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Memoria Descriptiva

Planta de tratamiento de agua por tecnologa de osmosis


inversa aplicado para consumo humano directo

Cliente: Graa y Montero Vivienda

21/07/2011
Merinsac
Mercantil Interamericana S.A.C



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Contenido


1- Introduccin
2- Objetivos
3- Generalidades
4- Descripcin del problema
4.1 Caracterizacin del agua a tratar
5- Resumen Ejecutivo
6- Parmetros de diseo
6.1 Capacidad
6.2 rea
6.3 Factores fisicoqumicos y microbiolgicos
6.4 Caracterizacin de los LMP DIGESA 2010
6.5 Proyeccin de la calidad de agua final
7- Descripcin del sistema
7.1 Dosificacin de cloro gas
7.2 Filtro Multimedia
7.3 Filtro de carbn activado
7.4 Equipo de osmosis inversa
a. Diagrama isomtrico del equipo de osmosis
b. Diagrama PID del equipo de osmosis
7.5 Dosificador de hipoclorito de sodio
8- Anexos
8.1 Diagrama PID
8.2 Ficha tcnica de los equipos

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8.3 Layout
8.4 Vista de corte de la planta
























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1. INTRODUCCIN


La planta de tratamiento de agua con osmosis inversa (PTA-RO-CARABAYLLO)
diseada para Graa y Montero S.A.A., (en adelante GMV) permitir tener agua
apta para consumo humano, con parmetros dentro de la normatividad vigente
del reglamento de calidad de agua para consumo humano de DIGESA.

La planta est diseada para tratar agua salobre subterrnea con altos niveles
de sulfato y carbonatos; el tratamiento consiste en desinfeccin, filtracin y
desalinizacin por tecnologa de osmosis inversa.

Este proyecto se ha divido en tres etapas, dando cada etapa una produccin de
10LPS, con un total de 30 LPS.

El funcionamiento de la planta es automtico siendo operada por personal
debidamente entrenado y capacitado en estas tecnologas.





















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2. OBJETIVO:

La presente memoria describe el proceso de tratamiento de agua proveniente del
pozo de agua en Parques de Carabayllo, el cual se realizar en la Planta de
Tratamiento con Osmosis Inversa para contar con agua potable dentro del
Reglamento de la Calidad de Agua para Consumo Humano del DIGESA.

3. GENERALIDADES:

3.1 UBICACIN:
La planta de tratamiento se ubicar en el proyecto Los Parques de
Carabayllo, ubicado a 1 km del By Pass en Puente Piedra
Carabayllo.

La infraestructura del cuarto de mquinas es un cuarto por debajo del
nivel del piso, acondicionada para el caso.

3.2 NORMATIVA:
La planta de tratamiento de agua permitir obtener agua de calidad
apta para consumo humano ya que estar dentro de los parmetros
como los LPMs (lmites mximos permisibles de parmetros
microbiolgicos y parasitolgicos, parmetros de calidad
organolptica, y parmetros qumicos inorgnicos y orgnicos), segn
el reglamento de DIGESA.

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4. DESCRIPCION DEL PROBLEMA
Como se menciono la fuente de agua es un pozo salobre con valores
de sulfatos, carbonatos y slidos totales disueltos por encima de la
calidad exigida por DIGESA, a continuacin podemos observar los
anlisis realizados.

4.1 CARACTERIZACIN DEL AGUA A TRATAR:

El agua a tratar segn el anlisis del agua alcanzada,
tenemos:




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5. RESUMEN EJECUTIVO

En base al problema se plante una solucin empleando la tecnologa de
filtracin y membranas, cabe mencionar que este proyecto se ha diseado por
etapas, por lo que se empezar con la etapa 1, consistiendo en lo siguiente:

El agua proveniente del pozo subterrneo es bombeada hacia un reservorio de
60 m
3
, en el trayecto desde el pozo hasta el reservorio es dosificado con cloro
gas hasta obtener un valor residual de 1ppm.

El agua ya clorada se rebombea hacia los filtros multimedia, en la etapa 1
nicamente se considerarn 02 filtros multimedia en paralelo, los cuales estn
compuestos por grava, arena de cuarzo, granate y antracita, esta diversidad de
medios permite una mayor filtracin y adherencia de partculas coloidales al
medio filtrante.

Luego de los filtros multimedia se generan 02 lneas, una de ellas va hacia los
filtros de carbn activado y la siguiente va hacia el equipo de osmosis inversa, la
razn de la derivacin de lneas es que se va a mezclar agua osmotizada con
agua filtrada a la salida del carbn, esta mezcla controlada nos brinda una
calidad de agua dentro de los parmetros de DIGESA y evita un
sobredimensionamiento del equipo de osmosis inversa.

En la lnea que va hacia el filtro de carbn activado, pasar por 02 filtros en
paralelo que contienen grava y carbn activado granular, con la finalidad de
retener materia orgnica y coloide que pueda haber atravesado el filtro
multimedia.



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En la lnea que va hacia el equipo de osmosis inversa, se dosifica primero
metabisulfito de sodio para remover la carga de cloro residual (la cual es
perjudicial para las membranas), luego se inyecta el antiescalante MSI310 para
generar el efecto umbral y evitar la formacin de cristales y sales en la
membrana lo cual puede daar su perfomance.

El equipo de osmosis inversa de la primera etapa esta diseado para producir
100 gpm y la lnea de agua filtrada a la salida del carbn debe estar en 50 gpm,
dando un total de 150 gpm, aprox 10 L/s.

En la lnea de agua ya mezclada se instala un medidor de flujo para controlar la
produccin de agua y adems se inyecta hipoclorito de sodio para mantener un
valor de cloro residual entre 0.5 1 ppm y evitar nuevamente la proliferacin de
bacterias.























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6. PARAMETROS DE DISEO:

Los datos que se presenta en la siguiente tabla son la base para el
diseo de la planta de tratamiento.

Fuente Agua de pozo
Caudal a tratar
10 Litros por segundo x
etapa
Horas de operacin
mxima x da
20 horas
Presin de trabajo 60 PSI
Turbidez del agua de pozo 1 NTU
pH promedio 6.87
Presencia de Sulfatos 367.50
Presencia de dureza total 650 ppm
Operacin de filtros Automtica por tiempo
Limpieza de los medios
filtrantes
Automtica por tiempo
Tabla 1

6.1 CAPACIDAD:

La capacidad de la planta de tratamiento es de 10 litros por segundo
(L/S) por cada etapa, un total de 30 LPS.


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6.2 AREA:

El rea reservada para la instalacin de la planta de tratamiento es de
120m
2
distribuida en 15 metros de largo por 8 metros de ancho para
todos los equipos de las 3 etapas, tanto el pre-tratamiento como el
tratamiento con el RO, la altura del cuarto es de 3.5 m.
El rea contar con techo para tener protegido los equipos contra la
lluvia, rayos solares directos.

