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vacon
safety
This quick guide includes the essential steps for easy installation and setup of your Vacon 10 frequency converter. Before commissioning your drive, download and read the complete Vacon 10 User Manual available at:
The earth leakage current of Vacon 10 frequency converters exceeds 3.5mA AC. According to standard EN61800-5-1, a reinforced protective ground connection must be ensured.
See Chapter 7!
If the frequency converter is used as a part of a machine, the machine manufacturer is responsible for providing the machine with a main switch (EN 60204-1). If Vacon 10 is disconnected from mains while running the motor, it remains live if the motor is energized by the process. In this case the motor functions as a generator feeding energy to the frequency converter. After disconnecting the frequency converter from the mains, wait until the fan stops and the display segments or status leds on the front panel go out. Wait 5 more minutes before doing any work on Vacon 10 connections. The motor can start automatically after a fault situation, if autoreset function has been activated.
installation
2. INSTALLATION 2.1 Mechanical installation
vacon
There are two possible ways to mount Vacon 10 in the wall; either screw or DIN-rail mounting.
MI1
=M 4
MI2-3
=M 5
NOTE! See the mounting dimensions on the back of the drive. Leave free space for cooling above (100 mm), below (50 mm), and on the sides (10 mm) of Vacon 10! (Side-to-side installation allowed only if the ambient temperature is below 40C).
vacon
installation
Motor out
1~ (230V) 1~ (115V)
Motor out
MAINS
BRAKE RESISTOR
MOTOR
installation
2.2.2 Control cabling
vacon
vacon
control i/o
Signal
Factory preset
Freq. reference P)
Description
Maximum load 10 mA 0 - +10 V Ri = 200 k (min)
+10Vref Ref. voltage out AI1 Analog signal in 1 GND 24Vout GND DI1 DI2 DI3 A B AI2 GND GND DI4 DI5 DI6 AO DO RO 13 RO 14 RO 22 RO 21 RO 24 I/O signal ground 24V output for DI's I/O signal ground Digital input 1 Digital input 2 Digital input 3 RS485 signal A RS485 signal B Analog signal in 2 I/O signal ground I/O signal ground Digital input 4 Digital input 5 Digital input 6 Analog signal out Digital signal out
20 %, max. load 50 mA
Start forward P) Start reverse P) Preset speed B0 P) FB Communication FB Communication PI actual value P) 0 - +30 V Ri = 12 k min Positive Negative 0(4) - 20 mA, Ri = 200
Preset speed B1 P) Fault reset P) Disable PI controlP) Output frequency P) Active = READYP)
0 - +30 V Ri = 12 k min 0(4) - 20 mA, RL = 500 Open collector, max. load 48V/50mA Max. switching load: 250Vac/2A or 250Vdc/0,4A Max. switching load: 250Vac/2A or 250Vdc/0,4A
Table 1: Vacon 10 General purpose application default I/O configuration and connections, API Full (see information on other APIs in User manual) P) = Programmable function, see User manual, Parameters
4 1
5 2
13 3
14 6
15 7
16 8
18 9
20 10
22 23
26 25 24
RO2 RO2
= API RS485
vacon
REFERENCE REF MENU Displays the MON keypad reference value PAR regardless of FLT the selected control place.
Hz
PUSH
KEYPAD BUS
Hz
FWD
REV
I/O
I/O
KEYPAD
BUS
ROTATE
READY
READY
MONITORING MENU In this menu you can browse the monitoring values.
PUSH
ROTATE
PARAMETER MENU In this menu you can browse and edit the parameters.
PUSH
ROTATE
FAULT HISTORY MENU Here you will be able to browse through the faults occurred.
PUSH
Note! You can quickly change the active control place from remote to local and back by pressing the navigation wheel for a few seconds!
7 vacon
4.2 Commissioning and startup wizard
4.2.1 Commissioning steps:
1. Read safety instructions on page 1 2. Secure the grounding and check that cables comply with requirements 3. Check quality and quantity of cooling air 4. Check that all start/stop switches are in STOP position 5. Connect the drive to mains 6. Run the Startup wizard and set all necessary parameters
7. Perform test run without motor, see the User Manual at www.vacon.com 8. Run no-load tests without motor being connected to the process 9. Perform an identification run (Par. ID631) 10. Connect the motor to the process and perform test run once again 11. Vacon 10 is now ready for use
Vacon 10 runs the startup wizard in first power-up. After that the wizard can be run by pressing STOP for 5 seconds in main menu. The following figures show the procedure.
