Documentos de Académico
Documentos de Profesional
Documentos de Cultura
OPERATORS CAB
GLP/GDP3.5-5.5LJ/MJ (GP/GLP/GDP70-120LJ/MJ) [C813, E813]
WARNING
Indicates a condition that can cause immediate death or injury!
CAUTION
Indicates a condition that can cause property damage!
Operators Cab
Table of Contents
TABLE OF CONTENTS
General................................................................................................................................................................ Cab Repair .......................................................................................................................................................... Remove ........................................................................................................................................................... Install............................................................................................................................................................... Switch Panel........................................................................................................................................................ Window Wipers Replacement ............................................................................................................................. Front Wiper Assembly ..................................................................................................................................... Rear Wiper Assembly ..................................................................................................................................... Door Handle Assembly........................................................................................................................................ Fuse Panel .......................................................................................................................................................... Heater Assembly ................................................................................................................................................. Remove ........................................................................................................................................................... Install............................................................................................................................................................... Window Replacement.......................................................................................................................................... Options ................................................................................................................................................................ Rear Strobe Lights .......................................................................................................................................... Heavy-Duty Air Cleaner .................................................................................................................................. Label Replacement.............................................................................................................................................. Electrical Schematics .......................................................................................................................................... This section is for the following models: GLP/GDP3.5-5.5LJ/MJ (GP/GLP/GDP70-120LJ/MJ) [C813, E813] 1 2 2 3 3 4 4 4 6 7 7 7 7 9 11 11 11 12 12
General
General
A fully-enclosed operator cab can be installed on the lift truck as an option. See Figure 1. When installed, the cab has doors, windows, window wipers, heater system, and an optional circulation fan. The overhead guard is an integral part of the operator cab. The operator cab is installed on a platform above the main frame members. Step plates on both sides of the lift truck give access to the operator cab. The operator cab is a separate unit and can be removed as a complete unit from the module and frame of the lift truck.
Cab Repair
Cab Repair
REMOVE
To remove the operator cab from the frame, do the following: 1. Remove the retaining screws from the dash and the cowl panel. 2. Lift up the dash and remove the cowl panel. 3. Disconnect the main wiring harness, the front light harness, and the rear light harness between the lift truck and the operator cab. Stow front light harness in the cab leg before removing the cab from the lift truck. 4. Disconnect the water tube and the wiper motor harness connection to the windshield wipers. 5. Disconnect the air filter hose from the lower left corner of the cab frame. 6. Disconnect the water hoses to the heater and disconnect the heater wire harness. 7. Remove the cab front attaching hardware. See Figure 2. 1. 2. 3. 4. 5. FLAT WASHER LOCKWASHER CAPSCREW CAPSCREW LOCKWASHER 6. 7. 8. 9. 10. FLAT WASHER RING WASHER ISOLATOR ISOLATOR ISOLATOR CUP 8. Remove the cab rear attaching hardware (1, 2, and 3, Figure 3).
Figure 3. Rear Attaching Hardware 9. Remove the rear isolator hardware and inspect for wear or damage. Replace if necessary. See Figure 3. 10. To prevent damage to the cab doors, remove them before attaching a lifting device.
WARNING
Make sure that the lifting device has a minimum capacity to lift 500 kg (1100 lb). 11. Connect a lifting device to a spreader bar or lift strap, that is through the door openings at the top of the operator cab (under the overhead guard structure). Put material that will be a cushion at the top of the door openings to prevent damage. Operate the lifting device just enough to correctly position the spreader bar or lift strap on the operator cab.
Switch Panel 5. Install the rear attaching hardware to the frame and tighten finger-tight only. 6. Install the front attaching hardware. Install the shims as required and bend the tabs as necessary. Tighten finger-tight only. 7. Connect the wiring harnesses and wires to the components in the operator cab. 8. Connect the wiring harness to the heater. 9. Connect the air filter hose to the left rear leg of the cab frame. 10. Tighten the cab mounting bolts as follows: a. Front bolts - 90 Nm (66 lbf) b. Rear bolts - 90 Nm (66 lbf) 11. Connect the water tube and the wiper motor harness connection to the windshield wipers. 12. Connect the main wiring harness and the front and rear light harness between the lift truck and the operator cab. 13. Install the cowl cover. 14. Install the dash over the cowl cover and install the retaining screws. 15. Install the cab doors.
CAUTION
Lift the operator cab carefully. Check that all electrical wires and attachments are disconnected correctly and are not damaged. 12. Carefully lift the cab away from the lift truck. Set the cab assembly in a suitable storage area and put blocks under the unit to make it stable and prevent damage to parts still attached.
INSTALL
If the operator cab was removed for repair or replacement, install it as follows: 1. Connect a lifting device to a spreader bar or lift strap, that is through the door openings at the top of the operator cab (under the overhead guard structure). Put material that will be a cushion at the top of the door openings to prevent damage. Operate the lifting device just enough to correctly position the spreader bar or lift strap on the operator cab. 2. Make sure that the bottom half of the isolators are in place. 3. Install the operator cab on the mounts making sure that the isolator is correctly positioned through the hole in the cab frame mount. See Figure 3. 4. Install the rubber isolators, washers, nuts, and bolts for the mounts. Make sure that the isolators are correctly positioned.
Switch Panel
The switch panel for the front and rear window wipers and the heater fan is located in the upper right rear of the cab. See Figure 4. Gauges and switches that are not an integral part of the cab are covered in Instrument Panel Indicators and Senders 2200 YRM 756.
1. 2. 3. 4. 5.
