials. Problem solver.

E 25

Drilling

Cutting data CoroDrill Delta-C R840/841/850/415.5

Material

New Coromant grade HB

Cutting speed vc m/min

Drill diameter, mm
3.006.00 6.0110.00 10.0114.00 14.01-20.00

CMC No

Feed fn mm/r 3) C = 0.05-0.10% C = 0.10-0.25% C = 0.25-0.55% C = 0.55-0.80% Carbon tool steel 1220 1220 1220 1220 1220 1220 1220 1220 1220 1220 1220 1220 80-140 80-140 80-140 70-130 70-120 70-120 70-100 50-80 40-80 40-70 70-130 70-120 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.20 0.10-0.20 0.10-0.20 0.08-0.14 0.08-0.14 0.10-0.20 0.10-0.20 0.15-0.34 0.15-0.34 0.15-0.34 0.15-0.34 0.15-0.34 0.14-0.30 0.14-0.30 0.14-0.25 0.10-0.22 0.10-0.22 0.15-0.34 0.15-0.34 0.20-0.40 0.20-0.40 0.20-0.40 0.20-0.40 0.20-0.40 018-0.35 018-0.35 018-0.35 0.14-0.25 0.12-0.25 0.20-0.40 0.20-0.40 0.22-0.45 0.22-0.45 0.22-0.45 0.22-0.45 0.22-0.45 0.20-0.40 0.20-0.40 0.20-0.38 0.16-0.32 0.18-0.28 0.22-0.45 0.22-0.45

Unalloyed steel 01.0 125 01.1 125 01.2 150 01.3 170

High carbon steel 01.4 210 Low alloy steel 02.1 180 02.2 275 02.2 350 High alloy steel 03.11 200 03.21 325 Steel castings
06.1 06.2 180 200

Non-hardened Hardened and tempered Hardened and tempered Annealed Hardened tool steel Unalloyed Low-alloy (alloying elements <5%)

Stainless steel 05.11 200

Non-hardened / Ferritic/Martensitic Austenitic

05.21

180

1220 1030 1220 1030 1220 1030 1220 1220 1220 1220 1220

40-801) 35-601) 40-801) 35-601) 40-801) 35-60 10-25 10-25 10-25 20-60 20-60

0.08-0.14 0.08-0.14 0.08-0.14 0.08-0.14 0.08-0.14 0.08-0.14 0.06-0.12 0.06-0.12 0.06-0.12 0.06-0.12 0.06-0.12

0.08-0.20 0.10-0.22 0.08-0.20 0.10-0.22 0.08-0.20 0.10-0.22 0.08-0.15 0.08-0.15 0.08-0.15 0.08-0.20 0.08-0.20

0.12-0.22 0.14-0.28 0.12-0.22 0.14-0.28 0.12-0.22 0.14-0.28 0.08-0.15 0.08-0.15 0.08-0.15 0.14-0.28 0.14-0.28

0.14-0.24 0.16-0.30 0.14-0.24 0.16-0.30 0.14-0.24 0.16-0.30 0.10-0.16 0.10-0.16 0.10-0.16 0.16-0.30 0.16-0.30

Stainless steel 15.21 200

Austenitic castings

Heat resistant super alloys Nickel base 20.21 20.22 20.24 23.21 23.22 250 350 320 Rm 2) = 850 Rm 2) =1050 Annealed or solution treated Aged or solution treated and aged Cast or cast and aged , near and + alloys, annealed + alloys in aged conditions, alloys, annealed or aged Ferritic (short chipping) Pearlitic (long chipping) Low tensile strength High tensile strength

Titanium alloys

Malleable cast iron 07.1 130 07.2 230 Grey cast iron 08.1 180 08.2 260

1220 1220 1220 1220 1220 1220 1220 1220 1220/N20D 1220/N20D

90-150 70-130 90-150 70-130 80-110 70-100 30-50 15-25 120-230 120-230

0.15-0.30 0.15-0.25 0.15-0.30 0.15-0.25 0.15-0.30 0.15-0.25 0.06-0.10 0.06-0.10 0.15-0.25* 0.15-0.25*

0.25-0.40 0.20-0.35 0.25-0.40 0.20-0.35 0.25-0.40 0.20-0.35 0.08-0.12 0.08-0.12 0.20-0.40* 0.20-0.40*