6.3 FACTORES FISICO QUMICOS Y MICROBIOLOGICOS:

Los factores fisicoqumicos y microbiolgicos que estn considerados
en el tratamiento son:

Turbiedad
Color
Alcalinidad
pH
Dureza
Coliformes totales
Coliformes Fecales
Sulfatos
Nitratos
Nitritos
Metales pesados

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6.4 CARACTERIZACION DE LOS LMPs:


Tabla 2 Fuente DIGESA 2010


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Tabla 3 Fuente DIGESA 2010


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6.5 PROYECCIN DE LA CALIDAD DE AGUA FINAL:

Se ha empleado la simulacin generada por el software del
proveedor del equipo, en este caso General Electric.
El software usado se llama Winflow, el reporte lo vemos a
continuacin:




Winflows 3.0.0 Input Data Summary
Project Name SIMULACION GRAA - PROPUESTA1 - OSMOSIS GRANDE
Engineer MIGUEL UBILLUS BORJA
Location CARABAYLLO
Mail ID mubillus@merinsa.com
Phone No. 991145596
Comments
Flowsheet Type Single Stage Flowsheet
Feed Dosing Yes
AfterFeed Dosing No
Product Dosing No
Feed Stripping No
Product Stripping No
Raw Feed Bypass Yes
RO1 to RO1 Recycle Yes
Temperature, C 22.00
Feed pH : 6.87
Silt Density Index : 1.00
Feed Stream Composition(mg/l)
Calcium (Ca) 233.25
Magnesium (Mg) 16.39
Sodium (Na) 45.11
Potassium (K) 1.70
Ammonia - N (NH4) 0.00
Barium (Ba) 0.00
Strontium (Sr) 0.00
Iron (Fe) 0.00
Manganese (Mn) 0.00
Sulfate (SO4) 367.50
Chloride (Cl) 117.46
Fluoride (F) 0.00
Nitrate (NO3) 101.21
Bromide (Br) 0.00
Phosphate (PO4) 0.00
Boron (B) 0.00
Silica (SiO2) 0.00
Hydrogen Sulfide (H2S) 0.00
Bicarbonate (HCO3) 146.17
Carbon Dioxide (CO2) 27.66
Carbonate (CO3) 0.07
Flow Rate Specifications
Product Flow: 158.00 gpm
RO1 Recovery: 75.00 %
Feed ByPass: 55.77 gpm
RO1 to RO1 Recycle: 4.40 gpm
GE Water
Project Information
Flowsheet Configuration
Feed Information
Classification: GE Internal
First Pass Array Data
Stage Housing Elements Element Type
Element Age
(yr)
Boost Drop Permeate A-Value B-Value
1 3 3 AG8040F400 3.00 0.00 0.00 0.00 7.00 5.00
2 2 3 AG8040F400 3.00 0.00 0.00 0.00 7.00 5.00
3 2 3 AG8040F400 3.00 0.00 0.00 0.00 7.00 5.00
Dosing Specification
Annual Change % Interstage Pressure, psi
Classification: GE Internal
Flow Data gpm Analytical Data mg/L
RO Feed: 140.71 RO Feed TDS 1123.50
Product: 158.07 Product TDS 377.80
Concentrate: 34.01 Concentrate TDS 4054.13
System Data Single Pass Design
Temperature: 22.00 C
System Recovery: 82.29 %
Array Data
Pass 1
Recovery %: 75.00 Conc. TDS(mg/l): 5014.57 Conc. Flow: 38.25 gpm
Perm TDS
Housing Element Feed Perm Feed DP mg/l
1 3 9 AG8040F400 140.55 46.78 219.29 11.34 14.61
2 2 6 AG8040F400 93.77 28.94 207.96 11.60 23.43
3 2 6 AG8040F400 64.83 26.58 196.36 6.09 42.13
Total 7 21
Analytical data
Cation Perm Feed Conc Anion Perm Feed Conc
Ca 85.70 254.70 919.07 SO4 131.65 401.77 1463.66
Mg 5.87 17.92 65.28 Cl 42.69 128.33 464.98
Na 16.39 49.29 178.59 F 0.00 0.00 0.00
K 0.62 1.86 6.72 NO3 41.75 109.87 377.66
NH4 0.00 0.00 0.00 Br 0.00 0.00 0.00
Ba 0.00 0.00 0.00 PO4 0.00 0.00 0.00
Sr 0.00 0.00 0.00 B 0.00 0.00 0.00
Fe 0.00 0.00 0.00 SiO2 0.00 0.00 0.00
Mn 0.00 0.00 0.00 H2S 0.00 0.00 0.00
TDS mg/l 377.80 1123.50 4054.13 HCO3 53.12 159.68 576.90
pH 6.46 6.90 7.38 CO2 27.70 27.66 28.08
CO3 0.01 0.09 1.26
Saturation Data
BaSO4 % 0.00 0.00 0.00 CaF2 % 0.00 0.00 0.00
CaSO4 % 6.05 23.85 117.92 SiO2 % 0.00 0.00 0.00
SrSO4 % 0.00 0.00 0.00 CaPO4 % 0.00 0.00 0.00
Struvite % 0.00 0.00 0.00 LSI -1.16 -0.09 1.06
Pi psi 2.57 6.78 22.64
Design Error(s) and Warning(s)
WARNING!! High LSI. LSI > 0.0. Concentrate CaCO3> saturation.
WARNING!! High Stiff Davis Index. SDSI > 0.0. Concentrate CaCO3 > saturation.
WARNING!! Concentrate CaSO4 exceeds saturation in 1st Pass Conc.
WARNING!! High Permeate Flux for at least one Element.
Disclaimer: This design does not guarantees the same performance & is provided solely as a service. The Data contained herein
should be used with good engineering judgement.
Element Type
Total
Results Summary
GE Water
mg/l mg/l
Flow, gpm Pressure, psi
Stage
Classification: GE Internal
Classification: GE Internal
Flow Data gpm Analytical Data mg/L
RO Feed: 140.71 RO Feed TDS 1123.50
Product: 158.07 Product TDS 377.80
Concentrate: 34.01 Concentrate TDS 4054.13
System Data Single Pass Design
Temperature: 22.00 C
Pass 1
Feed Flow gpm 140.71
Feed Pressure psi 219.29
Recovery % 75.00
Permeate Flow gpm 105.50
Split Permeate Flow gpm 0.00
Pumping Summary
Pass 1
Feed Flow gpm 140.71
Discharge Pressure psi 219.29
Efficiency % 66.90
Power kW 21.55
Dosing
Chemical kg/day Dose To
Argo Analyser
Antiscalant Selected
Dose Rate in
Feed, kg/day
MDC700 83.84 15.00
GE Water
Process Data Sheet
Feed
Concentration in Brine,
ppm
Classification: GE Internal
Note: Dosed Antiscalant will flow to concentrate.
Cartridge Filter
26 RO.Zs 05-40 Filter Cartridges at 0.9084865 m3/hr Flow per TIE.
dP for new filters = 1.02 psi.
Classification: GE Internal
Classification: GE Internal
233.25 233.25 233.25 254.70 5.25
16.39 16.39 16.39 17.92 0.14
45.11 45.11 45.11 49.29 0.74
1.70 1.70 1.70 1.86 0.03
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
367.50 367.50 367.50 401.77 3.07
117.46 117.46 117.46 128.33 1.92
0.00 0.00 0.00 0.00 0.00
101.21 101.21 101.21 109.87 9.33
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
146.17 146.17 146.17 159.68 2.70
27.66 27.66 27.66 27.66 27.48
0.07 0.07 0.07 0.09 0.00
