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Probus PA Instrumentation A fully packaged, intelligent system designed to replace all existing mixing technologies
At low SNG ow rates, conventional mixing systems have turndown problems. The typical solution is to manually turn off the mixing system, manually adjust the regulator pressures to a lower setting and then manually restart the mixing system. The customer then operates the system at this lower SNG discharge
pressure until there is a need to increase ow again. The AFCs Line Pak option allows pressure and ow parameters to be pre-set in the Control System. Mixing with intelligence, the AFC automatically closes the mixed gas outlet valve and then automatically reopens it at a lower down-stream pressure! No manual steps required and the concern of turndown is eliminated!
AFC Flow and Wobbe response curve
1,800
Flow Rate & Wobbe Index (Sm3/hr & BTU/SCF)
1,600 1,400 1,200 1,000 800 600 400 200 0 0 200 400 600 800 1000 Time (seconds)
Target Wobbe Setpoint Actual Wobbe Actual Value SNGFlowrate Flowrate MG
Graph illustrates the accuracy of the Actual Wobbe value versus the Target Wobbe value and the rapid correction of the Wobbe value when an SNG ow rate change occurs.
Key Components
7
14
18
17
SNG Outlet
Pressure Transmitters
Air Inlet
20
Operation
The AFC blends LPG vapor and air at a specic ratio to perfectly simulate the combustion characteristics of natural gas. Pressure and temperature compensated ow meters, as shown in the schematic, measure the regulated ow of LPG and air. The volumetric ow of both gas streams are converted to their true molar values with a sophisticated gas ow algorithm that takes into account the system pressures, temperatures and compressibility factors. The ratio of the two ow rates is then compared to the calculated air to LPG ratio required for the Wobbe Index of the natural gas being simulated. Adjustments to the ratio are made only on the air side of the system. Adjustments are automatic and are performed by the Air Flow Control Valve. As the ow of SNG either increases or decreases, the Air Flow Control Valve modulates and maintains an exact and constant mixing ratio between the LPG and air streams. The result is a Wobbe value that typically varies < +/- 1%. Manual or automatic adjustments of the mixing ratio are performed from the touch screen of the HMI (Human Machine Interface) of the AFC.
1 2 8 9
12
16
Pressure Indicator (Displays mixed gas discharge pressure) Pressure Transmitter (Provides mixed gas discharge pressure signal to the control system) SNG Discharge Safety Valve (Pneumatically opens spring close; Valve closes when there is a safety violation) Buttery-type Isolation Valve Local Junction Box (Mounted on the AFC Blender) Probus Cable (Single cable link from the AFC Junction Box to the Control Panel) Control Panel (Simple Touch Screen design; Operator-friendly and compact)
17 3 10 4 11
Wafer-type Back Flow Check Valve Pressure Transmitters (Pressure correction of the ow data) Flow Meters (With temperature compensation)
19
18
5 12
Pressure regulators installed upstream of the AFC maintain constant pressure to both the vapor and air inlets. Therefore, the AFC responds much like a traditional regulator. When providing SNG in a piped network, as the gas distribution pressure decreases, the SNG ow rate will increase to maintain pressure. Likewise, when the gas distribution pressure rises, the SNG ow decreases. The LPG vapor regulator establishes the AFC discharge pressure.