0.35-0.60 0.30-0.55 0.35-0.60 0.30-0.55 0.35-0.60 0.30-0.55 0.10-0.15 0.10-0.15 0.30-0.50* 0.30-0.50*

0.40-0.60 0.35-0.55 0.40-0.60 0.35-0.55 0.40-0.60 0.35-0.55 0.12-0.18 0.12-0.18 0.40-0.60* 0.40-0.60*

Nodular cast iron, SG iron Ferritic 09.1 160 Pearlitic 09.2 250

Extra hard steel 04.1 04.1 30.11 30.21 43-47 HRc 47-60 HRc 60 75 Hardened and tempered

Aluminium alloys

Wrought or wrought and coldworked, non aging Cast, non-aging

Copper and copper alloys 33.1 33.2 110 90 Free cutting alloys, 1% Pb Brass, leaded bronzes, 1% Pb 1220/N20D 1220/N20D 90-150 90-150 0.15-0.25* 0.15-0.25* 0.20-0.40* 0.20-0.40* 0.30-0.50* 0.30-0.50* 0.40-0.60* 0.40-0.60*

1) Internal cutting uid supply is recommended when drilling stainless steel as a good supply of coolant at the cutting edges is essential for chip evacuation and tool life. 2) Rm = ultimate tensile strength measured in MPa. 3) Higher feeds should be used in stable and favourable machining conditions.

E 26

Drilling

Graphs for Corodrill Delta-C R841, R840 and R850

Feed force
Ff [kN] 5 4 3 2 1 0 0 2 4 6 8 10 12 14 16 18 20 Dc [mm] Drill diameter

Cutting uid ow
l/min q 10 9 8 7 6 5 4 5 10 15 20 Dc [mm] Drill diameter Min

Ff = 0.5 Dc fn kcfz sinr [N] 2

Net power
Pc [kW] 5 4 3 2 1 0 0 2 4 6 8 10 12 14 16 18 20 Dc [mm] Drill diameter

Pc =

Dc fn kcfz vc [kW] 240 x 103

The graphs show nominal values which should not be regarded as strict recommendations. The values may need adjusting depending on the machining conditions e.g., the type of material.

Note that only net power ratings are given. Allowance must be made for the efciency of the machine and the cutting edge wear.

Machining recommendations
Stainless Steel
For these applications grade GC1220 in drill type R840 with internal coolant supply is the rst choice. Use high feed rate. If chip control is difcult to obtain with recommended cutting data, reduce the the feed towards minimum value. Use the highest coolant pressure/quantity available. Rich mixture will improve performance.

F Aluminium
First choice is type R850 in grade N20D recommended to run with high cutting data in Si Aluminium of below 12%. High penetration rate possible with minimal burr formation on both enter and exit side of hole.

Steel
First choice in general steel material is type R840 grade 1220. Drills with both internal and external coolant supply is available. Also possible to drill in hardened steel up to 60 HRC with this grade. When drilling hard material material use shortest possible ute length.

E 27

Drilling

CoroDrill Delta-C R840 with cylindrical and Whistle Notch shanks

Corner Mod.
1 = Standard type with special diameter and length, Dc1 = 3.020.0 mm CYL WN

A
2 = Chamfer drill with extended shank, Dc1 = 3.016.0 mm CYL WN

Coolant supply

B
3 = Standard type with extended shank, Dc1 = 3.020.0 mm CYL WN

External Internal

C
4 = Step drill, Dc1 = 3.016.0 mm CYL WN

Shank type Cylindrical CYL Whistle Notch WN

D
5 = Chamfer drill with 2 steps and extended shank, Dc1 = 3.016.0 mm CYL WN

Options
F
Dc1 Drill type Carbide grade Tolerance l4 l4a l21 l2 Dc2
Diameter 3.020.0 mm 1. 3 Dc1 = 3.020.0 mm/2. 4. 5 Dc1 = 3.016.0 mm GC1220 or modied Tolerance on Dc1 = h7/js7/m7 for drill type 1, 2, 3, and h8/js8/m8 for drill type 4, 5 Drill depth mm Type 1 3.0118.5, type 2 3.080. type 3 3.0118.5 Drill depth Type 4 3.064 mm Drill depth Type 5 3.080 mm Reach length 9.7155 mm Overall length 49.7205 mm Step diameter 3.520 mm, for drill type 4 Step diameter 3.218 mm, for drill type 5 Chamfer width 0.52 mm, for drill type 2, 5 Tolerance on Dc2 = h7/js7/m7. for drill type 4, 5 Point angle = 118150 Chamfer angle = 60150, for type 2 Step angle = 60180, for type 4, 5

