Merinsac |Jr Antenor Rizo Patron 157 Surquillo Lima merinsa@merinsa.com 2
Contenido
1- Introduccin 2- Objetivos 3- Generalidades 4- Descripcin del problema 4.1 Caracterizacin del agua a tratar 5- Resumen Ejecutivo 6- Parmetros de diseo 6.1 Capacidad 6.2 rea 6.3 Factores fisicoqumicos y microbiolgicos 6.4 Caracterizacin de los LMP DIGESA 2010 6.5 Proyeccin de la calidad de agua final 7- Descripcin del sistema 7.1 Dosificacin de cloro gas 7.2 Filtro Multimedia 7.3 Filtro de carbn activado 7.4 Equipo de osmosis inversa a. Diagrama isomtrico del equipo de osmosis b. Diagrama PID del equipo de osmosis 7.5 Dosificador de hipoclorito de sodio 8- Anexos 8.1 Diagrama PID 8.2 Ficha tcnica de los equipos
Merinsac |Jr Antenor Rizo Patron 157 Surquillo Lima merinsa@merinsa.com 3
8.3 Layout 8.4 Vista de corte de la planta
Merinsac |Jr Antenor Rizo Patron 157 Surquillo Lima merinsa@merinsa.com 4
1. INTRODUCCIN
La planta de tratamiento de agua con osmosis inversa (PTA-RO-CARABAYLLO) diseada para Graa y Montero S.A.A., (en adelante GMV) permitir tener agua apta para consumo humano, con parmetros dentro de la normatividad vigente del reglamento de calidad de agua para consumo humano de DIGESA.
La planta est diseada para tratar agua salobre subterrnea con altos niveles de sulfato y carbonatos; el tratamiento consiste en desinfeccin, filtracin y desalinizacin por tecnologa de osmosis inversa.
Este proyecto se ha divido en tres etapas, dando cada etapa una produccin de 10LPS, con un total de 30 LPS.
El funcionamiento de la planta es automtico siendo operada por personal debidamente entrenado y capacitado en estas tecnologas.
Merinsac |Jr Antenor Rizo Patron 157 Surquillo Lima merinsa@merinsa.com 5
2. OBJETIVO:
La presente memoria describe el proceso de tratamiento de agua proveniente del pozo de agua en Parques de Carabayllo, el cual se realizar en la Planta de Tratamiento con Osmosis Inversa para contar con agua potable dentro del Reglamento de la Calidad de Agua para Consumo Humano del DIGESA.
3. GENERALIDADES:
3.1 UBICACIN: La planta de tratamiento se ubicar en el proyecto Los Parques de Carabayllo, ubicado a 1 km del By Pass en Puente Piedra Carabayllo.
La infraestructura del cuarto de mquinas es un cuarto por debajo del nivel del piso, acondicionada para el caso.
3.2 NORMATIVA: La planta de tratamiento de agua permitir obtener agua de calidad apta para consumo humano ya que estar dentro de los parmetros como los LPMs (lmites mximos permisibles de parmetros microbiolgicos y parasitolgicos, parmetros de calidad organolptica, y parmetros qumicos inorgnicos y orgnicos), segn el reglamento de DIGESA.
Merinsac |Jr Antenor Rizo Patron 157 Surquillo Lima merinsa@merinsa.com 6
4. DESCRIPCION DEL PROBLEMA Como se menciono la fuente de agua es un pozo salobre con valores de sulfatos, carbonatos y slidos totales disueltos por encima de la calidad exigida por DIGESA, a continuacin podemos observar los anlisis realizados.
4.1 CARACTERIZACIN DEL AGUA A TRATAR:
El agua a tratar segn el anlisis del agua alcanzada, tenemos:
Merinsac |Jr Antenor Rizo Patron 157 Surquillo Lima merinsa@merinsa.com 7
Merinsac |Jr Antenor Rizo Patron 157 Surquillo Lima merinsa@merinsa.com 8
5. RESUMEN EJECUTIVO
En base al problema se plante una solucin empleando la tecnologa de filtracin y membranas, cabe mencionar que este proyecto se ha diseado por etapas, por lo que se empezar con la etapa 1, consistiendo en lo siguiente:
El agua proveniente del pozo subterrneo es bombeada hacia un reservorio de 60 m 3 , en el trayecto desde el pozo hasta el reservorio es dosificado con cloro gas hasta obtener un valor residual de 1ppm.
El agua ya clorada se rebombea hacia los filtros multimedia, en la etapa 1 nicamente se considerarn 02 filtros multimedia en paralelo, los cuales estn compuestos por grava, arena de cuarzo, granate y antracita, esta diversidad de medios permite una mayor filtracin y adherencia de partculas coloidales al medio filtrante.
Luego de los filtros multimedia se generan 02 lneas, una de ellas va hacia los filtros de carbn activado y la siguiente va hacia el equipo de osmosis inversa, la razn de la derivacin de lneas es que se va a mezclar agua osmotizada con agua filtrada a la salida del carbn, esta mezcla controlada nos brinda una calidad de agua dentro de los parmetros de DIGESA y evita un sobredimensionamiento del equipo de osmosis inversa.