15 7
Air Flow Control Valve (Controls air ow based on ow and control parameters) LPG Vapor Automatic Safety Valve (Pneumatically opens - spring close; Valve closes when there is a safety violation) Turbulators (Internal to header)
20
14
21
22
Dimensional Data:
MODEL Ft./In A2 A3 A4 mm Ft./In mm Ft./In mm Ft./In A5 A6 A7 mm Ft./In mm Ft./In mm
150#RF 150#RF 150#RF 150#RF 150#RF 150#RF 150#RF 150#RF 150#RF 150#RF 150#RF 150#RF 150#RF 150#RF 150#RF 150#RF 150#RF 150#RF
F B E D C A
All dimensions in imperial and metric units
mm
Contact Factory for Sizing and Dimensions Dimensions are not certied
LPG = 150#RF
Air = 150#RF
MODEL
A5 MMBTU/h NM3/ h 4928 6202 7475 8748 10022 11191 12338 13464 14571 15657 16724 17773 5574 6881 8111 9354 10525 11757 12855 14035 15196 163361 17458 18560 452 569 686 803 920 1027 1132 1235 1337 1437 1534 1631 520 642 757 873 982 1097 1199 1309 1417 1524 1628 1731 A6 MMBTU/h NM3/ h 8537 10742 12948 15154 17360 19385 21372 23324 25240 27122 28971 30787 9655 11920 14050 16204 18231 20366 22268 24313 26322 28298 30241 32151 1029 1294 1560 1826 2092 2336 2575 2810 3041 3268 3491 3709 1183 1460 1721 1985 2233 2495 2728 2978 3224 3466 3704 3938 A7 MMBTU/h 19419 24437 29455 34473 39491 44096 48618 53057 57416 61697 65902 70034 21963 27116 31961 36861 41473 46329 50655 55307 59878 64373 68792 73137 A8 NM3/ h MMBTU/h NM3/ h
CONTACT FACTORY
CONTACT FACTORY
The nal sizing to be conrmed by Ely Energy Factory and may vary from typical sizing shown above Dimensions are non-certied and not for engineering or design use Product improvement is a continuing goal at Ely Energy. Design and specications are subject to change without notice
Intelligent Instruments:
IEC61158-2 digital eldbus communication is standard No analog scaling errors or drift: All data transmitted directly to the PLC via digital eldbus Values transmitted directly in 32-bit oating-point format; eliminates scaling errors Advanced diagnostic information: Process values transmitted with a diagnostic byte to indicate signal quality Alarms triggered when signal quality is questionable, no guess work! Integrated explosion-proof protection: Instruments are bus powered via Zone 0, Ex ia power supply
Standard Blender Evaluation
(Standard features on base unit) Class 1 Division 1 Group D Suitable Auto Ratio Control LPG Pressure Transmitter Air Pressure Transmitter Touch Screen Optional Voltage LPG Flow Measurement Air Flow Measurement SNG Flow Measurement Feed Forward and Feed Back Control Probus communication No wiring on skid! Design eliminates use of mixing valve? Design eliminates chance of sticking piston? Only one cable from Control Panel to Blender Can achieve ow rates of AFC Can achieve operating pressure of AFC YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES 17 pts Ely Energy AFC
Manufacturer
Mfg. X
YES NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO
Mfg. Y
NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO
Score
1 pt
0 pts
Robust ow measurement:
Immune to: Vibration to over 1 g in all axis Thermal shock > 150 K/s Dirty media Permanent self-monitoring and diagnostic of electronics and sensor. No maintenance No moving parts No zero-point drift on ow sensor
F ro m
1 898
to
the
21st
Centur y... .
Ely Energys origin dates to 1898 when Energy Systems, Inc. (ESI), a company later acquired by Ely Energy, began as a mechanical contractor in Minnesota (USA). By the 1950s ESI had branched out into associated mechanical engineering activities that grew to include the design and manufacture of Synthetic Natural Gas (SNG) systems. In 1980 ESI was acquired by the RJ Ely Company of Tulsa, Oklahoma (USA) and began operations as Ely Energy Systems, and later as Ely Energy Inc., a subsidiary of the RJ Ely Company. In 1998, under a corporate consolidation, the corporation formerly changed to Ely Energy, Inc. (EEI) Today Ely Energy is an expanding, diversied designer and manufacturer of high quality process equipment for the global environmental, power and process markets. ITMation Ltd. (ITM) is a Hong Kong based partner of Ely Energy. ITM specializes in automation, process controls and providing innovative solutions to industrial and utility needs.
Tulsa
Other Products:
AFC is a trademark of ELY Energy, Inc. Ask for your free Ely Energy Corporate Prole
Represented by:
11385 E. 60th Place So. Tulsa, Oklahoma 74146, USA Phone: 918-250-6601 Fax: 918-254-5412 Visit us at: www.elyenergy.com Email: sales@elyenergy.com
Copyright 2005 Ely Energy Inc. Publication: AFC-8/05