NOTE! Running the startup wizard will always return all parameter settings to their factory defaults!
Alternates in the display
READY RUN STOP ALARM FAULT REF MON PA R FLT REF MON PAR FLT
FLT
3 Select motor
THE SAME 4 PERFORM PROCEDURE FOR PAR. 1.4, MOTOR NOMINAL CURRENT
vacon
READY RUN STOP A LARM FAULT REF MON PA R FLT REF MON PAR FLT
Selections: P1.1 P1.2 P1.7 P1.15 P2.1 P2.2 P2.3 P3.1 P3.2 P3.3 P4.2 P4.3 0 = Basic 1 = Pump drive 2 = Fan drive 3 = Conveyor drive
V* V* V* 1,1 x 0= 50/60 INMOT Not Hz used 0= 1,1 x 50/60 Not INMOT used Hz 0= 50/60 1,1 x Not Hz INMOT used 1,5 x 1= 50/60 INMOT Used Hz I/O 0= 0= 0 Ramp Coast. Hz 0= 1= 20 Ramp Ramp Hz 0= 0= 20 Ramp Coast. Hz 0= 0= 0 Ramp Coast. Hz 0= 3s Ai1 0-10V 0= 50/60 Ai1 5s Hz 0-10V 0= 50/60 Ai1 20 s Hz 0-10V 0= 50/60 1s Ai1 Hz 0-10V 50/60 Hz 3s
I/O
5s
I/O
20 s
V*
I/O
1s
Parameters affected:
P1.1 Motor Un (V) P1.2 Motor fn (H z) P1.7 Current limit (A) P1.15 Torque boost P2.1 Control place P2.2 Start function
READY RUN REF MON PAR FLT
P2.3 Stop function P3.1 Min frequency P3.2 Max frequency P3.3 I/O reference P4.2 Acc. time (s) P4.3 Dec time (s)
4
Figure 3: Drive setup
vacon
vacon
10
Parameter
Motor nominal voltage
Motor nom. frequency
Min
180 30 300
Max
690 320 20000 2,0 x INunit 1,00 2x INunit 1 2 1 1 P3.2 320
Unit
V Hz rpm A
Default
230 400 575 50,00 1440 INunit 0,85
ID
110 111 112 113 120 107 109 172 505 506 101 102
Note
Check rating plate on the motor Check rating plate on the motor
Current limit Torque boost Remote control place Start function Stop function Min frequency Max frequency
1,5 x INunit 0 1 0 0
0 = Not used 1 = Used 1 = I/O terminal 2 = Fieldbus (one selection removed) 0 = Ramp 1 = Flying start 0 = Coasting 1 = Ramp
0,00 P3.1
Hz Hz
0,00 50,00
P3.3
I/O reference
117
4 = AI2 (API FULL) P3.4 P3.5 P3.6 P3.7 P4.2 Preset speed 0 Preset speed 1 Preset speed 2 Preset speed 3 Acceleration time 0,00 0,00 0,00 0,00 0,1 P3.2 P3.2 P3.2 P3.2 3000 Hz Hz Hz Hz s 5,00 10,00 15,00 20,00 1,0 124 105 106 126 103 Activated by digital inputs Activated by digital inputs Activated by digital inputs Activated by digital inputs Acceleration time from 0 Hz to maximum frequency
11
Code
P4.3
vacon
Parameter
Deceleration time
Max
3000
Unit
s
Default
1,0
ID
104
Note
Deceleration time from maximum frequency to 0 Hz. API FULL and LIMITED: 0 = Voltage 010 V 1 = Voltage 210 V API LIMITED ONLY: 2 = Current 020 mA 3 = Current 420 mA NOTE: When using API LIMITED, select the voltage/current range also with the dip switch 2 = Current 020 mA 3 = Current 420 mA 0 = Not used 1 = Used 0 = All parameters visible 1 = Only quick setup parameter group visible
P6.1
379
AI2 Signal range (API Full only) Fault autoreset Parameter conceal
2 0 0
3 1 1
3 0 1
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12
Parameter
Motor nominal voltage
Motor nominal frequency
Min
180 30 300 0,2 x INunit 0,30 0,2 x INunit 0 0
30,00
Max
690 320 20000 2,0 x INunit 1,00 2x INunit 1 2 320 200 P1.10 P1.11 40,00 1 16,0 2
Unit
V Hz rpm A
Default
230 400 575 50,00 1440 INunit 0,85
ID
110 111 112 113 120 107 600 108 602 603 604 605 606 109 601 504
Note
Check rating plate on the motor Check rating plate on the motor
Current limit Motor control mode U/f ratio selection Field weakening point
1,5 x INunit 0 0
0 = Frequency control 1 = Speed control 0 = Linear 1 = Squared 2 = Programmable % of Nominal voltage of the motor
