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BULK DENSITY CERABEADS is lighter than other special sand. Testing method 1) Bulk density is measured after vibration. 2) Volume ratio is calculated by following formula. Volume ratio = Cerabeads density / Other sand density
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HEAT RESISTANCE CERABEADS has very High Heat Resistance. Testing method 1) Sand is heated at 1500 C (2732 F). 2) Fused sand is separated by sieve. 3) Heat Resistance is calculated by following formula. Heat Resistance = weight under sieve/Total weight x 100 (%)
CERABEADS
HEAT RESISTANCE (continues)
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CRUSHING RATIO CERABEADS has High Durability (= Low Crushing Ratio). It is possible to Reduce Sand Waste and Increase Sand Reclamation Yield. Testing method 1) Sand is crushed by pot mill with alumina ball. 2) AFS GFN is measured. 3) Crushing ratio is calculated by following formula. Crushing ratio = Crushed AFS-GFN / Original AFS-GFN x 100 (%)
THERMAL EXPANSION CERABEADS is good sand to control thermal expansion of core by mixing to silica sand. Testing method 1) Test piece is formed in shell process. 2) Thermal expansion is measured under 1000 C (1832 F).
Opta Minerals Inc., 407 Parkside Drive, P.O. Box 260, Waterdown, Ontario L0R 2H0 Canada T: 519-720-9664, F: 519-720-9491, E: info@optaminerals.com, www.optaminerals.com
CERABEADS
CHILL EFFECT CERABEADS provides good heat transfer when used with black iron oxide. Testing method 1) Test piece is formed in sodium silicate process 2) The size of the test piece is 230 x 115 x 50mm. 3) Heat Transfer is measured under room temperature.
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Heat Transfer
(W/m-K) Chromite CERABEADS #650+Spherical Black Iron Oxide 4% CERABEADS #650+Spherical Black Iron Oxide 8% CERABEADS #650 PROCESS COMPATIBILITY: Alkid Isocyanate Furan Green sand Phenolic Ester & CB Phenolic Urethane - NB & CB Shell Sodium Silicate etc 0.790 0.721 0.849 0.691
mesh
1.0-0.2 mm
#400
#500
#550
#650
#750
#950
#850
#1450
#950
#550
#1300K
41.1
16.9 66.4 15.9
16.9
8.3 35.0 28.8 21.1 6.3 0.6
8.3
5.6 25.8 33.9
5.6 25.8
3.3 39.8
50
18.8
3.3
2.3 26.6
2.3
2.2 26.0
2.2
0.9 12.0
70 100
2.6
33.9 26.2
39.8 42.8
26.6 36.1
26.0 34.4
0.5
Tr. 0.8
42.8 7.8
36.1 12.7 34.4 26.8 16.7 18.1 26.8 1.4 7.2 0.9 18.1 7.2 4.8 52.6 13.7 1.8 0.8 13.7 0.9 16.1 4.8
52.6 3.8
75.3 1.8
1.3 150
212
-280
28.1 GFN
AFS80 70
28.1
40.1 52.7
40.1
56.1
52.7
65.8
56.1
78.3
65.8
85.6
96.7
108.7
#400
#1450
#950
#1700
Frequency, %
60 50 40 30 20 10 0 28 36 50
#500 #550
#650
#750 #850
#1300K
Cerabeads is manufactured by: ITOCHU CERATECH CORPORATION 11-4, Shiokusa-cho, Seta-shi Aichi, 489-0895, JAPAN Phone: +81-561-213-715 Fax: +81-0561-214-141 Email: cerabeads@itc-cera.com http://www.itc-cera.co.jp/english/index.html
280
-280
Opta Minerals Inc., 407 Parkside Drive, P.O. Box 260, Waterdown, Ontario L0R 2H0 Canada T: 519-720-9664, F: 519-720-9491, E: info@optaminerals.com, www.optaminerals.com