1028.87 1028.87 1028.87 1123.50 23.18
Flow gpm 192.08 55.77 136.31 140.71 102.30
Temperature C 22.00 22.00 22.00 22.00 22.00
Pressure psi 0.00 0.00 0.00 219.29 0.00
Osm. Pressure psi 6.25 6.25 6.25 6.78 0.38
pH 6.87 6.87 6.87 6.90 5.21
S&DI -0.47 -0.47 -0.47 -0.36 -5.47
Conductivity S/cm 1445.00 1445.00 1445.00 1562.00 41.00
Saturation Data
BaSO4 % 0.00 0.00 0.00 0.00 0.00
CaF2 % 0.00 0.00 0.00 0.00 0.00
CaSO4 % 21.37 21.37 21.37 23.85 0.08
SiO2 % 0.00 0.00 0.00 0.00 0.00
SrSO4 % 0.00 0.00 0.00 0.00 0.00
CaPO4 % 0.00 0.00 0.00 0.00 0.00
Struvite % 0.00 0.00 0.00 0.00 0.00
LSI -0.18 -0.18 -0.18 -0.09 -3.82
Final Downstream
Perm
Ions, mg/l
Streams Analytical Data
Manganese
Sulfate
Chloride
Fluoride
GE Water
Total Feed Feed Bypass Predosed Feed 1st Pass Feed
Calcium
Magnesium
Sodium
Potassium
Nitrate
Bromide
Ammonia - N
Barium
Strontium
Iron
Carbonate
TDS, mg/l
Phosphate
Boron
Silica
Hydrogen Sulfide
Carbon Dioxide
Bicarbonate
Classification: GE Internal
85.70 919.07
5.87 65.28
16.39 178.59
0.62 6.72
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
131.65 1463.66
42.69 464.98
0.00 0.00
41.75 377.66
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
53.12 576.90
27.70 28.08
0.01 1.26
377.80 4054.13
Flow gpm 158.07 34.01
Temperature C 22.00 22.00
Pressure psi 0.00 190.26
Osm. Pressure psi 2.57 22.64
pH 6.46 7.38
S&DI -1.73 1.11
Conductivity S/cm 590.00 4805.00
Saturation Data
BaSO4 % 0.00 0.00
CaF2 % 0.00 0.00
CaSO4 % 6.05 117.92
SiO2 % 0.00 0.00
SrSO4 % 0.00 0.00
CaPO4 % 0.00 0.00
Struvite % 0.00 0.00
LSI -1.16 1.06
Carbon Dioxide
Carbonate
TDS, mg/l
Boron
Silica
Hydrogen Sulfide
Bicarbonate
Fluoride
Nitrate
Bromide
Phosphate
Manganese
Sulfate
Chloride
Streams Analytical Data
Ammonia - N
Barium
Strontium
Iron
Calcium
Magnesium
Sodium
Potassium
GE Water
Ions, mg/l Product Concentrate
Classification: GE Internal
Element By Element Data
Pass 1
Stage 1
Elem 1 Elem 2 Elem 3
Flow, gpm
Feed 46.90 41.58 36.39
Perm 5.32 5.19 5.08
Pressure, psi
Feed 219.29 214.75 210.99
Net Driving 209.22 204.02 199.27
Delta P 4.54 3.76 3.04
Feed Osm. Press 6.78 7.57 8.56
Other
Recovery, % 11.35 12.49 13.96
Beta (Conc. Pol.) 1.10 1.10 1.11
Flux, gfd 19.2 18.7 18.3
A-Value, m/(s-MPa) 7.04 7.04 7.05
Permeate Ions, mg/l
Calcium 2.56 3.05 3.68
Magnesium 0.07 0.09 0.10
Sodium 0.37 0.44 0.53
Potassium 0.01 0.02 0.02
Ammonia - N 0.00 0.00 0.00
Barium 0.00 0.00 0.00
Strontium 0.00 0.00 0.00
Iron 0.00 0.00 0.00
Manganese 0.00 0.00 0.00
Sulfate 1.61 1.89 2.25
Chloride 0.90 1.07 1.31
Fluoride 0.00 0.00 0.00
Nitrate 4.50 5.37 6.50
Bromide 0.00 0.00 0.00
Phosphate 0.00 0.00 0.00
Boron 0.00 0.00 0.00
Silica 0.00 0.00 0.00
Hydrogen Sulfide 0.00 0.00 0.00
Bicarbonate 1.75 1.91 2.13
Carbon Dioxide 27.25 27.30 27.35
Carbonate 0.00 0.00 0.00
TDS, mg/l 12.27 14.43 17.26
pH 5.03 5.06 5.11
S&DI -6.15 -6.00 -5.83
Conductivity, S/cm 23.00 26.00 30.00
Saturation Data
BaSO4, % 0.00 0.00 0.00
CaF2, % 0.00 0.00 0.00
CaSO4, % 0.04 0.04 0.05
SiO2 , % 0.00 0.00 0.00
SrSO4, % 0.00 0.00 0.00
CaPO4, % 0.00 0.00 0.00
Struvite, % 0.00 0.00 0.00
LSI -4.33 -4.21 -4.08
GE Water
Element detail Data
GE Water
Classification: GE Internal
Element By Element Data
Pass 1
Stage 2
Elem 1 Elem 2 Elem 3 Elem 4 Elem 5 Elem 6
Flow, gpm
Feed 46.96 42.01 37.19 32.49 27.93 23.49
Perm 4.96 4.82 4.69 4.57 4.44 4.29
Pressure, psi
Feed 207.96 203.38 199.53 196.36 193.80 191.78
Net Driving 194.38 188.80 183.58 178.52 173.34 167.60
Delta P 4.58 3.85 3.17 2.56 2.01 1.52
Feed Osm. Press 9.83 10.91 12.22 13.86 15.96 18.76
Other
Recovery, % 10.56 11.48 12.63 14.06 15.89 18.27
Beta (Conc. Pol.) 1.09 1.09 1.10 1.10 1.11 1.12
Flux, gfd 17.9 17.4 16.9 16.5 16.0 15.5
A-Value, m/(s-MPa) 7.06 7.07 7.08 7.08 7.09 7.09
Permeate Ions, mg/l
Calcium 4.26 5.02 5.98 7.26 9.03 11.63
Magnesium 0.12 0.13 0.16 0.19 0.23 0.29
Sodium 0.61 0.71 0.84 1.01 1.24 1.58
Potassium 0.02 0.03 0.03 0.04 0.05 0.07
Ammonia - N 0.00 0.00 0.00 0.00 0.00 0.00
Barium 0.00 0.00 0.00 0.00 0.00 0.00
Strontium 0.00 0.00 0.00 0.00 0.00 0.00
Iron 0.00 0.00 0.00 0.00 0.00 0.00
Manganese 0.00 0.00 0.00 0.00 0.00 0.00
Sulfate 2.54 2.95 3.48 4.16 5.09 6.44
Chloride 1.54 1.82 2.19 2.69 3.38 4.41
Fluoride 0.00 0.00 0.00 0.00 0.00 0.00
Nitrate 7.56 8.91 10.64 12.94 16.12 20.77
Bromide 0.00 0.00 0.00 0.00 0.00 0.00
Phosphate 0.00 0.00 0.00 0.00 0.00 0.00
Boron 0.00 0.00 0.00 0.00 0.00 0.00
Silica 0.00 0.00 0.00 0.00 0.00 0.00
Hydrogen Sulfide 0.00 0.00 0.00 0.00 0.00 0.00
Bicarbonate 2.34 2.62 2.98 3.47 4.16 5.18
Carbon Dioxide 27.40 27.46 27.52 27.60 27.71 27.87
Carbonate 0.00 0.00 0.00 0.00 0.00 0.00
TDS, mg/l 19.83 23.19 27.50 33.21 41.12 52.70
pH 5.15 5.19 5.25 5.31 5.39 5.48
S&DI -5.68 -5.52 -5.33 -5.12 -4.87 -4.57
Conductivity, S/cm 34.00 39.00 46.00 55.00 67.00 85.00
Saturation Data
BaSO4, % 0.00 0.00 0.00 0.00 0.00 0.00
CaF2, % 0.00 0.00 0.00 0.00 0.00 0.00
CaSO4, % 0.06 0.08 0.10 0.12 0.16 0.21
SiO2 , % 0.00 0.00 0.00 0.00 0.00 0.00
SrSO4, % 0.00 0.00 0.00 0.00 0.00 0.00
CaPO4, % 0.00 0.00 0.00 0.00 0.00 0.00
Struvite, % 0.00 0.00 0.00 0.00 0.00 0.00
LSI -3.97 -3.85 -3.72 -3.57 -3.39 -3.18
Element detail Data
Classification: GE Internal

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Tabla 4 Resumen de resultados



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7. DESCRIPCION DEL SISTEMA

A continuacin se presenta la lista de equipos principales de la planta
considerando todas las etapas del proyecto.