En la lnea que va hacia el filtro de carbn activado, pasar por 02 filtros en paralelo que contienen grava y carbn activado granular, con la finalidad de retener materia orgnica y coloide que pueda haber atravesado el filtro multimedia.
Merinsac |Jr Antenor Rizo Patron 157 Surquillo Lima merinsa@merinsa.com 9
En la lnea que va hacia el equipo de osmosis inversa, se dosifica primero metabisulfito de sodio para remover la carga de cloro residual (la cual es perjudicial para las membranas), luego se inyecta el antiescalante MSI310 para generar el efecto umbral y evitar la formacin de cristales y sales en la membrana lo cual puede daar su perfomance.
El equipo de osmosis inversa de la primera etapa esta diseado para producir 100 gpm y la lnea de agua filtrada a la salida del carbn debe estar en 50 gpm, dando un total de 150 gpm, aprox 10 L/s.
En la lnea de agua ya mezclada se instala un medidor de flujo para controlar la produccin de agua y adems se inyecta hipoclorito de sodio para mantener un valor de cloro residual entre 0.5 1 ppm y evitar nuevamente la proliferacin de bacterias.
Los datos que se presenta en la siguiente tabla son la base para el diseo de la planta de tratamiento.
Fuente Agua de pozo Caudal a tratar 10 Litros por segundo x etapa Horas de operacin mxima x da 20 horas Presin de trabajo 60 PSI Turbidez del agua de pozo 1 NTU pH promedio 6.87 Presencia de Sulfatos 367.50 Presencia de dureza total 650 ppm Operacin de filtros Automtica por tiempo Limpieza de los medios filtrantes Automtica por tiempo Tabla 1
6.1 CAPACIDAD:
La capacidad de la planta de tratamiento es de 10 litros por segundo (L/S) por cada etapa, un total de 30 LPS.
El rea reservada para la instalacin de la planta de tratamiento es de 120m 2 distribuida en 15 metros de largo por 8 metros de ancho para todos los equipos de las 3 etapas, tanto el pre-tratamiento como el tratamiento con el RO, la altura del cuarto es de 3.5 m. El rea contar con techo para tener protegido los equipos contra la lluvia, rayos solares directos.
6.3 FACTORES FISICO QUMICOS Y MICROBIOLOGICOS:
Los factores fisicoqumicos y microbiolgicos que estn considerados en el tratamiento son:
Se ha empleado la simulacin generada por el software del proveedor del equipo, en este caso General Electric. El software usado se llama Winflow, el reporte lo vemos a continuacin:
A continuacin se presenta la lista de equipos principales de la planta considerando todas las etapas del proyecto.
ETAPA 1 ETAPA 2 ETAPA 3 Dosificador de cloro gas 01 UND -----------
-----------
Bombas de alimentacin + tablero variador 02 UND. 02 UND (adicionales) 02 UND (adicionales) Filtros multimedia 02 UND. 02 UND (adicionales) 02 UND (adicionales) Filtros de carbn activado 02 UND. -----------
-----------
Dosificador de antiescalante 01 UND 01 UND (adicionales) 01 UND (adicionales) Dosificador de MBS 01 UND 01 UND (adicionales) 01 UND (adicionales) Equipo de osmosis inversa 01 UND 01 UND (adicional) 01 UND (adicional) Medidor de flujo 01 UND -----------
-----------
Medidor de ORP 01 UND 01 UND (adicional) 01 UND (adicional) Dosificador de cloro final 01 UND -----------
-----------
Produccin de agua 10l/s 10l/s 10l/s
----------- No se adiciona otro equipo.
7.1 Dosificacin de cloro gas
El equipo es de la marca Regal y est diseado para que 02 Cloradores sean montados directamente sobre la vlvula del cilindro de cloro por medio de una abrazadera resistente tipo yugo. El flujo de cloro es ajustado y regulado manualmente por una perilla reguladora que va en la parte
superior del rotmetro mural montado en pared y que permite fijar la tasa de flujo del gas. El vaco es proporcionado por un eyector especial muy eficiente que opera con agua, que logra formar una solucin homognea con el gas cloro saliente del cilindro. El eyector posee adems una vlvula check incorporada que corta el flujo de gas cuando el vaco se pierde.
El modelo 216 se opera con intercambio automtico de un cilindro vaco a uno lleno de gas cloro. El equipo se ha de regular para que pueda tener una dosificacin de 1ppm de cloro residual
7.2 Filtro Multimedia El agua clorada pasa por los filtros multimedia para atrapar las partculas sedimentables. El filtro tiene 4 medios filtrantes de diferentes granulometras y densidades que permite una filtracin fina de 10 micras. Los medios filtrantes que usamos son Antracita, arena de cuarzo, Garnet y grava de cuarzo. La limpieza del medio filtrante (retrolavado) es en forma automtica. El inicio del retrolavado ser de acuerdo a la programacin por tiempo.