pa3
l4b Mounting type dmm D21 Coolant supply Coating type, (modied) Helix angle (type 1) Back taper Circular land Corner Mod. Corner radius r Corner chamfer

Step angle = 60150, for type 5 Step length = 5.2120 mm, for type 4 Step length = 8108 mm, for type 5 Cylindrical shank CYL, Whistle Notch shank WN Mounting size 6, 8, 10, 12, 14, 16, 18, 20 mm Extended diameter 3.120 mm, for type 3, 5 E = External I = Internal TiN, TiCN+TiN, TiALN, (FUTURA NANO), (FUTURA/TOP) TiALN + WC/C (HARDLUBE), No coating Std = 30, Mod. = 15 (CYL, no coolant, l4 max = 2 x Dc1) Std, Large Std, Small Yes (state radius or chamfer) or No r mm = 0.22 2045 bf mm, (bf = 0.54)

ch Tolerance

pa1 pa2

Further drill-variation possibilities to optimize machining are available as special tools.

E 28

Drilling

Drill specications CoroDrill Delta-C

2 3 Dc R 840
Cylindrical shank
Drill diameter: Max hole depth: Coating: Hole tolerance: Surface nish: Cutting uid: Drill standard: Tolerances: 3.00-20.00 mm 2-3 x Dc TiN/ TiAIN multilayer IT8-9 Ra 1-2 m Emulsion or cutting oil DIN 6537 dmm = h6 Dc = m7: Dc 3 +0.012/+0.002 Dc 3 6 +0.016/+0.004 Dc 610 +0.021/+0.006 External coolant supply

r 70

A
Internal coolant supply

B
l4 = recommended drilling depth

4 5 Dc R 840
Cylindrical shank
Drill diameter: Max hole depth: Coating: Hole tolerance: Surface finish: Cutting fluid: Drill standard: Tolerances: 3.00-20.00 mm 4-5 x Dc TiN/ TiAIN multilayer IT8-9-10 Ra 1-2 m Emulsion or cutting oil DIN 6537 dmm = h6 Dc Dc Dc Dc = m7: 3 +0.012/+0.002 3 6 +0.016/+0.004 610 +0.021/+0.006

External coolant supply

C
Internal coolant supply

r 70

D
l4 = recommended drilling depth

6 7 Dc R 840
Cylindrical shank
Drill diameter: Max hole depth: Coating: 5.00-14.00 mm 6-7 x Dc TiN/ TiAIN multilayer IT8-9-10 Ra 1-2 m Emulsion or cutting oil DIN 6537 dmm = h6 Dc = m7: Dc 36 +0.016/+0.004 Dc 610 +0.021/+0.006
l4 = recommended drilling depth

Internal coolant supply

r 70

Hole tolerance: Surface finish: Cutting fluid: Drill standard: Tolerances:

2 3 Dc R 840
Whistle Notch shank
Drill diameter: Max hole depth: Coating: Hole tolerance: 3.00-20.00 mm 2-3 x Dc TiN/ TiAIN multilayer IT8-9-10 Ra 1-2 m Emulsion or cutting oil DIN 6537 dmm = h6 Dc Dc Dc Dc = m7: 3 +0.012/+0.002 3 6 +0.016/+0.004 610 +0.021/+0.006

External coolant supply

r 70

Surface finish: Cutting fluid: Drill standard: Tolerances:

Internal coolant supply

l4 = recommended drilling depth

E 29

Drilling

Drill specications CoroDrill Delta-C

4 5 Dc R 840
Whistle Notch shank
Drill diameter: Max hole depth: Coating: Hole tolerance: Surface nish: Cutting uid: Drill standard: Tolerances: 5.00-20.00 mm 4-5 x Dc TiN/ TiAIN multilayer IT8-9-10 Ra 1-2 m Emulsion or cutting oil DIN 6537 dmm = h6 Dc = m7: Dc 3 6 +0.016/+0.004 Dc 610 +0.021/+0.006 Internal coolant supply

r 70

B
l4 = recommended drilling depth

2 3 Dc R 841 C
Chamfer drill for tap-size holes Cylindrical shank

r 70

Drill diameter: Max hole depth: Coating: Hole tolerance: Surface nish: Cutting uid: Drill standard: Tolerances:

3.3514.50 mm 23 x Dc TiN/ TiAIN multilayer IT89 Ra 12 m Emulsion or cutting oil DIN 6537 dmm = h6 Dc = m8: Dc 36 +0.022/+0.004 Dc 610 +0.028/+0.006 Dc 1018 +0.034/+0.007

External coolant supply

l4 = recommended drilling depth

2 - 3 Dc R 850 E
Aluminium
Drill diameter: Max hole depth: Coating: Hole tolerance: Surface nish: Cutting uid: Drill standard: Tolerances: 5.00-14.00 mm 2-3 x Dc TiAIN extra surface nish IT8-9-10 Ra 1-2 m Emulsion or cutting oil DIN 6537 dmm = h6 Dc = m7: Dc 36 +0.016/+0.004 Dc 610 +0.021/+0.006 Internal coolant supply

100

l4 = recommended drilling depth

6 - 7 Dc R 850
Aluminium
Drill diameter: Max hole depth: Coating: Hole tolerance: Surface nish: Cutting uid: Drill standard: Tolerances: 5.00-14.00 mm 6-7 x Dc TiAIN extra surface nish IT8-9-10 Ra 1-2 m Emulsion or cutting oil DIN 6537 dmm = h6 Dc = m7: Dc 36 +0.016/+0.004 Dc 610 +0.021/+0.006 Internal coolant supply

100

l4 = recommended drilling depth

E 30

Drilling

E 31

Drilling

CoroDrill Delta-C R850 Al with cylindrical and Whistle Notch shanks

1 = Standard type with special diameter and length, Dc1 = 3.020.0 mm CYL

WN

Coolant supply

External

A
Internal 2 = Chamfer drill with extended shank, Dc1 = 3.016.0 mm CYL WN Shank type

B
3 = Standard type with extended shank, Dc1 = 3.020.0 mm CYL WN

Cylindrical CYL Whistle Notch WN

C
4 = Step drill, Dc1 = 3.016.0 mm CYL WN

D
5 = Chamfer drill with 2 steps and extended shank, Dc1 = 3.016.0 mm CYL WN

Options
F
Dc1 Drill type Carbide grade Tolerance l4
Diameter 3.020.0 mm 1. 3 Dc1 = 3.020.0 mm/2. 4. 5Dc1 = 3.016.0 mm H10F and FUTURA TOP recommended Tolerance on Dc1 = h7/js7/m7 for drill type 1, 2, 3, and h8/js8/m8 for drill type 4, 5 Drill depth mm Type 13.0-118.5, type 23.0-80. type 33.0-118.5 Drill depth Type 4 3.064 mm Drill depth Type 5 3.080 mm Reach length 9.7155 mm Overall length 49.7205 mm Step diameter 3.520 mm, for drill type 4 Step diameter 3.218 mm, for drill type 5 Chamfer width 0.52 mm, for drill type 2, 5 Tolerance on Dc2 = h7/js7/m7, for drill type 4, 5 Chamfer angle = 60150, for type 2 Step angle = 60180, for type 4, 5

pa3
l4b Mounting type dmm D21 Coolant supply Coating type, (modied) Back taper

Step angle = 60150, for type 5 Step length = 5.2120 mm, for type 4 Step length = 8108 mm, for type 5 Cylindrical shank CYL, Whistle Notch shank WN Mounting size 6, 8, 10, 12, 14, 16, 18, 20 mm Extended diameter 3.120 mm, for type 3, 5 E = External I = Internal TiN, TiCN+TiN, TiALN, (FUTURA NANO), (FUTURA TOP) recommended, TiALN + WC/C (HARDLUBE), No coating Std, Large

l4a l21 l2 Dc2

ch Tolerance

pa2

E 32

Drilling

Hard Cut drill solid carbide drill

For removal of broken taps or drilling difcult materials

A
5 Dc Drill diameter Dc mm 2 3 4 5 6 HC2 HC3 HC4 HC5 HC6 Ordering code
Field of application For removal of broken taps