ETAPA 1 ETAPA 2 ETAPA 3
Dosificador de cloro gas 01 UND -----------

-----------

Bombas de alimentacin + tablero variador 02 UND. 02 UND
(adicionales)
02 UND
(adicionales)
Filtros multimedia 02 UND. 02 UND
(adicionales)
02 UND
(adicionales)
Filtros de carbn activado 02 UND. -----------

-----------

Dosificador de antiescalante 01 UND 01 UND
(adicionales)
01 UND
(adicionales)
Dosificador de MBS 01 UND 01 UND
(adicionales)
01 UND
(adicionales)
Equipo de osmosis inversa 01 UND 01 UND
(adicional)
01 UND
(adicional)
Medidor de flujo 01 UND -----------

-----------

Medidor de ORP 01 UND 01 UND
(adicional)
01 UND
(adicional)
Dosificador de cloro final 01 UND -----------

-----------

Produccin de agua
10l/s 10l/s 10l/s

----------- No se adiciona otro equipo.

7.1 Dosificacin de cloro gas


El equipo es de la marca Regal y est diseado para que 02 Cloradores
sean montados directamente sobre la vlvula del cilindro de cloro por
medio de una abrazadera resistente tipo yugo. El flujo de cloro es ajustado
y regulado manualmente por una perilla reguladora que va en la parte

Merinsac |Jr Antenor Rizo Patron 157 Surquillo Lima
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7


superior del rotmetro mural montado en pared y que permite fijar la tasa
de flujo del gas. El vaco es proporcionado por un eyector especial muy
eficiente que opera con agua, que logra formar una solucin homognea
con el gas cloro saliente del cilindro. El eyector posee adems una vlvula
check incorporada que corta el flujo de gas cuando el vaco se pierde.



El modelo 216 se opera con intercambio automtico de un cilindro vaco a
uno lleno de gas cloro. El equipo se ha de regular para que pueda tener
una dosificacin de 1ppm de cloro residual

7.2 Filtro Multimedia
El agua clorada pasa por los filtros multimedia para atrapar las partculas
sedimentables. El filtro tiene 4 medios filtrantes de diferentes granulometras
y densidades que permite una filtracin fina de 10 micras. Los medios
filtrantes que usamos son Antracita, arena de cuarzo, Garnet y grava de
cuarzo. La limpieza del medio filtrante (retrolavado) es en forma automtica.
El inicio del retrolavado ser de acuerdo a la programacin por tiempo.


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Las diferentes densidades de los medios filtrantes permiten que cuando se
realice el retrolavado y los medios estn flotando puedan recomponerse a su
estado inicial. Si los medios solo varan en su granulometra y son de la
misma densidad estos despus del primer retrolavado se mezclan obviando
el efecto multimedia.

Modelo MM 48
Velocidad de flujo de servicio 8 gpm/ft
2

Marca del Tanque de FRP Wave Cyber
Medidas de tanque de FRP 48x72
Cantidad de tanques de FRP 02 unds.
Apertura superior e inferior 6 Brida
Vlvulas de control x tanque 5 unidades
Modo de operacin Hidrulica o neumtica
Tipo de Controlador STAGER
Procedencia USA
Mxima presin de operacin 100 PSI
Cantidad de Medio Filtrante
80 ft
3
Total.
40 t
3
por cada tanque

La operacin de limpieza o retrolavado es automtica en el equipo, esta es
operada por tiempo y comandada por un stager o controlador previamente
programado.


7.3 FILTRO DE CARBN ACTIVADO:

El agua filtrada pasa por este filtro de carbn activado donde se

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retiene los malos olores, sabores indeseables, compuestos
Halgenos, metales pesados. El inicio del retrolavado ser de acuerdo
a la programacin por tiempo.

Modelo GAC 48
Velocidad de flujo de servicio 2.5 gpm/ft2
Marca del Tanque de FRP Wave Cyber
Medidas de tanque de FRP 48x72
Cantidad de tanques de FRP 02 unds.
Apertura superior e inferior 6 Brida
Vlvulas de control x tanque 5 unidades
Modo de operacin Hidrulica o neumtica
Tipo de Controlador STAGER
Procedencia USA
Mxima presin de operacin 100 PSI
Cantidad de Medio Filtrante
80 ft
3
Total.
40 ft
3
por cada tanque
Marca del Carbn Activado
Hydraffin 40N, DONAU
CARBON GmbH & Co
Soporte de Grava de cuarzo
320 kilogramos, 160 Kg por
tanque

La operacin de limpieza o retrolavado es automtica en el equipo, esta es
operada por tiempo y comandada por un stager o controlador previamente
programado.




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2
0




7.4 Osmosis inversa primera etapa:

El equipo de osmosis inversa de la primera etapa est compuesto por 21
membranas de alta presin de medidas 8 x 40 distribuidas en un arreglo
3-2-2, su conexin de entrada es de 3, su descarga de permeado es de
2 y su concentrado es de 1.5.

Posee un medidor de conductividad para poder determinar la cantidad de
sales (us/cm) a la descarga del equipo.


El equipo de osmosis posee las siguientes caractersticas:
Autoflush
Apagado por baja presin
Apagado por alta presin en el permeado
Medicin del ph de permeado
Apagado del equipo por nivel alto del tanque de agua permeada
Estacin de limpieza (CIP)
Registro de datos en un memoria SD-card

Es importante mencionar que las membranas de osmosis inversa no
soportan los oxidantes debido a su material (poliamida) por lo que el nivel
de cloro se debe mantener siempre igual a 0 ppm, esto se consigue con la
bomba de metabilsulto de sodio.


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Se debe evitar la precipitacin de sales en la membrana y para esto
empleamos el qumico antiescalante MSI310, especialmente indicado por
GE para este proceso.

El agua proveniente del filtro multimedia es nuevamente filtrado pero hasta
5 micras para luego elevar la presin a 200 psi y poder vencer la presin
osmtica del agua y generar tanto la lnea de permeado como la de
concentrado.