Las diferentes densidades de los medios filtrantes permiten que cuando se realice el retrolavado y los medios estn flotando puedan recomponerse a su estado inicial. Si los medios solo varan en su granulometra y son de la misma densidad estos despus del primer retrolavado se mezclan obviando el efecto multimedia.
Modelo MM 48 Velocidad de flujo de servicio 8 gpm/ft 2
Marca del Tanque de FRP Wave Cyber Medidas de tanque de FRP 48x72 Cantidad de tanques de FRP 02 unds. Apertura superior e inferior 6 Brida Vlvulas de control x tanque 5 unidades Modo de operacin Hidrulica o neumtica Tipo de Controlador STAGER Procedencia USA Mxima presin de operacin 100 PSI Cantidad de Medio Filtrante 80 ft 3 Total. 40 t 3 por cada tanque
La operacin de limpieza o retrolavado es automtica en el equipo, esta es operada por tiempo y comandada por un stager o controlador previamente programado.
7.3 FILTRO DE CARBN ACTIVADO:
El agua filtrada pasa por este filtro de carbn activado donde se
retiene los malos olores, sabores indeseables, compuestos Halgenos, metales pesados. El inicio del retrolavado ser de acuerdo a la programacin por tiempo.
Modelo GAC 48 Velocidad de flujo de servicio 2.5 gpm/ft2 Marca del Tanque de FRP Wave Cyber Medidas de tanque de FRP 48x72 Cantidad de tanques de FRP 02 unds. Apertura superior e inferior 6 Brida Vlvulas de control x tanque 5 unidades Modo de operacin Hidrulica o neumtica Tipo de Controlador STAGER Procedencia USA Mxima presin de operacin 100 PSI Cantidad de Medio Filtrante 80 ft 3 Total. 40 ft 3 por cada tanque Marca del Carbn Activado Hydraffin 40N, DONAU CARBON GmbH & Co Soporte de Grava de cuarzo 320 kilogramos, 160 Kg por tanque
La operacin de limpieza o retrolavado es automtica en el equipo, esta es operada por tiempo y comandada por un stager o controlador previamente programado.
El equipo de osmosis inversa de la primera etapa est compuesto por 21 membranas de alta presin de medidas 8 x 40 distribuidas en un arreglo 3-2-2, su conexin de entrada es de 3, su descarga de permeado es de 2 y su concentrado es de 1.5.
Posee un medidor de conductividad para poder determinar la cantidad de sales (us/cm) a la descarga del equipo.
El equipo de osmosis posee las siguientes caractersticas: Autoflush Apagado por baja presin Apagado por alta presin en el permeado Medicin del ph de permeado Apagado del equipo por nivel alto del tanque de agua permeada Estacin de limpieza (CIP) Registro de datos en un memoria SD-card
Es importante mencionar que las membranas de osmosis inversa no soportan los oxidantes debido a su material (poliamida) por lo que el nivel de cloro se debe mantener siempre igual a 0 ppm, esto se consigue con la bomba de metabilsulto de sodio.
Se debe evitar la precipitacin de sales en la membrana y para esto empleamos el qumico antiescalante MSI310, especialmente indicado por GE para este proceso.
El agua proveniente del filtro multimedia es nuevamente filtrado pero hasta 5 micras para luego elevar la presin a 200 psi y poder vencer la presin osmtica del agua y generar tanto la lnea de permeado como la de concentrado.
Normalmente el concentrado va a poseer 3 a 4 veces ms la salinidad del agua de ingreso por lo que podemos estimar que estar en 3000 a 4000 us/cm (ver simulacin)
Las caractersticas del OSMOSIS INVERSA son:
Osmosis Inversa Fabricante General Electric Marca de la membrana General Electric Modelo del equipo Etapa 1 E8-144K-DLX Produccion Estimada x equipo 100 gpm Marca de la Bomba de altapresion Tonkaflow Potencia del motor 40 Hp Modelo de membrana AG-8040 Numero de Membranas 21. Arreglo 3-2-2
Voltaje 220V - Trifsico Prefiltro 1 micras Presin de Operacin (psi) 180-220 Rango de Recobro % 75% Retencin de sales % 98 99.5 Temperatura de Operacin (C) 13- 30 Manmetros 04 und Medidor de conductividad Incluido Sensor de baja presin Incluido Autoflush incluido Sensor de Alta presin en la lnea de permeado incluido
2 8 A 8 B D 7 6 5 4 3 1 7 6 5 4 3 2 1 D B C A GE Water &Process Technologies D C 2 8 A 8 B D 7 6 5 4 3 1 7 6 5 4 3 2 1 D B C A GE Water &Process Technologies D C B Water &Process Technologies GE B Water &Process Technologies GE B Water &Process Technologies GE B Water &Process Technologies GE B Water &Process Technologies GE B Water &Process Technologies GE
Como hemos mencionado lneas arriba la dosificacin de hipoclorito de sodio es necesario para evitar un crecimiento bacteriolgico al agua ya tratada, el valor a considerar debe estar entre 0.5 1 ppm de cloro residual.