Hz % Hz % %
Voltage at field weaken10,00 ing point U/f curve midpoint frequency U/f curve midpoint voltage Output voltage at zero frequency Torque boost Switching frequency Brake chopper 0,00 0,00 0,00 0 1,5 0
% of Nominal voltage of the motor % of Nominal voltage of the motor 0 = Not used 1 = Used 0=Disabled 1=Used in Run state 2=Used in Run and Stop state 1=Identification without run after start command
kHz
Varies 0
13
vacon
Parameter
Remote control place Start function Stop function
Min
1
0 0
Max
3 1 1
Unit
Default
1 0 0
ID
172 505 506
Note
1 = I/O terminal 2 = Fieldbus 0 = Ramp 1 = Flying start 0 = Coasting 1 = Ramp Start signal 2 (Default DI2) Start reverse Reverse Stop Pulse Start Rv REAF
P2.4
Start/Stop logic
Start signal 1 (Default DI1) 0 Start Fwd 300 1 Start 2 Start Pulse 3 Start Fwd REAF 211 0 = Remote 1 = Keypad
P2.5
Local remote
Parameter
Min frequency Max frequency
Min
0,00 P3.1
Max
P3.2 320
Unit
Hz Hz
Default
0,00 50,00
ID
101 102
Note
P3.3
I/O reference
117
0 = Preset Speeds (0-7) 1 = Keypad Reference 2 = Fieldbus Reference 3 = AI1 (API FULL &
ITED) LIM-
4 = AI2 (API FULL) P3.4 P3.5 P3.6 P3.7 P3.8 P3.9 P3.10 P3.11 Preset speed 0 Preset speed 1 Preset speed 2 Preset speed 3 Preset speed 4 Preset speed 5 Preset speed 6 Preset speed 7 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 P3.2 P3.2 P3.2 P3.2 P3.2 P3.2 P3.2 P3.2 Hz Hz Hz Hz Hz Hz Hz Hz 5,00 10,00 15,00 20,00 25,00 30,00 40,00 50,00 124 Activated by digital inputs 105 Activated by digital inputs 106 Activated by digital inputs 126 Activated by digital inputs 127 Activated by digital inputs 128 Activated by digital inputs 129 Activated by digital inputs 130 Activated by digital inputs
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14
5.6 Ramps and brakes setup (Control panel: Menu PAR -> P4)
Code
P4.1 P4.2 P4.3 P4.4 P4.5 P4.6 P4.7 P4.8 P4.9 P4.10 P4.11 P4.12
Parameter
Ramp shape Acceleration time Deceleration time DC braking current DC braking time at start Frequency to start DC braking during ramp stop DC braking time at stop Flux brake enable Flux braking current Ramp shape 2 Acceleration time 2 Deceleration time 2
Min
0,0 0,1 0,1 0.2 x INunit 0,00 0,10 0,00 0 0 0,0 0,1 0,1
Max
10,0 3000 3000 2x INunit 600.00 10,00 600.00 1 7,4 10,0 3000 3000
Unit
s s s A s Hz s
Default
0,0 1,0 1,0 Varies 0 1,50 0 0
ID
500 103 104 507 516 515 508 520 519
Note
0 = Linear >0 = S-curve ramp time
15
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16
Note
P6.1
API FULL and LIMITED: 0 = Voltage 010 V 1 = Voltage 210 V API LIMITED ONLY: 2 = Current 020 mA 379 3 = Current 420 mA NOTE: When using API LIMITED, select the voltage/current range also with the dip switch 378 0 = no filtering 380 0,0 = no min scaling 381 100,0 = no max scaling 2 = Current 020 mA 3 = Current 420 mA
0,0
-100,0 -100,0
s % %
390
389 0 = no filtering 391 0,0 = no min scaling 392 100,0 = no max scaling
17
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5.9 Digital and analogue outputs (Control panel: Menu PAR -> P7)
Code Parameter Min Max Unit Default Only in API FULL ID Selections
P7.1
11
P7.6
0 = Not used 1 = Ready 2 = Run 3 = Fault 4 = Fault Inverted 5 = Alarm 313 6 = Reversed 7 = At Speed 8 = Motor Regulator Active 9 = FBControlWord.Bit13 10 = FBControlWord.Bit14 11 = FBControlWord.Bit15
P7.4
P7.5
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18