Normalmente el concentrado va a poseer 3 a 4 veces ms la salinidad del
agua de ingreso por lo que podemos estimar que estar en 3000 a 4000
us/cm (ver simulacin)



Las caractersticas del OSMOSIS INVERSA son:

Osmosis Inversa
Fabricante General Electric
Marca de la membrana General Electric
Modelo del equipo Etapa 1 E8-144K-DLX
Produccion Estimada x equipo 100 gpm
Marca de la Bomba de altapresion Tonkaflow
Potencia del motor 40 Hp
Modelo de membrana AG-8040
Numero de Membranas 21.
Arreglo 3-2-2

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Voltaje 220V - Trifsico
Prefiltro 1 micras
Presin de Operacin (psi) 180-220
Rango de Recobro % 75%
Retencin de sales % 98 99.5
Temperatura de Operacin (C) 13- 30
Manmetros 04 und
Medidor de conductividad Incluido
Sensor de baja presin Incluido
Autoflush incluido
Sensor de Alta presin en la lnea
de permeado
incluido














2 8
A
8
B
D
7 6 5 4 3 1
7 6 5 4 3 2 1
D
B
C
A
GE
Water &Process Technologies D
C
2 8
A
8
B
D
7 6 5 4 3 1
7 6 5 4 3 2 1
D
B
C
A
GE
Water &Process Technologies D
C
B
Water &Process Technologies
GE
B
Water &Process Technologies
GE
B
Water &Process Technologies
GE
B
Water &Process Technologies
GE
B
Water &Process Technologies
GE
B
Water &Process Technologies
GE

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2
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7.5 Dosificacin de cloro final:

Como hemos mencionado lneas arriba la dosificacin de hipoclorito de sodio es
necesario para evitar un crecimiento bacteriolgico al agua ya tratada, el valor a
considerar debe estar entre 0.5 1 ppm de cloro residual.


SISTEMA DE DOSIFICACION DE CLORO
Marca de la Bomba Dosificadora SEKO
Modelo AKL600NHH1000
Capacidad 2.5 LPH @ 20 Bar
Procedencia Italia
Consumo de energa 12.2 Watts
Tanque de almacenamiento de productos
qumicos
1 unid.
Capacidad del tanque de qumicos 50 Lt.
Sensor de nivel 1 unid.



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8. ANEXOS:

8.1 DIAGRAMA PID DE LA PLANTA DE TRATAMIENTO
8.2 FICHA TCNICA DE LOS EQUIPOS
8.3 LAYOUT
8.4 VISTA DE CORTE



N de PIano Fecha de PevIsIn
Escala
---
Revisado por
P&D GYMV
Dibujado por
Unidades
mm
Carlos Cuervo S.
Miguel Ubillus GYM-CA-005/2011 04 de Julio, 2011
N de PIano Fecha de PevIsIn
Escala
1:800
Revisado por
DISTRIBUCION DE EQUIPOS
GYM-CARABAYLLO
Dibujado por
Unidades
mm
Carlos Cuervo S.
Angel Carcia |endoza. GYM-CA-001/2011 28 de Junio, 2011
1% 1% 1% 1%
1
%
1
%
CANALETA CANALETA
C
A
N
A
L
E
T
A
N de PIano Fecha de PevIsIn
Escala
1:800
Revisado por
Dibujado por
Unidades
mm
Carlos Cuervo S.
Angel Carcia |endoza. GYM-CA-004/2011 28 de Junio, 2011
PLANO DE ELEVACION
CUARTO DE OSMOSIS INVERSA
GYM-CARABAYLLO
1%
1%
1% 1%
1
%
1
%
CANALETA CANALETA
C
A
N
A
L
E
T
A
N de PIano Fecha de PevIsIn
Escala
1:800
Revisado por
VISTA DE PLANTA 1ra ETAPA
GYM-CARABAYLLO
Dibujado por
Unidades
mm
Carlos Cuervo S.
Angel Carcia |endoza. GYM-CA-003/2011 28 de Junio, 2011
DETALLE REJ ILLA
CANALETA
SECCION B-B
B B
REJ ILLA
ESCALA 1:500
EJECTOR REQUIREMENTS
The standard ejector is designed to withstand
static back pressures in excess of 200 psig
(14.1 kg/cm
2
). However, due to the potential
for "water hammer" in high pressure on-off
systems and special booster pump consider-
ations, it is recommended that a factory
representative, or Chlorinators Incorporated
be consulted regarding installation details on
systems over 100 psig (7 kg/cm
2
).
The amount of water required to operate the
ejector depends upon the chlorine feed
rate, water back pressure and water supply
pressure available. Generally, the higher the
chlorine ow and higher back pressure the
greater the water ow is needed.
OPERATION
The chlorinator is clamped on the chlorine
cylinder valve. The ejector assembly is nor-
mally attached to the solution diffuser at the
point of injection (it may be wall mounted,
but this is not recommended). A vacuum line
connects these two units.
Water, under pressure is forced through the
ejector nozzle which creates a strong vacuum
in the ejector body. This pulls gas into the
ejector through a special back-ow check
valve and then into the nozzle outlet. The
gas mixes with the ejector water and is
discharged through the diffuser into the
water being treated.
The ejector vacuum is transmitted back to the
chlorinator through the vacuum line; then
through the rate valve and the ow meter and
to the back of the diaphragm. With sufcient
vacuum, the diaphragm moves backward,
opening the spring loaded inlet regulating valve
to allow chlorine to enter from the cylinder.
The chlorine passes through the ow rate
indicating meter, ow rate adjusting valve
and to the ejector.
The REGAL Model 210 Chlorinator is a
vacuum-operated, solution feed type,
designed for mounting directly on a
chlorine cylinder valve by means of a
positive heavy duty yoke clamp. The
chlorine flow rate is manually adjusted
and is regulated by a spring opposed
diaphragm regulator which also contains
the safety shut-off valve. Vacuum is
provided by a highly efficient water
operated ejectpr which is close coupled
with the chlorine solution diffuser. The
ejector assembly contains a back flow
check valve.
SPECIFICATIONS
The chlorinator shall be a REGAL Model 210
manufactured by Chlorinators Incorporated,
Stuart, Florida, with a maximum capacity of
100 lbs./24 hrs (2000 gms/hr). It will be a
vacuum operated solution feed type and
mount directly on the chlorine cylinder valve
by means of a positive yoke type clamp
having an integral tightening screw with
slide-bar handle.
All regulating, metering, ow adjusting and
safety functions shall be incorporated in the
cylinder mounted unit.
The inlet safety shut-off/vacuum regulating
valve shall be of capsulated construction,
easily removable as a unit from the outlet
side of the yoke for ease of inspection,
cleaning or maintenance.
Vacuum shall be created by an ejector
assembly connected directly to the chlorine
solution diffuser. The assembly shall consist
of a single piece venturi-recovery throat to
prevent mis-alignment; also, a back ow
check valve to prevent water from entering
the gas system. The check valve shall be
of positive, tight shut-off, unitized design
not requiring springs or diaphragms for
tight closing.
SERVICE
Most service problems can be handled by
the user, with no special tools. If that is not
possible, or desirable, the chlorinator and
ejector assembly can be shipped to the
factory for overhaul and retest to like-new
condition for a reasonable single service
charge. If the unit cannot be taken out of
service, we will send an exchange unit.
REGAL GAS CHLORI NATOR
SPECI FI CATI ON 210/216
FEATURES
The REGAL Model 210 incorporates the
very best available materials with the latest
technology in design and construction, to
reduce maintenance, simplify construction
and improve operation.
APPLICATION
The Model 210 is designed to handle the
vast majority of water treatment requirements.
CAPACITIES
Dual scale metering tubes with maximum
capacities of 4, 10, 25, 50 and 100 pounds
per 24 hrs. of chlorine gas with correspond-
ing metric scales of 75, 200, 500, 900 and
2000 grams per hr. Minimum feed rate is
1/20th of maximum.
FLOWRATE ADJUSTMENT
Manually adjustable by means of a flow
rate control valve located at the top of the
ow meter. Flow rate is then regulated by a
special spring-opposed diaphragm operat-
ed valve. The system is automatic. It will go
off and on as the ejector water is turned off
and on and will always return to the pre-set
ow rate.
REGAL MODEL 210
DIRECT CYLINDER
MOUNTED GAS
CHLORINATOR
PRESSURE
GAUGE
POSITIVE CLAMP ON
CYLINDER VALVE
PRECISE REGULATOR
FOR FLOW
WATER SUPPLY TO EJECTOR
PRODUCES VACUUM AND MIXES
WITH WATER
SAFE VACUUM
TUBE TO EJECTOR
SOLUTION DIFFUSER
COUPLED TO EJECTOR
EJECTOR AND WATER
MIXING CHAMBER
WITH CHECK VALVE
INDICATOR
VENT
STRAINER
GATE VALVE
RATE VALVE
METERING TUBE
The REGAL Model 216 Automatic
Switchover Gas Chlorinator is a totally
vacuum-operated system which is
designed to automatically switch the
chlorine feed from an empty cylinder to a
full cylinder. It is also designed to provide
system-backup. Should a problem develop
with either vacuum regulator, chlorination
can be continued. The chlorinators are of
the vacuum-operated solution-feed type,
designed for mounting directly on a chlorine
cylinder valve. The switchovers are self-
actuating, eliminating the need for a separate
switchover module. A separate gas ow
meter and rate control valve panel may be
located wherever it is most convenient for
the operator and connected between the
vacuum regulator junction at the pressure
relief (vent) valve, and the ejector, by means
of safe vacuum tubing. The ejector assembly
contains a back ow check valve. Chlorine
gas ow rate is regulated by a spring-
opposed diaphragm regulator which is also
the automatic safety shut-off valve. Should
vacuum be interrupted for any reason
anywhere in the system the safety shut-
off/inlet valve immediately closes, shutting
off the chlorine supply from the cylinder. A
pressure relief valve designed to vent
the system also provides a central
interconnection point for the vacuum tubing.
OTHER IMPORTANT FEATURES
System Back-up Each cylinders chlorinator
has its own vacuum regulating diaphragm and
safety/inlet valve insuring that chlorination can
be continued if service should be required on
either chlorinator.
Corrosion-resistant, Factory-adjusted Detent
Mechanism Detent does not require any
el d adj ustment assuri ng that cyl i nder
switchover will occur at the proper time, and
that all available gas in supply cylinder will
be used.
In-Use/Stand-by Indication Prominent
indicator on face quickly tells which is the
stand-by cylinder and which cylinder is in
use. Optional owmeter panels are available
for applications where the feed rate must be
known at the chl ori nator and the ow
meter/rate valve panel cannot be seen.
CAPACITIES
Dual scale metering tubes with maximum
capacities of 4, 10, 25, 50 and 100 pounds
per 24 hrs. of chlorine gas with corresponding
metric scales of 75, 200, 500, 900 and 2000
grams per hr.
FLOW RATE ADJUSTMENT
Manually adjustable by means of a ow rate
control valve located at the top of the ow
meter. Flow rate is then regulated by a special
spring-opposed diaphragm operated valve.
The system is automatic. It will go off and on
as the ejector water is turned off and on and
will always return to the pre-set ow rate.
MATERIALS OF CONSTRUCTION
All materials used in REGAL gas chlorinators
have been carefully chosen for their excellent
corrosion-resistant, ultra-violet-resistant proper-
ties plus their ability to withstand stresses far
greater than will be encountered in actual use.
OPERATION
The chlorinators are clamped onto the chlorine
cylinder valves. The ejector assembly is
normally attached to the solution diffuser at
the poi nt of i nj ecti on. A vacuum l i ne i s
connected from each cylinder unit to the wall-
mounted, pressure-relief (vent) valve, and a
single vacuum line connects the outlet of the
connector to a wall-mounted, ow-meter/rate
valve panel. The ejector is connected to the
rate valve panel with a single vacuum line.
Water, under pressure, is forced through the
ejector nozzle which creates a strong vacuum
in the ejector body. This pulls gas into the
ejector through a special back-ow check
valve and then into the nozzle outlet. The gas
mixes with the ejector water and is discharged
through the diffuser into the water being treat-
ed. The ejector vacuum is transmitted through
the vacuum line to the rate valve and the ow
meter; then through the connector on the
pressure-relief (vent) valve and on to the back
of the operating chlorinator diaphragm. With
sufcient vacuum, the diaphragm moves
backward, opening the spring-loaded inlet reg-
ulating valve to allow chlorine to enter from the
cylinder. The chlorine passes through the
chlorinator, the pressure-relief (vent) valve
connector and the ow rate indicating
meter/ow rate adjusting valve to the ejector.
When the operating cylinder starts to run out,
the vacuum starts to build up in the system
causing the diaphragm of the chlorinator on
stand-by to be drawn back, overcoming a
detent mechani sm and openi ng the
safety/inlet valve. This allows chlorine gas to
be withdrawn from the stand-by cylinder to
satisfy the increased system vacuum and the
vacuum falls back to the operating level.
The original supply cylinder also continues to
feed until it is empty, virtually assuring that
there will be no interruption of chlorination
and that full use will be made of all available
chlorine. This also reduces the possibility and
risk of returning cylinders with some remain-
ing gas to the supplier.
SPECIFICATIONS
The chlorinator system shall be a vacuum-
operated, solution-feed type and shall auto-
matically switch the chlorine supply from an
empty cylinder to a full cylinder. It shall be
REGAL Model 216 manufactured by
Chlorinators Incorporated, Stuart, Florida, and
shall have a maximum capacity of 100 lbs./24
hrs (2000 gms/hr).
The Model 216 Vacuum-Operated Automatic
Switchover Chlorinator shall consist of the
following components: Two (2) automatic
switchover vacuum regulators for mounting
directly on chlorine gas cylinder valves, one
(1) pressure-relief (vent) valve, one (1)
chlorine gas ow meter panel with rate valve,
& one (1) ejector/check valve assembly.
The vacuum regulators shall mount directly
onto the cylinder valve by means of a positive
yoke type clamp having an integral tightening
screw with slide bar handle. The main vacuum-
regulating diaphragm of each chlorinator shall
have a minimum operating area of 13 sq. inches
in order to achieve required accuracy and
repeatability of the set chlorine ow rate. All
metallic bolts shall mate with metallic threaded
nuts or inserts. Plastic mating threads for
metallic bolts shall not be acceptable.
Each chlorinator vacuum regulator shall have
its own diaphragm, safety-shutoff/inlet valve
and switchover detent mechanism, thereby,
allowing chlorination to continue should it
become necessary to remove either vacuum
regulator from service for cleaning or servicing.
Switchover detent mechanism shall be made
of corrosion-resistant materials and shall not
require any eld adjustment.
SEE CONTENTS GUIDE 210 OR 216
FOR STANDARD ACCESSORIES AND
SHIPPING WEIGHTS.
1044 SE Dixie Cutoff Road, Stuart, FL 34994 USA Tel: 772-288-4854 Fax: 772-287-3238 www.regalchlorinators.com E-mail: chlorinc@aol.com
1998 Chlorinators Incorporated Printed in USA
Pub. No. 598-3
REGAL MODEL 216
VACUUM OPERATED, AUTOMATIC SWITCHOVER GAS CHLORINATOR
PRESSURE RELIEF
(VENT) VALVE
CHLORINE
CYLINDER
NO. 1
CHLORINE
CYLINDER
NO. 1
FLOWMETER RATE
VALVE PANEL
EJECTOR
CHECK
VALVE
CHLORINE
SOLUTION
DIFFUSER
WATER
SUPPLY
RATE
VALVE
VACUUM
TUBING
VACUUM
TUBING
RESET
KNOB
RESET KNOB
VACUUM
TUBING
TO VENT
CHLORINATOR
NO. 1
CHLORINATOR
NO. 2