SISTEMA DE DOSIFICACION DE CLORO Marca de la Bomba Dosificadora SEKO Modelo AKL600NHH1000 Capacidad 2.5 LPH @ 20 Bar Procedencia Italia Consumo de energa 12.2 Watts Tanque de almacenamiento de productos qumicos 1 unid. Capacidad del tanque de qumicos 50 Lt. Sensor de nivel 1 unid.
8.1 DIAGRAMA PID DE LA PLANTA DE TRATAMIENTO 8.2 FICHA TCNICA DE LOS EQUIPOS 8.3 LAYOUT 8.4 VISTA DE CORTE
N de PIano Fecha de PevIsIn Escala --- Revisado por P&D GYMV Dibujado por Unidades mm Carlos Cuervo S. Miguel Ubillus GYM-CA-005/2011 04 de Julio, 2011 N de PIano Fecha de PevIsIn Escala 1:800 Revisado por DISTRIBUCION DE EQUIPOS GYM-CARABAYLLO Dibujado por Unidades mm Carlos Cuervo S. Angel Carcia |endoza. GYM-CA-001/2011 28 de Junio, 2011 1% 1% 1% 1% 1 % 1 % CANALETA CANALETA C A N A L E T A N de PIano Fecha de PevIsIn Escala 1:800 Revisado por Dibujado por Unidades mm Carlos Cuervo S. Angel Carcia |endoza. GYM-CA-004/2011 28 de Junio, 2011 PLANO DE ELEVACION CUARTO DE OSMOSIS INVERSA GYM-CARABAYLLO 1% 1% 1% 1% 1 % 1 % CANALETA CANALETA C A N A L E T A N de PIano Fecha de PevIsIn Escala 1:800 Revisado por VISTA DE PLANTA 1ra ETAPA GYM-CARABAYLLO Dibujado por Unidades mm Carlos Cuervo S. Angel Carcia |endoza. GYM-CA-003/2011 28 de Junio, 2011 DETALLE REJ ILLA CANALETA SECCION B-B B B REJ ILLA ESCALA 1:500 EJECTOR REQUIREMENTS The standard ejector is designed to withstand static back pressures in excess of 200 psig (14.1 kg/cm 2 ). However, due to the potential for "water hammer" in high pressure on-off systems and special booster pump consider- ations, it is recommended that a factory representative, or Chlorinators Incorporated be consulted regarding installation details on systems over 100 psig (7 kg/cm 2 ). The amount of water required to operate the ejector depends upon the chlorine feed rate, water back pressure and water supply pressure available. Generally, the higher the chlorine ow and higher back pressure the greater the water ow is needed. OPERATION The chlorinator is clamped on the chlorine cylinder valve. The ejector assembly is nor- mally attached to the solution diffuser at the point of injection (it may be wall mounted, but this is not recommended). A vacuum line connects these two units. Water, under pressure is forced through the ejector nozzle which creates a strong vacuum in the ejector body. This pulls gas into the ejector through a special back-ow check valve and then into the nozzle outlet. The gas mixes with the ejector water and is discharged through the diffuser into the water being treated. The ejector vacuum is transmitted back to the chlorinator through the vacuum line; then through the rate valve and the ow meter and to the back of the diaphragm. With sufcient vacuum, the diaphragm moves backward, opening the spring loaded inlet regulating valve to allow chlorine to enter from the cylinder. The chlorine passes through the ow rate indicating meter, ow rate adjusting valve and to the ejector. The REGAL Model 210 Chlorinator is a vacuum-operated, solution feed type, designed for mounting directly on a chlorine cylinder valve by means of a positive heavy duty yoke clamp. The chlorine flow rate is manually adjusted and is regulated by a spring opposed diaphragm regulator which also contains the safety shut-off valve. Vacuum is provided by a highly efficient water operated ejectpr which is close coupled with the chlorine solution diffuser. The ejector assembly contains a back flow check valve. SPECIFICATIONS The chlorinator shall be a REGAL Model 210 manufactured by Chlorinators Incorporated, Stuart, Florida, with a maximum capacity of 100 lbs./24 hrs (2000 gms/hr). It will be a vacuum operated solution feed type and mount directly on the chlorine cylinder valve by means of a positive yoke type clamp having an integral tightening screw with slide-bar handle. All regulating, metering, ow adjusting and safety functions shall be incorporated in the cylinder mounted unit. The inlet safety shut-off/vacuum regulating valve shall be of capsulated construction, easily removable as a unit from the outlet side of the yoke for ease of inspection, cleaning or maintenance. Vacuum shall be created by an ejector assembly connected directly to the chlorine solution diffuser. The assembly shall consist of a single piece venturi-recovery throat to prevent mis-alignment; also, a back ow check valve to prevent water from entering the gas system. The check valve shall be of positive, tight shut-off, unitized design not requiring springs or diaphragms for tight closing. SERVICE Most