Dimensions, mm

To remove taps

B
l2 30 40 45 50 60 l3 10 15 20 25 30 dmm 2 3 4 5 6 M3 M4, M5 M6 M8, M10 M10, M12 4-40 UNC, 6-40 UNF, 6 BA-4 BA 8-32 UNC, 10-32 UNF, 3 BA-2 BA 1/4-5/16 UNC, 1/4-5/16 UNF, 1 BA-0 BA 5/16-3/8 UNC, 5/16-3/8 UNF 3/8-1/2 UNC, 3/8-1/2 UNF
Hard-Cut drills are supplied as follows: a) In 5 piece sets comprising a drill of each size. Ordering example for 2 sets: 2 sets HC 23456 b) Drills can also be ordered individually with a minimum quantity of 3 pieces of each size. Ordering example for 10 pieces of HC2 drills: 10 pieces HC2

Geometry The extra negative geometry produces a high working temperature anneales the tap. Regrindable geometry. No cutting uid is required drill dry. Application Drills are primarily designed for removal of broken taps, hardened bolts etc. Can also be used for drilling in other difcult materials e.g. chilled cast irons, stellite and glass. Use machines with a stable spindle. FMS (exible machining system), M/C:s, NC and NC-lathes, CNC, automatics, centre and turret lathes and milling machines.

F Operating procedure when drilling

1. Securely clamp the workpiece on the machine table in a vice or similar rigid work-holding xture. Centre the drill on the broken tap. 2. Centre drill in the uneven surface of the fractured tap, with a larger, more rigid drill than the one which will eventually be used for drilling out the tap.

3. Select the correct size of Hard-Cut drill according to the list in the table above. The recommended spindle speeds are 1500-3500 rpm. Drill with a consistent, steady, manual feed. Stop frequently to clear chips from the hole.

4. Once the tap has been drilled out it is a relatively simple matter to remove the remaining parts of the tap using a scriber or similar pointed tool.

E 33

Drilling

Brazed cemented carbide twist-drill

Coromant Delta
R411.5: drill for precision holes (9.5 30.4 mm diameters) cision throughout operations. The rake angle changes to positive to make centrepoint cutting action more efcient and to reduce cutting forces conventionally associated with twist-drills. Also chip formation is more advantageous with less tendency for built up edge formation. Copes easily with drill depths of ve times the drill diameter and more as Tailor Made versions on weak machines, components and xtures without major feed reductions. Good, basic choice for making accurate holes in machining centres and special purpose machines where the high capacity of the drill can be fully utilized. Short, extra rigid version available for drilling depths of up to 3.5 times the drill diameter. Both versions available with choice of shank versions. Careful evaluation of the operation and quality demands should be made for choice between the brazed carbide twistdrill and modern indexable insert drill.

Hole depths: 3.5 5 times the drill diameter as standard Workpiece materials: all kinds Hole tolerance achievable: IT9

Surface nish achievable: Ra 1 micron The Coromant Delta (brazed) drill provides a combination of high productivity and high quality holes for a wide application area. Sophisticated drill-centre geometry with strong cutting edges gives long-lasting, reliable performance and stable pre-

Coromant Delta drill makes precision holes with high productivity and relatively small cutting forces.

E 34

Drilling

Coromant Delta drill

Set up recommendations
When using a stationary drill, the total run out between the centre line of the drill and the workpiece must not exceed 0.02 mm to obtain the tolerance quoted.

Max 0.02 mm

C Drilling with holder and housing for cutting uid supply

When using a holder with a housing for cutting uid supply a rotating stop to prevent the housing from rotating must be used.
Rotating stop

If the bearing seizes, the housing will rotate and consequently the supply tubing will be pulled round with the housing which could cause a serious accident. If the holder has not been used for a long time check that the holder rotates in the housing before the machine spindle is started.

Limitations Drilling against non at surfaces or drilling workpieces with cross holes is possible if the feed is reduced to 1/3 1/4 of recommended values.

E 35

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