Fact Sheet
Asia/Pacific
Shanghai, China
+86 (0) 411-8366-6489
2006, General Electric Company. All rights reserved.
*Trademark of General Electric Company; may be registered in one or more countries. FS1129EN 0606
Americas
Watertown, MA
+1-617-926-2500
Europe/Middle East/Africa
Heverlee, Belgium
+32-16-40-20-00
Find a contact near you by
visiting gewater.com or
e-mailing custhelp@ge.com.
Global Headquarters
Trevose, PA
+1-215-355-3300
E8 Series 60 Hz
Reverse Osmosis Machine 57,000 to 144,000 gallons per day

Figure 1: E8 Series 60 Hz
When you mention reverse osmosis (RO), GE Water
& Process Technologies is the first name to come to
mind. Our E-series RO machines (Figure 1) are de-
signed for durable operation, high quality product
water production, easy installation and straightforward
control.
General Properties
Typical Applications
Process ingredient water
Safe drinking water
Boiler feed water
Ion exchange pre-treatment
Standard Economy Features
Energy saving 400 ft
2
(37.2 m
2
) membrane
elements
SS high-pressure piping
1-micron pre-filter and SS housing
Automatic inlet shut-off valve
Accutrak RO microprocessor controller
Permeate and concentrate paddlewheel
flow sensors
Permeate conductivity sensor
Permeate tank level monitoring
SD card for collection of operating data
ALARMS: Low inlet pressure, high concen-
trate pressure, high temperature, high per-
meate conductivity, motor fault, and fill-
time exceeded
Remote machine on/off capability
Feed water flush on shut down
Panel-mounted pre-filter, post-filter, primary,
and final pressure gauges
Deluxe (DLX) Features in addition to ECN
features
Inlet pH sensor
Chemical dosing pump for antiscalant dosing or
pH adjustment
Clean-In-Place pump plumbed, wired and
mounted; remote tank
ALARMS: Same as above plus high/
low inlet pH, high permeate pressure

Table 1: Operating Parameters
Operating Pressure 200-250 psig (13.8-
17.2 bar)
Maximum Recovery 75%
Nominal Rejection 95-98%
Operating Temperature 55-85 F (13-30 C)
Minimum Inlet Pressure 30 psig (2 bar)
Design Temperature 77 F (25 C)
Page 2 FS1129EN 0606
Table 2: Materials of Construction
Frame Painted Carbon Steel
Membrane Elements Desal AG8040F-400
Membrane Housing FRP
Low Pressure Pipe Schedule 80 PVC
High Pressure Pipe Stainless Steel
Motor Starters NEMA 4

Table 3: Pump and Motor
Pump Manufacturer Tonkaflo
Pump Type Multi-stage, centrifugal
Materials SS shell/housing, Noryl* internals
Castings SS inlet/discharge
Motor 3-phase, TEFC, 460 VAC
Table 4: E8 Specifications - 60 Hz
Model E8-57K E8-86K E8-108K E8-144K
ECN
DLX
1202846
1202284
1202850
1202286
1202833
1202287
1202835
1202288
Flow Specifications
Recovery Range:
Permeate Rate: gpm (m
3
/h)
Concentrate Rate: gpm (m
3
/h)
66-75%
40 (9)
21-13 (5-3)
66-75%
60 (14)
30-20 (7-5)
66-75%
75 (17)
39-25 (9-6)
66-75%
100 (23)
52-33 (12-8)
Pump and Motor
RO Pump Model SS8510KA SS8512KB SS12508KC SS24006KE
RO Motor: HP (KW) 15 (11.2) 20 (15) 25 (18.7) 40 (29.8)
CIP Pump Model: (DLX only) SS5504G SS5504G SS8504G SS8504G
CIP Motor: HP (KW) 5 (3.7) 5 (3.7) 7.5 (5.6) 7.5 (5.6)
Membrane Elements and Filters
Membrane Quantity
Array
Pre-Filter Quantity
8
1-1-1
7, RO.Zs 01-40-XK
12
2-1-1
7, RO.Zs 01-40-XK
15
3-2
7, RO.Zs 01-40-XK
21
3-2-2
7, RO.Zs 01-40-XK
Connections
Inlet: inch (cm)
Permeate: inch (cm)
Concentrate: inch (cm)
2.0 (5.1)
1.5 (3.8)
1.5 (3.8)
2.0 (5.1)
2.0 (5.1)
1.5 (3.8)
2.0 (5.1)
2.0 (5.1)
1.5 (3.8)
3.0 (7.6)
2.0 (5.1)
1.5 (3.8)
Dimensions & Weights
Height: inch (cm)
Width: inch (cm)
Depth: inch (cm) ECN
Depth: inch (cm) DLX
76 (193)
153 (388)
42 (107)
91 (231)
76 (193)
153 (388)
42 (107)
91 (231)
76 (193)
153 (388)
42 (107)
91 (231)
76 (193)
153 (388)
42 (107)
103 (262)
Shipping Weight
Estimate: lb (kg)
ECN 2600 (1200) 3000 (1360) 3400 (1500) 3800 (1750)
Shipping Weight
Estimate: lb (kg)
DLX 2800 (1300) 3300 (1500) 3700 (1700) 4200 (1900)














Feed Water
Temperature Typical: 50-85F (10-29C)
Maximum: 32-104F (0-40C)
Inlet Pressure Min 30 psig (2.1 bar)
Max 60 psig (4.1 bar)
Chlorine (continuous feed) 0 ppm
Operating pH For soft water (less than 1 grain per gallon (gpg) or 17
mg/L hardness), acceptable pH is 4.0-11.0.
For unsoftened water (contact factory with water
analysis, acceptable pH is 5.5-6.0.
For short term (cleaning) a pH range of 2-12
Silt Density Index (SDI) <3
Stream F1 F2 F3 F4 F5 C1 C2 P1 R1
Description FEED INLET OUTLET FEED FEED CONC OUT CONC PERMEATE RECYCLE
Flow-Design (GPM) 53-61 53-61 53-61 53-61 61 13-21 21 40 0-8
Flow-Design (GPM) 75% 53 53 53 61 61 13 21 40 8
Pressure-Design (PSI) 30 30 20 30 240 60 225 60 60
Velocity-Design (Ft/Sec) 6.3 6.3 6.3 6.3 6.89 3.09 3.53 8.32 0.73
Pipe size 2" 2" 2" 2" 2" 1.5" 1.5" 1.5" 1.5"
Pipe Material PVC PVC PVC PVC SS PVC SS SS PVC
Flow-Design (GPM) 80-90 80-90 80-90 80-90 90 20-30 30 60 0-10
Flow-Design (GPM) 75% 80 80 80 90 90 20 30 60 10
Pressure-Design (PSI) 30 30 20 30 240 60 225 60 60
Velocity-Design (Ft/Sec) 9.78 9.78 9.78 9.78 10.17 4.55 5.2 6.78 0.91
Pipe size 2" 2" 2" 2" 2" 1.5" 1.5" 2" 1.5"
Pipe Material PVC PVC PVC PVC SS PVC SS SS PVC
Flow-Design (GPM) 100-114 100-114 100-114 100-114 114 25-39 39 75 0-14
Flow-Design (GPM) 75% 100 100 100 114 114 25 39 75 14
Pressure-Design (PSI) 30 30 20 30 220 60 205 60 60
Velocity-Design (Ft/Sec) 12.39 12.39 12.39 12.39 12.88 5.82 6.65 8.47 1.27
Pipe size 2" 2" 2" 2" 2" 1.5" 1.5" 2" 1.5"
Pipe Material PVC PVC PVC PVC SS PVC SS SS PVC
Flow-Design (GPM) 133-152 133-152 133-152 133-152 152 33-52 52 100 0-19
Flow-Design (GPM) 75% 133 133 133 152 152 33 52 100 19
Pressure-Design (PSI) 30 30 20 30 230 60 215 60 60
Velocity-Design (Ft/Sec) 7.38 7.38 7.38 7.38 7.39 7.73 8.84 11.3 1.73
Pipe size 3" 3" 3" 3" 3" 1.5" 1.5" 2" 1.5"
Pipe Material PVC PVC PVC PVC SS PVC SS SS PVC
E
8
8
6
K
E
8
1
0
8
K
E
8
1
4
4
K
E
8
5
7
K
2 8
A
8
B
D
7 6 5 4 3 1
7 6 5 4 3 2 1
D
B
C
A
GE Infrastructure
Water &Process Technologies D
C