service problems can be handled by the user, with no special tools. If that is not possible, or desirable, the chlorinator and ejector assembly can be shipped to the factory for overhaul and retest to like-new condition for a reasonable single service charge. If the unit cannot be taken out of service, we will send an exchange unit. REGAL GAS CHLORI NATOR SPECI FI CATI ON 210/216 FEATURES The REGAL Model 210 incorporates the very best available materials with the latest technology in design and construction, to reduce maintenance, simplify construction and improve operation. APPLICATION The Model 210 is designed to handle the vast majority of water treatment requirements. CAPACITIES Dual scale metering tubes with maximum capacities of 4, 10, 25, 50 and 100 pounds per 24 hrs. of chlorine gas with correspond- ing metric scales of 75, 200, 500, 900 and 2000 grams per hr. Minimum feed rate is 1/20th of maximum. FLOWRATE ADJUSTMENT Manually adjustable by means of a flow rate control valve located at the top of the ow meter. Flow rate is then regulated by a special spring-opposed diaphragm operat- ed valve. The system is automatic. It will go off and on as the ejector water is turned off and on and will always return to the pre-set ow rate. REGAL MODEL 210 DIRECT CYLINDER MOUNTED GAS CHLORINATOR PRESSURE GAUGE POSITIVE CLAMP ON CYLINDER VALVE PRECISE REGULATOR FOR FLOW WATER SUPPLY TO EJECTOR PRODUCES VACUUM AND MIXES WITH WATER SAFE VACUUM TUBE TO EJECTOR SOLUTION DIFFUSER COUPLED TO EJECTOR EJECTOR AND WATER MIXING CHAMBER WITH CHECK VALVE INDICATOR VENT STRAINER GATE VALVE RATE VALVE METERING TUBE The REGAL Model 216 Automatic Switchover Gas Chlorinator is a totally vacuum-operated system which is designed to automatically switch the chlorine feed from an empty cylinder to a full cylinder. It is also designed to provide system-backup. Should a problem develop with either vacuum regulator, chlorination can be continued. The chlorinators are of the vacuum-operated solution-feed type, designed for mounting directly on a chlorine cylinder valve. The switchovers are self- actuating, eliminating the need for a separate switchover module. A separate gas ow meter and rate control valve panel may be located wherever it is most convenient for the operator and connected between the vacuum regulator junction at the pressure relief (vent) valve, and the ejector, by means of safe vacuum tubing. The ejector assembly contains a back ow check valve. Chlorine gas ow rate is regulated by a spring- opposed diaphragm regulator which is also the automatic safety shut-off valve. Should vacuum be interrupted for any reason anywhere in the system the safety shut- off/inlet valve immediately closes, shutting off the chlorine supply from the cylinder. A pressure relief valve designed to vent the system also provides a central interconnection point for the vacuum tubing. OTHER IMPORTANT FEATURES System Back-up Each cylinders chlorinator has its own vacuum regulating diaphragm and safety/inlet valve insuring that chlorination can be continued if service should be required on either chlorinator. Corrosion-resistant, Factory-adjusted Detent Mechanism Detent does not require any el d adj ustment assuri ng that cyl i nder switchover will occur at the proper time, and that all available gas in supply cylinder will be used. In-Use/Stand-by Indication Prominent indicator on face quickly tells which is the stand-by cylinder and which cylinder is in use. Optional owmeter panels are available for applications where the feed rate must be known at the chl ori nator and the ow meter/rate valve panel cannot be seen. CAPACITIES Dual scale metering tubes with maximum capacities of 4, 10, 25, 50 and 100 pounds per 24 hrs. of chlorine gas with corresponding metric scales of 75, 200, 500, 900 and 2000 grams per hr. FLOW RATE ADJUSTMENT Manually adjustable by means of a ow rate control valve located at the top of the ow meter. Flow rate is then regulated by a special spring-opposed diaphragm operated valve. The system is automatic. It will go off and on as the ejector water is turned off and on and will always return to the pre-set ow rate. MATERIALS OF CONSTRUCTION All materials used in REGAL gas chlorinators have been carefully chosen for their excellent corrosion-resistant, ultra-violet-resistant proper- ties plus their ability to withstand stresses far greater than will be encountered in actual use. OPERATION The chlorinators are clamped onto the chlorine cylinder valves. The ejector assembly is normally attached