WIPER ARM (2) RETAINING NUT (2) LOCKWASHER (2) NUT (2) LOCK NUT (2)
6. 7. 8. 9. 10.
FLAT WASHER (2) WIPER MOTOR ELECTRICAL CONNECTOR WATER TUBE HEATER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
MOUNTING STUD WASHER (2) GROMMET (2) GLASS WIPER MOTOR WASHER (2) NUT (2) COVER WATER TUBE CONNECTOR
11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
RESERVOIR SPRAY NOZZLE MOUNTING STUD GROMMET WASHER RETAINER NUT HARDWARE COVER NUT WASHER WIPER ARM
Door Handle Assembly 2. Remove the hardware covers, nuts, retainers, and flat washers from the threaded shafts that pass through the glass of the operator cab. 3. Remove the wiper motor cover by pulling backward. The cover is held in place by plastic tabs on the inside of the cover. 4. Remove the water tube and disconnect the wiring harness connector.
100 YRM 778 5. From inside the cab, on the wiper motor, remove the nuts and washers from the mounting studs that pass through the glass from the back side. 6. Repair or replace any defective parts and install the rear wiper assembly as shown in Figure 6. NOTE: One of the mounting studs is also the spray nozzle for the window washer. 7. Install the water tubes and connect the electrical wires harness.
Heater Assembly
Fuse Panel
The fuse panel with the fuses for the window wipers, lights, fan, and heater system are inside the operator cab. This fuse panel is located in the upper right rear corner of the cab. The fuse arrangement is shown in Figure 8. The fuse panel can be pulled away or removed from the mount by loosening two capscrews, then disconnecting the fuse panel from the wire harness.
3. FAN/RADIO 4. HEATER/BLOWER
Heater Assembly
REMOVE WARNING
If the truck has been run for awhile, the heater hoses will be hot and the water can cause severe burns. Make sure that the hoses are cool before removal. 2. Disconnect the heater electrical connector. 3. Open the right-hand cab door and remove the two screws that fasten the heater duct to the bracket. 4. Remove the four screws that fasten the heater to the bracket and remove the heater assembly.
CAUTION
When the engine heater hoses must be replaced in the cab, make sure to use heater hoses of the correct material and size. Order Yale part number 504323758 for the engine supply hose and 504323755 for the return hose. All hoses must conform to SAE Specification 20R3 Class C or 20R3 Class D-2. NOTE: If the heater fails, replace the heater assembly as a complete unit. 1. Disconnect the two preformed heater hoses from the heater. See Figure 9.
INSTALL
1. Attach the heater assembly to the mounting bracket with four screws and washers. See Figure 9. 2. Attach the heater duct to the mounting bracket with two screws and washers. Make sure that the duct mates with the heater input opening. 3. Make sure that the seal on the door side of the duct is installed correctly. 4. Connect the heater electrical connector. 5. Connect the two preformed heater hoses to the heater. See Figure 9.
Heater Assembly
1. 2. 3. 4. 5.
6. 7. 8. 9.
WASHER (4) HEATER HOSE CONNECTIONS PREFORMED HEATER HOSE (RETURN) PREFORMED HEATER HOSE (SUPPLY)
Window Replacement
Window Replacement
WARNING
All windows installed in the cab are made of tempered glass. The overhead skylight is made of Lexan. All replacement windows must be made of the correct material and thickness as the windows furnished with the lift truck. See Table 1 for window specifications. The front window is a single unit held in place by screws through the glass. See Figure 10. The rear and lower door windows are replaced as single units held in the window openings by a rubber seal. The slider windows and frames in the doors must be replaced as a unit. The top window is a single piece of curved Lexan and is fastened by an adhesive. In the event of breakage, cracking, or other damage to any of the cab windows, it is recommended that all windows be repaired or replaced by your Yale dealer or other qualified glazier.
Table 1. Material Specifications for Cab Windows Location of Window Front Rear Doors Upper RH Upper LH Lower, R/L Top 580014007 580014006 524140139 580025892 Tinted Tempered Safety Glass per ANSI Z26.1 AS2 Requirements Tinted Tempered Safety Glass per ANSI Z26.1 AS2 Requirements Tinted Lexan MR 5004-310351 4.5 to 5.0 0.18 to 0.2 Yale Part Number 580014760 580014770 Material Specification mm Tinted Tempered Safety Glass per ANSI Z26.1 AS1 Requirements 5.9 to 7.5 5.6 to 6.8 Thickness inch 0.23 to 0.29 0.22 to 0.27
Window Replacement
1. 2. 3. 4.
5. 6. 7. 8.
10
Options
Options
There are several options available for the cab. See your Yale dealer for the full range of available options.
1. LOW MOUNT OR HIGH MOUNT STROBE 2. HEAVY-DUTY AIR CLEANER 3. ADDITIONAL MIRROR Figure 11. Operator Cab Options
11
Electrical Schematics
Label Replacement
WARNING
Labels that have WARNINGS or CAUTIONS must be replaced if they are damaged. If a mast of a different size or an accessory carriage is installed, the capacity rating can change. Changes in drive tires can change the capacity rating. See a Yale lift trucks dealer for a replacement nameplate. The nameplate information is a safety item and must be correct for the equipment and configuration of the lift truck. Refer to Frame 100 YRM 726 for label placement.
Electrical Schematics
The electrical schematic for the cab is included in this manual for the users convenience. See Figure 12 and Figure 13. Refer to Diagrams 8000 YRM 757 for the lift truck electrical schematics.
12
Electrical Schematics
13
Electrical Schematics
14