teknaEVO
solenoid dosing pumps
innovation > technology > future
water & industry > solenoid dosing pumps teknaevo
2
The evolution of solenoid dosing pumps
Compatible
PVDF pump head and ceramic ball valve as
standard
Full chemical compatibility
PVDF is suitable for almost all chemical used
in the Industrial, Waste Water Treatment and
potable Water applications
The use of Ceramic balls as standard
improves the pumping reliability and the
chemical compatibility of the whole liquid end
evo
Inventory Reduction
Reduce spares stock holding
4 models that cover 1 to 60 lt/h with an
output pressure up to 20 Bar
1 Casing allows skids to be pre-constructed,
as the fixing points remain constant, and the
pumps can be selected on confirmation of the
dosing flow
flow rate from 1 to 20 lt/h flow rate from 20 to 60 lt/h
evo
Clever
Just 4 Models, Just PVDF,
All functions in one pump
Models
600
603
800
Models
803
water & industry > solenoid dosing pumps teknaevo
4
proportional dosage
SEL
Alarm
SEL
1:1
C
9
8
7
6
5
4
3
2
1
90
80
70 30
40
50
60
20
10
min 100%
10
4:1
10:1
1:n
4-20
Analogue Version
teknaEVO
APG
Analogue dosing pump with constant
flow rate manually adjustable,
proportional flow rate according to
an external analogue (420 mA) or
digital pulse signal (e.g. from water
meter).
Control dial (percentage and
"n" value in multiplication
mode)
6 position adjustable switch:
- 3 in division mode (1, 4, 10 = n)
- 1 in multiplication mode (n=1)
- 1 for proportional 420 mA signal
- 1 for constant functionality
pacing function adjustable by dip
switch
timed dosage
Alarm
SEL SEL
Time On
Time On
Time Off
C
90
80
70 30
40
50
60
20
10
min 100%
0"
30"
60"
90"
120"
150"
180"
0"
30"
60"
90"
120"
150"
180"
teknaEVO
ATL
costant dosage
teknaEVO
AKL
Analogue dosing pump with
constant flow rate manually
adjustable by control dial on
the front panel, two
frequency range (020% or
0100%), Power-ON led
indicator
Analogue dosing pump with constant
flow rate manually adjustable and
timed dosage with T on-T off
double regulation.
3 control dials (flow rate
percentage - T on regulation -
T off regulation)
innovation > technology > future
5
Digital Version
proportional dosage
ESC
start
stop
PROG
mode
enter
Alarm
teknaEVO
TPG
Digital dosing pump with
constant flow rate manually
adjustable, proportional flow rate
according to an external analog
(420 mA) or digital pulse signal
(e.g. from water meter).
This digital version of the APG,
includes additonal characteristics:
Timer function, ppm dosing,
statistics, password and On/Off
input (remote switch)
proportional dosage
CAL
ESC
start
stop
PROG
mode
enter
Alarm
teknaEVO
TPR
Digital dosing pump with
pH/Redox control meter built in.
Digital interface for constant or
proportional dosing, depending
on the measured pH or Rx value
PT100 probe input for
thermal compensation
Repetition alarm relay
Input On-Off for remote
control
420 mA output for measure
transmission
timed dosage
ESC
start
stop
PROG
mode
enter
Alarm
teknaEVO
TCK
Digital dosing pump with
constant flow rate manually
adjustable, or timer control.
Programmable timed relay
water & industry > solenoid dosing pumps teknaevo
6
100 240 Vac
50-60 Hz
24 48 Vac (just for AKL and APG version)
AKL 603 N H H 0 000
AKL
APG
ATL
TPG
TPR
TCK
Analogue dosing pump with constant flow rate manually adjustable
Analogue dosing pump with constant flow rate manually adjustable, with proportional flow rate according to
an external analog (420 mA) or digital signal (water meter)
Analogue dosing pump with constant flow rate manually adjustable and timed dosage with T on-T off double
regolation
Digital dosing pump with constant flow rate manually adjustable, with proportional flow rate according to an
external analog (420 mA) or digital signal (water meter)
Digital dosing pump with pH/Redox control meter on board
Digital dosing pump with constant flow rate or timed
Digital
Analogue
Version
Interface Code Description
Model
Code
Pressure
[bar]
Flow rate
[lt/h]
Fequency max
[stroke./min]
Stroke capacity
[cc/stroke]
Connections
IN / OUT [mm]
Consumption
[W]
20
18
2.5
3
120
0,35
0,41
4 / 6 suc.
4 / 7 dis.
12,0 600
12
10
8
2
4
5
6
8
160
0,42
0,52
0,63
0,83
4 / 6 12,2 603
12
10
5
1
7
10
15
18
320
0,36
0,52
0,78
0,94
4 / 6 23,9 800
5
4
2
1
20
25
40
54
300
1,11
1,39
2,22
3
8 / 12 22,2 803
Power supply
Code
N
O
Pump head material
Code Balls Diaphragm Pump head Connections
H Ceramic PTFE PVDF
Installation Kit
Code
H PVDF
Seals
Code Materials
0 FPM
1 EPDM
Options
Code Description
000 Standard
Code
Materials
C
A
D
B
Casing made of PP reinforced
with glass fibre
IP 65 rated
PTFE diaphragm
Level control input
Priming valve
Complete standard installation
kit composed by: foot filter and
injection valve, PVC suction
tube, PE delivery tube and
fixing bracket
innovation > technology > future
7
Technical Features - Flow Rate and Dimensional Drawings
Model
600
603
800
803
A
(Height) [mm]
B
(Width) [mm]
C
(Depth) [mm]
D
(Max Height) [mm]
231 119 145 257
149
600
603
800
803
Pressure
[bar]
Flow
Rate
[lt/h]
water & industry > solenoid dosing pumps teknaevo
8
Typical Installation
40 kontrol
MODE
esc
CAL
ente r
Backpressure valve
Pulse-emitter water meter
Flow Sensor
Multifuction Valve Bleed valve
Mixer
Priming-aid
Tank
Suction Devices
On pulse-emitter water meter
On control instrument

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