to the solution diffuser at the poi nt of i nj ecti on. A vacuum l i ne i s connected from each cylinder unit to the wall- mounted, pressure-relief (vent) valve, and a single vacuum line connects the outlet of the connector to a wall-mounted, ow-meter/rate valve panel. The ejector is connected to the rate valve panel with a single vacuum line. Water, under pressure, is forced through the ejector nozzle which creates a strong vacuum in the ejector body. This pulls gas into the ejector through a special back-ow check valve and then into the nozzle outlet. The gas mixes with the ejector water and is discharged through the diffuser into the water being treat- ed. The ejector vacuum is transmitted through the vacuum line to the rate valve and the ow meter; then through the connector on the pressure-relief (vent) valve and on to the back of the operating chlorinator diaphragm. With sufcient vacuum, the diaphragm moves backward, opening the spring-loaded inlet reg- ulating valve to allow chlorine to enter from the cylinder. The chlorine passes through the chlorinator, the pressure-relief (vent) valve connector and the ow rate indicating meter/ow rate adjusting valve to the ejector. When the operating cylinder starts to run out, the vacuum starts to build up in the system causing the diaphragm of the chlorinator on stand-by to be drawn back, overcoming a detent mechani sm and openi ng the safety/inlet valve. This allows chlorine gas to be withdrawn from the stand-by cylinder to satisfy the increased system vacuum and the vacuum falls back to the operating level. The original supply cylinder also continues to feed until it is empty, virtually assuring that there will be no interruption of chlorination and that full use will be made of all available chlorine. This also reduces the possibility and risk of returning cylinders with some remain- ing gas to the supplier. SPECIFICATIONS The chlorinator system shall be a vacuum- operated, solution-feed type and shall auto- matically switch the chlorine supply from an empty cylinder to a full cylinder. It shall be REGAL Model 216 manufactured by Chlorinators Incorporated, Stuart, Florida, and shall have a maximum capacity of 100 lbs./24 hrs (2000 gms/hr). The Model 216 Vacuum-Operated Automatic Switchover Chlorinator shall consist of the following components: Two (2) automatic switchover vacuum regulators for mounting directly on chlorine gas cylinder valves, one (1) pressure-relief (vent) valve, one (1) chlorine gas ow meter panel with rate valve, & one (1) ejector/check valve assembly. The vacuum regulators shall mount directly onto the cylinder valve by means of a positive yoke type clamp having an integral tightening screw with slide bar handle. The main vacuum- regulating diaphragm of each chlorinator shall have a minimum operating area of 13 sq. inches in order to achieve required accuracy and repeatability of the set chlorine ow rate. All metallic bolts shall mate with metallic threaded nuts or inserts. Plastic mating threads for metallic bolts shall not be acceptable. Each chlorinator vacuum regulator shall have its own diaphragm, safety-shutoff/inlet valve and switchover detent mechanism, thereby, allowing chlorination to continue should it become necessary to remove either vacuum regulator from service for cleaning or servicing. Switchover detent mechanism shall be made of corrosion-resistant materials and shall not require any eld adjustment. SEE CONTENTS GUIDE 210 OR 216 FOR STANDARD ACCESSORIES AND SHIPPING WEIGHTS. 1044 SE Dixie Cutoff Road, Stuart, FL 34994 USA Tel: 772-288-4854 Fax: 772-287-3238 www.regalchlorinators.com E-mail: chlorinc@aol.com 1998 Chlorinators Incorporated Printed in USA Pub. No. 598-3 REGAL MODEL 216 VACUUM OPERATED, AUTOMATIC SWITCHOVER GAS CHLORINATOR PRESSURE RELIEF (VENT) VALVE CHLORINE CYLINDER NO. 1 CHLORINE CYLINDER NO. 1 FLOWMETER RATE VALVE PANEL EJECTOR CHECK VALVE CHLORINE SOLUTION DIFFUSER WATER SUPPLY RATE VALVE VACUUM TUBING VACUUM TUBING RESET KNOB RESET KNOB VACUUM TUBING TO VENT CHLORINATOR NO. 1 CHLORINATOR NO. 2
Fact Sheet Asia/Pacific Shanghai, China +86 (0) 411-8366-6489 2006, General Electric Company. All rights reserved. *Trademark of General Electric Company; may be registered in one or more countries. FS1129EN 0606 Americas Watertown, MA +1-617-926-2500 Europe/Middle East/Africa Heverlee, Belgium +32-16-40-20-00 Find a contact near you by visiting gewater.com or e-mailing custhelp@ge.com. Global Headquarters Trevose, PA +1-215-355-3300 E8 Series 60 Hz Reverse Osmosis Machine 57,000 to 144,000 gallons per day