Parameter
Response to 4mA reference fault Response to under voltage fault Earth fault protection
Min
0
Max
2
Unit
Default
1
ID
Note
0 = No response 1 = Alarm 700 2 = Fault, stop acc. to P2.3 1 = Alarm 727 2 = Fault, stop acc. to P2.3 1 = Alarm 703 2 = Fault, stop acc. to P2.3 709 0 = No response 1 = Alarm 2 = Fault, stop acc. to P2.3 0 = No response 1 = Alarm 2 = Fault, stop acc. to P2.3 0 = No response 1 = Alarm 2 = Fault, stop acc. to P2.3
P9.2
P9.3
P9.4
Stall protection
P9.5
Underload protection
713
P9.7
Thermal protection of the motor Motor ambient temperature Motor cooling factor at zero speed Motor thermal time constant
704
-20 0,0 1
C % min
40 40,0 45
19
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5.11 Fault autoreset parameters (Control panel: Menu PAR -> P10)
Code
P10.1
Parameter
Wait time
Min
0,10
Max
10,00
Unit
s
Default
0,50
ID
Note
Delay before automatic 717 restart after a fault has disappeared Defines the time before the frequency converter tries to 718 automatically restart the motor after the fault has disappeared 0 = Ramp 1 = Flying start 719 2 = According to P4.2 Affects only to start after autoreset! 731 0 = Disabled 1 = Enabled
P10.2
Trial time
0,00
90,00
30,00
P10.3
Start function
P10.4
Parameter
PI activation
Min
0
Max
2
Unit
Default
0
ID
163
Note
0 = Not used 1 = PI for motor control 2 = PI for external use (Only in API FULL)
% s %
P12.5
Setpoint source
332 2 = AI1 Only in API FULL & LIMITED 3 = AI2 Only in API FULL 0= Fieldbus 334 1 = AI1 Only in API FULL & LIMITED 2 = AI2 Only in API FULL
P12.6
Feedback source
vacon
Default
0,0 100,0 0
20
Parameter
Feedback minimum Feedback maximum Error value inversion
Min
0,0 0,0 0
Max
100,0 100,0 1
Unit
% %
ID
Note
336 0 = No minimum scaling 337 100,0 = No maximum scaling 340 0=No inversion (Feedback<Setpoint->Increase PI Output) 1=Inverted (Feedback<Setpoint->Decrease PI Output)
5.13 Easy usage menu (Control panel: Menu PAR -> P0)
Code
P13.1
Parameter
Parameter conceal
Min
0
Max
1
Unit
Default
1
ID
Note
0 = All parameters visible 115 1 = Only quick setup parameter group visible 0 = Basic 1 = Pump drive 2 = Fan drive 540 3 = Conveyor drive (HP) NOTE! Visible only during Startup wizard
P13.2
Drive setup
21
vacon
Parameter
API system SW API system SW version Power SW ID Power SW version Application SW ID Application SW revision System load
Min
Max Default
ID
2314 835 2315 834 837 838 839
Note
S2.1
Communication status
808
Fieldbus protocol Slave address Baud rate Number of stop bits Parity type Communication time-out Reset communication status MWh counter Power on days Power on hours Display contrast Default page
0 1 0 0 0 0
1 255 5 1 0 255
0 1 5 1 0 0
S4.3
831
fault tracing
6. FAULT TRACING
Fault code Fault name
Overcurrent Overvoltage Earth fault System fault Undervoltage Frequency converter undertemperature Frequency converter overtemperature Motor stalled Motor overtemperature Motor underload EEPROM checksum fault Microcontroller watchdog fault Back EMF protection Internal bus communication Application fault IGBT Overtemperature Analogue input Iin < 4mA (selected signal range 4 to 20 mA) External fault Fieldbus fault Identification fault
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22
1 2 3 8 9 13 14 15 16 17 22 25 27 34 35 41 50 51 53 57
Table 1: Fault codes. See User Manual for detailed fault descriptions.