Figure 1: E8 Series 60 Hz When you mention reverse osmosis (RO), GE Water & Process Technologies is the first name to come to mind. Our E-series RO machines (Figure 1) are de- signed for durable operation, high quality product water production, easy installation and straightforward control. General Properties Typical Applications Process ingredient water Safe drinking water Boiler feed water Ion exchange pre-treatment Standard Economy Features Energy saving 400 ft 2 (37.2 m 2 ) membrane elements SS high-pressure piping 1-micron pre-filter and SS housing Automatic inlet shut-off valve Accutrak RO microprocessor controller Permeate and concentrate paddlewheel flow sensors Permeate conductivity sensor Permeate tank level monitoring SD card for collection of operating data ALARMS: Low inlet pressure, high concen- trate pressure, high temperature, high per- meate conductivity, motor fault, and fill- time exceeded Remote machine on/off capability Feed water flush on shut down Panel-mounted pre-filter, post-filter, primary, and final pressure gauges Deluxe (DLX) Features in addition to ECN features Inlet pH sensor Chemical dosing pump for antiscalant dosing or pH adjustment Clean-In-Place pump plumbed, wired and mounted; remote tank ALARMS: Same as above plus high/ low inlet pH, high permeate pressure
Table 1: Operating Parameters Operating Pressure 200-250 psig (13.8- 17.2 bar) Maximum Recovery 75% Nominal Rejection 95-98% Operating Temperature 55-85 F (13-30 C) Minimum Inlet Pressure 30 psig (2 bar) Design Temperature 77 F (25 C) Page 2 FS1129EN 0606 Table 2: Materials of Construction Frame Painted Carbon Steel Membrane Elements Desal AG8040F-400 Membrane Housing FRP Low Pressure Pipe Schedule 80 PVC High Pressure Pipe Stainless Steel Motor Starters NEMA 4
Feed Water Temperature Typical: 50-85F (10-29C) Maximum: 32-104F (0-40C) Inlet Pressure Min 30 psig (2.1 bar) Max 60 psig (4.1 bar) Chlorine (continuous feed) 0 ppm Operating pH For soft water (less than 1 grain per gallon (gpg) or 17 mg/L hardness), acceptable pH is 4.0-11.0. For unsoftened water (contact factory with water analysis, acceptable pH is 5.5-6.0. For short term (cleaning) a pH range of 2-12 Silt Density Index (SDI) <3 Stream F1 F2 F3 F4 F5 C1 C2 P1 R1 Description FEED INLET OUTLET FEED FEED CONC OUT CONC PERMEATE RECYCLE Flow-Design (GPM) 53-61 53-61 53-61 53-61 61 13-21 21 40 0-8 Flow-Design (GPM) 75% 53 53 53 61 61 13 21 40 8 Pressure-Design (PSI) 30 30 20 30 240 60 225 60 60 Velocity-Design (Ft/Sec) 6.3 6.3 6.3 6.3 6.89 3.09 3.53 8.32 0.73 Pipe size 2" 2" 2" 2" 2" 1.5" 1.5" 1.5" 1.5" Pipe Material PVC PVC PVC PVC SS PVC SS SS PVC Flow-Design (GPM) 80-90 80-90 80-90 80-90 90 20-30 30 60 0-10 Flow-Design (GPM) 75% 80 80 80 90 90 20 30 60 10 Pressure-Design (PSI) 30 30 20 30 240 60 225 60 60 Velocity-Design (Ft/Sec) 9.78 9.78 9.78 9.78 10.17 4.55 5.2 6.78 0.91 Pipe size 2" 2" 2" 2" 2" 1.5" 1.5" 2" 1.5" Pipe Material PVC PVC PVC PVC SS PVC SS SS PVC Flow-Design (GPM) 100-114 100-114 100-114 100-114 114 25-39 39 75 0-14 Flow-Design (GPM) 75% 100 100 100 114 114 25 39 75 14 Pressure-Design (PSI) 30 30 20 30 220 60 205 60 60 Velocity-Design (Ft/Sec) 12.39 12.39 12.39 12.39 12.88 5.82 6.65 8.47 1.27 Pipe size 2" 2" 2" 2" 2" 1.5" 1.5" 2" 1.5" Pipe Material PVC PVC PVC PVC SS PVC SS SS PVC Flow-Design (GPM) 133-152 133-152 133-152 133-152 152 33-52 52 100 0-19 Flow-Design (GPM) 75% 133 133 133 152 152 33 52 100 19 Pressure-Design (PSI) 30 30 20 30 230 60 215 60 60 Velocity-Design (Ft/Sec) 7.38 7.38 7.38 7.38 7.39 7.73 8.84 11.3 1.73 Pipe size 3" 3" 3" 3" 3" 1.5" 1.5" 2" 1.5" Pipe Material PVC PVC PVC PVC SS PVC SS SS PVC E 8 8 6 K E 8 1 0 8 K E 8 1 4 4 K E 8 5 7 K 2 8 A 8 B D 7 6 5 4 3 1 7 6 5 4 3 2 1 D B C A GE Infrastructure Water &Process Technologies D C
teknaEVO solenoid dosing pumps innovation > technology > future water & industry > solenoid dosing pumps teknaevo 2 The evolution of solenoid dosing pumps Compatible PVDF pump head and ceramic ball valve as standard Full chemical compatibility PVDF is suitable for almost all chemical used in the Industrial, Waste Water Treatment and potable Water applications The use of Ceramic balls as standard improves the pumping reliability and the chemical compatibility of the whole liquid end evo Inventory Reduction Reduce spares stock holding 4 models that cover 1 to 60 lt/h with an output pressure up to 20 Bar 1 Casing allows skids to be pre-constructed, as the fixing points remain constant, and the pumps can be selected on confirmation