23
vacon
general data
7. GENERAL DATA
Dimensions and weight
Frame MI1 MI2 MI3 Height Width Depth (mm) Weight (kg) 160,1 195 254,3 65,5 90 100 98,5 101,5 108,5 0,55 0,70 0,99
Vacon 10 cannot be used with corner grounded networks Maximum short circuit current has to be < 50kA 0 - Uin Continuous rated current IN at ambient temperature max. +50C (depends on the unit size), overload 1.5 x IN max. 1min/10min -10C (no frost)+50C: rated loadability IN -40C+70C IP20 095% RH, non-condensing, non-corrosive, no dripping water 100% load capacity (no derating) up to 1000m. 1% derating for each 100m above 1000m; max. 2000m PD2 Complies with EN50082-1, -2, EN61800-3 230V : Complies with EMC category C2; With an internal RFI filter 400V: Complies with EMC category C2: With an internal RFI filter 115V and 575V: Comply with EMC category C4 All: No EMC emission protection (Vacon level N): Without RFI filter For EMC: EN61800-3, For safety: UL508C, EN61800-5-1 For safety: CB, CE, UL, cUL, For EMC: CE, CB, c-tick (see unit nameplate for more detailed approvals)
Output voltage Output current Ambient operating temperature Storage temperature Enclosure class Relative humidity Altitude Pollution degree
EMC
Immunity Emissions (See detailed descriptions in Vacon 10 User Manual at: www.vacon.com)
Standards Certificates and manufacturers declarations of conformity Cable and fuse requirements
(See detailed data in Vacon 10 User Manual at: www.vacon.com) Frame MI1 MI2 MI3
Fuse (A) 6 10 20
Terminal cable min-max (mm2) Main & earth 1.5-4 1.5-6 0.5-1.5 Control & relay
10 20 32
1.5-4 1.5-6
- With above-mentioned fuses, the drive can be connected to power supply the short circuit current of which is max. 50kA - Use cables with heat resistance of at least +70C. - The fuses function also as cable overload protection.
general data
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24
- These instructions apply only to cases with one motor and one cable connection from the frequency converter to the motor. - To fulfil standard EN61800-5-1, the protective conductor should be at least 10mm2 Cu or 16mm Al. Another possibility is to use an additional protective conductor of at least the same size as the original one. Vacon 10 power ratings
100% contin. current IN [ A ] 1,7 2,4 2,8 3,7 4,8 7,0 9,6
150% overload current [ A ] 2,6 3,6 4,2 5,6 7,2 10,5 14,4
25
vacon
general data
150% overload current [ A ] 2,6 3,6 4,2 5,6 7,2 10,5 16,5
general data
Mains voltage 575 V, 50/60 Hz, 3~ series
Rated loadability Frecuency converter type 0002 0003 0004 0006 0009 Motor shaft power P [ HP ] 1 2 3 5 10
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26
Nominal Mechaniinput current cal size [A] 2 3,6 5 7,6 10,4 MI3 MI3 MI3 MI3 MI3
Note: The input currents are calculated values with 100 kVA line transformer supply. Quick Modbus setup
A: Select Fieldbus as remote control place: P2.1 to 3 Fieldbus B: Set Modbus RTU protocol to ON: S2.2 to 1 Modbus A. Set Control Word to 0 (2001) B. Set Control Word to 1 (2001) C. Frequency converter status is RUN D. Set Reference value to 5000 (50,00%) (2003) E. Actual Speed is 5000 (25.00 Hz if MinFreq is 0.00 Hz and MaxFreq is 50.00 Hz) F. Set Control Word to 0 (2001) G. Frequency converter status is STOP