of the dosing flow flow rate from 1 to 20 lt/h flow rate from 20 to 60 lt/h evo Clever Just 4 Models, Just PVDF, All functions in one pump Models 600 603 800 Models 803 water & industry > solenoid dosing pumps teknaevo 4 proportional dosage SEL Alarm SEL 1:1 C 9 8 7 6 5 4 3 2 1 90 80 70 30 40 50 60 20 10 min 100% 10 4:1 10:1 1:n 4-20 Analogue Version teknaEVO APG Analogue dosing pump with constant flow rate manually adjustable, proportional flow rate according to an external analogue (420 mA) or digital pulse signal (e.g. from water meter). Control dial (percentage and "n" value in multiplication mode) 6 position adjustable switch: - 3 in division mode (1, 4, 10 = n) - 1 in multiplication mode (n=1) - 1 for proportional 420 mA signal - 1 for constant functionality pacing function adjustable by dip switch timed dosage Alarm SEL SEL Time On Time On Time Off C 90 80 70 30 40 50 60 20 10 min 100% 0" 30" 60" 90" 120" 150" 180" 0" 30" 60" 90" 120" 150" 180" teknaEVO ATL costant dosage teknaEVO AKL Analogue dosing pump with constant flow rate manually adjustable by control dial on the front panel, two frequency range (020% or 0100%), Power-ON led indicator Analogue dosing pump with constant flow rate manually adjustable and timed dosage with T on-T off double regulation. 3 control dials (flow rate percentage - T on regulation - T off regulation) innovation > technology > future 5 Digital Version proportional dosage ESC start stop PROG mode enter Alarm teknaEVO TPG Digital dosing pump with constant flow rate manually adjustable, proportional flow rate according to an external analog (420 mA) or digital pulse signal (e.g. from water meter). This digital version of the APG, includes additonal characteristics: Timer function, ppm dosing, statistics, password and On/Off input (remote switch) proportional dosage CAL ESC start stop PROG mode enter Alarm teknaEVO TPR Digital dosing pump with pH/Redox control meter built in. Digital interface for constant or proportional dosing, depending on the measured pH or Rx value PT100 probe input for thermal compensation Repetition alarm relay Input On-Off for remote control 420 mA output for measure transmission timed dosage ESC start stop PROG mode enter Alarm teknaEVO TCK Digital dosing pump with constant flow rate manually adjustable, or timer control. Programmable timed relay water & industry > solenoid dosing pumps teknaevo 6 100 240 Vac 50-60 Hz 24 48 Vac (just for AKL and APG version) AKL 603 N H H 0 000 AKL APG ATL TPG TPR TCK Analogue dosing pump with constant flow rate manually adjustable Analogue dosing pump with constant flow rate manually adjustable, with proportional flow rate according to an external analog (420 mA) or digital signal (water meter) Analogue dosing pump with constant flow rate manually adjustable and timed dosage with T on-T off double regolation Digital dosing pump with constant flow rate manually adjustable, with proportional flow rate according to an external analog (420 mA) or digital signal (water meter) Digital dosing pump with pH/Redox control meter on board Digital dosing pump with constant flow rate or timed Digital Analogue Version Interface Code Description Model Code Pressure [bar] Flow rate [lt/h] Fequency max [stroke./min] Stroke capacity [cc/stroke] Connections IN / OUT [mm] Consumption [W] 20 18 2.5 3 120 0,35 0,41 4 / 6 suc. 4 / 7 dis. 12,0 600 12 10 8 2 4 5 6 8 160 0,42 0,52 0,63 0,83 4 / 6 12,2 603 12 10 5 1 7 10 15 18 320 0,36 0,52 0,78 0,94 4 / 6 23,9 800 5 4 2 1 20 25 40 54 300 1,11 1,39 2,22 3 8 / 12 22,2 803 Power supply Code N O Pump head material Code Balls Diaphragm Pump head Connections H Ceramic PTFE PVDF Installation Kit Code H PVDF Seals Code Materials 0 FPM 1 EPDM Options Code Description 000 Standard Code Materials C A D B Casing made of PP reinforced with glass fibre IP 65 rated PTFE diaphragm Level control input Priming valve Complete standard installation kit composed by: foot filter and injection valve, PVC suction tube, PE delivery tube and fixing bracket innovation > technology > future 7 Technical Features - Flow Rate and Dimensional Drawings Model 600 603 800 803 A (Height) [mm] B (Width) [mm] C (Depth) [mm] D (Max Height) [mm] 231 119 145 257 149 600 603 800 803 Pressure [bar] Flow Rate [lt/h] water & industry > solenoid dosing pumps teknaevo 8 Typical Installation 40 kontrol MODE esc CAL ente r Backpressure valve Pulse-emitter water meter Flow Sensor Multifuction Valve Bleed valve Mixer Priming-aid Tank Suction Devices On pulse-emitter water meter On control instrument